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Creep
Definition:
Creep is defined as time-dependent plastic
deformation (elongation) of the metal at a constant
tensile load. It is also defined as high temperature
progressive deformation at constant stress.

➢ "High temperature“ (at T > 0.4 Tm ) is a relative term


dependent upon the materials involved.

Dr. Eng. Sherif Ali Abd El Rahman


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Creep
Creep rates are used in evaluating materials for boilers, gas turbines, jet engines, ovens,
or any application that involves high temperatures under load.

Dr. Eng. Sherif Ali Abd El Rahman


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Creep
➢ Understanding high temperature behavior of metals is useful in designing failure
resistant systems.
➢ A creep test can be studied by measuring the permanent extension, after various
time intervals, of test-pieces maintained at a constant temperature.

Dr. Eng. Sherif Ali Abd El Rahman


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Classical Creep Curve
The rate of deformation is called the creep rate. It is the slope of the
line in a Creep Strain vs. Time curve.

Dr. Eng. Sherif Ali Abd El Rahman


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Creep Stages
➢ Primary Creep:
starts at a rapid rate and slows with time.

➢ Secondary Creep:
has a relatively uniform rate.

➢ Tertiary Creep:
has an accelerated creep rate and terminates when the
material breaks or ruptures. It is associated with both
necking and formation of grain boundary voids.

Dr. Eng. Sherif Ali Abd El Rahman


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Effect of Temperature & Stress

Dr. Eng. Sherif Ali Abd El Rahman


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Effect of Individual Variable

Dr. Eng. Sherif Ali Abd El Rahman


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Steady-state creep

➢ Empirical relationships have been developed in which the steady-state creep


rate as a function of stress and temperature is expressed.
➢ Its dependence on stress can be written:

where and n are material constants.


A plot of the logarithm of versus the logarithm of yields a straight line
with slope of n.

Dr. Eng. Sherif Ali Abd El Rahman


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Steady-state creep

Stress (logarithmic scale) versus


steady-state creep rate (logarithmic scale) for a low carbon–nickel alloy at three temperatures.

Dr. Eng. Sherif Ali Abd El Rahman


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Steady-state creep

Stress (logarithmic scale) versus rupture lifetime (logarithmic scale) for a low
carbon–nickel alloy at three temperatures.

Dr. Eng. Sherif Ali Abd El Rahman


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Larson Miller Parameter
The Larson-Miller parameter describes the equivalence of time
at temperature for a steel under the thermally activated creep
process of stress rupture.

T(C+log tr)
LMP =
𝟏𝟎𝟎𝟎
Where:
T = temperature (K or ºC)
tr = time before failure (hours)
C= material specific constant.

Dr. Eng. Sherif Ali Abd El Rahm


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Larson Miller Parameter

Dr. Eng. Sherif Ali Abd El Rahm


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Steady-state creep
➢ The influence of temperature

where K2 and Qc are constants;


Qc is termed the activation energy for creep
T is the Temperature.
R is the gas constant.

Dr. Eng. Sherif Ali Abd El Rahman


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Creep Fracture at elevated temperature

Dr. Eng. Sherif Ali Abd El Rahman


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Creep Fracture at elevated temperature

Dr. Eng. Sherif Ali Abd El Rahman


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Dr. Eng. Sherif Ali Abd El Rahman


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Dr. Eng. Sherif Ali Abd El Rahman


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• The unloaded specimen is first heated to the required T


and the gage length is measured.

• The predetermined load is applied quickly without shock.

• Measurement of the extension are observed at frequent


interval.
• Average of about 50 readings should be taken.

Dr. Eng. Sherif Ali Abd El Rahm


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Design Considerations to avoid Creep

• Reduce the effect of grain boundaries:


➢ Use single crystal material with large grains.
➢ Addition of solid solutions to eliminate vacancies.
• Employ materials of high melting temperatures.
• Consult Creep Test Data during materials Selection
➢ Type of service application
➢ Set adequate inspection intervals according to life expectancy.

Dr. Eng. Sherif Ali Abd El Rahm

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