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SCHEMATIC DIAGRAMS

Electrical Diagrams

Electrical Diagrams
This index contains the electrical diagrams that are ap-
plicable to your lift truck. See the end of this section for
wire color codes, power cable codes, and electrical di-
.
agram symbols.

Title Page Number Revision

Manual Lever Schematic DIA-2052-002


Manual Lever Distribution Board DIA-2052-003
Manual Lever – Access 3™ DIA-2052-004
Manual Lever – Access 2 DIA-2052-005
Manual Lever - Front Page DIA-2052-006
Manual Lever – Access 1 DIA-2052-007
Manual Lever DIA-2052-008
Manual Lever – Operator, M1, M2 Fans DIA-2052-009
Manual Lever – Freezer Condition DIA-2052-010
Manual Lever – Wire Splice DIA-2052-011
Manual Lever – Power Cables DIA-2052-012 Rev. 10/16
Manual Lever – Power Cables – Wire Harness Chart DIA-2052-013 Rev. 10/16
Manual Lever – Power Cables – Wire Harness Chart DIA-2052-014 Rev. 10/16
Manual Lever – Power Cables – Wire Harness Chart DIA-2052-015 Rev. 10/16
Wire Color-Codes and Schematic Symbols DIA-2052-016

Crown 2016 PF27410 Rev. 10/16 DIA-2052-001


01 Rev. 10/16
473
SCHEMATIC DIAGRAMS
Manual Lever Schematic

Manual Lever Schematic

A B C
HN1

HNS1 +
FU16
LIGHT OPTIONS

FAN OPTIONS

1 FREEZER OPTIONS 1
FU4

NOTE: LIFT TRUCK IS SHOWN WITH NO POWER, LOWERED, AND NO OPERATOR PRESENT

+ ACCESS 2 3
8 (CA404)
FAN2
TLT 9 POT4
14
4
TBS
12
AXS1
13
AXS2
17

+ SV1
2
2 + SVOP 18 16 2
+ SV3 P_THERM TS3
21 W W NEG

V
M3
V LH 12V
UA B NEG
U
20 ECR3
TLMS 5
6
1
+BV BNEG

FU2

ACS ACCESS 3™ 17
8 (CA403) 16 + - POT1
FS
15
6 18
RS
+ - POT2
7
BRKS1 19
9 21
33 + - POT3
SES
3 5 20
3
ACCESS 1
(CA360) 8 34
14 35
16 + WS
P_THERM
TS2
+ 10 - BRK2 W NEG
A5 1 LH 30 M2 12V
ECR4 B 11 + FAN1 VS V
LH
- US U A B NEG
12 ECR2
9 + BRK1 24
- 31
2 RH 23
+ 13 ALM1 27 12
PT1
21 + 11
17 L 24
TR2 15 4 25
-T°
KYS TR1
P_THERM
TS1
HGTS1 26 WM W NEG
TP1 START
K1 -T°
10 M1
ACC
IGN
VM V
RH 12V
FU15 3 UA B NEG
OFF TP2 FU6 UM ECR1
CR2 13
4 CR1
+ K1
14
2
4
1
+BV BNEG

L FU1
36/48V TP3
+

A B C
155497 A

DIA-2052-002 Crown 2016 PF27410

474
SCHEMATIC DIAGRAMS
Manual Lever Distribution Board

Manual Lever Distribution Board


A B C
DISTRIBUTION BOARD
CA201 TEST POINT DESCRIPTION
FU4 TP1 = +BV
243 SPLICE1 +BV (FU5) 1 TP2 = +BV (K1)
253 PC629-3 +BV (FU5) F/C Power 2 TP1 CR1 TP3 = BNEG
3 TR1
4 FU6 -T°
2906 SPLICE3 +BV (K1) 5 TR2 CR2
2963 PC403-3 +BV (FU6) ACCESS 3 6
1 2964 PC601-2 +BV (FU15) KYS START 7 K1
-T°
TP2 + + 1
2901 PC601-3 +BV (FU15) KYS ING 8

K2/K3
2902 SPLICE3 +BV (K1) 9 K1
991 PC629-2 +BV (K2) F/CSWITCHED K2 10 CR5
516 SPLICE4 BNEG 11 K2 3 J1 CR3
2992 PC629-1 F/C K2 COIL NEG 12 CR4
TP3
CA202
1
9292 SPLICE91 F/C K2 CONTACT 2

2942 PC403-27 +BV ACCESS 3 POS + L


LINE CONTACTOR
5901 PC403-26 BNEG ACCESS 3 NEG
FU15
201 PC604-4 +BV (FU15) CAN ACCESS
FU16
203 SPLICE01 +BV (FU16) + +BV (LINE CONTACTOR)
CA412
252 PC641-7 +BV (FU7) +/- BV CABLE 1
FU7 2
502 SPLICE2 BNEG
SPLICE16
503 SPLICE4 BNEG - BNEG (NEG BUS)
2 501 2
504 PC641-8 BNEG

CA405
1
2
238 SPLICE1 +BV (FU16) 3 246 PC606-1 +BV (FU16)
2951 4 531 PC606-2 BNEG
5 247 PC606-3 +BV (FU15)
507 SPLICE2 BNEG 6 532 PC606-4 BNEG
CA406
001 PC401-1 CAN H ACCESS 3 1 CAN
002 PC630-19 CAN H ACCESS 1 2 SHORTING
003 PC604-1 CAN H ACCESS 3 PLUG
004 PC401-6 CAN L ACCESS 3 4
005 PC630-18 CAN L ACCESS 1 5 NOTES:
006 PC604-2 CAN L ACCESS 6 1 OPTIONAL FEATURES SHOWN AS
007 PC404-15 CAN L ACCESS 2 7 DASHED LINES
8
9 2 REPLACE FU7 WITH 2A FUSE FOR
010 PC404-23 CAN H ACCESS 2 10 EE OPTION (ANSI ONLY)
11 3 J1 JUMPED BETWEEN PINS 2 AND 3
12

3 1 3
515 SPLICE4 BNEG BRES
5910 PC630-3 BNEG ACCESS 1 INPUT
CA409
303 PC403-16 +BV (12V) ACCESS 3 COMM A + POT1
101 PC403-17 ACCESS 3 INPUT C S
- HALL EFFECT
525 PC403-15 BNEG ACCESS 3 COMM B STR

CA410
214
2958 JC605-6 +BV (K1) TOW 1 216
2 BLK SES FlexSeat™
2931 SPLICE21 +BV (K1) 3 2977
2952 SPLICE5 +BV (K1) SES 4 RED
5 WHT 1
2967 PC630-7 +BV (K1) ACCESS 1 INPUT 6
SBS SUSPENSION
CA410 CA411 SEAT
2958 JC605-6 +BV (K1) TOW 1 29267
29268
29269 BLK
1 GRY
2 BLK 2 BLU
2931 SPLICE21 +BV (K1) 3 29270 3
2952 SPLICE5 +BV (K1) SES 4 RED 4 SES 1
5 WHT 5
4 2967 PC630-7 +BV (K1) ACCESS 1 INPUT 6
SBS
6 4
CA419
2934 SPLICE21 +BV (K1) 1 RED + FAN2
5904 PC404-8 BNEG ACCESS 2 NEG 2 BLUE ACCESS 2 COOLING

CA420
RED + FAN1
2944 PC403-30 +BV ACCESS 3 POS 1 BLUE ACCESS 3 COOLING
5902 PC403-31 BNEG ACCESS 3 NEG 2

A B C
155499 A SH 1

Crown 2016 PF27410 DIA-2052-003

475
SCHEMATIC DIAGRAMS
Manual Lever - Access 3™

Manual Lever - Access 3™

A B C

CA401 ACCESS 3.
001 PC406-1 CAN H 1 CAN H
2 CAN H
035 3 120 OHMS
1 4 CAN L
1
5
004 PC406-4 CAN L 6 CAN L
7
8

CA401
M1 1 3
4 5
CA624 6 8
TS1 BROWN
1 105
T+ BRN/WHT
2 104

CA626 CA402
12V BROWN 1 301
BLACK
2 523
NEG
ECR1 021
CHA BLUE 3
CHB WHITE 4 022

2 CA403 2
1 RH MTR ECR1 POS (12V)
2 RH MTR ECR1 NEG
2963 PC201-6 +BV (K1) FU6 3 KEYSWITCH (KYS) (+BV = CLOSED, 0V = OPEN)
4
2937 SLICE5 +BV (K1) SES 5 SEAT SWITCH (SES) (+BV = CLOSED, 0V = OPEN)
29127 PC601-6 +BV (K1) FS 6 FORWARD SWITCH (FS) (+BV = CLOSED, 0V = OPEN)
2938 SPLICE10 +BV (K1) RS 7 REVERSE SWITCH (RS) (+BV = CLOSED, 0V = OPEN)
2939 (CA612) +BV (K1) ACS 8 ACCELERATOR SWITCH (ACS) (+BV = CLOSED, 0V = OPEN)
2940 SPLICE6 +BV (K1) BRKS1 9 BRAKE SWITCH (BRKS1) (+BV = CLOSED, 0V = OPEN)
2941 SPLICE7 +BV (K1) HGTS1 10 HEIGHT SWITCH (HGTS1) (+BV = CLOSED, 0V = OPEN)
11 LH MTR ECR2 POS (12V)
12 LH MTR ECR2 NEG
13 RH MTR ECR1 CHA
14 RH MTR ECR1 CHB
525 PC409-2 BNEG POT1 15 POT1 (STEER) NEG
303 PC409-1 +BV (12V) POT1 16 POT1 (STEER) POS (12V)
101 PC409-3 WIPER POT1 17 POT1 (STEER) WIPER
102 PC622-2 WIPER POT2 18 POT2 (BRAKE) WIPER
525 PC622-3 BNEG POT2 19 POT2 (BRAKE) NEG
527 PC612-3 BNEG POT3 20 POT3 (ACCELERATOR) NEG
103 PC612-2 WIPER POT3 21 POT3 (ACCELERATOR) WIPER
22 LH MTR ECR2 CHA
23 LH MTR ECR2 CHB
3 24 RH MTR TS1 NEG 3
25 RH MTR TS1 SIGNAL
5901 (CA201) LINE NEG 26 LINE CONTACTOR NEG
2942 (CA201) LINE POS 27 LINE CONTACTOR POS (+BV)
528 PC603-2 BNEG ALM2 28 ALM2 (TRAVEL) NEG
2943 PC603-1 +BV (K1) ALM2 29 ALM2 (TRAVEL) POS (+BV)
2944 PC420-1 BNEG FAN1 30 FAN1 POS (+BV) ON < 40 °C (104 °F
5902 PC420-2 BNEG FAN1 31 FAN1 NEG (+BV) ON > 45 °C (113 °F
305 PC622-1 +BV (12V) POT2 SPLICE 9 32
306 PC612-1 +BV (12V) POT3 304 33 POT2 & POT3 (Brake/ACCELERATOR) POS (12V)
34 LH MTR TS2 NEG
35 LH MTR TS2 SIGNAL
M2
CA623 CA403
TS2
BROWN
1 107 12
T+
106 1
BRN/WHT
2 13 23
24 35
CA625
12V
BROWN
1 302
BLACK 524
ECR2 NEG 2
024
4 CHB
BLUE

WHITE
3
023 4
CHA 4

A B C
155499 A SH 3

DIA-2052-004 Crown 2016 PF27410

476
SCHEMATIC DIAGRAMS
Manual Lever - Access 2

Manual Lever - Access 2


A B C

1 1
M3
CA418
TS3 BROWN 109
1
T+ BRN/WHT
2 534

CA408
RED
1 310
BLACK
2 533
ECR3 WHITE 027
3
BLUE
4 028 ACCESS 2

CA404
2932 SPLICE21 +BV (K1) 1 KEYSWITCH (KYS) (+BV = CLOSE, 0V = OPEN)
59120 (CA631) SV1 NEG 2 SV1 NEG
3120 PC631-1 +BV (12V) COMM 308 3 ECR3, POT4 POS (12V)
SPLICE 11 529
5122 PC631-3 BNEG COMM 4 ECR3, POT4, TS3 NEG
SPLICE 12 5 ECR3 CHA
6 ECR3 CHB
29129 (CA622) +BV (K1) VTS 7 VERTICAL MAST SWITCH (VTS) (+BV = CLOSED, 0V = OPEN
2 5904 PC419-2 FAN2 BNEG 8 FAN2 NEG (ACCESS 2 COOLING FAN) 2
1120 PC631-2 WIPER POT4 9 POT4 WIPER
29130 PC631-10 +BV (K1) TPAS 10 TILT POS ASSIST SWITCH (TPAS) (+BV = CLOSED, 0V = OPEN
2946 PC414-2 +BV (K1) MDLK 11 MODEL KEY (MDLK)
29131 PC631-5 +BV (K1) TBS 12 TILT BACK SWITCH (TBS) (+BV = CLOSED, 0V = OPEN
29132 PC631-7 +BV (K1) AXS1 13 HYD ACCESSORY SWITCH (AXS1) (+BV = CLOSED, 0V = OPEN
29133 PC631-6 +BV (K1) TLT 14 TILT SWITCH (TLT) (+BV = CLOSED, 0V = OPEN
007 PC406-7 CAN L ACCESS 2 15 CAN LOW
16 TS3 SIGNAL
29134 PC631-8 +BV (K1) AXS2 17 HYD ACCESSORY SWITCH (AXS2) (+BV = CLOSED, 0V = OPEN
59121 (CA631) SVOP NEG 18 SVOP NEG
2947 PC616-2 +BV (K1) HGTS3 19 HEIGHT SWITCH (HGTS3) (+BV = CLOSED, 0V = OPEN
29135 (CA622) +BV (K1) TLMS 20 TILT LIMIT SWITCH (TLMS) (+BV = CLOSED, 0V = OPEN
59122 (CA622) SV3 NEG 21 SV3 NEG
22
010 PC406-10 CAN H ACCESS 2 23 CAN HIGH

CA404
1 8
9 15
16 23

3 3

FC 5200 SETUP CA414


2933 SPLICE21 +BV (K1) 1 MDLK
2946 PC404-11 +BV (K1) ACCESS 2 INPUT 2

4 4

A B C
155499 A SH 4

Crown 2016 PF27410 DIA-2052-005

477
SCHEMATIC DIAGRAMS
Manual Lever - Front Page

Manual Lever - Front Page

A B C
BACK VIEW OF KYS
KYS
START
ACC BATT ACC
CA601
274 204 IGN START
249 PC604-6 +BV (FU15) 1 1
2964 PC201-7 +BV (KYS) ACC 2 29122 2 2922 OFF IGN GND
1 2901 PC201-8 +BV (KYS) IGN 3 29123 3 2923 RS 1
2915 SPLICE19 +BV (K1) 29124 2924 START
4 4
2954 SPLICE10 +BV (K1) REVERSE 5 29126 274 5 2926 1 2
29127 2927

2925
29127 PC403-6+BV (K1) ACCESS 3 INPUT 29137
6 29128
6 FS
7 7 2928
8 29130 8 2930 1 2
239 SPLICE1 +BV (FU16) 29196 9 210 HNS
9 STEER
10 29197 10 205
29115 COLUMN
11 11
HN1 12 12 HNS2
BLK
511 SPLICE2 BNEG + WHT
RIGHT
B-POST
3 HNS3
29125
BLK
RS FLOORBOARD
WHT
29116 29170 FS HNS5
1 BLK
LEFT
WHT B-POST

CA603 1
BLK +
2943 PC403-29 +BV (K1) ACCESS 3 POS 1 ALM2
528 PC403-28 BNEG ACCESS 3 NEG 2 WHT TRAVEL
1
2 CA604 2
003 PC406-3 CAN H INTERFACE 1
006 PC406-6 CAN L INTERFACE 2 SERVICE CAN INTERFACE
518 SPLICE4 BNEG 3
235 (CA202) FU15 +BV 4
2905 SPLICE3 +BV (K1) 5 250
249 PC601-1 +BV (FU15) KYS 6 CA608
HGTS2 C10 3 4 R/W 1
CA607
242 SPLICE1 +BV (FU5) 1 BLK 2
2919 SPLICE19 BNEG 2970
2 3
510 SPLICE2 BNEG 3 WHT R/W 4
2966 PC630-6 ACCESS 1 INPUT 29102
4 5
6
1 2
CA612
306 SPLICE9 +BV (12V) ACCESS 3 COMM A
103 PC403-21 ACCESS 3 INPUT B POT3 (5K)
527 PC403-20 BNEG ACCESS 3 COMM C ACC
ACS
2914 SPLICE19 +BV (K1)
2939 PC403-8 +BV (K1) ACCESS 3 INPUT

HGTS1
CA613 CA614
3 2917 SPLICE19 +BV (K1) BLK BLK 3
2961 SPLICE7 +BV (K1) HGTS1 SIGNAL WHT BLK

CA616 CA617 HGTS3


2918 SPLICE19 +BV (K1) 1 BLK 1 BLK
WHT 2 BLK 1
2947 PC404-19 +BV (K1) HGTS3 SIGNAL 2

CA622 NOTES:
305 SPLICE9 +BV (12V) ACCESS 3 COMM A POT2 (5K) 1 OPTIONAL FEATURES SHOWN AS DASHED LINES
102 PC403-18 ACCESS 3 INPUT B BRK 2 OPTIONAL LIFT CUTOUT WITH OVERRIDE
526 PC403-19 BNEG ACCESS 3 COMM C 3
BRKS1 OPTIONAL FOOT OPERATED DIRECTIONAL CONTROL
(FODC)
2908 SPLICE3 +BV (K1)
2949 SPLICE6 +BV (K1) BRKS1 SIGNAL
BRKS2
2948

1
4 2986 PC651-5 +BV (K1) LGT5, LGT6 4
TMS
29121 SPLICE3 +BV (K1)
29135 PC404-20 +BV (K1) ACCESS 2 INPUT
29141
VTS

29129 PC404-7 +BV (K1) ACCESS 2 INPUT

A B C
155499 A SH 6

DIA-2052-006 Crown 2016 PF27410

478
SCHEMATIC DIAGRAMS
Manual Lever - Access 1

Manual Lever - Access 1


A B C
BRK2 JC605
CA627 PC605
C+ 2956 2972
LH 1 1
2 5906 2 5908
C- 2957 3 2969
5907 4 5909
5 2959
1 BRK1
CA628
6 1
C+ CA606
RH A
B 1 246 JC405-3 +BV (FU5)
C- C 2 531 JC405-4 BNEG
3 246 JC405-5 +BV (FU5)
4 532 JC405-6 BNEG
2907 SPLICE3 +BV (K1) 5
2958 PC410-1 +BV (K1) SES COMM 6
TOW PLUG

CA602
NEG 1 535
ECR4 CHA 2 031
120 PULSE
+5V 3 701
/REV
CHB 4 032

ACCESS 1
CA630
1 BRK2 LOW (LH)
2 BRK1 LOW (RH)
5910 PC407-2 BNEG BRES 3 BATTERY RES SWITCH (BRES) (BNEG = CLOSED, 0V = OPEN)
517 SPLICE4 BNEG 4 DISPLAY BNEG
5 ECR4 (STEER) CHA
2 2966 PC607-4 +BV (K1) ORS2/HGTS2 6 HEIGHT SWITCH (HGTS2) (+BV = CLOSED, 0V = OPEN) 2
2967 PC410-6 +BV (K1) SBS 7 SEAT BELT SWITCH (SBS) (+BV = CLOSED, 0V = OPEN)
2968 SPLICE5 +BV (K1) SES 8 SEAT SWITCH (SES) (+BV = CLOSED, 0V = OPEN)
9 +BV BRK1 HIGH (RH)
10 ECR4 (STEER) POS 5V
11 ECR4 (STEER) CHB
12 ECR4 NEG
13 PT1 INPUT (LOAD SENSE) +15V
2970 SPLICE6 +BV (K1) BRKS1 14 BRAKE SWITCH (BRKS1) (+BV = CLOSED, 0V = OPEN)
2971 SPLICE7 +BV (K1) HGTS1 15 HEIGHT SWITCH (HGTS1) (+BV = CLOSED, 0V = OPEN)
16 +BV BRK2 HIGH (LH)
2913 SPLICE19 +BV (K1) 17 DISPLAY +BV (K1)
005 PC406-5 CAN L ACCESS 1 18 CAN LOW
002 PC406-2 CAN H ACCESS 1 19 CAN HIGH
20 ZONE SELECT
21 PT1 INPUT (LOAD SENSE)
22
2973 PC662-1 +BV (K1) FANS5 & FANS6 POS 23 +BV POSITIVE FANS5 & FANS6

CA618 CA630
1 112
PT1 312 1 8
9 15
LOAD 2 ALM1
3 SENSE 3 16 23
3
4

SHIPPING NOTES:
TOWING THE LIFT TRUCK WITHOUT A BATTERY TOWING THE LIFT TRUCK WITH A BATTERY
- HARNESS USED TO RELEASE THE BRAKES - REMOVE PC605 FROM JC605 CONNECTORS
- REMOVE PC605 FROM JC605 ARE BELOW THE FLOOR BOARD COVERS
- PLUG PC606 INTO JC605 - PLUG PC606 INTO JC605
- REMOVE PC405 FROM JC405
- HANG JC405 OUT BACK OF LIFT TRUCK - VERIFY PC405 IS PLUGGED INTO JC405
- PLUG A VOLTAGE SOURCE INTO JC405
ACCORDING TO THE 24V OR 36/48V
WIRING DIAGRAM SHOWN BELOW

24V SHIPPING METHOD 36V/48V SHIPPING METHOD


SERVICE PART: 139956-001 SERVICE PART: 139956-002
PC405 PC405
4 1 1 4
2 36V OR 48V 2
24V BATTERY 3 BATTERY 3
15A 4 15A 4
5 5
BATT NEG 6 BATT NEG 6

A B C
155499 A SH 5

Crown 2016 PF27410 DIA-2052-007

479
SCHEMATIC DIAGRAMS
Manual Lever

Manual Lever

A B C

CA633 SPLICE 15
CA631
1 GRN
3120 SPLICE11 +BV (12V) ACCESS 2 COMM 1 311
111 2 RED POT4 TBS 29180
1120 PC404-9 ACCESS 2 INPUT 2 557 3 YEL LIFT
5122 SPLICE12 BNEG ACCESS 2 COMM 3 29172 4 TLT 29181
29123 SPLICE19 +BV (K1) 4 29174
1 29131 PC404-12 +BV (K1) ACCESS 2 INPUT 5 29175 AXS1 29183 1
29133 PC404-14 +BV (K1) ACCESS 2 INPUT 6 29176
29132 PC404-13 +BV (K1) ACCESS 2 INPUT 7 29177 AXS2
29134 PC404-17 +BV (K1) ACCESS 2 INPUT 8 29187 29184
29124 SPLICE19 +BV (K1) 9 1 29117
29130 PC404-10 +BV (K1) ACCESS 2 INPUT 10 29214 1 29118
5123 SPLICE4 BNEG 11 555 1
12 29186 29119 2
556 DS20 29185
1 1
RES50 536
TPAS ORS1
1

29125 SPLICE19 +BV (K1) + SV1

59120 PC404-2 BNEG ACCESS 2 NEG


1
29140 + SV3

59122 PC404-21 BNEG ACCESS 2 NEG


2 29120 SPLICE3 +BV (K1) + SVOP 2
59121 PC404-18 BNEG ACCESS 2 NEG

SB80
1 WHT
C4 1 AXS3
2
CA615
1 29111
506 3 4
29110
3 + SVX 2
+ 4
5 BLK

CA633 SPLICE 15
CA631 1 GRN
3 3120 SPLICE11 +BV (12V) ACCESS 2 COMM 311
1 111 2 RED POT4 TBS 29180 3
1120 PC404-9 ACCESS 2 INPUT 2 557 3 YEL LIFT
5122 SPLICE12 BNEG ACCESS 2 COMM 3 29172 4 TLT 29181
29123 SPLICE19 +BV (K1) 29184
4 29174 AXS1
29131 PC404-12 +BV (K1) ACCESS 2 INPUT 5 29175 29183
29133 PC404-14 +BV (K1) ACCESS 2 INPUT 6 29176
29132 PC404-13 +BV (K1) ACCESS 2 INPUT 7 29177 29190
29134 PC404-17 +BV (K1) ACCESS 2 INPUT 8 29187 29117 AXS2
29185

29124 SPLICE19 +BV (K1) 9 29214 1


10 1 29118
29130 PC404-10 +BV (K1) ACCESS 2 INPUT
5123 SPLICE4 BNEG 11 555 29119 1 2 1
12 29186 DS20
556
1 1
RES50 536
TPAS ORS1
1
NOTES:
1 OPTIONAL FEATURES SHOWN AS DASHED LINES
2 ORS1 IS OPTIONAL; WHEN PRESENT, IT IS 5188
LOCATED IN SERIES WITH AXS2 1 1
CLS
SPLICE 37 5189 SVCI +
29191 29189 1 1
4 SPLICE 36 4
5190 29192
CR38

1
2
CA638

A B C
155499 A SH 8

DIA-2052-008 Crown 2016 PF27410

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SCHEMATIC DIAGRAMS
Manual Lever - Operator, M1 , M2 Fans

Manual Lever - Operator, M1 , M2 Fans


A B C
CA641 LGS1
240 SPLICE1 +BV (FU16) 221 FAN4 1
1 29171 222 OPERATOR
2985 PC651-3 +BV (FU16) LGT1/LGT2 2 29167 RED 1
274 (CA651) +BV (FU16) 3 29168 LGS2 224 554 1
2975 SPLICE10 +BV (K1) REVERSE 4 226 BLK 1
BLUE
5 537
508 SPLICE2 BNEG 6 227 1
252 (CA201) PC412-1 +BV (FU7) 7 553
1 504 SPLICE16 BNEG 8 CA642
29142
CR8 CR9 1
1 FNS 1 29144
2
± BV CABLE 1
29143
1 29145

FAN4
OPERATOR
1
+
CA641 LGS1 NOT
240 SPLICE1 +BV (FU16) 221
1 29171 USED
2985 PC651-3 +BV (FU16) LGT1/LGT2 222
2 29167 BLK 1
274 (CA651) +BV (FU16) 3 29168 LGS2 224 554 1
4 226 WHT
2975 SPLICE10 +BV (K1) REVERSE 1
5 537
508 SPLICE2 BNEG 6 227 1
252 (CA201) PC412-1 +BV (FU7) 7 553
504 SPLICE16 BNEG 8 CA642 FNS CR8 CR9
29142
1 1 29144
2 2
± BV CABLE 1 29143 1 29145
NOT
USED
2 1 2
CA651 1 PC651 JC651
2916 SPLICE19 +BV (K1) 1 1 29341 29344
1
2984 SPLICE10 +BV (K1) REVERSE 2 2 29342 2343
2
2985 PC641-2 +BV (FU16) LGT1/LGT2 3 3 3
237 SPLICE1 +BV (FU16) LGT3 POS 4 4 2344 2345 4
2986 (CA622) +BV (K1) BRKS2 5 5 29345 5
509 SPLICE2 BNEG 6 OPTIONAL OHG 6 5346 59346 6
519 SPLICE4 BNEG 7 LIGHTS 7 5347 59348 8
7
5912 (CA652) BNEG DR1 LG3 8 8 29349
9 9 29340 9
10 10 10
11 11 29346 11
12 12 9342 12

5346 GRN
1 DR3
29343 RED/WHT
1
OPTIONAL KEYED 59347 GRN/WHT
WORKLIGHTS 1

FU8 1
3 FLASHER
3
FLS MODULE

RED BLK + BLK


RED
1 2 CA653 1 2 CA654
CA652 SPLICE96 TSS L
241 SPLICE1 +BV (FU16) 2285 2285 29285 29287 49A
2988 1 29288 R
2987 2 29289
2989 3 29286
4

1
GRN
513 SPLICE2 BNEG 1
RED/WHT DR1
2974 PC641-3 +BV (FU16/K1) LGTS2 1
GRN/WHT
5912 PC651-8 BNEG LGT3 NEG 1
1 29101 +
FAN5
CA662 5101
RIGHT TRACTION
SPLICE34 MOTOR (M1)
2973 PC630-23 +BV (K1) ACCESS 1 POS 1 29100
SPLICE35
4 520 SPLICE4 BNEG 2 5100
29102 +
4
FAN6
5102 LEFT TRACTION
MOTOR (M2)
NOTES:
1 OPTIONAL FEATURES SHOWN AS DASHED LINES

A B C
155499 A SH 7

Crown 2016 PF27410 DIA-2052-009

481
SCHEMATIC DIAGRAMS
Manual Lever - Freezer Condition

Manual Lever - Freezer Condition

A B C

1 1

9292 PC202-2 F/C K2 CONTACT CA813 RES1


2291 29104
1 545
CA629 59291 2 120
9291 SPLICE91 9293 29109 29105 RES2 546
992 PC201-12 F/C K2 COIL NEG 1 9294
3
991 PC201-10 F/C(K2) SWITCHED K2 2 9295 4 29110
2291 SPLICE92 9296 29111 120
253 PC201-2 +BV (FU6) FU6 3 5291 9297
5
512 SPLICE2 BNEG 4 6 29112

1 2 THS1
CA639
5292

RES39
SPLICE94 9298
1
SPLICE93 2 4
3 THS2
2 2
5293 GRN
1
9299 RED/WHT DR2
1
59291 GRN/WHT
1

FREEZER CONDITION
SCHEMATIC

FU4 RES1

KYS RES2
FU15 K1 K2
5
K2
THS1

+
GRN/WHT
3 THS2 3
RED/WHT DR2

RES39
4 GRN

NOTES:
1 OPTIONAL FEATURES SHOWN AS DASHED LINES
2 THS1 SHOWN AT 21 °C (70 °F) SWITCH CLOSES AT LESS THAN 4 °C (39 °F) AND OPENS AT GREATER THAN 16 °C (60 °F)
3 THS2 SHOWN AT 21 °C (70 °F) SWITCH CLOSES AT LESS THAN 60 °C (140 °F) AND OPENS AT GREATER THAN 71 °C (160 °F)
4 RES39 IS 585 OHM FOR 36V LIFT TRUCKS, 1244 OHM FOR 48V LIFT TRUCKS
5 K2 IS A 12V COIL FOR 36V LIFT TRUCKS, 24V COIL FOR 48V LIFT TRUCKS

4 4

A B C
155499 A SH 9

DIA-2052-010 Crown 2016 PF27410

482
SCHEMATIC DIAGRAMS
Manual Lever - Wire Splice

Manual Lever - Wire Splice


A B C
236 (CA202) +BV (FU16) FU16
237 PC651-4 +BV (FU16) LGT3
238 PC405-3 +BV (FU16) TOW
239 PC601-9 +BV (FU16) HNS1 SPLICE 1
240 PC641-1 +BV (FU16) LGS1/LGS2 +BV (FU16)
241 PC652-1 +BV (FU16) FLS
242 PC607-1 +BV (FU16) OPTIONS
1 243 PC201-1 +BV (FU16) FU4 FREEZER CONDITION 1
502 SPLICE16 BNEG BUS
507 PC405-6 BNEG TOW
508 PC641-6 BNEG FAN4
509 PC651-6 BNEG LGT1/LGT2 SPLICE 2
510 PC607-3 BNEG OPTIONS BNEG
511 HORN-2 BNEG HN1
512 PC629-4 BNEG FREEZER CONDITION
513 DR1-2 BNEG LGT3

2902 PC201-9 +BV (K1) DISTRIBUTION BOARD


2903 SPLICE19 +BV (K1)
2904 SPLICE21 +BV (K1)
2905 PC604-5 +BV (K1) CAN ACCESS
2908 PC201-5 +BV (K1) DISTRIBUTION BOARD SPLICE 3
2907 JC605-5 +BV (K1) TOW +BV (K1)
2908 (CA622) +BV (K1) BRKS1
29120 (CA622) +BV (K1) SVOP
29121 (CA622) +BV (K1) TLMS

503 SPLICE16 BNEG BUS


515 BNEG BRES
516 PC201-11 BNEG DISTRIBUTION BOARD
2 517 PC630-4 BNEG ACCESS 1 SPLICE 4 2
518 PC604-3 BNEG CAN ACCESS BNEG
519 PC651-7 BNEG TAIL/STROBE LIGHT
520 PC662-2 BNEG OPTIONS/FAN3
5123 PC631-11 BNEG HYD OPTIONS

2952 PC410-4 +BV (K1) SES


2937 PC403-5 +BV (K1) ACCESS 3 INPUT SPLICE 5
2968 PC630-8 +BV (K1) ACCESS 1 INPUT SES SWITCH

2949 (CA622) +BV (K1) BRKS1


2940 PC403-9 +BV (K1) ACCESS 3 INPUT SPLICE 6
2970 PC630-14 +BV (K1) ACCESS 1 INPUT BRKS1 SWITCH

2961 PC613-2 +BV (K1) HGTS1 SPLICE 7


2941 PC403-10 +BV (K1) ACCESS 3 INPUT
2971 PC630-15 +BV (K1) ACCESS 1 INPUT HGTS1 SWITCH

SPLICE 9
(REF CA403)
3 2954 PC601-5 +BV (K1) RS
3
2938 PC403-7 +BV (K1) ACCESS 3 INPUT SPLICE 10
2975 PC641-4 +BV (K1) LGS2 +BV REVERSE
2984 PC651-2 +BV (K1) BACKUP LIGHT

SPLICE 11 - 12
(REF CA404)
SPLICE 16
(REF CA202)
2903 SPLICE3 +BV (K1)
2913 PC630-17 +BV (K1) ACCESS 1
2914 (CA612) +BV (K1) ACS COMM
2915 PC601-4 +BV (K1) FS/RS COMM
2916 PC651-1 +BV (K1) TAIL/STROBE LIGHT
2917 PC613-1 +BV (K1) HGTS1 SPLICE 19
2918 PC616-1 +BV (K1) HGTS3 +BV (K1)
2919 PC607-2 +BV (K1) OPTIONS
29123 PC631-4 +BV (K1) HYD SWITCH POS
4 29124 PC631-9 +BV (K1) TPAS/CLS POS 4
29125 (CA631) +BV (K1) SV1/SV3 POS

2904 SPLICE3 +BV (K1)


2931 PC410-3 +BV (K1) SBS COMM SPLICE 21
2932 PC404-1 +BV (K1) ACCESS 2 +BV (K1)
2933 PC414-1 +BV (K1) MDLK COMM
2934 PC419-1 +BV (K1) FAN2 POS

A B C
155499 A SH 2

Crown 2016 PF27410 DIA-2052-011

483
SCHEMATIC DIAGRAMS
Manual Lever - Power Cables

Manual Lever - Power Cables

A B C
685 mm (27 in)
BATTERY COMPARTMENT
M3 ITEM PART NO. TYPE
1 086749-037 SB
W U 086749-044 SBE
1 V 086749-050 DIN 1
086749-040 SB
ITEM 14 2 086749-047 SBE
086749-053 DIN
ITEM 13 3 086749-043
ITEM 12 4 084573-306
LINE 5 084573-307
+ 6 084572-396
ACCESS 2 7 084572-397
8 084572-398
9 084572-399
U B- 10 084572-400
11 084572-401
12 084573-297
+ 13 084573-298
V
14 084573-299
840 mm (33 in)
FU2 BATTERY COMPARTMENT
W
ITEM PART NO. TYPE
ITEM 5 086749-038 SB
2 B+ 1 2
086749-045 SBE
ITEM 4 086749-051 DIN
086749-041 SB
2 086749-048 SBE
ACCESS 3™ 086749-054 DIN
3 086749-043
4 084573-306
5 084573-307
6 084572-396
7 084572-397
WS VS US WM VM UM 8 084572-398
9 084572-399
ITEM 3 10 084572-400
11 084572-401
12 084573-297
BNEG 13 084573-298
14 084573-299
FU1 +BV 915 mm (36 in)
BATTERY COMPARTMENT
ITEM 1
3 +BTF +BT ITEM PART NO. TYPE 3
1 086749-039 SB
ITEM 2 086749-046 SBE
1 086749-052 DIN
086749-042 SB
2 086749-049 SBE
ITEM 11 ITEM 8 086749-055 DIN
3 086749-043
ITEM 10 ITEM 7 4 084573-306
5 084573-307
POS NEG 6 084572-408
ITEM 9 ITEM 6
36/48V 7 084572-409
LIFT TRUCK VS VM 8 084572-410
BATTERY WS US WM UM 9 084572-411
10 084572-412
11 084572-413
M2 M1 12 084573-303
13 084573-304
4 14 084573-305 4
NOTES:
1 ITEMS 1 AND 2 ARE DEPENDENT ON THE BATTERY
CONNECTOR TYPE. SEE TABLES FOR DETAILS. FUSE PART NO. CABLE PART NO.
FU1 132083-003 PC 1/0 084572
FU2 132083-003 PC 2/0 084573
PC 3/0 086479

A B C
155496 B

DIA-2052-012 Crown 2016 PF27410 Rev. 10/16

01 Rev. 10/16
484
SCHEMATIC DIAGRAMS
Manual Lever - Power Cables

Harnesses

Wire Harness Chart

Wire Harness Components Connected By:


Part Number

127272-001 Mast height switch harness: 2260 mm (89 in) collapsed height TF, TL, TT, mast 2110 mm (83 in)
Quad mast
127272-002 Mast height switch harness: 2415 mm (95 in) collapsed height TF, TL, TT, mast
127272-003 Mast height switch harness: 2565 mm (101 in) collapsed height TF, TL, TT, mast
127272-004 Mast height switch harness: 2720 mm (107 in) collapsed height TF, TL, TT, mast 2260 mm
(89 in) Quad mast
127272-005 Mast height switch harness: 2870 mm (113 in) collapsed height TF, TL, TT, mast 2415 mm
(95 in) Quad mast
127272-006 Mast height switch harness: 3025 mm (119 in) collapsed height TF, TL, TT, mast 2565 mm
(101 in) Quad mast
127272-007 Mast height switch harness: 3025 mm (125 in) collapsed height TL, mast, 2720 mm (107 in)
Quad mast
127272-011 Mast height switch harness: 2110 mm (83 in) collapsed height TF, TL, TT, mast
127272-012 Mast height switch harness: 1955 mm (77 in) collapsed height TF, TL, mast
127511 5th function accessory harness: PC615, handle, hydraulic harness
127515-002 5th function three conductor harness: TF mast, 2415 mm (95 in), or less collapsed height,
JC615
127515-004 5th function three conductor harness: TT mast, 2260 mm (89 in), or less collapsed height,
JC615
127515-006 5th function three conductor harness: TL, TF mast 2415 mm (95 in), or greater collapsed height,
JC615
127515-007 5th function three conductor harness: TT mast 2260–2720 mm (89–107 in) collapsed height,
JC615
127515-008 5th function three conductor harness: TL mast 2415 mm (95 in) or less collapsed height, JC615
127515-010 5th function three conductor harness: TT mast 2720–3175 mm (107–125 in) or collapsed
height, JC615
128720 Front freezer condition harness: JC813, THS1, THS2, RES2, RES3
130117-001 36 V freezer condition harness includes resistor (062033-007)
130117-002 48 V freezer condition harness includes resistor (062033-036)
130583 36 V FODC freezer condition harness: JC813, PC813, PC814 includes resistor (062032-004)
130584 48 V FODC freezer condition harness: JC813, PC813, PC814 includes resistor (062032-004)
140290-001 InfoLink® wire harness: Alarm, CAN, Current, Load, Module, PROG, PROX, RC232, Shock
141045 Steering harness: JC601, HNS, KYS, FS, RS
141601 FODC freezer condition harness: JC601, PC601, includes switch (089362)
141624 FODC freezer condition harness: JC601, PC601, JC814 includes switch (089362)

Crown 2016 PF27410 Rev. 10/16 DIA-2052-013


01 Rev. 10/16
485
SCHEMATIC DIAGRAMS
Manual Lever - Power Cables

Wire Harness Chart

Wire Harness Components Connected By:


Part Number

144485 InfoLink® impact sensor harness: SHOCK


145606 Back overhead guard harness: JC806, PC809, PC810, LGT4, LGT5, LGT6
145762 Overhead guard LED worklight harness: JC801, JC802, JC803, JC804
145898-002 Mast worklight with turn signal harness: 2110 mm (83 in) or less collapsed height, JC651,
PC651, PC810, LGT1, LGT2
145898-003 Mast worklight with turn signal harness: 2110–2260 mm (83–89 in) collapsed height, JC651,
PC651, PC810, LGT1, LGT2
145898-004 Mast worklight with turn signal harness: 2110–2260 mm (89–95 in) collapsed height, JC651,
PC651, PC810, LGT1, LGT2
145898-005 Mast worklight with turn signal harness: 2260–2565 mm (95–101 in) collapsed height, JC651,
PC651, PC810, LGT1, LGT2
145898-006 Mast worklight with turn signal harness: 2565–2720 mm (101–107 in) collapsed height, JC651,
PC651, PC810, LGT1, LGT2
145898-007 Mast worklight with turn signal harness: 2720–2870 mm (107–113 in) collapsed height, JC651,
PC651, PC810, LGT1, LGT2
145898-008 Mast worklight with turn signal harness: 2870–3025 mm (113–119 in) collapsed height, JC651,
PC651, PC810, LGT1, LGT2
145898-009 Mast worklight with turn signal harness: 3025 mm (119 in) or greater collapsed height, JC651,
PC651, PC810, LGT1, LGT2
146012-002 Mast worklight without turn signal harness: 2110 mm (83 in) or less collapsed height
146012-003 Mast worklight with turn signal harness: 2110–2260 mm (83–89 in) collapsed height
146012-004 Mast worklight without turn signal harness: 2110–2260 mm (89–95 in) collapsed height
146012-005 Mast worklight without signal harness: 2260–2565 mm (95–101 in) collapsed height
146012-006 Mast worklight without turn signal harness: 2565–2720 mm (101–107 in) collapsed height
146012-007 Mast worklight without turn signal harness: 2720–2870 mm (107–113 in) collapsed height
146012-008 Mast worklight without turn signal harness: 2870–3025 mm (113–119 in) collapsed height
146012-009 Mast worklight without turn signal harness: 3025 mm (119 in) or greater collapsed height
146087-002 B-Post two conductor harness
146087-003 B-Post two conductor harness
148041 AXS cutoff harness
148078 Drive-thru overhead guard jumper harness
148210 Dash harness: JC641, PC642, FAN, LGS1, LGS2, FNS, includes diode (129900)
148213 Hydraulic harness: JC631, PC633, AXS1, AXS2, AXS3, TBS, TLT, TPAS
148360 TPAS harness: LED

DIA-2052-014 Crown 2016 PF27410 Rev. 10/16

01 Rev. 10/16
486
SCHEMATIC DIAGRAMS
Manual Lever - Power Cables

Wire Harness Chart

Wire Harness Components Connected By:


Part Number

155484 Main manual lever harness: PC201, PC401, PC403, PC404, JC405, PC405, PC406, PC408,
PC409, PC410, PC414, PC418, PC419, PC420, PC601, PC602, PC603, JC604, PC604,
JC605, PC605, PC606, PC607, PC612, PC613, PC616, PC618, PC622, PC623, PC624,
PC625, PC627, PC628, PC629, PC630, PC631, PC641, PC651, PC652, PC662, Access 1,
Access 2, Access 3™, ACCY POS, ACS, ALM1, BPOS, BRES, +BV, -BV, BRK1, BRK2,
BRKS1, BRKS2, DR1, ECR1, ECR2, ECR3, FU15, FU16, L, FAN1, FAN2, FAN5, FAN6, FNS,
HGTS1, HGTS2, HGTS3, HN1, InfoLink®, KYS, LGS1, LGS2, M1, M2, M3, POT1, POT2,
POT3, SBS, SES, SV1, SV2, SVOP, TLMS, TS1, TS2, TS3, TSS, VTS
155488 Floorboard fan harness: JC662, FAN5, FAN6
155489 Floorboard freezer condition harness: PC202, JC629, PC639, PC813, distribution board, DR2
155490 Overhead guard lights and turn signal harness: JC651, PC806, PC832, PC813, LGT1, LGT2,
LGT3, LGT5, LGT6, LGT11
155490-002 Overhead guard lights and no turn signal harness: JC651, PC806, PC832, PC813, LGT1,
LGT2, LGT3, LGT5, LGT6, LGT11
155492 Turn signal harness: JC652, PC653, PC654, TS, TSS
155493 Fuse jumper harness: includes fuse (094362-001, 094362-003)
155494 Carton clamp harness: PC638, AXS2, BPOS, BNEG, CLS, SVC1
158083 Worklight key jumper harness: JC651, PC651, DR1
158662 InfoLink® harness: LC Filter, LPBK
159906 Fuel cell wire harness: EWS
159907-001 Fuel cell wire harness: Display

Crown 2016 PF27410 Rev. 10/16 DIA-2052-015


01 Rev. 10/16
487
SCHEMATIC DIAGRAMS
Wire Color-Codes and Schematic Symbols

Wire Color-Codes and Sche- wire has a three or four digit number. The first one or
two digits identify the color of the lead. The last two
matic Symbols digits identify the lead from one through 99. It is possi-
ble that some vendor component leads do not have
This section includes information on wire color-codes these same numbers or colors. A wire pictorial identi-
and schematic symbols that are standard on Crown fies each wire by number. See WIRING DIAGRAMS for
electrical diagrams. wire pictorials and electrical diagrams.
Wire Color-Codes
The applicable wire colors are in the chart below. The
function of the circuit determines the wire color. Each

Wire Color-Codes Chart

Number Color Function

0xx Black Digital signal (1)


1xx Brown Analog signal (1)
2xx Red Primary positive that has not gone through a switch (2)
3xx Orange 12 V Non-battery positive (3)
4xx Yellow Non-battery positive (3)
5xx Green Primary negative that has not gone through a switch (2)
6xx Blue Isolated negative (4)
7xx Violet 5 V Non-battery positive (3)
8xx Gray Non-battery positive (3)
9xx White Miscellaneous
29xx Red/White Primary positive that has gone through a switch (2)
59xx Green Primary negative that has gone through a switch (2)
(1) Signal - A conductor that gives a variable input or output potential.
(2) Primary- A conductor that gives battery positive potential or battery negative potential.
(3) Non-Battery Positive - A conductor that gives a non-battery positive potential from the output of a regulated
DC-to-DC converter.
(4) Isolated Negative - A conductor that gives a negative potential that is electrically isolated from battery nega-
tive.

DIA-2052-016 Crown 2016 PF27410

488
SCHEMATIC DIAGRAMS
Wire Color-Codes and Schematic Symbols

Power Cables
The designators and dash numbers below identify the
power cables. An example of such a power cable is
Fig. 3 (8117-01)
PC#1/0 – 10. The part number for this cable is 084572-
010. or

Power Cables Abbreviations Chart

Abbreviation Part Numbers


Fig. 4 (8118-01)
PC#1 084571
Number of Terminals
PC#2 084570 • All terminals are shown even if not connected.
PC#4 084569
Momentary Contact Switch or Maintained Contact
PC#6 084568 Switch
PC#8 124474 • Momentary contact is a shaded triangle.
PC#10 090963
PC#1/0 084572
PC#2/0 084573 Fig. 5 (8119-01)
PC#3/0 086749 or

PC#4/0 137636

Switches
Fig. 6 (8120-01)
The switch symbols show: • Maintained contact is an open circle (an open circle
also shows the common terminal).
• The switch type
• The number of terminals
• If the switch is a momentary contact switch or main-
tained contact switch
Fig. 7 (8115-01)
• How the switch is connected or
• How the switch operates
• Function.

Switch Type Fig. 8 (8117-01)


• With common

Fig. 1 (8115-01)
or

Fig. 2 (8116-01)
• Without common

Crown 2016 PF27410 DIA-2052-017

489
SCHEMATIC DIAGRAMS
Wire Color-Codes and Schematic Symbols

How the Switch is Connected these switches include the symbols on the actual
switch.
To know how the switch is connected, look carefully at
the contact symbols. An open circle shows a main- Example:
tained contact, thus it is the normally closed terminal. A
shaded triangle shows a momentary contact, thus it is
the normally open terminal.
Switches that have more than one maintained contact
do not have a normally open or normally closed termi- Fig. 9 (8121-01)
nal, although they can have a common. Symbols for

Examples (All Momentary)

With Common (Transfer) Without Common (Double Break)


Connected normally
open, held open
Fig. 10 (8119-01) Fig. 11 (8120-01)
Connected normally
open, held closed
Fig. 12 (8122)
Fig. 13 (8123)
Connected normally
closed, held open
Fig. 14 (8115-01) Fig. 15 (8117-01)
Connected normally
closed, held closed
Fig. 16 (8124) Fig. 17 (8125)

How the Switch Operates


If it is necessary to include how the switch mechani-
cally operates, there is a note on the electrical diagram.

Function
A component designator shows the switch function (for
example: FS = forward switch). See COMPONENTRY
for more information on the applicable component des-
ignators for your lift truck.
Note:
• On an electrical diagram, the condition of a circuit
includes a note (for example: the lift truck is fully
lowered with no operator on the lift truck).
• Positive action switches have this symbol:

Fig. 18 (8126-02)

DIA-2052-018 Crown 2016 PF27410

490
SCHEMATIC DIAGRAMS
Wire Color-Codes and Schematic Symbols

Switch Symbols (Switches that operate mechanically)

No. of Momentary Fully Maintained


Actuation Description
Terminals w/common w/o common w/common w/o common

Fig. 19 (8100-01)

Crown 2016 PF27410 DIA-2052-019

491
SCHEMATIC DIAGRAMS
Wire Color-Codes and Schematic Symbols

Switch Symbols (Switches that operate mechanically)


Continued

No. of Momentary Fully Maintained


Actuation Description Terminals w/common w/o common w/common w/o common

Fig. 20 (8101-02)

DIA-2052-020 Crown 2016 PF27410

492
SCHEMATIC DIAGRAMS
Wire Color-Codes and Schematic Symbols

Specialty Switches
Pressure Switch

Fig. 21 (8127)
Reed Switch

Fig. 22 (8128)
Temperature Switch

Fig. 23 (8129)
Brake Fluid Switch

Fig. 24 (8130)
Three Position Key Switch

Start

Off

Fig. 25 (8131-01)

Crown 2016 PF27410 DIA-2052-021

493
SCHEMATIC DIAGRAMS
Wire Color-Codes and Schematic Symbols

Other Electrical Symbols

Signal Flow Terminal


Heater
One Way Strip

Signal Flow
Simultaneous T-Connection Thermistor

Signal Flow
Double Mov/
Alternate
Junction Transzorb
Chassis
Ground Mast Cable
Capacitor
Common Power Nonpolarized
Return Termination
Capacitor
Female/ Polarized
Test Point Socket
Current
Male Shunt
Cable Pin
Shielded Inductor
Cable Socket & Pin
Twisted Pair
LVDT
Connector
Fixed/Jack
Cable Multi- Ferrite Bead
Twisted Pairs Connector
Moveable/
Plug
Diode
Cable Multi-
Conductor Connector
Assembly
LED
Cable Multi-
Conductor Resistor
Zener Diode

Cable SIP Resistor


Unconnected SCR

Cable
Unconnected Pot
Transistor
Insulated
NPN
Junction
Point Rheostat

Fig. 26 (8132-02)

DIA-2052-022 Crown 2016 PF27410

494
SCHEMATIC DIAGRAMS
Wire Color-Codes and Schematic Symbols

Other Electrical Symbols

1 2 34 5
Transistor DC/DC
Dual
PNP Converter
Suppressor
Power Supply 115487

Darlington Battery + – +
NPN Dual
Contactor 082495, 086322, 093757
Suppressor
Normally
Darlington Open
PNP
Contactor 1 3 Filter Block
Normally 112533 5
N-FET With
Closed
Diode Clamp
Coil

P-FET With
Diode Clamp Coil
Suppression
Motor Field, Fuse - Band
Series Shows Positive
Feed
Motor Field,
Shunt Tach Sensor

TT
Series Motor, Hour Meter
M
DC

Lamp
M Shunt Motor,
DC
Horn

Permanent
M Magnet
Encoder
Motor

Suppressor
M Separately 077732
Excited Motor, DC
+ –
Suppressor
M Motor, AC
077728, 085670, 091181
3

Suppressor
Transformer
085484, 086755

Fig. 27 (29910)

Crown 2016 PF27410 DIA-2052-023

495

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