Honeywell RC500 Hardware Planning Installaition Users Guide

Honeywell Process Solutions
RC500 Hardware Planning and

Installation
User's Guide
RC-DCX214
R200
November 2011
Release 200
Honeywell
Notices and Trademarks
Copyright 2011 by Honeywell International Sárl.

Release 200 November 2011
While this information is presented in good faith and believed to be accurate, Honeywell disclaims
the implied warranties of merchantability and fitness for a particular purpose and makes no
express warranties except as may be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The
information and specifications in this document are subject to change without notice.
Honeywell, PlantScape, Experion PKS, and TotalPlant are registered trademarks of Honeywell
International Inc.
Other brand or product names are trademarks of their respective owners.

1860 W. Rose Garden Lane
Phoenix, AZ 85027 USA
1-800 822-7673
ii RC500 Hardware Planning and Installation User's Guide R200

Honeywell November 2011
About This Document
This document provides hardware planning and installation details of RTUs and Ethernet I/O-2
module.
This documentation is intended for the following audience:
• System engineers who would configure the RC500 RTU modules, and operate the
run-time RC500 RTU modules.
• Field engineers who would install and maintain RC500 RTU modules.
Knowledge of Experion control systems and experience of working in a Microsoft Windows
environment are required.
Release Information
Document Name Document ID Release Publication
Number Date
RC500 Hardware Planning and Installation RC-DCX214 200 November 2011

User's Guide
R200 RC500 Hardware Planning and Installation User's Guide iii

November 2011 Honeywell
Support and Other Contacts

United States and Canada
Contact: Honeywell Solution Support Center
Phone: 1-800-822-7673
Calls are answered by dispatcher between 6:00 am and 4:00 pm
Mountain Standard Time. Emergency calls outside normal working hours
are received by an answering service and returned within one hour.
Fascimile: 1-973-455-5000
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Europe, Middle East, and Africa (EMEA)

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Pacific
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+61-8-9362-9559 (outside Australia)
Fascimile: +61-8-9362-9564
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Email: GTAC@honeywell.com
India
Contact: Honeywell Global TAC – India
Phone: +91-20- 6603-9400
Fascimile: +91-20- 6603-9800
Mail: Honeywell Automation India Ltd
56 and 57, Hadapsar Industrial Estate
Hadapsar, Pune –411 013, India
Email: Global-TAC-India@honeywell.com
iv RC500 Hardware Planning and Installation User's Guide R200

Korea
Contact: Honeywell Global TAC – Korea
Phone: +82-2-799-6317 (toll free within Korea)
Fascimile: +82-2-792-9015
Mail: Honeywell Co., Ltd
4F, Sangam IT Tower
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Seoul, 121-835, Korea
Email: Global-TAC-Korea@honeywell.com
People’s Republic of China

Contact: Honeywell Global TAC – China
Phone: +86- 21-2219-6888
800-820-0237
400-820-0386
Mail: Honeywell (China) Co., Ltd
33/F, Tower A, City Center, 100 Zunyi Rd.
Shanghai 200051, People’s Republic of China
Email: Global-TAC-China@honeywell.com
Singapore
Contact: Honeywell Global TAC – South East Asia
Phone: +65-6580-3500
Fascimile: +65-6580-3501
+65-6445-3033
Mail: Honeywell Private Limited
Honeywell Building
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Singapore 486073
Email: GTAC-SEA@honeywell.com
Taiwan
Contact: Honeywell Global TAC – Taiwan
Phone: +886-7-536-2567
Fascimile: +886-7-536-2039
Mail: Honeywell Taiwan Ltd.
17F-1, No. 260, Jhongshan 2nd Road.
Cianjhen District
Kaohsiung, Taiwan, ROC
Email: Global-TAC-Taiwan@honeywell.com
R200 RC500 Hardware Planning and Installation User's Guide v

Japan
Contact: Honeywell Global TAC – Japan
Phone: +81-3-6730-7160
Fascimile: +81-3-6730-7228
Mail: Honeywell Japan Inc.
New Pier Takeshiba, South Tower Building,
20th Floor, 1-16-1 Kaigan, Minato-ku,
Tokyo 105-0022, Japan
Email: Global-TAC-JapanJA25@honeywell.com
Elsewhere
Call your nearest Honeywell office.
World Wide Web

Honeywell Solution Support Online:
http://www.honeywell.com/ps
Training Classes
Honeywell Automation College:
http://www.automationcollege.com
vi RC500 Hardware Planning and Installation User's Guide R200

Symbol Definitions
Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol Definition
ATTENTION: Identifies information that requires special

consideration.
TIP: Identifies advice or hints for the user, often in terms of

performing a task.
REFERENCE -EXTERNAL: Identifies an additional source of

information outside of the bookset.
REFERENCE - INTERNAL: Identifies an additional source of

information within the bookset.
CAUTION Indicates a situation which, if not avoided, may result in equipment

or work (data) on the system being damaged or lost, or may result in
the inability to properly operate the process.
CAUTION: Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury. It may also be used
to alert against unsafe practices.
CAUTION symbol on the equipment refers the user to the product

manual for additional information. The symbol appears next to
required information in the manual.
WARNING: Indicates a potentially hazardous situation, which, if not

avoided, could result in serious injury or death.
WARNING symbol on the equipment refers the user to the product

manual for additional information. The symbol appears next to
required information in the manual.
R200 RC500 Hardware Planning and Installation User's Guide vii

Symbol Definitions
Symbol Definition
WARNING, Risk of electrical shock: Potential shock hazard where

HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or
60 VDC may be accessible.
ESD HAZARD: Danger of an electro-static discharge to which

equipment may be sensitive. Observe precautions for handling
electrostatic sensitive devices.
Protective Earth (PE) terminal: Provided for connection of the

protective earth (green or green/yellow) supply system conductor.
Functional earth terminal: Used for non-safety purposes such as

noise immunity improvement. NOTE: This connection shall be
bonded to Protective Earth at the source of supply in accordance
with national local electrical code requirements.
Earth Ground: Functional earth connection. NOTE: This

connection shall be bonded to Protective Earth at the source of
supply in accordance with national and local electrical code
requirements.
Chassis Ground: Identifies a connection to the chassis or frame of

the equipment shall be bonded to Protective Earth at the source of
supply in accordance with national and local electrical code
requirements.
viii RC500 Hardware Planning and Installation User's Guide R200

Contents
1. INTRODUCTION ...........................................................................13
1.1 Overview ....................................................................................................... 13
1.2 Features and benefits of RC500 RTU ......................................................... 13
Multiple RTU models to suit specific application need ..............................................13
Endures tough environments and low power situations ...........................................14
Flexible communication ports and protocol options ..................................................14
Scalable Architecture and flexible I/O expansion options .........................................14
Honeywell RC500 I/O Tool Kit simplifies RTU and I/O configuration ........................15
ISaGRAF enables effective and fast RTU programming ..........................................15
Simple I/O Transfers enables easy information exchanges......................................15
Robust datalogging ensures data availability ...........................................................16
RC500 RTU integration with Experion ......................................................................16
2. RC500 PLANNING AND DESIGN ................................................17

2.1 RC500 architecture....................................................................................... 17
2.2 RC500 components ...................................................................................... 17
RC500 RTUs ............................................................................................................18
RC500 I/O modules ..................................................................................................20
RC500 Power Supply ...............................................................................................20
RC500 Switches .......................................................................................................21
2.3 Plan for engineering station ........................................................................ 21
RC500 software installation components .................................................................21
Software requirements for installing RC500 RTU .....................................................21
System requirements for installing RC500 RTU .......................................................22
Hardware requirements for installing RC500 RTU ...................................................22
License requirements for RC500 RTU .....................................................................23
2.4 Topologies supported.................................................................................. 24
RC-MVA/MVB CONTRL RTU with I/O modules over RS485 ...................................24
RC-MVA/MVB CONTRL RTU with I/O modules over Ethernet ................................25
RC-SCONTROL RTU with I/O modules over Ethernet (Daisy Chained) ..................26
RC-SCONTROL RTU with I/O modules over Ethernet in ring ..................................28
R200 RC500 Hardware Planning and Installation User's Guide ix
Contents
Symbol Definitions
Redundant RC-SCONTRL RTU with I/O modules over Ethernet in ring ................. 29
3. RC-SCONTRL RTU INSTALLATION ........................................... 31

3.1 Pre-installation considerations ...................................................................31
Installation Declarations .......................................................................................... 31
3.2 Power requirements .....................................................................................32
RC-SIOPS024-05 (24VDC @ 5A) ........................................................................... 32
RC-EIOPS-24-02 (24VDC @ 2A) ............................................................................ 33
Considerations......................................................................................................... 35
3.3 Current requirements ...................................................................................37
Calculate Current Requirement ............................................................................... 37
DC Power Wiring ..................................................................................................... 37
DIN Rail mounting for RC-SCONTRL ...................................................................... 38
4. RC-MVACONTRL AND RC-MVBCONTRL INSTALLATION ....... 41

4.1 Pre-Installation considerations ...................................................................41
Installation declarations ........................................................................................... 41
RC-SIOPS024-05 (24VDC @ 5A) ........................................................................... 42
RC-EIOPS-24-02 (24VDC @ 2A) ............................................................................ 42
Calculate Current Requirements ............................................................................. 43
DIN Rail mounting for RC-MVACONTRL and RC-MVBCONTRL ............................ 43
5. RC500 ETHERNET I/O-2 INSTALLATION................................... 47

5.1 Pre-installation considerations ...................................................................47
Installation Declarations .......................................................................................... 47
Calculate current requirements................................................................................ 48
Power wiring ............................................................................................................ 48
Communication wiring architecture.......................................................................... 49
4-20 mA analog input wiring .................................................................................... 51
x RC500 Hardware Planning and Installation User's Guide R200

Contents
Symbol Definitions
5.4 Setting the Network Jumper ....................................................................... 52

Network Mode Jumper location ................................................................................52
Network Mode ..........................................................................................................53
Configuring the Network (Dual Ethernet) Mode ........................................................53
5.5 Setting the DI COM Jumper ......................................................................... 55
DI COM Jumper location ..........................................................................................55
Determine Sinking or Sourcing Mode .......................................................................56
Configuring the module for Sinking and Sourcing ....................................................56
5.6 Installing RC500 Ethernet I/O-2 ................................................................... 57
DIN Rail mounting for RC500 Ethernet I/O-2............................................................59
6. WIRING CONNECTIONS ..............................................................61

6.1 RC-SCONTRL wiring connections .............................................................. 61
6.2 RC-MVACONTRL and RC-MVBCONTRL wiring connections .................. 63
On-board I/O Overview.............................................................................................63
RC500 RTU communication ports ............................................................................66
6.3 RC500 Ethernet I/O-2 wiring connections.................................................. 69
Typical I/O Wiring .....................................................................................................69
6.4 Power and Output Wiring of RC500 Switches ........................................... 79
Overview ..................................................................................................................79
Screw Torque ...........................................................................................................79
Wiring considerations ...............................................................................................79
UL requirements .......................................................................................................79
6.5 Communication Ports Wiring of RC500 Switches .................................... 81
Overview ..................................................................................................................81
RJ45 Ethernet wiring ................................................................................................81
Duplex operation ......................................................................................................82
Verify connectivity ....................................................................................................82
Serial console port wiring .........................................................................................82
7. RC500 LED STATUS ....................................................................83

7.1 RC-SCONTRL LED status ............................................................................ 83
7.2 RC500 MVA CONTRL and MVB CONTRL status LED ............................... 84
R200 RC500 Hardware Planning and Installation User's Guide xi

Contents
Symbol Definitions
7.3 RC500 Ethernet I/O–2 status LED ...............................................................86

Overview ................................................................................................................. 86
Power LED indication .............................................................................................. 87
ALERT LED indication ............................................................................................. 88
OK LED indication ................................................................................................... 88
Ethernet Link Activity indication ............................................................................... 89
TD/RD Activity indication ......................................................................................... 89
Ring LED indication ................................................................................................. 89
Discrete LED indication ........................................................................................... 90
Analog Input Status ................................................................................................. 90
xii RC500 Hardware Planning and Installation User's Guide R200

1. Introduction
1.1 Overview
The RC500 RTU is a modular and scalable controller capable of remote automation and
control applications. The RC500 RTU, combined with Honeywell’s powerful and
feature-rich SCADA products, provides an integrated solution that solves remote
automation requirements.
1.2 Features and benefits of RC500 RTU

The following are the features and benefits of the RC500 RTU.
• Multiple RTU models to suit specific application need
• Endures tough environments and low power situations
• Flexible communication ports and protocol options
• Scalable Architecture and flexible I/O expansion options
• Honeywell RC500 I/O Tool Kit simplifies RTU and I/O configuration
• ISaGRAF enables effective and fast RTU programming
• Simple I/O Transfers enables easy information exchanges
• Robust datalogging ensures data availability
• RC500 RTU integration with Experion
Multiple RTU models to suit specific application need

The RC500 RTU provides the flexibility to choose the appropriate RTU model for
specific application needs.
The RTU variants are available based on the following:
• Number of communication ports required
• Memory requirements
• System topology needs
• Type of input/output modules required
R200 RC500 Hardware Planning and Installation User's Guide 13

1. Introduction
1.2. Features and benefits of RC500 RTU
The RC500 RTU provides the power of an embedded Linux platform and is capable of
remote automation and control applications.
Endures tough environments and low power situations

• The RC500 RTUs are designed to endure the toughest environmental conditions
such as in oil and gas applications.
• The RC500 RTU can operate on very low power suitable for solar power in remote
applications.
Flexible communication ports and protocol options

• The RC500 RTU has a variety of communication ports.
− Ethernet ports
− RS232
− RS485
• RC500 RTU supports serial and Ethernet communication using industry standard
protocols Modbus and DNP3 protocols.
• An RTU model with multiple Ethernet ports can be used for
− Dual Ethernet configuration
− Integration with other controllers and SCADA servers
• RC500 Ethernet ports enable easy I/O expansion through connectivity to Ethernet
I/Os.
Scalable Architecture and flexible I/O expansion options

The RC500 RTU provides:
• Ethernet I/O options, and a full range of different I/O types
• Full range of digital and analog I/O and high speed counters
• Redundant power survivability
• Self-resetting fuses
• Independent watchdog for health monitoring
14 RC500 Hardware Planning and Installation User's Guide R200

1. Introduction
Honeywell RC500 I/O Tool Kit simplifies RTU and I/O

configuration
• The RC500 I/O is an easy-to-use software package for designing, configuring, and
maintaining RC500 RTUs and I/O.
• The optional feature sets add exporting, datalogging, Linux features and other rich
functionalities to your system.
ISaGRAF enables effective and fast RTU programming

ISaGRAF programming for RC500 provides all IEC 61131-3 standard programming
languages.
• Graphical Programming: A combination of ladder logic with powerful function
blocks to provide you the simplicity of a PLC, with the performance of a high-end
process controller.
• Text Programming: Provides simple text programming, which is easy to learn and
maintain.
• Multi-Tasking Organization: Allows Sequential Function Charts to organize your
programs into tasks or sequential steps.
• Online Program Changes: Allows you to make changes without restarting the
system.
• Program Simulation: Displays how your program performs before the actual
startup, so you can develop and debug your programs quickly and easily.
• Direct RC500 tag references: The tag names from the Honeywell RC500 I/O Tool
Kit appear automatically in ISaGRAF and flow automatically to your program logic
that saves programming time.
Simple I/O Transfers enables easy information exchanges

• Using I/O transfer, the input or output values can be copied from one RTU to
another RTU. An RTU, which is transferring data, is local station. These transfers
can be normal transfers or conditional transfers. A transfer made within the local
station referred to Internal Block Move.
• The RC500 RTU allows simple and fast configuration of I/O transfers to peer RTU
or within the local RTU.
• Using I/O transfer, the information can be easily transferred and shared between
devices in a large network.

1. Introduction
Robust datalogging ensures data availability

The RC500 RTU has datalogging capabilities that provide the ability to record I/O values
and log them into data files.
• The RC500 RTU data files can be retrieved and then displayed or imported by many
Windows applications.
• The RC500 RTU datalogging is continuous by pre-defined interval or triggered by
an event.
RC500 RTU integration with Experion

The benefits with Experion integration are:
• RC500 RTU combined with Experion server provides with an integrated solution for
complex remote automation and control needs.
• Communication established from RTU to Experion using industry standard protocols
such as Modbus and DNP3.
• Ethernet I/O-2 can be directly interfaced with Experion.

2. RC500 planning and design
2.1 RC500 architecture
RC500 modules in combination with Experion SCADA products provide an integrated
solution for the complex remote automation and control needs. RC500 integrates with the
Honeywell’s Experion using industry standard protocols such as Modbus and DNP3.
Figure 1: System Architecture
2.2 RC500 components

A typical Honeywell RC500 system consists of an AC to DC power supply, RC500
RTU, I/O modules and Honeywell RC500 switches. The I/O modules are interfaced to
RTUs through Ethernet/RS485. A combination of these components along with Experion
is used to make a complete system.
RC500 includes the following modules.
• RTUs: RC-SCONTRL, RC-MVACONTRL, and RC-MVBCONTRL
• I/O module: RC500 Ethernet IO-2

2.2. RC500 components
• RC500 switches: RC-5MS-1 and RC-8MS-1

• Power Supply: RC-SIOPS-024-05 and RC-EIOPS-24-02
RC500 RTUs
RC500 RTU offers the flexibility to choose the appropriate RTU model according to
specific application needs. The various RTUs are available based on the following
features.
• communication ports
• memory
• system topology
• protocol
• type of input or output modules
The following RC500 RTUs are supported.
• RC-SCONTRL – Supports redundancy.
• RC-MVACONTRL – Supports onboard IO, and have in-built AGA and DNP3
driver. It does not support RTU redundancy.
• RC-MVBCONTRL – Supports onboard IO, and have in-built AGA and DNP3
driver. It does not support RTU redundancy.
The following table provides you the features of RC500 RTU types.
RC500 model Ports On-board I/O Memory

Program
Ethernet RS232 RS485 DI DO AI AO Datalogging DRAM
Flash
RC-SCONTRL 5 2 1 2 MB 128 MB 64 MB
RC-MVACONTRL 1 2 2 12 4 8 2 512 KB 64 MB 32 MB
RC-MVBCONTRL 1 2 1 12 8 6 512 KB 64 MB 32 MB

RTU redundancy
RTU redundancy is supported only in RC-SCONTRL.
Feature Description
Redundant RTU Automatic switch over is supported with in-built redundancy

scheme.
Redundant Ethernet links Two unique MAC and IP addresses with different subnet masks
support two unique network connections. Configuring the IP
address in the same subnet may result in undesired behavior.
Redundant power inputs Automatic switch over on failure.
Redundant RC-SCONTRL
The RC-SCONTRL supports the following network.
• Ethernet 1 is used for exchanging heartbeat messages between redundant RTUs and
for RTU to I/O module communication.
− Two RC500 switches are used in Ethernet.
− Managed switch ports are configured for ring protocol to achieve
communication redundancy between RTU and I/O modules.
− Connect cross cable between the switches
• Ethernet 2 is used for communicating to Experion.
− Switches that are qualified with Experion PKS/Experion HS must be used in
Ethernet 2.
RC500 RTU memory

The RC500 RTUs have nonvolatile (battery-free) for storing configuration data from the
Honeywell RC500 I/O Tool Kit. The battery is a rechargeable lithium cell. The memory
retention period for an unpowered RTU is at least six months at room temperature. The
retention time is shorter at higher temperatures. The life expectancy of the lithium battery
is approximately 10 years or more.
Memory details for RC-SCONTRL is 2M static RAM, 128M Program Flash and 64M
Dynamic RAM.
Memory details for RC-MVA/MVBCONTRL is 512K retained RAM, 64M Program
Flash and 32M Dynamic RAM.
RC500 I/O modules

RC500 Ethernet I/O-2 modules have dual Ethernet ports and one Serial port. RC500
Ethernet I/O-2 modules can be configured using the Honeywell RC500 I/O Tool Kit. It
has an embedded web server within the I/O module, which may also be used for
configuration, calibration, and maintenance.
The RC500 supports Ethernet I/O-2 modules.
• Ethernet I/O-2 has different types of modules.
− You can choose the specific type based on application needs.
− Full range of Analog and Discrete I/O modules are available.
• Ethernet I/O-2 modules are classified based on the following:
− Number of Inputs/Outputs
− Type of Inputs/Outputs (Analog or Discrete or Mix)
− Counter operation
• General specifications for Ethernet I/O-2 modules require 10 to 30 V DC power
supply, and require 5 % to 95% (non-condensing) humidity.
• Additional specifications for Ethernet I/O-2 module are:
− Baud rate from 300 to 57,600 baud
− I/O polling response time is less than one mS (except certain filtered or
integrating I/O channels).
− Number of I/O transfers supported is only 15.
RC500 Power Supply

The Honeywell RC500 RTU accepts 24 VDC power from a RC500 power supply or
from a user DC power source of 10 to 30 VDC.
The following models are supported.
• RC-SIOPS024-05 provides 24VDC @ 5A
• RC- EIOPS-24-02 provides 24VDC @ 2A.

2.3. Plan for engineering station
RC500 Switches
RC500 switches are mainly used for communication between RC500 RTUs and Ethernet
I/O-2 module. These switches support ring topology for connecting all Ethernet I/O-2
modules in ring mode.
The following models of RC500 switches are supported.
• RC-5MS-1 Switch
• RC-8MS-1 Switch
2.3 Plan for engineering station

RC500 software installation components
The following are the software installation components.
• Honeywell RC500 I/O Tool Kit: It is an easy-to-use software package for
designing, configuring, and maintaining the RC500 RTUs and Ethernet I/O modules.
• ISaGRAF Open: It provides IEC 61131-3 standard programming languages such as
sequential function chart, ladder diagram, structured text, instruction list, function
block diagram, and flow charting for RC500.
Software requirements for installing RC500 RTU

Following are the software requirements to install Honeywell RC500 I/O Tool Kit and
ISaGRAF Open.
Software Honeywell RC500 I/O Tool ISaGRAF Open

requirements Kit
Installation media RC500 Remote Terminal RC500 Remote Terminal Unit

Unit R200.1 CD R200.1 CD
Operating system Windows XP with Service Windows XP with Service

Pack1 (SP1), Service Pack1 (SP1), Service Pack2
Pack2 (SP2) and Service (SP2) and Service Pack3 (SP3)
Pack3 (SP3)

2.3. Plan for engineering station
System requirements for installing RC500 RTU

Following are the system requirements to install Honeywell RC500 I/O Tool Kit and
ISaGRAF Open.
System Honeywell RC500 I/O Tool Kit ISaGRAF Open

requirements
System • A computer with a Pentium • A computer with a Pentium or

requirements or compatible processor compatible processor, running at
speed and CD-ROM drive 166 MHz or faster and CD-ROM
drive
• 32 MB of RAM
• 64 MB of RAM
• A hard disk with 100 MB of
free space • A hard disk with 200 MB of free
space
Hardware requirements for installing RC500 RTU

Following are the hardware requirements.
• DIN Rail (EN 50022) is required to mount the RTU and I/O.
• RTU and I/O module require 24 DC power supply.
− Industrial power supply is required to convert 230/115 V AC to 24 V DC.
• DB9 to RJ45 Adapter must be connected to the Engineering Station.
− Provided with RTU
− Used for initial configuration of RTU
• Ethernet I/O-2 requires a USB cable for initial configuration and download.

2.4. Topologies supported
License requirements for RC500 RTU

• Honeywell RC500 I/O Toolkit and ISaGRAF must be registered after installation.
Refer Honeywell RC500 Software Installation User’s Guide for Honeywell
RC500 I/O Toolkit and ISaGRAF installation and registration.
• Dongle based licensing is used for ISaGRAF
− An USB Dongle is provided with ISaGRAF
− Dongle varies based on the number of points selected.
Options available are 32, 256, 1000, unlimited points
− Insert the Dongle into the USB port of the Engineering Station.
Part Number Description
RC-TOOLS-1 Basic I/O Toolkit Software – available at free of cost
Supported Features – configure, calibrate, and test RC500

RTU and I/O module
RC-TOOLS-P Special edition I/O Tool Kit software with all features enabled

2.4 Topologies supported

RC-MVA/MVB CONTRL RTU with I/O modules over RS485
In this type of architecture, I/O modules are connected to the RTU over RS485 link and
the RTU is connected to the SCADA over Ethernet link.
Figure 2: RC-MVA/MVBCONTRL RTU with I/O modules over RS485
This type of architecture cannot have communication redundancy between Experion and
RTU.
• The RC-5MS-1 or RC-8MS-1 switch is not required because I/O modules are
connected to the RTU over RS485 link.
• A maximum of 32 I/O modules can be connected per RS485 port in the RTU. RC-
MVACONTRL RTU supports two RS485 ports because 64 I/O modules can be
connected. RC-MVBCONTRL RTU supports only one RS485 port because 32 I/O
modules can be connected.
• This type of architecture is recommended if I/O needs to be connected at a distance
of 1200 meters as per RS485 standards.

• This type of architecture cannot have RTU redundancy (Only RC-SCONTRL RTU
supports redundancy).
RC-MVA/MVB CONTRL RTU with I/O modules over Ethernet

In this type of architecture, I/O modules are connected to the RTU over the Ethernet link
in ring topology and RTU is connected to SCADA over the Ethernet link. In this type of
architecture, we need to have a RC500 switch.
Figure 3: RC-MVA/MVBCONTRL with I/O modules over Ethernet

This type of architecture cannot have communication redundancy between Experion and
RTU.
• RC500 Switch is mainly used for communication between RTU to I/O module. You
can use either RC-5MS-1 or RC-8MS-1 switch based on the number of ports
required.
• I/O modules are connected in ring mode to achieve I/O module communication
redundancy between RTU and I/O module.
• Ethernet I/O-2 modules and RC500 Switch supports ring mode and facilitate 5 mS
recovery time in ring network in case of failure.
RC-SCONTROL RTU with I/O modules over Ethernet (Daisy

Chained)
In this type of architecture, I/O modules are connected to the RC-SCONTRL RTU over
the Ethernet in pass-thru mode.

Figure 4: RC-SCONTRL with I/O modules over Ethernet (Daisy Chain)
In this type of architecture, RC500 switch is eliminated and the I/O modules are
connected in pass thru mode.
ATTENTION
I/O modules cannot be connected in ring mode, as RC-SCONTRL does not
support ring mode.
• Experion SCADA communication redundancy is achieved in case of Dual Ethernet

configuration because RC-SCONTRL has two Ethernet ports.
• SCADA and IO network separation cannot be achieved as the switch ports of RC-
SCONTRL is connected to both SCADA and I/O networks.

RC-SCONTROL RTU with I/O modules over Ethernet in ring

In this type of architecture, I/O modules are connected to the RTU over the Ethernet in
ring mode.
Figure 5: RC-SCONTROL RTU with I/O modules over Ethernet in Ring mode
In this type of architecture, we need to have Honeywell switches. The RC-SCONTROL

RTUs are not redundant in this type of architecture.
• I/O modules are connected in ring mode using the RC500 switches.
• Communication redundancy between RC-SCONTRL RTU and I/O modules are
achieved. If any of the switch or I/O module link fails, the RTU to I/O module
communication will not be lost.

• RC-SCONTRL has two Ethernet ports so that Experion SCADA communication

redundancy is achieved in case of Dual Ethernet configuration.
Redundant RC-SCONTRL RTU with I/O modules over Ethernet

in ring
In this type of architecture, I/O modules are connected to the RTU over the Ethernet in
ring mode.
Figure 6: Redundant RC-SCONTRL RTU with I/O modules over Ethernet in

Ring mode
In this type of architecture, we need to have Honeywell switches. RTU redundancy is

achieved in this type of architecture. If one RTU fails, then the other RTU becomes
primary by providing a redundant RTU setup.
• I/O modules are connected in ring mode using the RC500 switches.
• Communication redundancy between RC-SCONTRL RTU and I/O module is
achieved. If any of the switch or I/O module link fails, then the RTU to I/O module
communication will not be lost.
• Only one connection to Experion is achieved through this architecture.


3. RC-SCONTRL RTU installation
3.1 Pre-installation considerations
Installation Declarations
ATTENTION
This equipment is installed in accordance with the requirements of the
National Electrical Code (NEC), ANSI/NFPA 70, or the Canadian Electrical
Code (CEC), C22.1. It is supplied as "open equipment" that is intended to be
mounted on a sub-panel within an enclosure. The suitability of the enclosure
and installed system shall be acceptable to the local "authority having
jurisdiction," as defined in the NEC, or "authorized person" as defined in the
CEC.
ESD HAZARD
Electrostatic discharge can damage integrated circuits or semiconductors if
you touch connector pins or tracks on a printed wiring board.
• Touch a grounded object to discharge static potential
• Wear an approved wrist-strap grounding device
• Do not touch the wire connector or connector pins
• Do not touch circuit components inside a component
• If available, use a static safe workstation
• When not in use, keep the component in its static shield box or bag
WARNING
Unless the location is known to be non-hazardous, do not connect or
disconnect cables or install or remove components while the control system
is powered.

3.2. Power requirements
3.2 Power requirements

Connect the field wiring connections to the RC500 I/O modules and other peripheral
equipments.
Power Consumption
RC-SCONTRL RTU consumes power at 24 VDC, 3.8 W (159 mA) typically no
communications and 5.3 W (220 mA) typically all ports are communicating.
Power Requirements
RC-SCONTRL RTU accepts 24 VDC power from a RC500 power supply (RC-
SIOPS024-05/RC-EIOPS-24-02) or from a DC power source of 10 to 30 VDC.
RC-SIOPS024-05 (24VDC @ 5A)

The Honeywell RC500 power supply operates on 85 to 264VAC (47 to 63 Hz.). Refer
Figure 8 for connections.
Figure 7: Honeywell RC500 Power Supply
ATTENTION
Tighten RC-SIOPS024-05 screw terminals to a maximum of 3.48 in-lbs.

Figure 8: Power supply connections for RC-SIOPS024-05
RC-EIOPS-24-02 (24VDC @ 2A)

The RC500 power supply operates on 85 to 264 VAC (47 to 63 Hz.). The RC- EIOPS-
24-02 provides 24VDC @ 2A. Refer Figure 10 for connections.

Figure 9: Honeywell RC500 Power Supply
ATTENTION
Tighten the screw terminals to a maximum of 3.48 in-lbs.

Figure 10: RC-EIOPS-24-02 Power Connections
Considerations
Redundant Power Inputs
The RC-SCONTRL RTU has redundant power with input terminals. There is one
common power terminal. This allows you to connect two separate power supplies. If one
fails then the other will take over and supply power to the hardware.
ATTENTION
An RC-SCONTRL does not support local I/O bus. Local I/O terminals do not
have connections.

Install Communication Cabling

Perform the following steps to install communication cabling.
Step Action
1 Connect the pre-wired RJ45 to DB9 adapter to the RJ45 patch cord (not
supplied).
2 Connect RJ45 patch cord between one of the serial RS232 ports (RJ45
connector) on your controller or RTU and a serial RS232 port (DB9
connector) on your computer.
3 Fabricate and install RS232 and RS485 cables as needed to connect to other
devices.
4 If you are using Ethernet units, install the correct cabling and peripherals.
5 Power up the RC500 components and related peripherals and observe the
status LED on each unit.
If LED indicates ON, the RTU is functioning successfully. For more

information about LED status, refer to the section RC-SCONTRL LED status.

3.3. Current requirements
3.3 Current requirements

Calculate Current Requirement
Prior to installation, you need to calculate the current requirements. To calculate the
current requirements, add the wattage required for the RC500 RTU and other modules in
use. Then, divide the total wattage by the DC power source voltage and add any current
required for user instrumentation loops.
DC Power Wiring
RC500 units and user instrumentation loops can be powered from a single DC source.
Refer Figure 11 for typical DC power connections. The user DC power source must be
between 10 to 30 volts.
Figure 11: RC500 RTU Power Connections

DIN Rail mounting for RC-SCONTRL

The RC500 components are typically installed against one another and the components
snap onto DIN rail strips fastened to a sub-panel. The Figure 12 illustrates a sample panel
with DIN rail strips and wire duct attached, and illustrates the physical dimensions of the
units.
8.0"
Wire Duct (20.3 cm)
Wire Duct
8.0"
Wire Duct
(20.3 cm)
Wire Duct
33.0"
(83.8 cm)
8.0"
Wire Duct
(20.3 cm)
6.5"
Wire Duct (16.5 cm)
27.0" (68.6 cm)
Figure 12: Sample Layout for a 36” x 30” Enclosure
The recommended DIN rail spacing is 8 inches. This spacing allows space for wire duct
to be installed without obstructing field wiring installation. Space may be allowed
between modules to accommodate other DIN rail mounted components such as terminal
blocks and fuse holders. End clamps are recommended to restrict side-to-side movement.
The components can be installed in any orientation and order on the panel.

Figure 13: RC-SCONTRL RTU Dimensions


4. RC-MVACONTRL and RC-MVBCONTRL
installation
4.1 Pre-Installation considerations
Installation declarations
ATTENTION
CEC.
ESD HAZARD
WARNING
is powered.

4. RC-MVACONTRL and RC-MVBCONTRL installation

The Honeywell RC500 RTU accepts 24 VDC power from a RC500 power supply or
from a user DC power source of 10 to 30 VDC.
Power Consumption
RC-MVA/MVBCONTRL RTU consumes power at 24 VDC, 2.4 W (100 mA) typically
no communications.
RC-SIOPS024-05 (24VDC @ 5A)

The RC500 power supply operates on 85 to 264 VAC (47 to 63 Hz.). The RC-SIOPS024-
05 provides 24VDC @ 5A. Refer to following Figure 14 for connections.
ATTENTION
Figure 14: RC-SIOPS024-05 Power Connections
RC-EIOPS-24-02 (24VDC @ 2A)

The RC500 power supply operates on 85 to 264 VAC (47 to 63 Hz.). The RC-EIOPS-24-
02 provides 24VDC @ 2A. Refer to following Figure 15 for connections.

ATTENTION
Figure 15: RC- EIOPS-24-02 Power Connections

Calculate Current Requirements
Ensure to calculate the current requirements. To calculate the current requirements, add
the wattage required for the RC500 RTU and other modules in use. Then divide the total
wattage by the DC power source voltage. Then add any current needed for user
instrumentation loops.
DIN Rail mounting for RC-MVACONTRL and RC-MVBCONTRL

The RC500 components are typically installed against one another and the components
snap onto DIN rail strips fastened to a subpanel. The Figure 16 illustrates a sample panel
with DIN rail strips and wire duct attached, and displays the physical dimensions of the
units.

8.0"
Wire Duct (20.3 cm)
Wire Duct
8.0"
Wire Duct
(20.3 cm)
Wire Duct
33.0"
(83.8 cm)
8.0"
Wire Duct
(20.3 cm)
6.5"
Wire Duct (16.5 cm)
27.0" (68.6 cm)
Figure 16: Sample Layout for a 36” x 30” Enclosure
The recommended DIN rail spacing is 8 inches. This spacing allows space for wire duct
to be installed without obstructing field wiring installation. Space is allowed between
modules to accommodate other DIN rail mounted components such as terminal blocks
and fuse holders. End clamps are recommended to restrict side-to-side movement. The
components can be installed in any orientation and order on the panel. The Figure 17
illustrates the physical dimensions of the RC-MVACONTRL and RC-MVBCONTRL
RTU.
RTU components can be installed in any orientation and order on your panel.

0.28" 4.25"
(0.71 cm) (10.80 cm)
0.28"
3.23"
(8.20 cm)
2.95" FRONT VIEW SIDE VIEW
(7.49 cm) 3.83"
(9.73 cm)
DIN
EN
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 50022
Dia. 0.17"
4.47" 1.80"
(0.43 cm) (11.35 cm)
(clear for
4.75" 4.13" (4.57 cm)
(12.07 cm)
#8 screw) (10.48 cm)
Figure 17: RTU Dimensions
Figure 18: DIN Rail dimensions


5. RC500 Ethernet I/O-2 installation
5.1 Pre-installation considerations
Installation Declarations
ATTENTION
CEC.
ESD HAZARD
WARNING
is powered.


You must power modules from suitable DC power source of 10 to 30 V DC. RC500
Ethernet I/O-2 modules are powered from a +24 V DC industrial rated power supply
such as the RC- EIOPS-24-02 (2 Ampere) or RC-SIOPS024-05 (5 Ampere).
Power Consumption
RC-Ethernet I/O-2 module consumes power at 24 VDC, 1.8 W (75 mA) typically without
load.

Calculate current requirements
Prior to installation, you need to calculate the current requirements. To calculate the
current requirements, add the wattage required for the RC500 RTU and other modules in
use. Then, divide the total wattage by the DC power source voltage and add any current
required for user instrumentation loops.
Power wiring
The following are five screw terminals associated with powering the modules.
Power Screw Description
Power 2+ Screw #4 Positive power input provides redundant power for the
module intelligence, communication and all inputs and
analog outputs. Note that this screw terminal does not
power discrete outputs.
Power 1+ Screw #6 Positive power connection to operate all module

intelligence, communication and all inputs and output
I/O channels.
Return Screw #8 Power supply negative return – common to all internal

functions except individually isolated I/O channels on
some modules.
Earth Screw #10 Earth ground connection. Fixed to metal case on

Ethernet and USB connectors on the wiring base.

Communication wiring architecture

The Figure 19 details the base sub-assembly, which is common to all products in the
RC500 Ethernet I/O-2 module family. The power and RS485 wiring (screw terminals 1
through 10) are also common to all products in the family.
Screw Function
Screw #1 RS485(+) RS232 TD out
Screw #3 RS485(-) RS232 RD in
Screw #5 RS485-Term RS232 RTS out
Screw #7 RS485-Gnd RS232 CTS in
Screw #9 Watchdog Output

Figure 19: RC500 Ethernet I/O-2 Base Assembly

5.4. Setting the Network Jumper
4-20 mA analog input wiring

The 4-20 mA analog input wiring is applicable to the following modules.
• RC-EIO2-MIXT1
• RC-EIO2-MIXT2
• RC-EIO2-32AIM
• RC-EIO2-16AIM
• RC-EIO2-AIAO-D
The analog input channels accept 4-20 mA signals from a variety of devices and are
protected by self-resetting current shunts to prevent shunt overheat/damage. One screw
terminal is provided for each input signal. All analog inputs return to a common ground
(terminal 8).

5.4 Setting the Network Jumper

Network jumper is used for setting the network configuration of dual Ethernet ports.
Network Mode Jumper location
Figure 20: Network Mode Jumper Location
The Network mode jumper is located on the wiring base assembly. To locate the jumper,
you must remove the I/O module from the wiring base. Unsnap the two red-colored
quick-lock tabs located at each end of the module using a small flat-tip screw driver. You
must then carefully pull the module from the base to reveal the Network mode jumper.

ATTENTION
• Before you connect the I/O module to an Ethernet network, you must
first set the Network mode jumper to ensure that unwanted
connection paths are not created.
• The jumper is located on the base so that the replacement of a

module or inadvertent change in configuration does not adversely
affect the network.
Network Mode
This jumper sets network configuration for the two Ethernet ports (dual ports) on the
base. One of three modes can be set:
Environmental Mount
Pass-thru (Ethernet message pass- An unmanaged switch in the module

through) passes Ethernet traffic between the
ports. This option allows I/O modules to
be chained without the need for external
Ethernet switches.
Two Networks In this option, traffic is blocked between

the two Ethernet ports so that the I/O
module can be connected to two
independent networks. Each Ethernet
port has a separate MAC address and
requires its own IP address.
Choose the required mode and set the jumper accordingly. Reassemble the module sub-
assembly to the base sub-assembly. The jumper is located on the base so that the
replacement of a module or inadvertent change in configuration does not affect the
network.
ATTENTION
If the jumper is missing, the jumper setting in the base defaults to the
“Two Networks” mode, as this is least to cause network problems.
Configuring the Network (Dual Ethernet) Mode

Using the Honeywell RC500 I/O Tool Kit Windows configuration software or the web
server embedded into the I/O module, access the configuration pages, and select the

Ethernet Configuration page. In the Dual Ethernet Mode list, select the mode that
matches the jumper setting in the wiring base.
ATTENTION
The initial setup does not require configuration, as the default
communication mode is to follow the jumper.
Force Ethernet pass-thru

An unmaged switch in the module passes Ethernet traffic between the ports. This option
allows I/O modules to be daisy-chained without any external switches.
Force ring switch

This allows the two Ethernet ports to act as real-time ring switch ports.
ATTENTION
Closing the ring when this mode is disabled will adversely affect network
communication. Close the ring only after this mode is configured, open the
ring before disabling this mode.
Force two networks

The traffic is blocked between the two Ethernet ports so that the I/O module can be
connected to two independent networks. Each Ethernet port requires its own IP address.
ATTENTION
In two network mode Network 1 and Network 2 must have unique subnet
mask.
Follow jumper
This allows communication mode to follow the state of the network mode of the
hardware jumper on the base. The alert LED will not blink if the jumper mismatch.

5.5. Setting the DI COM Jumper
5.5 Setting the DI COM Jumper

The Discrete Input Common (DI COM) jumper sets a selected number of discrete input
circuits as either sourcing or sinking on certain types of modules only. The number of
inputs affected by this setting varies by module type:
Part Number Total # of Group of DI allocated for Screw Terminals

Discrete Ins Sourcing or Sinking
(Module w/Base)
RC-Ethernet I/O-2-MIXT1-D 24 First 8 11 through 18
RC-Ethernet I/O-2-MIXT2-D 24 First 8 11 through 18
RC-Ethernet I/O-2-32DI-D 32 All 32 11 through 42
ATTENTION
• The jumper is not applicable on other RC500 Ethernet IO-2 modules
that offer individually isolated discrete inputs (such as the RC-
Ethernet I/O-2-16DI-D and RC-Ethernet I/O-2-16IAC-D modules)
where sinking or sourcing can be wired on individual input pairs
• Before connecting and powering up the I/O Module, you must first set
the DI COM jumper.
DI COM Jumper location

The DI COM jumper is located on the base subassembly. To locate the jumper, you must
first remove the module subassembly from the base subassembly. To perform this, you
must first unsnap the two red-colored quick-lock tabs using a small flat-tip screwdriver.
You must then carefully pull the module from the base to reveal the DI COM jumper.
ATTENTION
The DI COM jumper is located on the base so that the replacement of a
module or inadvertent change in configuration from the web server or
Honeywell Toolkit software does not affect the power wiring on the
affected inputs.

5.5. Setting the DI COM Jumper
Determine Sinking or Sourcing Mode

The default jumper setting is sourcing (jumper to “DC–”) which is appropriate for many
situations in which a positive voltage is applied to an input to indicate an "ON.” Select
Sinking (jumper to “DC+”) for "ON" inputs corresponding to ground closures that
require a positive reference as an opposing return connection.
Choose the mode that fits your application and set the jumper accordingly. Reassemble
the module subassembly to the base subassembly.
Configuring the module for Sinking and Sourcing

Once the module is reinstalled and power is applied, the module automatically reads the
DI COM jumper setting and configures the module accordingly.
If you are configuring the module from the web server, you can view the jumper setting
from the Discrete Options Configuration page.
ATTENTION
The parameter Source/Sink mode (DI 1-8 only) displays the
corresponding jumper setting as Sink or Source.
If you are configuring the module from the Honeywell RC500 I/O Tool Kit Windows
software, in the Discrete Options configuration window, select the mode that matches
the jumper setting from the Source/Sink mode list.

5.6. Installing RC500 Ethernet I/O-2
5.6 Installing RC500 Ethernet I/O-2

Perform the following steps to install RC500 Ethernet I/O-2.
Step Action
1 Install the RC500 RTU and I/O hardware.
REFERENCE – INTERNAL
For more information about installing the component into an enclosure,
refer to the section DIN Rail mounting for RC500 Ethernet I/O-2.
2 Connect AC power cables from a suitable power source to the 24V DC power
supply.
3 Attach the DC power connections to the RC500 Ethernet I/O-2 module base.
For more information about power connections, refer to the section Power
requirements.
4 Make field-wiring connections to the RC500 I/O modules terminal connector strip
and any peripheral equipment.
5 Install communication wiring to I/O modules.
Ensure that you make the necessary Ethernet, USB, or RS485 communication
connections to RC500 Ethernet I/O-2 modules.
6 Configure Network Mode and DI COM Jumpers.
For more information about configure the network, refer to the section
Setting the Network Jumper.
7 Detach the module from the base by unlatching the red module locking tabs,
located on the top and bottom edges of the module.
8 Replace the module and push in the locking tabs.
9 Apply power and observe the status (OK) LED on each unit.
A solid ON indicates RTU is functioning successfully. For more information about

LED, refer to the section RC500 Ethernet I/O–2 status LED.

Step Action
10 Configure using the Web Server or Honeywell RC500 I/O Tool Kit software.
You can make application-specific configuration using the web server, embedded
with the I/O module or through the Honeywell RC500 I/O Tool Kit software.
11 Use the Test I/O window in the Honeywell RC500 I/O Tool Kit software or the Web
Server to verify proper I/O operation.
12 Configure the I/O modules to Communicate with the RC500 RTU.
In case you experience startup trouble, go to the Getting Started icon in
the Honeywell RC500 I/O Tool Kit Online help for some troubleshooting
tips.

DIN Rail mounting for RC500 Ethernet I/O-2

RC500 Ethernet I/O-2 snap onto DIN rail strips fastened to a subpanel. Two red-colored
snaps, located on the bottom of the module’s base subassembly, are available for quick
and easy DIN rail mounting. One snap allows for vertical mounting orientation, the other
for horizontal mounting. The I/O Module is approximately 5.5” high and 3.5” wide.
Figure 21: Mechanical Dimensions
Arrange the enclosure layout to suit your application. Similar to RC500 Ethernet I/O-2,
other RC500 components can be installed in any orientation and order on your panel. The
Honeywell’s RC500 components are typically installed against one another, ensure to
leave some space between modules to accommodate other DIN rail mounted components
such as terminal blocks, and fuse holders. End clamps are recommended to restrict side-
to-side movement. Ensure to allow ample space between DIN rails for wire ducts.


6. Wiring Connections
6.1 RC-SCONTRL wiring connections
RC-SCONTRL wiring must be made based on the wiring diagram illustrated in the
following.
Figure 22: RC500 RTU Power Wiring Connections
• RC-SIOPS024-05 and RC- EIOPS-24-02 are the power supply provided by

Honeywell operates on 85 to 264VAC.
• Mount the power supply on the DIN Rail.
• Connect the ground terminal in the RTU to Signal Ground.
• Connect the power cables as illustrated in the following.

6.2. RC-MVACONTRL and RC-MVBCONTRL wiring connections
Figure 23: RC-SCONTRL Wiring
ATTENTION
Power + Input 1 and Power + Input 2 negative terminal to be collectively
connected to Power – Input if both the power supply to the RTU are used.

6.2 RC-MVACONTRL and RC-MVBCONTRL wiring

connections
On-board I/O Overview
The RC-MVACONTRL and RC-MVBCONTRL RTUs comes with integrated discrete
and analog I/O on board. Wiring must be made based on the wiring diagram illustrated in
Figure 24 and Figure 25. A hardware summary for each of the available I/O is described
below.
Figure 24: RC-MVACONTRL On-Board I/O Wiring

Figure 25: RC-MVBCONTRL On-Board I/O Wiring
Discrete Inputs
There are twelve discrete inputs in RC-MVACONTRL and RC-MVBCONTRL RTU
models. These inputs can be wired for sourcing or sinking by selecting the proper DI
return jumper position in the base. An input count feature uses analog input registers to
accumulate the positive transitions of each input. Positive DC voltage must be applied to
an input to indicate an ON. All channels are referenced to a common return or supply,
which is connected to the negative side (ground) or positive side (DC+) of the DC power
source. One wire from each sourcing field input should be bussed together and connected
to terminal 17 (DC +). One wire from each sinking field input should be bussed together
and connected to terminal 18 (DC GND). Refer to the wiring diagram, Figure 24 and
Figure 25. Set the DI return jumper inside the wiring base to match the wiring
configuration of the inputs (sinking or sourcing).

Discrete Outputs
An RC-MVACONTRL has four discrete outputs and an RC-MVBCONTRL has eight
discrete outputs. The discrete output channels each provide up to 1 Ampere DC to power
motor contactors, valves, and other loads.
A single terminal is provided for each output channel. All outputs are powered from the
DC power terminal. All channels are referenced to a common return, which is connected
to the negative side (ground) of the DC power source.
Analog Inputs
There are eight 4-20 mA analog inputs on RC-MVACONTRL and six 4-20 mA analog
inputs on RC-MVBCONTRL. These inputs provide 16 bits of resolution for precision
analog measurements.
A single input terminal is provided for each measurement channel. Care must be taken to
externally provide a suitable instrumentation ground for these single ended input circuits.
Precision 100-ohm current shunts beneath the hinged access door in the wiring base pass
current and maintain loop integrity, even if the plug-in logic module is removed. Each
analog channel has built in current protection circuitry, such that each channel open
circuits before any circuit damage will occur.
Analog Outputs
The RC-MVACONTRL RTU has two 4-20 mA analog output channels, providing 16
bits of resolution at each channel. A single terminal is provided for each output channel.
Care must be taken to externally provide a suitable instrumentation ground for these
output circuits.

RC500 RTU communication ports

The RC500 RTUs have various combinations of Ethernet and Serial ports. The following
are the ports available in RC500 RTUs.
Ports RC-SCONTRL RC-MVACONTRL RC-MVBCONTRL
RS485 Port A Provided Provided Provided
RS232 Port B Provided Provided Provided
RS485 Port C Provided Provided Not Provided
RS232 Port D Not Provided Provided Provided
Ethernet Port 2 Provided Provided Provided
RS232 Ports A and B
Figure 26: RJ45 Pin locations (for RS232 or Ethernet)
These ports are identical in connection and functionality. An RJ45 female connector is
provided for each port. The pin-outs follow the EIA/TIA-561standard. A pre-wired
DB9F to RJ45F adapter is included with these units. Use this adapter along with an RJ45
male to RJ45 male, straight-thru wired patch cable (not included), to make a connection
between a com port on your computer (DB9 male) and either Port A or Port B (RJ45
female).

RS485 Port C
This port is available on all RTU units. It provides an RS485 (2-wire, half-duplex only)
connection to I/O modules or other equipment. It is provided with four terminals (for
signal ground, 485+, 485-, and termination). Generally, you connect + to + and – to –
between units. However, there is no standard for RS485 terminal designations, you may
connect + to – and – to + in some cases. This does not result in any damage. It is highly
recommended that you connect the signal ground to an appropriate ground (if available)
between all RS485 units. Ensure to use a good quality communication cable with three
conductors (twisted is preferred) with a shield. To prevent ground loops, the shield must
be connected to chassis ground on only one end of any cable connection.
ATTENTION
If you have an existing wiring that has only two conductors and a shield,
you can use the shield to connect the signal grounds between stations.
This is not an optimal (especially for long cable connections) method, but
works in most situations.
RS485 Termination: The RTU units have RS485 termination components (150-ohm
resistor and a 0.1 µF capacitor connected in series). To terminate the RS485 network,
connect the “T” terminal to the RS485 terminal. Ensure to use the same type and size of
the conductor as used previously for your RS485 connection. It is recommended that
both the end stations connected to your RS485 network be terminated. Avoid terminating
more than two stations. For third-party devices, refer to their user manual for termination
instructions.
Bias Resistors: On a RS485 2-wire network, a pair of bias resistors (1K ohm, typically)
is required for the transmit/receive wires. The function of bias resistors is to force the
transmit/receive wires to a known (non-floating) state when none of the RS485 devices
are transmitting data. If the bias resistors are not present, the inputs received on some
RS485 devices may react to the noise on the floating wires. Some RS485 devices have
bias resistors built-in, and are enabled through DIP-switch or jumper settings. Make sure
that there is only one pair of bias resistors acting upon the network.
TIP
If your RS485 network is made up exclusively of RC500 devices then these
bias resistors are not necessary.

6.3. RC500 Ethernet I/O-2 wiring connections
Ethernet Port 1 (Primary)
Figure 27: SCONTRL communication connections
This port is available on all units. It is a 10/100 BaseTx auto-detecting and auto-
crossover Ethernet port. Which means auto-detects the speed, and work with a straight-
through or cross-wired Ethernet cable. A standard shielded RJ45 connector is provided.
This port has a fixed unique MAC address. The IP address can be set with the Honeywell
RC500 I/O Tool Kit software.
Ethernet Port 2 with built-in switch

This port is available only on the RC500 SCONTRL RTU. It is internally fixed to an
industrial Ethernet switch and provides four switch ports (standard shielded RJ45
connectors) to connect to peripheral equipment such as RC500 Ethernet I/O modules. All
are 10/100 BaseTx auto-detecting and auto-crossover Ethernet ports. This port has a
fixed unique MAC address. The IP address can be set with the Honeywell RC500 I/O
Tool Kit software.
ATTENTION
The primary Ethernet port is not internally fixed to the internal Ethernet
switch or the second Ethernet port. The first and second Ethernet ports
act independent of each other.

TIP
Following is an example of IP assignment for Dual LAN configuration:
Ethernet port 1: 200.0.4.100
Ethernet port 2: 200.0.5.100
6.3 RC500 Ethernet I/O-2 wiring connections

Typical I/O Wiring
The following wiring diagram shown is mostly applicable for the combination I/O
modules (RC-Ethernet I/O-2-MIXT1-D and RC-Ethernet I/O-2-MIXT2-D). The I/O
wiring for discrete and analog inputs is representative of most other I/O modules.
Isolated I/O wiring used in the RC-Ethernet I/O-2-16DI-D and RC-Ethernet I/O-2-
16IAC-D.
ATTENTION
The upper and lower screw terminal assignments for the RC-Ethernet I/O-2-
MIXT2-D are illustrated in the following diagram as an example. For more
information about Screw Terminal Assignments and all other module types,
refer to the section Screw Terminals (11 – 44) for Specific Modules.

Connect to DC Power +
for DI Sourcing or
Note: Screw terminals 11-44 Return - for DI Sinking
provide I/O connections on all I/O (also must set jumper
module types. beneath logic module)
(sourcing or (sourcing or
sinking DI) sinking DI)
(sourcing DI (sourcing DI
only) only)
(sourcing DI or (sourcing DI or
DO; DO shown) DO; DO shown)
4-20 mA AI 4-20 mA AI
(Loop powered (Loop powered
AI shown) AI shown)
4-20 mA AO 4-20 mA AO
or CNT + or CNT -
DC POWER +
RETURN -
Equivalent Equivalent Analog

Equivalent Analog Equivalent
DC Input Circuits Output Circuit
Input Circuit DC Output Circuit
Sourcing Input Switch Sinking Input Switch (4-20 mA) (4-20 mA) (sourcing only)
Return - Return - AIN DC+
Solid
DC Power + DC Power + + State
100 AOUT + DOUT Load
_ ohms Switch
Jumper _ + Jumper _ +
5.1K 5.1K
+ +
DIN _ DIN
_ Ref
Ref
Load
Isolated Wiring
DO1 + DO1 - Pwr

- +
DI2 + DI2 -
DI3 + DI3 -
DC POWER +
RETURN -
Equivalent Digital Equivalent

DC/AC Input Circuit DC Output Circuit
(Isolated) (Isolated)
DIN + Pwr
DOUT + + -
DOUT -
DIN -
Load
Figure 28: RC500 Ethernet I/O-2 Wiring Model

Screw Terminals (11 – 44) for Specific Modules

The following table lists the available I/O modules. Click the link, to go to the associated
Screw Terminal Assignment table.
Part Number DI DO AI AO Description Link to
Screw Terminal
Assignment Table
RC-Ethernet I/O- 24 8 8 Double density combination I/O Link to Table A

2-MIXT1 (see Note 1)
RC-Ethernet I/O- 24 8 8 2 Double density combination I/O Link to Table A

2-MIXT2 w/2 AO’s (see Note 1)
RC-Ethernet I/O- 32 32 inputs double density Link to Table B

2-32DI
RC-Ethernet I/O- 16 Isolated channels, 10- Link to Table C

2-16DI 30VDC/VAC
RC-Ethernet I/O- 16 Isolated channels, 120 VAC Link to Table C

2-16IAC nominal
RC-Ethernet I/O- 32 32 outputs double density Link to Table B

2-32DO
RC-Ethernet I/O- 16 Isolated channels Link to Table C

2-16DO
RC-Ethernet I/O- 32 4-20 mA double density fused Link to Table B

2-32AIM inputs
RC-Ethernet I/O- 32 Voltage Inputs (other ranges Link to Table B

2-32AIV are available as special order)
RC-Ethernet I/O- 16 4-20 mA high density fused Link to Table D

2-16AIM inputs
RC-Ethernet I/O- 8 4-10 mA analog outputs Link to Table D

2-8AOM
RC-Ethernet I/O- 16 8 16 inputs, 8 outputs (4-20 mA) Link to Table D

2-AIAO range

ATTENTION
24 maximum DIs are listed 8 of which can be configured as either DI or
DO.
Address definitions
The following are the list of address definitions.
X Discrete Input (Din) registers AX Analog Input (Ain) registers
Discrete Output (Dout) AY Analog Output (Aout) registers

Y registers
CNT Discrete Counter Input Analog Input (Ain) registers
Discrete Input (Din) registers AX Analog Output (Aout) registers
TABLE A
Modules RC-Ethernet I/O-2-MIXT1 and RC-Ethernet I/O-2-MIXT2
The following table displays the module RC-Ethernet I/O-2-MIXT1 and RC-Ethernet
I/O-2-MIXT2 screw terminal assignment.
Upper Row Lower Row
Term # Function Term # Function
11 X0 – Din 1 12 X1 – Din 2
13 X2 – Din 3 14 X3 – Din 4
15 X4 – Din 5 16 X5 – Din 6
17 X6 – Din 7 18 X7 – Din 8
19 X8 – Din 9 20 X9 – Din 10
21 X10 – Din 11 22 X11 – Din 12
23 X12 – Din 13 24 X13 – Din 14
25 X14 – Din 15 26 X15 – Din 16

Upper Row Lower Row
27 *X16 – Din 17 28 *X17 – Din 18
Y0 – Dout 1 Y1 – Dout 2
29 *X18 – Din 19 30 *X19 – Din 20
31 *X20 – Din 21 32 *X21 – Din 22
33 *X22 – Din 23 34 *X23 – Din 24
35 AX0 – Ain 1 36 AX1 – Ain 2
37 AX2 – Ain 3 38 AX3 – Ain 4
39 AX4 – Ain 5 40 AX5 – Ain 6
41 AX6 – Ain 7 42 AX7 – Ain 8
43 AY0 (RC-Ethernet I/O-2- 44 AY1 (RC-Ethernet I/O-2-

MIXT2 only) or MIXT2 only) or CNT0- read as
AX8 (RC-Ethernet I/O-2-
CNT0+ which is read as AX8 MIXT1 only)
(RC-Ethernet I/O-2-
MIXT1only) Note: The counter input is an
isolated differential pair.)
* Specifically in the RC-Ethernet I/O-2-MIXT1 and RC-Ethernet I/O-2-

MIXT2, power to I/O module and power to combination discrete
inputs/outputs must be from the same power source.

TABLE B
Modules RC-Ethernet I/O-2-32DI RC-Ethernet I/O-2-32DO RC-Ethernet I/O-2-
32AIM Ethernet I/O-2-32AIV
The following table displays the high-density discrete and analog input module screw
terminal assignment.
ATTENTION
16 channel analog input module (RC-Ethernet I/O-2-16AIM) is a functional
subset of the 32 channel module.
Upper Row Lower Row
11 X0, Y0 or AX0 – Channel 1 12 X1, Y1 or AX1 – Channel 2

Upper Row Lower Row
43 CNT0 (AX0+) (Discrete in 44 CNT0 (AX0-) (Discrete in

module only.) module only. The counter input
is an isolated differential pair.

TABLE C
Modules RC-Ethernet I/O-2-16DI RC-Ethernet I/O-2-16IAC RC-Ethernet I/O-2-
16DO
The following table illustrates the 16 channel Discrete I/O module screw terminal
assignment.
ATTENTION
These modules have individually isolated I/O so, two screw terminals per
channel.
Upper Row Lower Row
11 X0 or Y0 – Channel 1 (+) 12 X0 or Y0 – Channel 1 (-)
31 X10 or Y10 – Channel 11 32 X10 or Y10 – Channel 11 (-)

(+)

(+)

(+)

(+)

Upper Row Lower Row

(+)

(+)
43 Unused 44 Unused
TABLE D
Modules RC-Ethernet I/O-2-8AOM RC-Ethernet I/O-2-16AIM RC-Ethernet I/O-2-
AIAO
The following table displays the Analog Output and Combination Analog Input and
Output modules.
ATTENTION
Assignments are a template displaying 16 analog input and 16 analog
output channels. Fewer channels may be present when the specific
module is installed.
Upper Row Lower Row
11 AX0 – AI Channel 1 12 AX1– AI Channel 2
13 AX2 – AI Channel 3 14 AX3 – AI Channel 4
25 AX14 – AO Channel 15 26 AX15 – AO Channel 16
27 AY0 – AO Channel 1 28 AY1– AO Channel 2

Upper Row Lower Row
29 AY2 – AO Channel 3 30 AY3 – AO Channel 4
35 AY8 – AO Channel 9 (future) 36 AY9 – AO Channel 10

(future)

(future) (future)

(future) (future)

(future) (future)
43 Unused 44 Unused

6.4. Power and Output Wiring of RC500 Switches
6.4 Power and Output Wiring of RC500 Switches

Overview
The RC500 switches can be powered from the same DC source that is used for power
other devices. A voltage in the range of 10 to 30 VDC needs to be applied between the
P1 (+) terminal and the Minus (-) terminal. The chassis screw terminal should be fixed to
panel or chassis ground. To reduce downtime resulting from power loss, these switches
can optionally be powered redundantly with a second power supply as illustrated in the
Figure 29.
The RC500 switch models also have an “OK” output that is fixed to a PLC input or other
device to indicate when there is a power loss. When the power is ON, the output will
source the same voltage that is applied to the switch power terminals.
Screw Torque
When tightening the screws, ensure to tight closely to a maximum torque of 5 in/lb (0.57
Nm).
Wiring considerations
Before wiring to RC500 switches, consider the following:
• Unless the location is known to be non-hazardous, do not connect/disconnect cables
or install/remove components while the control system is powered (especially when
working in Class 1, Division 2, or Zone 2 hazardous locations).
• Turn off the power of the switch.
• Unplug the screw terminal block.
UL requirements
Perform any one of the following to meet the requirements for UL.
• Install a maximum of 3.33 Amp fuse at the input of the switch.
Or
• Use a Class 2 rated power supply to power the switch.

6.4. Power and Output Wiring of RC500 Switches
Figure 29: Power and alarm wiring for RC-5/8MS Switches

6.5. Communication Ports Wiring of RC500 Switches
6.5 Communication Ports Wiring of RC500 Switches

Overview
The RC500 switches, provide connections to standard Ethernet devices such as PLCs,
Ethernet I/Os, industrial computers and so on.
The following are the three types of communication ports on RC500 switches.
• RJ45 (copper) Ethernet ports
• Serial or USB console port
RJ45 Ethernet wiring

Use data-quality (not voice-quality) twisted pair cable rated category 5 or better with
standard RJ45 connectors. For best performance, use shielded cable. Straight-through or
crossover RJ45 cable can be used regardless of the device, the switch is to be connected
to all the ports as they are capable of auto-mdi/mdix-crossover detection.
The RJ45 Ethernet port connector bodies on these products are metallic and are
connected to the Chassis GND terminal. To prevent ground loops, the cable shield should
be fixed to the metal connector body at one end of the cable only. Electrical isolation is
also provided on the Ethernet ports for increased reliability.
Straight-through cable wiring Cross-over cable wiring
Pin 1 Pin 1 Pin 1 Pin 3
Figure 30: RJ45 Pin locations (Ethernet Plug and Connector)
A maximum length of RJ45 cable for 10/100/1000BaseT is typically 100 meters.

6.5. Communication Ports Wiring of RC500 Switches
Duplex operation
The RJ45 ports will auto-sense for Full or Half-duplex operation.
Verify connectivity
After Ethernet connections are made, check the LED’s corresponding to the ports that
each of the devices are connected to. Ensure that for each port that is in use, the LED is
ON or blinks. If a port LED is Off, check for connectivity problems between that port
and the network device connected to that particular port. In addition, the color of the
LED should indicate the speed for which device is connected.
Serial console port wiring

The switch can be configured through the RJ45 console RS232 port. Use a DB9F to
RJ45F adapter along with a RJ45 male to RJ45 male straight-through-wired patch cable
to make a connection between a com port on your PC (DB9 male) and the RS232 port of
the switch (RJ45 female).
A typical DB9F to RJ45F adapter should be wired as follows.:
Switch Adapter
RJ45F Pin # Signal Name Signal Name DB9F Pin #
1 RI/DSR in DTR out 4
2 DCD in N/C N/C
3 DTR out DSR in 6
4 GND GND 5
5 RXD in TXD out 3
6 TXD out RXD in 2
7 CTS in RTS out 7
8 RTS out CTS in 8

7. RC500 LED status
7.1 RC-SCONTRL LED status
Local diagnostics can be performed using the status of the LEDs that are available on the
RTUs. Diagnostic software, such as, the Honeywell RC500 I/O Tool Kit, can also be
used to display the status of the I/O registers.
The LEDs display the status of the RTU operation. The following figure shows the LEDs
on RC-SCONTRL RTU.
Figure 31: RC-SCONTRL LED Status

7. RC500 LED status
7.2. RC500 MVA CONTRL and MVB CONTRL status LED
The following table describes the LEDs on the RTU.
LED Description
Status The LED is in ON status, when the RTU is functioning properly.
The LED is in OFF status, when the power is not connected to RTU.
The LED blinks fast, when RTU is reset or the firmware is to be

downloaded from the Honeywell RC500 I/O Tool Kit software.
The LED blinks slow or Periodic, when internal watchdog detects a

problem. Clear the memory and reload the project from the Honeywell
RC500 I/O Tool Kit.
ACT/LNK The LED is in ON status, whenever a link is established.
100 The LED will be in ON status whenever a 100 megabits/second

connection to another Ethernet device is established. The LED will be in
OFF status, whenever the connection is at 10 megabits/second.
PWR P1/P2 Indicates whether the power supply is connected to the particular screw
terminal.
TD Transmit Data – The LED will be in ON status if the port is transmitting

data.
RD Receive Data – The LED will be in ON status if the port is receiving data.
ATTENTION
In case of redundant RTU, for primary RTU LED will blink for three seconds
and off for one second, and for secondary RTU LED will blink for one
second and off for three seconds.
7.2 RC500 MVA CONTRL and MVB CONTRL status LED

Local diagnostics can be performed using the status of the LEDs that are available on the
RTUs. Diagnostic software, such as, the Honeywell RC500 I/O Tool Kit, can also be
used to display the status of the I/O registers.
The LEDs display the status of the RTU operation. The following figures show the RC-
MVACONTRL and RC-MVBCONTRL LED status.

7. RC500 LED status
7.2. RC500 MVA CONTRL and MVB CONTRL status LED
Figure 32: RC-MVACONTRL LED Status
Figure 33: RC-MVBCONTRL LED Status

7. RC500 LED status
7.3. RC500 Ethernet I/O–2 status LED
The following table describes the LEDs on the RTU.
LED Description
PWR If the power is supplied to the RTU, then LED is in ON status. The
power LED also serves as the RTU status.
100 ETHERNET If Ethernet link is up, then LED is in solid ON.
ACT ETHERNET If there is any activity (sending\receiving packet), then LED blinks.
TD Transmit Data – The LED is in ON status if the port is transmitting

data.
RD Receive Data – The LED is in ON status if the port is receiving

data.
DI/DO Discrete LEDs are status indicators for physical outputs or inputs.
AI The 4-20 mA analog inputs have LEDs. LED blinks if value is

between 1 mA to 4 mA or greater than 20 mA. LED is in solid ON
status, if the value is between 4 mA to 20 mA.
7.3 RC500 Ethernet I/O–2 status LED

Overview
RC500 Ethernet I/O-2 modules have many LEDs on its front panel. These LEDs can be
useful for system diagnostics. These LEDs can be observed in the following states.
• Power LED indication
• ALERT LED indication
• OK LED indication
• Ethernet Link Activity indication
• TD/RD Activity indication
• Ring LED indication
• Discrete LED indication
• Analog Input Status
The following figure illustrates the LEDs in an Ethernet I/O-2 module.

7. RC500 LED status
ATTENTION
Analog status indicators and digital status indicators vary depending on the
type of I/O module.
Figure 34: RC500-Ethernet I/O-2 LED indicators
Power LED indication

Each module has three power LEDs, they are Power 1, Power 2, and POE. These LEDs
are associated with the three possible power sources of the RC500 I/O module. If a
power supply is connected to the associated screw terminal, the corresponding LED is
ON.

7. RC500 LED status
ALERT LED indication

The ALERT LED indicates critical errors in the module. The ALERT LED has the
following behavior.
ALERT LED status Description
Full ON The ALERT LED illuminates if the Watchdog

functions fails.
Full OFF Everything is OK.
1 ON Blip repeating This status is currently undefined (reserved).
2 ON Blips repeating Bad configuration data is loaded to the module.
You must re-load the configuration.
3 ON Blips repeating Hardware DI jumper does not match loaded

configuration.
1 OFF Blip repeating Unable to open configuration file (file corrupt in

memory).
2 OFF Blips repeating File System Fatal Error (corrupt flash memory).
3 OFF Blips repeating Fatal Hardware Failure.
OK LED indication
The OK LED indicates status of the module. The OK LED has the following functions.
OK LED status Description
ON Solid The OK LED is in a solid steady ON when the module’s

self-test function passes test.
OFF Completely The OK LED is off if the self-test function, detects a

failure.
Blinking To verify communication and target switch selection, you

can request the module to provide a signal (10 blinks/sec).
This function is controlled through the Windows
configuration and maintenance software tools.

7. RC500 LED status
Ethernet Link Activity indication

Each Ethernet port (Ethernet1 and Ethernet2) has a single corresponding LED, which is
used to indicate link and activity. The LEDs have the following behavior.
LED status Description
OFF Completely Unlinked / Disconnected
ON Solid Linked (either 10/100 speed)
Blinking Linked and activity is present.
TD/RD Activity indication

The TD/RD LEDs indicate activity depending on the option you select. The LED
microcontroller indicates that data is received or transmitted.
• Transmit Data – The LED will be in ON status if the port is transmitting data.
• Receive Data – The LED will be in ON status if the port is receiving data.
The following are the configuration options.
• Any serial port (default)
• USB port
• RS485 port
• RS232 port (An RS232 port is not standard on this product.)
Ring LED indication

The TD/RD LEDs indicates whether the ring mode is in active mode or inactive mode.
A blinking LED (500 mS ON, 500 mS OFF), is an indication if ring is incomplete, but
ring ports see an adjacent ring partner.
An LED blip (100mS ON, 900mS OFF) is an indication that there is a missing ring
partner.

7. RC500 LED status
Discrete LED indication

The Discrete LEDs are status indicators for physical outputs or inputs based on
corresponding binary tags as defined in the following table.
Binary tags Description
Discrete Outputs Discrete Outputs have a single associated LED, which is

in green. This LED is ON when the output is ON and off
when the output is OFF.
Discrete Inputs Discrete Inputs have a single LED associated with each
channel which are in green and have the following
behavior:
LED status Description
OFF Completely Input is OFF
ON Solid Input is ON
Blinking When the frequency of an input (such

as a counter signal) is increased, the
LED follows the input state up to
approximately 20Hz, and stops
increasing its blinking rate further. This
prevents the scan rate of the LEDs
from falling lock-step with the input
frequency, which results in erratic LED
behavior or patterns in the blink rate.
Analog Input Status

The 4-20 mA analog inputs have LEDs that correspond to the following configuration.
Analog Input Status Description
ON Solid The LED is on solid if the read value is between 4 mA and

20 mA (zero and full scale).
Blinking The LED blinks if the value is between 1 mA and 4 mA, or

greater that 20 mA (outside the normal operating range).
Note that calibration settings may alter the exact threshold

for this state.
Off Completely The LED is completely off if the read value is less than 1
mA.

7. RC500 LED status

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Honeywell Process Solutions

ii RC500 Hardware Planning and Installation User's Guide R200

RC500 Hardware Planning and Installation RC-DCX214 200 November 2011

R200 RC500 Hardware Planning and Installation User's Guide iii

Support and Other Contacts

Europe, Middle East, and Africa (EMEA)

iv RC500 Hardware Planning and Installation User's Guide R200

People’s Republic of China

R200 RC500 Hardware Planning and Installation User's Guide v

World Wide Web

vi RC500 Hardware Planning and Installation User's Guide R200

ATTENTION: Identifies information that requires special

TIP: Identifies advice or hints for the user, often in terms of

REFERENCE -EXTERNAL: Identifies an additional source of

REFERENCE - INTERNAL: Identifies an additional source of

CAUTION Indicates a situation which, if not avoided, may result in equipment

CAUTION: Indicates a potentially hazardous situation which, if not

CAUTION symbol on the equipment refers the user to the product

WARNING: Indicates a potentially hazardous situation, which, if not

WARNING symbol on the equipment refers the user to the product

R200 RC500 Hardware Planning and Installation User's Guide vii

WARNING, Risk of electrical shock: Potential shock hazard where

ESD HAZARD: Danger of an electro-static discharge to which

Protective Earth (PE) terminal: Provided for connection of the

Functional earth terminal: Used for non-safety purposes such as

Earth Ground: Functional earth connection. NOTE: This

Chassis Ground: Identifies a connection to the chassis or frame of

viii RC500 Hardware Planning and Installation User's Guide R200

2. RC500 PLANNING AND DESIGN ................................................17

3. RC-SCONTRL RTU INSTALLATION ........................................... 31

4. RC-MVACONTRL AND RC-MVBCONTRL INSTALLATION ....... 41

5. RC500 ETHERNET I/O-2 INSTALLATION................................... 47

x RC500 Hardware Planning and Installation User's Guide R200

5.4 Setting the Network Jumper ....................................................................... 52

6. WIRING CONNECTIONS ..............................................................61

7. RC500 LED STATUS ....................................................................83

R200 RC500 Hardware Planning and Installation User's Guide xi

7.3 RC500 Ethernet I/O–2 status LED ...............................................................86

xii RC500 Hardware Planning and Installation User's Guide R200

1.2 Features and benefits of RC500 RTU

Multiple RTU models to suit specific application need

R200 RC500 Hardware Planning and Installation User's Guide 13

Endures tough environments and low power situations

Flexible communication ports and protocol options

Scalable Architecture and flexible I/O expansion options

14 RC500 Hardware Planning and Installation User's Guide R200

Honeywell RC500 I/O Tool Kit simplifies RTU and I/O

ISaGRAF enables effective and fast RTU programming

Simple I/O Transfers enables easy information exchanges

R200 RC500 Hardware Planning and Installation User's Guide 15

Robust datalogging ensures data availability

RC500 RTU integration with Experion

16 RC500 Hardware Planning and Installation User's Guide R200

Figure 1: System Architecture

2.2 RC500 components

R200 RC500 Hardware Planning and Installation User's Guide 17

• RC500 switches: RC-5MS-1 and RC-8MS-1

RC500 model Ports On-board I/O Memory

18 RC500 Hardware Planning and Installation User's Guide R200