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Chapter 5: Propeller theory The theory is based on the concept of the ideal actuator disc or pure energy supplier.
This is an infinitely thin disc of area S that offers no resistance to air passing through it.
5.1 Froude’s momentum theory of propulsion The air receives energy in the form of pressure from the disc, the energy being added
5.2 Airscrew coefficients uniformly over the entire disc area. It is assumed that the velocity of the air through the
5.2.1 Thrust coefficient disc is constant over the whole area and that all of the energy supplied is transferred to
5.2.2 Torque coefficient the air.
5.2.3 Efficiency
5.2.4 Power coefficient
5.2.5 Activity factor
5.3 Airscrew pitch
5.3.1 Geometric pitch
5.3.2 Effect of geometric pitch on airscrew performance
5.3.3 Experimental mean pitch
5.4 Blade-element theory
5.5.1 Vortex system of an airscrew
5.5.2 Performance of a blade element
5.5 The momentum theory applied to the helicopter rotor
Figure 5.1: Ideal actuator disk and flow in the slipstream; the density, , is
5.5.1 Actuator disc in hovering flight
5.5.2 Vertical climbing flight constant in this example.
5.5.3 Slow, powered descending flight We consider the system shown in Fig. 5.1, which represents an actuator disc at rest in
a fluid that, a long way ahead of the disc, is moving uniformly with speed V and has
5.5.4 Translational helicopter flight
5.6 Hovercraft pressure p0 . The outer curved lines represent the streamlines that separate the fluid that
Examples passes through the disc from the fluid that does not. As the fluid between these
Problems streamlines approaches the disc, it accelerates to speedV0 , its pressure decreasing to p1 .
At the disc, the pressure increases to p2 , but continuity prohibits a sudden change in speed.
Learning objectives Behind the disc, the air expands and accelerates until, well behind the disc, its pressure
Learn how to apply one-dimensional control-volume analysis or simple momentum returns to p0 , when its speed isVS . The flow between the bounding streamlines behind the
theory to examine the performance of propulsion devices. disc is known as the slipstream.
Learn that propulsive force is obtained by increasing the momentum of the working The rate of mass flowing through the disk per unit time is
gas in the direction opposite to that of the force. m SV0 (5.1)
Learn about propellers, turbojets, and helicopters operating in the Earth’s atmosphere. The increase in the horizontal component of (or rearward) momentum of this mass
Learn from blade-element theory how propulsion devices using rotating lifting flow is:
surfaces perform. m (VS V ) SV0(VS V ) (5.2)
Learn more about control volume analysis by examining hovercraft. This is the thrust on the disc. Hence
T SV0(VS V ) (5.3)
The forward propulsive force, or thrust, in aeronautics is invariably obtained by
increasing the rearward momentum of a quantity of gas. Aircraft propulsion systems may The thrust can also be calculated from the pressures on the two sides of the disc as
be divided into two classes: T S (p2 p1 ) (5.4)
Class 1: The gas worked on is wholly or principally atmospheric air. The flow is divided into two regions, 1 and 2, and Bernoulli’s equation may be
Class 2: The gas does not contain atmospheric air in any appreciable quantity. applied within each. Since the fluid receives energy at the disc, Bernoulli’s equation does
Class 1 includes turbojets, ramjets, and all systems using airscrews or helicopter rotors. It not apply through the disc. Thus
also includes ornithopters (and birds, flying insects, etc.). The only class 2 system 1 1
currently in use in aviation is the rocket motor. p0 V 2 p1 V0 2 (5.5)
2 2
5.1 Froude’s momentum theory of propulsion and
Froude’s theory applies to propulsive systems of class 1. In this class, work is done 1 1
on air from the atmosphere and its energy is increased. This increase is used to increase p2 V 2 p0 VS 2 (5.6)
2 0 2
the rearward momentum of the air, the reaction to which appears as a thrust on the engine From Eqs. (5.5) and (5.6)
or airscrew.
Dr. Tran Tien Anh@HCMUT 1 Dr. Tran Tien Anh@HCMUT 2
Lecture notes: Chapter 5 Propeller theory Lecture notes: Chapter 5 Propeller theory
1 1 1 1 In practice, the function of the ideal actuator disc is carried out by the airscrew or jet
p 2 V02 p1 V0 2 p0 VS 2 p0 V 2 engine, which violates some or all of the assumptions made. Each departure from the
2 2 2 2
That is, ideal leads to a reduction in efficiency; thus the efficiency of a practical propulsive
1 system is always less than the Froude efficiency as calculated for an ideal disc of the
p 2 p1 (VS 2 V 2 ) (5.7) same area producing the same thrust under the same conditions.
2
Substituting this into Eq. (5.4) and equating the result to Eq. (5.3) (i.e., equating the two Equation (5.12) may be treated to give different expression for efficiency, each of
expressions for the thrust), we get which has its own merit and use. Thus
1 V 2
S (VS 2 V 2 ) SV0(VS V ) i (5.12a)
2 1 [1 (VS / V )]
(V V )
Dividing this by S (VS V ) and rearranging terms, we get 2 S
V
1
V0 (V V ) (5.8) V0
2 S
This shows that the velocity through the disc is the arithmetic mean of the velocities (5.12b)
well upstream and in the fully developed slipstream. Furthermore, if the velocity through 1
the disc V0 is written as 1a
(5.12c)
V0 V (1 a ) (5.9)
Also, since useful power is equal to TV and the efficiency isV / V0 , the power supplied
It follows from Eq. (5.8) that
is
VS V 2V0 2V (1 a )
TV
Whence P TV0 (5.13)
V / V0
VS V (1 2a ) (5.10)
Of particular interest is Eq. (5.12a), which shows that, for a given flight speedV ,
The quantity a is the inflow factor. efficiency decreases with increasingVS . Now the thrust is obtained by accelerating a mass
1 2
A unit mass of the fluid upstream of the disc has kinetic energy of V and of air. Consider two extreme cases. In the first, a large mass of air is affected-that is, the
2
VS
pressure energy appropriate to pressure p0 , whereas the same mass well behind the disc disc diameter is large. Then the required increase in air speed is small, so differs little
V
1 2 from unity and efficiency is relatively high. In the second case, a small-diameter disc
has, after passing through the disc, kinetic energy of V and pressure energy
2 S affects a small mass of air, requiring a large increase in speed to give the same thrust.
appropriate to pressure p0 . Thus the unit mass of the fluid receives an energy increase of VS
Thus is large, leading to low efficiency. Therefore, to achieve a given thrust at a
1 2 V
(V V 2 ) on passing. The rate of increase in fluid energy in the system, dE / dt , is
2 S high efficiency, it is necessary to use the largest practicable actuator disc,
given by In fact, an airscrew affects a relatively large mass of air and therefore has high
dE 1 1 propulsive efficiency. A simple turbo-jet or ram-jet, on the other hand, is closer to the
SV0 (VS2 V 2 ) SV0(VS2 V 2 ) (5.11) second extreme considered previously and so has poor propulsive efficiency.
dt 2 2
This rate of increase is, in fact, the power supplied to the actuator disc. However, at high forward speeds, compressibility marked by reduces the efficiency
If we now imagine that the disc is moving from right to left at speed V into initially of a practical airscrew; the advantage then shifts to the jet engine. It was to improve the
stationary fluid, we see that useful work is done at the rate TV. Thus the efficiency of the propulsive efficiency of the turbo-jet engine that the bypass or turbo-fan type of engine
disc as a propulsive system is was introduced. In this engine type, only part of the air taken is fully compressed and
TV passed through the combustion chambers and turbines. The remainder is slightly
i compressed and ducted around the combustion chambers and then exhausted at a
1
SV0 (VS2 V 2 ) relatively low speed, producing thrust at fairly high propulsive efficiency.
2
The air passed through the combustion chambers is ejected at high speed, producing
Substituting for T from Eq. (5.3) gives
thrust at a comparatively low efficiency. Overall propulsive efficiency is thus slightly
SV0(VS V )V V greater than that of a simple turbo-jet engine giving the same thrust. The turbo-prop
i (5.12)
1 2 2 1 engine is, in effect, an extreme form of bypass engine in which nearly all of the thrust is
SV0(VS V ) (V V )
2 2 S obtained at high efficiency.
This is the ideal propulsive efficiency, or the Froude efficiency of the propulsive Another very useful equation in Froude’s theory may be obtained by expressing Eq.
system. (5.3) in a different form. Since
Dr. Tran Tien Anh@HCMUT 3 Dr. Tran Tien Anh@HCMUT 4
Lecture notes: Chapter 5 Propeller theory Lecture notes: Chapter 5 Propeller theory
5.2.5 Activity factor the advance per revolution is infinite. Thus the pitch can take any value and so is useless
The activity factor is a measure of the power-absorbing capacity of the airscrew, as a term to describe the airscrew. To overcome this difficulty, two more definite
which, for optimum performance, must be accurately matched to the power produced by measures of airscrew pitch are acceptable.
the engine. 5.3.1 Geometric pitch
Consider an airscrew of diameter D rotating at n with zero forward speed. Consider Consider the blade section shown in Fig. 5.3, at radius r from the airscrew axis. The
in particular an element of the blade at radius r ; the chord of the element is c . The broken line is the zero-lift line of the section, or the direction relative to the section of the
airscrew generally produces a thrust, and therefore there is flow of finite speed through undisturbed stream when the section gives no lift. Then the geometric pitch of the
the disc. We ignore this inflow, however, so the motion and forces on the element are as element is 2r tan -the pitch of a screw of radius r and helix angle (90 ) degrees.
shown in Fig. 5.2. This is frequently constant for all sections of a given airscrew. In some cases, however, it
Q 1 varies from blade section to blade section. In such cases, the geometric pitch of each
C D (2rn )2cr
r 2 section at 70% of the airscrew radius is taken and is called the geometric
The torque associated with the element is thus mean pitch.
Q 22C Dn 2(cr 3 )r
leads to
5
D
P 4 3C D Bn 3 (AF)
10
Further work on the airscrew coefficients is most conveniently carried out through
examples.
5.3 Airscrew pitch
By analogy with screw threads, the pitch of an airscrew is the advance per revolution.
This definition, as it stands, is of little use for airscrews. Consider two extreme cases. If
the airscrew is turning at, say, 2000 rpm while the aircraft is stationary, the advance per
revolution is zero. If, on the other hand, the aircraft is gliding with the engine stopped,
Dr. Tran Tien Anh@HCMUT 7 Dr. Tran Tien Anh@HCMUT 8
Lecture notes: Chapter 5 Propeller theory Lecture notes: Chapter 5 Propeller theory
For low advance ratios, corresponding to takeoff and low-speed flight, the fine pitch
is obviously better; for higher speeds, the coarse pitch is preferable. If the pitch is varied
at will between these two values, the overall performance attainable is as given by the
hatched line in Fig. 5.6, which is clearly better than that attainable from either pitch
separately.
Subsequent research led to the development of the constant-speed airscrew in which
the blade pitch is infinitely variable between predetermined limits. A mechanism in the
airscrew hub varies the pitch to keep the engine speed constant, permitting the engine to
work at its most efficient speed. The pitch variations also result in the airscrew working
close to its maximum efficiency at all times.
Figure 5.6 shows the variation in efficiency with J for a number of possible settings.
Since the blade pitch may take any value between the curves drawn, airscrew efficiency
varies with J, as shown by the dashed curve, which is the envelope of all separate η, J
curves. The requirement that the airscrew always work at its optimum efficiency, while
absorbing the power produced by the engine at the predetermined constant speed, calls
for very skillful design in matching the airscrew with the engine.
W
vv (5.52a)
2AU
1
V 2AC D C
vh 2 DV2 (5.54a)
2AU 4U
Then, from Eq. (5.53),
2
U V 2 2Vvh vh2 vv2
Substituting for vv and vh then multiplying by U 2 gives
2
1 1 W
U 4 U 2V 2 C DUV 3 C D2V 4
2 16 2A
Figure 5.9: Actuator disc in hovering flight
5.5.2 Vertical climbing flight Introducing the effective disc loading lde from Eq. (5.48) leads to
The problem of vertical climbing flight is identical to the problem in Section 5.1. The 2
1 1 l
thrust is equal to the helicopter weight plus the air resistance of the fuselage or other parts U 4 U 2V 2 C DUV 3 C D2V 4 de (5.57)
2 16 20
of the craft to the vertical motion, with the oncoming stream speed V equal to the rate of
climb of the helicopter. which is a quartic equation for U in terms of given quantities. Since, from Eq. (5.56),
5.5.3 Slow, powered descending flight then
In this case, the air approaches the rotor from below and its momentum decreases on 1 1
passing through the disc. The associated loss of its kinetic energy appears as a power
P
2
AU (U 12 V 2 ) AU 4Vvh 4vh2 4vv2
2
input to the ideal actuator, which therefore acts as a windmill. A real rotor, however, must 2
1 1 V4 1 l
be driven by the engine unless the rate of descent is high. This case, for the ideal actuator 2A C DV 3 C D2 de (5.58)
disc, may be treated by the methods of Section 5.1 with the appropriate changes in sign: 4 16 U U 20
V positive,VS V0 V , p1 p2 , and thrust T W . which, with the value of U calculated from Eq. (5.57) and the given quantities, may be
5.5.4 Translational helicopter flight used to calculate the power required.
We assume that the effect of the actuator disc in approximating the rotor is to add
incremental velocities vv and vh vertically and horizontally, respectively, at the disc.
We further assume, in accordance with the simple axial momentum theory of Section 5.1,
that, in the slipstream well behind the disc, these incremental velocities increase to 2vv
and 2vh , respectively. The resultant speed through the disc is denoted U ; the resultant
speed in the fully developed slipstream, U 1 . Then, by considering vertical momentum,
W AU (2vv ) 2AUvv (5.52)
Also, from the vector addition of velocities,
U 2 (V vh )2 (vv )2 (5.53)
where V is the speed of horizontal flight. By consideration of horizontal momentum,
1
V 2AC D 2AUvh (5.54)
2
where C D is the drag coefficient of the fuselage, based on the rotor area A.
Power input equals rate of increase of kinetic energy:
1 Figure 5.10: Helicopter translational flight
P AU (U 12 V 2 ) (5.55) 5.6 Hovercraft
2
and, from the vector addition of velocities, In conventional winged aircraft, lift, associated with circulation around the wings, is
U 12 (V 2vh )2 (2vv )2
used to balance the weight. For helicopters, the “wings” rotate but the lift generation is
(5.56)
the same. A radically different principle is used for hovercraft. In machines of this type, a
The most useful solution of Eqs. (5.52) through (5.56) is obtained by eliminating U 1 , vh , more or less static region of air, at slightly more than atmospheric pressure, is formed and
and vv as follows. Rearranging (5.52) and (5.54), we get
Dr. Tran Tien Anh@HCMUT 17 Dr. Tran Tien Anh@HCMUT 18
Lecture notes: Chapter 5 Propeller theory Lecture notes: Chapter 5 Propeller theory
maintained below the craft. The difference between the pressure of the air on the lower V 2t
side and the atmospheric pressure on the upper side produces a force that provides lift. ( pC p0 ) (1 cos ) (5.73)
h
The trapped mass of air under the craft is formed by the effect of an annular jet of air, The lift LC due to the cushion of air on a circular body of radius r is then
directed inward and downward from near the periphery of the underside. The downward
ejection of the annular jet produces an upward reaction on the craft, lifting it. In steady r 2V 2t
LC r 2( pC p0 ) (1 cos ) (5.74)
hovering, the weight is balanced by the jet thrust and the force due to the cushion of air h
below. The difference between a hovercraft and a normal jet-lift machine lies in the air The direct lift due to the downward ejection of the jet is
cushion effect, which amplifies the vertical force available, permitting the direct jet thrust Lj Vt 2rV sin 2r V 2t sin (5.75)
to be only a small fraction of the craft’s weight. The cushion effect requires that the and thus the total lift is
craft’s hovering height/diameter ratio be small (e.g., 1/50), and this severely limits the
r
attainable altitude. L r V 2t 2 sin (1 cos ) (5.76)
h
Consider the simplified system of Fig. 5.9, which shows a hovercraft with a circular
planform of radius r, hovering a height h above a flat, rigid horizontal surface. An annular If the craft is remote from any horizontal surface, such as the ground or sea, so that
jet of radius r, thickness t, velocity V, and density is ejected at an angle to the the air cushion has negligible effect, the lift derives only from the direct jet thrust, with
horizontal surface. It is directed inward but, in a steady equilibrium state, must turn to the maximum value Ljo 2rpV 2t when 90o . Thus the lift amplification factor
flow outward as shown. L / Lio is
If it did not, there would be a continuous increase in mass within the region C, which
is impossible. Note that such an increase of mass occurs for a short time immediately L r
sin (1 cos ) (5.77)
after starting, while the air cushion builds up. The curvature of the path of the air jet Ljo 2h
shows that it possesses a centripetal acceleration, which is produced by a difference Differentiation with respect to shows that this has a maximum value when
between the pressure pC within the air cushion and the atmospheric pressure p0 . 2h
tan (5.78)
r
Since machines of this type operate under conditions such that h is very small
compared to r, it follows that maximum amplification is achieved when is close to
zero-that is, the jet is directed radially inward. Then, with the approximations
sin 0, cos 1 ,
L h
(5.79)
Ljo r
and
r r 2r 2V 2t
L Ljo 2r V 2t (5.80)
h h h
Note that the direct jet lift is now negligible.
Figure 5.9: Simplified hovercraft system. The power supplied is equal to the kinetic energy contained in the jet per unit time, which
Consider a short peripheral length s of the annular jet and assume is
1. That the pressure is constant over the depth h of the air cushion. 1
2. That the speed V of the annular jet is unchanged throughout the motion. 2r VtV 2 r V 3t (5.81)
2
Then the rate of mass flow within the element of peripheral length s is Vt s kg.s 1 . Denoting this P, combining Eqs. (5.80) and (5.81), and setting lift L equal to weight W,
This mass has an initial momentum parallel to the rigid surface (or ground) of we get
Vt sV cos V 2t cos s inward. P Vh
After turning to flow radially outward, the air has a momentum parallel to the W 2r
as the minimum power necessary for sustentation, while, if 0 , then
ground of Vt sV V 2r s . Therefore, the rate of change in momentum parallel to the
P Vh
ground is V 2t(1 cos )s . This is due to the pressure difference (pC p0 ) and must,
W r (1 cos )
indeed, be equal to the force exerted on the jet by this pressure difference, parallel to the ignoring a term involving sin . Thus, if V is small and if h is small compared to r, it
ground, which is (pC p0 )h s . Thus becomes possible to lift the craft with comparatively low power.
(pC p0 )h s V 2t (1 cos )s The foregoing analysis for hovering flight involves a number of simplifying
or assumptions. The first is that of a level, rigid surface below the machine. This is
Dr. Tran Tien Anh@HCMUT 19 Dr. Tran Tien Anh@HCMUT 20
Lecture notes: Chapter 5 Propeller theory
reasonably accurate for operation over land but is not justified over water, when a
depression is formed in the water below the craft. Remember that the weight of the craft
is reacted by a pressure distributed over the surface below it, which leads to deformation
of a non-rigid surface.
Another assumption is that the pressure pC is constant throughout the air cushion.
In fact, mixing between the annular jet and the air cushion produces eddies, which cause
non-uniformity of the pressure within the cushion. The mixing referred to, together with
friction between the air jet and the ground (or water) leads to a loss of kinetic energy and
speed in the air jet, whereas it is assumed that the speed of the jet remains constant
throughout the motion. These effects produce only small corrections to the results of the
previous analysis.
If the power available is greater than necessary to sustain the craft at the selected
height h, the excess may be used either to raise the machine to a greater height or to
propel it forward.