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DAF Dealernet

VIN:
Vehicle Type: XF_E6-XF 460 FT
H 1519 410501 001 000
replace pedal unit (Pedal box)

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DAF Dealernet
replace pedal unit (Pedal
box)

1 replace pedal unit (Pedal box) 01:39

1.1 remove pedal unit (Pedal box) 00:35
1.1.1 disconnect battery clamp, negative pole 00:03
1.1.1.1 remove battery box cover between the chassis (Battery box) < 00:01
1.1.1.2 disconnect battery clamp, negative pole < 00:01
Explanation

Warning, battery clamp, negative pole

Eject the driver's card before disconnecting the battery clamp from the negative
pole.
To prevent damage to electronic components, never disconnect the battery
clamps when the engine is running.
Switch off the ignition before disconnecting the battery clamp from the negative
pole.

After switching off the ignition, wait at least 80 seconds before

disconnecting the battery clamp from the negative pole.
Non-observance of this waiting time results in clogging of the AdBlue
lines.
Always disconnect the battery clamp from the negative pole before working on the
vehicle.
Do not place any tools or other materials on top of or close to the batteries. This
can cause a short circuit and, in the worst case, a battery explosion.

M014591 - 15/08/2019
1.1.1.3 install battery box cover between the chassis (Battery box) 00:01
Technical Data

Tightening torque, battery box cover between the chassis

Attachment bolt 30 Nm

M039060 - 30/08/2013
1.1.2 set pneumatically adjustable steering column (Steering column) < 00:01
1.1.3 depressurize air reservoir 00:02
1.1.4 loosen assembly brake pedal (Engine brake pedal) 00:01
1.1.5 remove protection cover (Dashboard) < 00:01
Explanation

Removing protection cover dashboard

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1. Loosen the protection cover (2), by removing

screw (3)
2. Move the cover (1) in the direction (arrow)
shown and remove the cover.

M043732 - 16/06/2014
1.1.6 remove upper cover, cabin (Dashboard) < 00:01
Explanation

Removing cover, cabin

1. Move the cover (1) by hand in the direction

(arrow) shown and remove the cover (1).

K104015

M043733 - 16/06/2014
1.1.7 remove handle (Dashboard) 00:02
1.1.8 remove protection cover 1, dashboard, drivers knee (Dashboard) < 00:01
Explanation

Removing protection cover dashboard, driver knee

1. Remove the dashboard protection cover, driver

knee (21).

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1 2 3 4 5 6 7 8 9 10

22 21 20 19 18 17 16 15 14 13 12 11
k103292

M039863 - 11/11/2013
1.1.9 remove protection cover 2, dashboard, drivers knee (Dashboard) < 00:01
Explanation

Removing protection cover dashboard, driver knee

1 2 3 4 5 6 7 8 9 10
1. Remove the dashboard protection cover, driver
knee (18).

22 21 20 19 18 17 16 15 14 13 12 11
k103292

M031712 - 29/10/2012
1.1.10 remove driver's side cabin mat (cabin floor mats) < 00:01
1.1.11 remove upper protection cover, steering column rear (Steering column) < 00:01
Explanation

Removing upper protection cover, steering column, rear

1. Remove the rear upper protection cover (8).

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7
4

S701213-2

M031390 - 01/03/2013
1.1.12 remove lower protection cover, steering column (Steering column) 00:03
Explanation

Removing lower protection cover steering column

1. Remove the lower protection cover (1).

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7
4

S701213-2

M031753 - 07/03/2013
1.1.13 open grille (Grille) < 00:01
Explanation

Opening grille

1. Use the handle (1) to open the grille.

1

K103434

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M034635 - 01/02/2013
1.1.14 loosen pneumatically adjustable steering column (Steering column) 00:05
Explanation

Remove bracket, steering column

1. Support the steering column (1)

2. Remove the attachment bolts (2 and 5). 1

3. Remove the steering column bracket (6).

6
3
5

K103920-2

M041158 - 18/03/2014
1.1.15 loosen left hand corner deflector (Grille) < 00:01
Explanation

Loosening corner spoiler

1. Remove the corner spoiler attachment bolts (1).

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K103444

2. Open the corner spoiler.

Keep the door closed when the

corner spoiler is opened.

K103445

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M031319 - 19/01/2015
1.1.16 loosen bracket, brake system (Pedal box) 00:02
1.1.17 loosen quick-release coupling holder (Brake system, cabin) 00:02
Explanation

Warning, air system

Make sure to depressurise air pipes and/or quick-release couplings before
disconnecting.
Only perform maintenance or repair activities under clean conditions.
Clean the surrounding area before performing maintenance or repair.
Dirt or debris in the air system can lead to severe damage to brake system or air
suspension system components.
Immediately plug all openings to prevent dirt or debris from entering the air
system.
Clamping the air pipes can lead to air leakage.

M029697 - 17/02/2016
1.1.18 loosen foot brake valve (Pedal box) 00:06
Explanation

Warning, air system

Make sure to depressurise air pipes and/or quick-release couplings before
disconnecting.
Only perform maintenance or repair activities under clean conditions.
Clean the surrounding area before performing maintenance or repair.
Dirt or debris in the air system can lead to severe damage to brake system or air
suspension system components.
Immediately plug all openings to prevent dirt or debris from entering the air
system.
Clamping the air pipes can lead to air leakage.

M029697 - 17/02/2016
Removing foot brake valve
1. Mark all air tube connections with the relevant
port number before removing them.

M039969 - 17/02/2014
1.1.19 remove assembly pedal unit (Pedal box) 00:02
1.2 install pedal unit (Pedal box) 01:02
1.2.1 install assembly pedal unit (Pedal box) 00:05
Technical Data

Tightening torque, pedal unit

Pedal unit attachment bolts 9.5 Nm

M041181 - 11/08/2014
1.2.2 fixing foot brake valve (Pedal box) 00:08
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Explanation
Installing air pipes
1. Check the bore in the valve for dirt and clean
the bore as necessary.
2. Fit a new O-ring onto the quick-release coupling
and grease the O-ring with the specified
mounting product.

If the plug is not removed from the

socket, the quick-release coupling
(plug and socket) can be re-fitted as
an assembly. If the plug is removed
from the socket, the socket must be
replaced.

3. Tighten the quick-release coupling to the

specified torque.

M015107 - 04/05/2017
Technical Data

Tightening torque, foot brake valve

Attachment nuts (1) 22 Nm
2 3
Attachment bolt (3) 4 Nm

S701306

Air couplings (3) 17 Nm

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R601711

M031750 - 08/01/2015
1.2.3 fixing quick-release coupling holder (Brake system, cabin) 00:04
Explanation

Fixing quick-release coupling holder

1. Check the bore in the coupling for dirt and clean
the bore if necessary.
2. Fit a new O-ring onto the quick-release coupling
and grease the O-ring with brake grease.

M043579 - 01/09/2014
Technical Data

Tightening torque, coupling holder

Holder attachment screw 6 Nm

M044819 - 11/11/2014
1.2.4 fixing bracket, brake system (Pedal box) 00:03
Technical Data

Tightening torque, bracket pedal unit

Bracket pedal unit attachment bolts 9.5 Nm

M044821 - 17/10/2014
1.2.5 fixing left hand corner deflector (Grille) 00:01
1.2.6 fixing pneumatically adjustable steering column (Steering column) 00:05
Technical Data

Tightening torque, bracket steering column

Bracket (6) attachment

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bolts (2 and 5)
Bolts m8 30 Nm
Bolt m10 60 Nm(1) 1
(1) Use Loctite 243

6
3
5

K103920-2

M041478 - 11/11/2014
1.2.7 on operating pressure air reservoir 00:03
1.2.8 check air leakage foot brake valve (Pedal box) 00:02
1.2.9 top up hydraulic fluid reservoir, clutch fluid 00:01
Explanation

Warning, hydraulic fluid

Hydraulic fluid is toxic and can therefore have a damaging effect on your health.
Avoid direct or indirect physical contact.
As hydraulic fluid is also corrosive it may damage the paintwork of the vehicle.
Avoid contact between hydraulic fluid and paintwork.
Always use specified new hydraulic fluid that has been kept in a sealed container.
Hydraulic fluid that has absorbed water (from the ambient air) has an adverse
effect on the operation of the clutch system.
Avoid contact with mineral oil. Mineral oils in the system damage the seals.

M016142 - 18/11/2009
Topping up clutch fluid

1. Fill the clutch reservoir so that the fluid level is

between the MIN and MAX marks.

Cabin must be in the driving position.

2. Hand-tighten the reservoir sealing cap.

There is an air bleed vent in the cap

that may be closed if the cap is
tightened with too great a force.
If the air bleed vent is closed off,
residual pressure will build up in the
system.

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V301476

M036891 - 14/08/2017
1.2.10 bleed hydraulic fluid (Pedal box) 00:13
Explanation

Warning, hydraulic fluid

Hydraulic fluid is toxic and can therefore have a damaging effect on your health.
Avoid direct or indirect physical contact.
As hydraulic fluid is also corrosive it may damage the paintwork of the vehicle.
Avoid contact between hydraulic fluid and paintwork.
Always use specified new hydraulic fluid that has been kept in a sealed container.
Hydraulic fluid that has absorbed water (from the ambient air) has an adverse
effect on the operation of the clutch system.
Avoid contact with mineral oil. Mineral oils in the system damage the seals.

M016142 - 18/11/2009
Bleeding clutch servo
1

E504777

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Bleeding the clutch system by using a pressure

brake bleeder.
1. Remove the reservoir sealing cap.
2. Connect the pressure brake bleeder to the
reservoir.
3. Fill the system via the pressure brake bleeder.

Filling too quickly causes foaming,

which makes bleeding impossible.

4. Position a transparent hose onto the bleed

nipple (1).
Insert the hose into a jar.
5. Open the bleed nipple (1) two full turns.
When no more air bubbles escape from the
transparent hose, the bleed nipple (1) can be
closed again.
6. Check the fluid level.

Bleeding the clutch system by using a vacuum

brake bleeder.
1. Remove the reservoir sealing cap.
2. Connect the vacuum brake bleeder with a
transparent hose onto the bleed nipple (1).
3. Open the bleed nipple (1) two full turns.

The fluid in the reservoir must be

topped up continually.

4. Operate the vacuum brake bleeder.

When no more air bubbles escape from the
transparent hose, the bleed nipple (1) can be
closed again.
5. Check the fluid level.

Bleeding the clutch system by operating the

clutch pedal.
1. Remove the reservoir sealing cap.
2. Position a transparent hose onto the bleed
nipple (1).
Insert the hose into a jar filled with the specified
fluid. Make sure that the end of the hose is
below the fluid level.
3. Open the bleed nipple (1) two full turns.
4. Gradually depress the clutch pedal and close
the bleed nipple (1). Gradually release the
clutch pedal.
Repeat this operation. The fluid in the reservoir
must be topped up continually.
5. Repeat step 2 and 3 until no more air bubbles
escape through the transparent hose.
6. Check the fluid level.

Bleeding the clutch system via the clutch servo

by using a hand priming pump.
1.
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Sometimes it may be difficult to bleed

the clutch system. In such cases, the
clutch system can also be bled using
a hand priming pump onto the bleed
nipple (1).
Make sure that the hand priming pump is
thoroughly cleaned inside.
Connect a transparent hose to a priming pump
and fill the pump with the specified fluid.
2. Remove the reservoir sealing cap.
3. Pump until fluid without air bubbles flows from
the hose.
4. Connect the hose to the bleed nipple and open
the bleed nipple (1) two full turns.
5. Pump the fluid into the system with the priming
pump.

In doing so, observe the following:

do not depress the clutch pedal.
make sure that no air bubbles
are introduced into the system.
monitor the fluid level in the
priming pump.
monitor the fluid level in the
clutch reservoir.

6. Close the bleed nipple (1) and disconnect the

bleeding device.
7. Check the fluid level.

M036893 - 09/08/2017
1.2.11 install lower protection cover, steering column (Steering column) 00:03
Explanation

Installing lower protection cover steering column

1. Install the protection cover (1).

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7
4

S701213-2

M031754 - 23/10/2012
1.2.12 install upper protection cover, steering column rear (Steering column) < 00:01
Explanation

Installing upper protection cover, steering column, rear

1. Install the rear upper protection cover (8).

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7
4

S701213-2

M031396 - 01/03/2013
1.2.13 install driver's side cabin mat (cabin floor mats) < 00:01
1.2.14 install protection cover 2, dashboard, drivers knee (Dashboard) < 00:01
1.2.15 install protection cover 1, dashboard, drivers knee (Dashboard) < 00:01
1.2.16 install handle (Dashboard) 00:04
Technical Data

Tightening torque, handle

Attachment bolt (1) 23 Nm

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K104016

M031722 - 16/06/2014
1.2.17 install cover, cabin (Dashboard) < 00:01
1.2.18 install protection cover (Dashboard) 00:01
1.2.19 fixing brake pedal (Engine brake pedal) 00:02
1.2.20 close grille (Grille) < 00:01
1.2.21 connect battery clamp, negative pole 00:03
1.2.21.1 remove battery box cover between the chassis (Battery box) < 00:01
1.2.21.2 connect battery clamp, negative pole 00:01
Technical Data

Tightening torque, battery clamp

Battery clamp,
attachment nut (1) 7 Nm (1)
2 1
Battery clamp, attachment
nut (2) 15 Nm (1)
(1)Apply Petroleum jelly to
the outside of the connection
to prevent corrosion.

K102948

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M019252 - 04/06/2018
1.2.21.3 install battery box cover between the chassis (Battery box) 00:01
Technical Data

Tightening torque, battery box cover between the chassis

Attachment bolt 30 Nm

M039060 - 30/08/2013
This information applies exclusively to the entered chassis number or the selected vehicle series. Please take into account that this information may
change daily. Therefore the provided information is only valid on You cannot derive any rights from the information provided with respect to
vehicles and/or components of another series, with another chassis number and/or of another date

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DAF Dealernet
replace pedal unit (Pedal
box)
# MPA Number Optional Exchange part Description Comp. group Description Bulletin Supersession
1 PCE 1845530 pedal unit 1519 Pedal box 1974270 + 1974276

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