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1040 STANGARD (ST) EPOXY MASTIC - IMP

High performance Surface Tolerant Epoxy- Nano Filler based Mastic coating.

GENERAL DESCRIPTION

Description: 1040 Stangard (ST) Epoxy

Mastic-IMP is a two component, Low VOC,
Catalyzed epoxy with specially designed Nano-
fillers and superior quality micaceous iron oxide
based Surface tolerant coating. Provides a fast
drying, easily, applied coating which offers
excellent long term corrosion protection for
metals.

“Special Nano corrosion inhibitors prevent

rust creepage and self sealing of film during
mechanical scratch/ damage as well as
provide more dense impermeable Matrix for
corrosive elements”
A unique combination of Nano-fillers and Nano corrosion inhibitors makes 1040 ST -IMP as
ultimate True surface tolerant PROTECTIVE Primer for severe corrosive envirnments.

Area of Use:
 Refineries
 Metal Bridges & Tanks
 Marine & Offshore cooling towers/platforms.
 Structural Steel
 Pulp and paper mills
 Pipes
 Chemical processing plants
 As a high performance barrier protection intermediate coating, compatible with 2k- PU
Systems.

STANVAC CHEMICALS (INDIA) LTD.

Corporate Office: 552, Sector-37, Pace City-II, Gurgaon, Haryana – 122001, India
Ph : +91-11-24647252, 24647199, 24638360, 24652337, 24649831 Fax : +91-11-24623826, 24633847
E-mail : sales@stanvac.com Web site : www.stanvac.com
MARKETED BY: MANUFACTURED BY:

ADVANTAGES

 Low VOC  Good flexibility .

 Provides excellent barrier protection.  Excellent elongation in class.

 Protects metal – long term.  With combination of MIO, provide impermeable barrier.

 Superior adhesion to various substrates.  Excellent resistance to both mild acids & alkalies.

 Can be applied in wide range of atmospheric  High tolerance to salts & chlorides.
Circumstances.

 Good thermal resistance( -5°C to 90°C)  Easy on-the-job application

 Prevents rust and inhibits corrosion.  Can be applied with Brush, & spray.

CHARACTERISTICS AND PROPERTIES

Type Two component Surface Tolerant Epoxy mastic

Density 1.6±0.15 kg/ltr (MIO – Grey color)
1.35±0.15 kg/ltr (AL-MIO – Silver grey color)
Flash point >30°C
Mixing ratio 5:1 (by volum)
Working life @25°C 45-50 min
Volume Solids 90±2
Coverage(theoretical) 9.0 sqmtr/ltr @100µ DFT /1 Coat (Practical -6.0 sq
mtrs /ltr per coat, brush applied)
Humidity resistance (ASTM-D4585) 2000Hrs
Adhesion (ASTM D4541) with system Excellent
Temperature resistance (dry) Up to 90°C
Cross cut Adhesion on Steel (ASTM D 3359) Excellent (5A)

STANVAC CHEMICALS (INDIA) LTD.

Corporate Office: 552, Sector-37, Pace City-II, Gurgaon, Haryana – 122001, India
Ph : +91-11-24647252, 24647199, 24638360, 24652337, 24649831 Fax : +91-11-24623826, 24633847
E-mail : sales@stanvac.com Web site : www.stanvac.com
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Corrosion resistance (ASTM B117)(with system) Excellent

Corrosion Weathering (ASTM D5984) (with system) >1500 Hrs
pH resistance – atmospheric 6.5 pH to 12.5 pH
Gasoline resistance Good
Drying time (set to touch) 3-4 hrs@ 4 mil dry film
Functional cure @25°C 8 to 12 Hrs
Full cure 72 hrs

Recommended systems – external use /3 years warranty /ST2-ST3 /Brush Application

A. 1040 2 Coat 200 microns DFT 3.0 sq mtrs /ltr (Brush)

Stangard(ST)
Epoxy mastic-
IMP
B. 725 Stangard 1 Coat 35 microns DFT 8.0 sq mtrs /ltr (Brush)
PUTC : Top coat

MIO-Lamellar structure provides

Barrier protection

Drying process:
1040 Stangard (ST) Epoxy Mastic-IMP cures by addition polymerization method. The Curing
speed process is influenced by the total WFT, the number of coats applied, the ambient air and
surface temperatures and the air circulation.

Drying time
For 100 µm DFT at 25°C in a well-ventilated environment:
Touch-dry: After 60-90 min
Dry to handle: After 6-8 hour
Fully cured: After 72 hours

Overcoating
Brush: 12-24 hour after touch dry
Spray gun: 12-24 hour after touch dry

STANVAC CHEMICALS (INDIA) LTD.

Corporate Office: 552, Sector-37, Pace City-II, Gurgaon, Haryana – 122001, India
Ph : +91-11-24647252, 24647199, 24638360, 24652337, 24649831 Fax : +91-11-24623826, 24633847
E-mail : sales@stanvac.com Web site : www.stanvac.com
MARKETED BY: MANUFACTURED BY:

Application process:

PRODUCT DFT in Minimum Recoating/Over Maximum Recommended

micron coating time @25°C Recoating/Over Emery paper
coating time (For sanding)
1040 Stangard 100-110 12-14 Hrs 10 Day’s 220 to 400 No.
(ST)Epoxy
mastic-IMP
1040 Stangard 100-110 12-14 Hrs 30 Day’s 220-400 No.
(ST)Epoxy
mastic-IMP
725 Stangard 35-40 8-14 Hrs NA NA
PUTC

Special instructions for Application

Stirring: 1040 Stangard (ST) Epoxy mastic-IMP must be thoroughly stirred to achieve a
homogeneous Liquid before application. After a maximum of 20 min. re-mixing is necessary.
During the spraying application, the product must be stirred continuously.

Dilution: 1040 Stangard (ST) Epoxy mastic-IMP can be diluted with 5 to 10% (volume on
volume) of Stangard-7000 diluent (for brush application) and 15-20% (Airless spray) and 20 to
25% for air supported applications

The Stangard-7000 diluent must be added whilst stirring.

Cleaning of tools and equipment

Before and after using the spraying equipment, it must be rinsed with Stangard-7000 diluent.
Brushes and rollers should also be cleaned with Stangard-7000 diluent. Do not other solvents
/white spirit...

Application by brush

Viscosity: 1040 Stangard (ST) Epoxy mastic-IMP is high viscus liquid. For brush application
add 5-10% of Stangard-7000.

Type of brush: Industrial round brush

STANVAC CHEMICALS (INDIA) LTD.

Corporate Office: 552, Sector-37, Pace City-II, Gurgaon, Haryana – 122001, India
Ph : +91-11-24647252, 24647199, 24638360, 24652337, 24649831 Fax : +91-11-24623826, 24633847
E-mail : sales@stanvac.com Web site : www.stanvac.com
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Application by spraying with Airless spray

Dilution: 15 to 20% (By volume)
Spray viscosity: 28 to 35 sec. (B-4 Ford cup)
Pressure at the nozzle: 1800 to 2200 psi
Pump 30-40:1
Nozzle opening: 0.012 to 0.025 inch

Application by spraying with conventional spray

Dilution: 20 to 25% (By volume)
Spray viscosity: 23 to 30 sec. (B-4 Ford cup)
Air Pressure : 55 to 70 psi
Fluid Pressure 15-20psi
Fluid Nozzle : E- Fluid Tip

Surface Preparation

1-Cleanliness
The most common methods to obtain a clean (and at
the same time rough) surface for the application of 1040 Stangard (ST) Epoxy mastic-IMP are.

a) According to the standard ISO 8501-1 or to the cleanliness degree described in the standards
SSPC-SP10 and NACE nr 2. This means that the surface must be free from rust, grease and
oil.

b) paint, salt, dirt, mill scale and other contaminants. Once the grit-blasting is completed the
surface should be de-dusted with non contaminated compressed air according to the
standard ISO 8502-3 (class 2) or in case of slurry-blasting the surface should be dried with
non-contaminated air.

c) Another method to obtain a clean surface is UHP water-jetting to cleanliness degree WJ2
according to the standards NACE no. 5 and SSPC-SP12 level SC1. But keep in mind that this
method does not create surface roughness.

d) 1040 Stangard (ST) Epoxy mastic-IMP can be applied on

a surface that is manually prepared to degree ST-3 according to ISO 8501-1 and ST-2.

STANVAC CHEMICALS (INDIA) LTD.

Corporate Office: 552, Sector-37, Pace City-II, Gurgaon, Haryana – 122001, India
Ph : +91-11-24647252, 24647199, 24638360, 24652337, 24649831 Fax : +91-11-24623826, 24633847
E-mail : sales@stanvac.com Web site : www.stanvac.com
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Previously Painted Surfaces - Must be free of oil, grease or other contamination. For best results,
spot blast exposed areas to be primed. Power tool brushings may be used for minor touch-up.

Surface Methods for Surface Preparation

Condition
Grease & Oils Solvent clean to SSPC-SP1
Rust Scale Power tool clean to SSPC-SP3
Mill Scale Sandblast to SSPC-SP6

Shelf life – Although the product undergoes no chemical changes even during very long storage,
some rise in viscosity and some settling may occur after storage for more than one year and it
would be advisable to conduct a small quantity trial when the material is to be used after one year
from the date of manufacture.

Warranty: M/S Stanvac will replace any material found to be with manufacturing defect. Since the
storage, handling and application of this material is beyond our control, we can accept no liability
for the results obtained

Important Notification
The information, and, in particular, the recommendations relating to the application and end-use
of STANVAC products, are given in good faith based on M/s Stanvac’s current knowledge and
experience of the products when properly stored ,handled and applied under normal conditions.

STANVAC CHEMICALS (INDIA) LTD.

Corporate Office: 552, Sector-37, Pace City-II, Gurgaon, Haryana – 122001, India
Ph : +91-11-24647252, 24647199, 24638360, 24652337, 24649831 Fax : +91-11-24623826, 24633847
E-mail : sales@stanvac.com Web site : www.stanvac.com
Issued on: 01/04/2021