Professional Documents
Culture Documents
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1.Introduction
2)Working in 3 ways
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4)How to install belt alignment:
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2. Features
1)It applied oil cycle heating system which can prevent from explosion .100% full fill oil
2)Turn hand wheel on top of machine to separate blanket from drum and move
forward blanket.
3) Air swelling shaft (Ensure the fabric & paper smoothly transfer)
6) The suitable sublimation temperature is 220-230℃ for fabric with over 100gsm.
7)Waste sublimation paper should be separated from sublimated fabric once they
8)It has compression system to make the blanket contact with roller better for big
pressure.
Drum 21cm
diameter
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380V 3 phase:12Amps 380V 3 phase:17Amps 380V 3 phase:19Amps
Speed
Temp.range 0-390℃
glass table
size
dimension
weight
Drum 21cm
diameter
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Sublimation 35-50m per hour
Speed
Temp.range 0-390℃
glass table
size
dimension
weight
4. Operation
1)Make sure you connect electricity three phase power well.Press “start”button.
2)Set the “FREQ SET”(Speed)12 rounds.Can not lower than 10.Otherwise the motor will
3)
20 minutes.
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D)Set 100℃, after heating up 100 degree, await 30 minutes.
Let the machine run with 250℃ without doing heat transfer for 4 to 5 hours.
Please note that above step 3) is for the first time when you receive machine and when
you change oil.Next time you can set temperature to be what you need directly.
4) After temperature heats up to 220 degree, press “Pressure Switch” button, rubber
roller will press blanket to make the blanket cling to drum. (Tips: machine needs to
5)If the fabric is too thin,please run with protection paper to prevent ink getting into
blanket.
6)Successful sublimation requires the suitable time, temperature and pressure. The
thickness of fabric, sublimation paper quality and fabric species will affect the
sublimation effect. Try small pieces in various temperature and speed before
commercial production.
②Press “Automatic Shut down”. The drum will stop heating up and the drum will not
run until the temp. is 90℃.You can also separate blanket from drum completely and
turn off machine, then you can leave if you have some urgent.
8)If something urgent happens, you can press “stop” button and turn the hand
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5. Operation cautions
1) The speed of drum can not lower than 10.00 rounds, otherwise the the motor will
be easily broken.Never let speed to be 00.00 round,if temperature were high,it will
2)When suddenly power cut off:you have to separate blanket from drum manually at
3)Automatic blanket alignment system: you need to do the alignment manually when
4)When the machine starts heating, the drum must be running to prevent blanket burn
5)In high temperature condition, such as emergency stop or power outage, separate
6)Bearings should be greased “grease oil” every week, which guarantee the normal
7) Keep machine clean especially fans,slip ring and carbon brush etc.
6. Common malfunctions
happening on slip ring .You have to turn machine off .Clean dirt from carbon brush with
cloth.
2. Blanket went to left side or right: check the blanket alignment is fine or not and the
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3. The blanket could not separate automatically: check if the blanket separate motor
work or not.
4. The machine runs with big noise: Check if the main bearing is fine or not.
5. The blanket runs not smoothly and with noise: check if the gearbox is OK or not.
7. WARNING
2. Bearing has to be greased “grease oil” per week to make sure the normal rotation of
the bearing.
3. All the fan needs to be cleaned per week, make sure machine ventilate and cooling
normally.
8.Maintenance
The first picture is model number of grease for speed reducer(the second picture).We
recommend you use #320 for one of those brands on the picture,such as Mobil,Shell
Omala etc.
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R2: If you run machine 8 hours per day,fill lubricant every year.
R1: If you run machine for 8 hours per day, fill lubricant every 7 or 8 months
You will need to sublimate with higher and higher temperature year by year because of
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Connect oil tube Place an iron barrel Cover
5)After filling the oil into drum,turn on machine and preheat as the steps of on page 3
6)Put the white oil tube to an iron barrel and place the cardboard as below to make
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7)The 210mmx1700mm machine needs about 60L oil.Please fill oil 30L first.Follow
steps of page 3 to preheat machine.Please check if you can see oil in the oil tank when
temperature is 180℃.If there is no oil,please fill 10L in the second day and follow the
way of preheating machine on page 3.See if there is oil in oil tank when temperature is
180℃,keep filling oil 10L in third day and forth day if there is no oil and preheat step by
step.
2.Notices:
1)If the machine can not work but it is packed well, our factory will be responsible for
this. Help you out by instruction or send some new spare parts to you for changing. If
you use it not correctly or it damages by man-made which not belongs to warranty
range.
2)The fuse, blanket,conveyor belt,heating elements and so on are out of the range of
warranty.
Please note down the model of the machine, manufacturing NO. and the reason of
10.Mechanical drawing
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Parts of machine
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Control panel
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Diagram of circuit board components
Please note: the optical roller is longer and heavier, so it is inconvenient to remove it. It
requires 2 workers and push out the end of the shaft with a round roller.
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Step three: install the new blanket and relevant rollers (blanket specification: 1650mm
bearing and guide rail→⑧Adjust the blanket and adjust the running deviation.
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The change of friction plate of torsion device.
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Replacement method of heating element
Step 1: remove the left and right cover panel bolts and remove the cover plate.
Step 2: check the heating element and replace the new heating element.
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Working flow
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Circuit diagram
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