A en SC05 Slimline v4 0 Installation and Maintenance

SattCon05 Slimline (V4)
Installation and Maintenance

From software version 4.0
SattCon 05 Slimline (V4)
Installation and Maintenance
From software version 4.0
Copyright © 2000 ABB
The contents of this document can be changed by ABB without prior notice and do not consti-
tute any binding undertakings from ABB . ABB is not responsible under any circumstances for
direct, indirect, unexpected damage or consequent damage that is caused by this document.
All rights reserved.
Release: 2003-02 Document version: 3-1

Document number:
493-0680-11
Printed in Sweden
Preface
This manual describes the various units in the SattCon 05 Slimline

system and how they are connected together. The various accessories
that can be connected to the system are also described.
The manual concludes with recommendations on cabling, cabinet
mounting and instructions for selected maintenance operations. New
sections have been added to chapter 9, describing the special measures
to be taken to fulfil the EMC directive 89/336/EEC, and the Low voltage
directive 73/23/EEC. The latter is only applicable to products connected
to 50 - 1000 VAC and/or 75 - 1500 VDC
The I/O units and accessories designed specifically for connection to
SattCon 05 Slimline are fully described.
I/O units designed for older versions of SattCon 05 that can also be used
with SattCon 05 Slimline are described in their respective data sheets.
UL Listing
Units mentioned in this document are UL listed if product or packing is
marked with the UL logo.
Applicable versions
This manual is applicable to the following product versions (type and
description):
CU05-25/SD32D Base unit

CU05-25/SD32D/DX232 Base unit
CU05-25/SD32D/DX485G Base unit
CU05-25/SDA Base unit
CU05-25/SDA/DX232 Base unit
CU05-25/SDA/DX485G Base unit
CU05-25/SD24RS Base unit

CU05-45/SD32/DX485G Base unit
CU05-45/SDA Base unit
CU05-45/SD24RS Base unit

CU05-65/SD32D/DX485G Base unit
CU05-25SB /SD32D Base unit

CU05-25SB/SD32D/ Base unit
DX232
DX485G
CU05-25SB/SDA Base unit
CU05-25SB/SDA/DX232 Base unit
CU05-25SB/SDA/DX485G Base unit
CU05-25SB/SD24D Base unit
CU05-25SB/SD24RS Base unit

DX232
DX485G
CU05-45SB/SDA Base unit
CU05-45SB/SDA/DX232 Base unit
CU05-45SB/SDA/DX485G Base unit
CU05-45SB/SD24RS Base unit
DX232 DX232 communication board

DX485G DX485G communication board
DXDSUB-SL Cable kit DX-boards
IOCOP0.3M I/O cable 0.3 m

IOCOP1M I/O cable 1 m
IOCOP2M I/O cable 2 m
SD32D Slimline expansion unit
SDA Slimline digital/analogue expansion
unit
SD24D Slimline transistor expansion unit
SD24RS Slimline relay expansion unit
SACV Analogue expansion unit 24VDC power
IP05 Incremental encoder interface
SBUP05 128 kB Backup module 128K flash PROM
Other documentation for SattCon 05

Slimline
The manual “SattCon 05/OP (V4) VDU Programming” provides pro-
gramming instructions for the control system and describes the various
program functions.
The manual “SattCon 05-65 (V4) VDU Programming” provides pro-
gramming instructions for SattCon 05-65 and describes the various pro-
gram functions including certain BASIC functions.
MCS BASIC-52 User’s Manual, contains general information on
BASIC functions in SattCon 05-65.
SattCon 15 Program examples, is mainly intended for SattCon 15, but
can also be useful for SattCon 05 Slimline since various program func-
tions are the same.
This is SattBus describes the communication techniques used by the Sat-
tBus communication network and also contains installation information.
Contents
1 Introduction ............................................................................11
1.1 General information ..................................................................11
1.2 Associated units ........................................................................11
1.3 Configuration and function restrictions ....................................12
1.4 Important changes .....................................................................12
2 Installation ..............................................................................13
2.1 Unpacking .................................................................................13
2.2 External connections .................................................................13
2.3 Initial start .................................................................................14
3 Basic units ...............................................................................17
3.1 Use of serial channels in basic units .........................................19
3.2 Communication board DX232/DX485G with
connection unit DXDSUB-SL ..................................................20
4 Control boards CU05-25/45/65 .............................................21
4.1 Indications .................................................................................21
4.2 Power supply ............................................................................22
4.3 Setting up and initial start .........................................................23
4.4 Serial channels ..........................................................................24
4.5 Technical data, CU05-25/45/65 ................................................26
5 Control board CU05-25SB/45SB ..........................................29
5.1 Indications .................................................................................30
5.2 Power supply ............................................................................30
5.3 Setting up and initial start .........................................................31
5.4 SattBus ......................................................................................33
5.5 Serial channels ..........................................................................35
5.6 Technical data, CU05-25SB/45SB ...........................................36
6 I/O units ..................................................................................37
6.1 Connecting I/O units .................................................................37
6.2 Digital I/O unit SD32D .............................................................40
6.3 Digital and analogue I/O unit SDA ..........................................46
6.4 Analog I/O unit SACV .............................................................58
6.5 Digital I/O unit SD24D .............................................................67
6.6 Digital I/O unit SD24RS ...........................................................72
7 Communication boards DX232 and DX485G .....................79
7.1 Communication board DX232 ..................................................80
7.2 Communication board DX485G ...............................................87
493-0680-11 9
8 Accessories ..............................................................................97
8.1 Digital test panel, PTC05 ..........................................................97
8.2 Analogue test panel ATC05 ....................................................100
8.3 Pulse interface, IP05 ...............................................................102
8.4 Security backup unit SBUP05 ................................................111
8.5 Battery-backed real-time clock BRT15 ..................................115
9 General installation guidance .............................................117
9.1 General rules ...........................................................................117
9.2 Selection and installation of cables .........................................117
9.3 Interference protection ............................................................121
9.4 Cabinet mounting ....................................................................122
9.5 Protective earthing ..................................................................125
9.6 Power supply ..........................................................................127
9.7 Electromagnetic compatibility ................................................128
9.8 CE Low-Voltage Directive (LVD) .........................................128
10 Maintenance .........................................................................131
10.1 Fuses .......................................................................................131
10.2 Battery replacement ................................................................131
10.3 Screw terminal block removal ................................................133
10.4 Spare parts ..............................................................................133
11 Components list ....................................................................135
11.1 Main components and accessories ..........................................135
12 Index ......................................................................................137
10 493-0680-11
Introduction
1 Introduction
1.1 General information

SattCon 05 Slimline is a series of compact process systems comprising a se-
lection of control, I/O and communication units which can be combined to
form different variants of the same basic system.
A basic SattCon 05 Slimline system consists of one control board and one I/O
unit. Five different control boards can be combined with four different I/O
units. The number of inputs an outputs handled can be increased by adding up
to 3 I/O units to a basic unit.
SattCon 05 Slimline communicates with other SattCon systems via
ABB Automation’s standard communication networks COMLI or SattBus.
The memories for all systems have battery back-up consequently all programs
and settings are retained if a power supply failure occurs.
SattCon 05 Slimline can handle both digital and analogue signals.
Accessories provided, in addition to I/O units, include digital and analogue test
panels, pulse and PT100 sensor interfaces, documentation programs etc.
SattCon 05 units are “Open type equipment” and must be mounted in suitable
cabinets. They can be used in environment class pollution degree 2 according
to IEC 1131-2 type 1 standard.
1.2 Associated units

The following units can be connected to SattCon 05 Slimline:
• All I/O units in the Slimline series, i.e. SD32D, SD24D, SD24RS, SDA and
SACV.
• Digital test panel, PTC05.
• Analogue test panel ATC05.
• A unit for making security copies of information, SBUP05.
• Pulse interface IP05.
• Printer
• VDU.
• PCs with program DOX5 or DOX10 for documentation and off-line pro-
gramming.
• Communication boards for extra serial channels, DX232 or DX485G.
• Battery-backed real time clock BRT15.
493-0680-11 11
Introduction
1.3 Configuration and function restrictions

CU05-25 No PID controllers, time channels or COMLI
master.
CU05-65 No fast loop or pulse input.
CU05-25SB No fast loop or pulse input. No PID controllers or
time channels.
CU05-45SB No fast loop or pulse input.
DX232 No pulse input if DX232 is fitted.
DX485G No pulse input if DX485G is fitted.
I/O units Up to 3 I/O units can be added to the basic unit
(in the case of SD32D, all output groups should
have external power supply).
SD24D No DX232, DX485G or pulse input if the basic
unit is SD24D.
SD24RS No DX232, DX485G or pulse input if the basic
unit is SD24RS. Cannot perform fast loop I/O
copying.
SACV Cannot be combined with a CPU board in a base
unit.
1.4 Important changes

The important differences between SattCon 05 with software version 4 and the
previous versions are as follows:
• The Low Voltage Directive 73/23/EEC and the EMC Directive 89/336/EEC
are fulfilled if the measures are taken according to Subsections 9.7 and 9.8
• The number of registers is increased to 28000, accessible to all word in-
structions
• The number of text strings is increased to 512
• The size of the memory area for PLC programs is increased to 25 kbytes
• The size of the memory area for BASIC programs is increased to 19967
bytes (SattCon 05-65/OP65 only)
• A new version SBUP05 can back up the whole register area; it can be pro-
grammed to load and verify the program only, without registers and param-
eters
12 493-0680-11
Installation
2 Installation
SattCon 05 Slimline is quite easy to install and commission; step by step in-
structions for the various procedures are given in the subsequent paragraphs.
2.1 Unpacking
Unpack SattCon 05 Slimline and check that the following items are present:
• 2 spare microfuses, one 2.5 AT and one 1.25 AT. If DX485G is fitted in the
unit one 250m AT microfuse is also supplied.
• If the equipment includes a DX board, one DXDSUB-SL (a box containing
two D-sub connectors and a connection cable) should be mounted.
• Up to three metalised D-sub covers depending on the number of D-sub con-
nectors in SattCon 05 Slimline. Fit the metalised covers in place of the plas-
tic covers to improve interference tolerance.
2.2 External connections

Proceed as follows to connect the power supply, communications etc.:
PWR +24V 0V
SattCon 05-25/45 basic unit, top panel
1. Fit the real time clock BRT15 if one is being used, See section 8.5 on
page 115
2. If DX485G is fitted and the unit is the end node in a network, a termina-
tion resistance must be connected. See paragraph S1 and S2 on page 90.
3. Remove the battery isolation tab to activate the battery. The tab projects
next to the lower long edge of the expansion connector.
4. If the control board is mounted in I/O unit SD24RS, this must be connect-
ed to protective ground by means of the terminal screw marked with the
ground sign.
5. Connect 24 V DC, 0V and earth to the supply connector and switch on
the supply. Check that the green LED H4-PWR lights, (POWER / BATT
LOW).
6. Switch off the supply.
7. Connect any other equipment being used, e.g.terminal, printer, COMLI,
SattBus, I/O units. See Chapters 3 to 5 for further information on the var-
ious connectors.
493-0680-11 13
Installation
2.3 Initial start
SattCon 05-25/45/65
With a VDU terminal
PWR S3
SattCon 05 basic unit, hexadecimal switch S3 location
1. When the equipment is first started the transmission speed for the VDU
is 300 baud. 9600 baud can be selected using switch S3 as follows: (See
also Chapter 4.3 “Setting up and initial start”).
a. Set S3 to position F.
b. Switch on the supply and wait 20 seconds.
c. Switch off the supply, set S3 to position 0 and switch the supply on
again.
A total reset of SattCon 05-25/45 can be performed in addition to the
baud rate change if S3 is set to position E instead of F (not applicable to
SattCon 05-65, SattCon 05-25SB and SattCon 05-45SB).
2. Since the battery has been disconnected RAM data is lost. The following
message occurs on the VDU connected as specified in Chapter 3:
TOTAL RESET OK?
Initialize the memory as follows:

a. Press “Caps Lock” at the terminal (SattCon 05 reads capitals only).
b. Press “Ctrl” and “G” at the same time. This releases the programming
inhibit.
c. Press “P”.
The memory is initialized and a message such as shown below occurs
(the message can vary depending on system type etc.):
SattCon 05-45 ver 4.0
>_
Selecting the correct type of terminal for the VDU channel is described
in the manual "SattCon 05/OP (V4) VDU Programming".
3. SattCon 05 Slimline is now ready for use.
14 493-0680-11
Installation
SattCon 05- 25/45 SB

VDU terminal and DX232 or DX485G
S1 S2 S3
STOP PWR
SattCon 05- 25/45 SB, hexadecimal switches S1, S2 and S3 locations

1. When the equipment is first started the transmission speed for the VDU
is 300 baud. 9600 baud can be selected using rotary switch S3 as follows:
(See also Chapter 4 “Setting up and initial start”. This step does not apply
to SattCon 05- 25/45 SB without DX232 or DX485G).
a. Set S3 to position F.
b. Switch on the supply and wait 20 seconds.
c. Switch off the supply, set S3 to position 0 and switch the supply on
again.
2. Since the battery has been disconnected RAM data is lost. The following
message occurs on the VDU connected as specified in Chapter 3:
TOTAL RESET OK?
Initialize the memory as follows:

a. Press “Caps Lock” at the terminal (SattCon 05 reads capitals only).
b. Press “Ctrl” and “G” at the same time. This releases the programming
inhibit.
c. Press “P”.
The memory is initialized and a message such as shown below occurs
(the message can vary depending on system type etc.):
SattCon 05-45 SB ver 4.0
>_
Selecting the correct type of terminal for the VDU channel is described
in the manual "SattCon 05/OP (V4) VDU Programming".
3. Enter the station (node) address using switches S1 and S2 as described in
Chapter 5 “Setting up and initial start”. Note that the identity of a SattBus
node is read only at start up.
4. SattCon 05 - 25/45 SB is now ready for use.
493-0680-11 15
Installation
SattCon 05- 25/45 SB

No terminal or no DX232 and DX485G.
1. Since the battery has been disconnected the RAM memory contents are
lost. With no VDU available to SattCon 05 25/45 SB the memory can be
initialized as follows (See also Chapter 5.3 "Setting up and initial start"):
a. Set each of switches S1, S2 and S3 to position “F”
b. Switch on the supply.
c. Wait until LED “PROGRAM STOP” extinguishes and lights again.
d. Switch off the supply and repeat Steps b and c.
e. Switch off the supply, set switch S3 to 0 and switch the supply on
again.
The memory is now initialized.
2. Enter the station (node) address using switches S1 and S2 as described in
Chapter 5 “Setting up and initial start”. Note that the identity of a SattBus
node is read only at start up.
3. SattCon 05- 25/45 SB is now ready for use.
16 493-0680-11
Basic units
3 Basic units
The basic SattCon 05 Slimline consists of a control board, CU05, mounted in

one of the I/O units SD32D, SDA, SD24D or SD24RS.
The control board contains, in addition to the system program and user
memory:
• Two serial channels or a SattBus connection.
• Screw terminal for the voltage supply.
• Memory backup battery.
• Communication board connector.
A battery powered real time clock can be mounted on the control board as an
optional extra and in certain basic units a communication board DX232 or
DX485G can also be fitted using connection block DXDSUB-SL.
The various control boards that can be fitted are described in Chapters 4 and 5.
II/O unit Control board Terminal connector Power Ground connection

indications indications supply (SD24RS only)
Outputs
Inputs
PWR 24V
00 40
SATTCONTROL
01 41
DC0V
+24V
02 42
03 43
04 44
05 45
06 46
07 47
10 48
11 49
12 50
13 51
14 52
15 53
16 54
17 55
20 56
21 57
22 58
23 59
24 60
25 61
26 62
27 63
30 64
31 65
32 66
33 67
34 70
35 71
36 72
37 73
38 SattCon 05 Slimline SC 05-25 78
39 79
INPUT OUTPUT
Input status indi- Expansion connector Output status indi-

cations cations
SattCon 05 Slimline basic unit
The supply voltage for the basic units is 24 V DC and is connected to a 3-pole
screw terminal block on the control board.
Note! The I/O unit SD24RS has a separate ground connection, which must be
connected to protective ground.
The VDU and printer are connected to the terminal connector on the control
board. This of course does not apply for systems connected to SattBus. These
units don’t have a terminal connector and are programmed via SattBus or via
an additional communication board, DX232 or DX485G.
493-0680-11 17
Basic units
Up to 3 additional I/O units can be connected to a basic unit (in the case of
SD32D, all output groups should have external power supply).
CU05
X3 cable
X1connector
X2 connector
Control board to I/O unit connections
The control board is connected to the I/O unit via the X3 cable and the upper
50-pole connector X1 on the I/O unit. Note that using the wrong connector
damages the unit. The lower connector X2 on the input and output board is
used for the connections to the next I/O unit.
18 493-0680-11
Basic units
3.1 Use of serial channels in basic units
Basic unit CU 05-25/… CU 05-25 SB/… CU 05-65/…

CU 05-45/… CU 05-45 SB/…
Serial No DX 232 With DX 232 No DX 232 With DX 232 No DX 232 With DX 232
channel or DX485G or DX485G or DX485G or DX485G or DX485G or DX485G
1) VDU or VDU VDU or

VDU/COMLI COMLI 1 4) COMLI 1
1)
PRINT PRINTER PRINTER 4) PRINTER
2) VDU
Channel 1 COMLI 1 4) BASIC
3)
Channel 2 COMLI 2 PRINTER 4) COMLI 2
1) Via connector X2 on CU05

2) Via connector X10 on DXDSUB-SL
3) Via connector X11 on DXDSUB-SL
4) DX232 or DX485G always fitted
Use of serial channels in basic units
493-0680-11 19
Basic units
3.2 Communication board DX232/DX485G

with connection unit DXDSUB-SL
If the basic unit is fitted with a communication board, either DX232 or
DX485G, connections are via DXDSUB-SL, a box with two D-sub connec-
tors. Connection and assembly is performed as described below. A DX board
can also be delivered as an optional extra in which case the board is assembled
and connected as described in Chapter 7.
X10 X11
DXDSUB-SL
Channel 1 Channel 2
CU05
DX232
DX485G
DXDSUB-SL connected to DX board
20 493-0680-11
Control boards CU05-25/45/65
4 Control boards CU05-25/45/65
Control boards CU05-25, CU05-45 or CU05-65 can be fitted in a basic unit

with COMLI communication.
S4 Program
stop button
G1 Memory backup
battery
Location for D12

BRT 15
F1 Microfuse
2.5 AT
X6 Connector for
DX232 or DX485G
(options)
F2 Microfuse
1.25 AT
XJ12 Select pulse X3 I/O unit

counter function connector
(underneath the
ribbon cable) X5 Power supply
connector
24V 0V
LEDs
H1 - TD X2 VDU, COMLI
H2 - RD and printer
H3 - STOP S3 Function selector connections
H4 - PWR
Control board CU05-25, CU05-45 and CU05-65.
4.1 Indications
H1 TD Transmitting data.
H2 RD Receiving data.
H3 STOP Lights red when the PLC-program stops.
H4 PWR Lights green when the power supply is normal.
Flashes when the battery needs changing.
493-0680-11 21
4.2 Power supply

X5
3-pole screw terminal for the +24 V DC power supply. Observe the LVD re-
quirements, see section 9.8 on page 128.
When the power supply is normal green LED PWR is lit.
If PWR is extinguished the power supply has failed. This may be due to a
faulty connection or perhaps the 2.5 AT microfuse F1 on CU05 is blown.
If PWR flashes the battery voltage is low and the battery must be changed.
The supply to the I/O units is via CU05 where it is protected by 1.25 AT mi-
crofuse F2 (+24 V) and 2.5 AT microfuse F1 (+5 V). The DX board is supplied
via F1 (+24 V and +5 V).
Backup battery
G1
A Type CR2032 (3.0V lithium battery) for memory backup.
Once the battery has been activated it has a minimum service life of 3 years. If
it is not used the battery can be stored for at least 5 years (at 25o C). The battery
can be changed while operations are in progress. If the supply is switched off
the battery must be changed within 15 seconds to avoid losing memory data.
When the battery voltage becomes too low LED PWR flashes and the memory
cell 1674 “Battery low” is set to 1.
The battery is activated by removing the battery tab on the control board.
Battery isolation tab. Must be removed to activate the battery
When the system is started for the first time the VDU channel has a default
transmission speed of 300 baud. To change this to 9600 baud refer to Chapter
4.3 (Setting up and initial start - S3). Information on selection of the correct
terminal type and transmission speed for the VDU and PRINT channels is
given in the manual “SattCon 05/OP (V4) VDU Programming”.
22 493-0680-11
4.3 Setting up and initial start

XJ12
If the pulse input is to be used this link must be moved from terminals 1 and 2
to terminals 2 and 3 (See also the manual “SattCon 05/OP (V4) VDU Pro-
gramming”).
S3
Hexadecimal switch for selecting VDU or COMLI channels via connector X2.
The selections are as follows:
0 VDU and printer channel (default selection).
1 COMLI and printer channel.
F Changes the start up selection for the VDU transmission speed to 9600
baud (does not apply to the printer channel).
Switching between VDU and COMLI can be carried out without switching off
the power.
When a unit is started for the first time, the VDU channel has a default trans-
mission speed of 300 baud. To change this to 9600 baud, proceed as follows:
1. Set S3 to position F.
2. Switch on the supply and wait 20 seconds.
3. Switch off the supply, set S3 to the required position (0 or 1) and switch
the supply on again.
A total reset of SattCon 05-25/45 can be performed in addition to the baud rate
change if S3 is set to position E instead of F (not applicable to SattCon 05-65,
SattCon 05-25SB and SattCon 05-45SB).
Selecting the correct type of terminal and transmission speed for the VDU and
PRINT channels is described in the manual “SattCon 05/OP (V4) VDU Pro-
gramming”.
S4
This button is used when the system crashes, e.g. due to an operator error such
as incorrect use of a backward jump in a the PBS-program. If this occurs the
power supply must be switched off. The sequence implemented to force the
program to stop, is as follows:
• Press S4 while the power is switched on and keep it pressed for a further
15 seconds approximately.
493-0680-11 23
4.4 Serial channels

X2
Connector for the cable to a VDU or COMLI and a printer, i.e. two channels.
Hexadecimal switch S3 is used to select between the VDU and COMLI chan-
nels.
VDU/COMLI Used for programming and for data transfer to a
VDU/PC or for COMLI.
PRINT Used for data transfer to a printer.
13
25
VDU/COMLI (RS-485) 12 PRINT (RS-232C)
24
11
23 CTS
10 TD
22
0VG
9
21
8 VDU/COMLI (RS-232C)
20
7 DCD
End station link 19 0V
6
18 +10V (max. 10mA)
5 RTS
17 CTS
4 TD
TR+ 16 RD
3
TR- 15
2
14
1
X2 connector signals
The units which are connected to the VDU or PRINT serial channels must
have the following selections.
• 8 data bits and 1 stop bit.
• No parity
• Same transmission speed as the SattCon system (300-19200 baud).
The procedure for setting the type of terminal and transmission speed is de-
scribed in the manual “SattCon 05/OP (V4) VDU Programming”.
For a COMLI serial channel the following fixed settings are used:
• 8 data bits and1 stop bit.
Parity and the COMLI transmission speed (300-19200 baud) are selected as
described in the manual “SattCon 05/OP (V4) VDU Programming”.
Three communication interfaces can be used, RS-232C, RS-485 or RS-422.
24 493-0680-11
RS-232C
RS-232C can be used for a VDU, a PC running DOX5, a printer or for COMLI
point to point communication. The RS-232C electrical interface uses ±12 V
DC. The maximum distance allowed for point-to-point communication de-
pends on the transmission speed. At 19200 baud the maximum recommended
distance is 15 m.
Hand shaking with the VDU can use either RTS-CTS or XON-XOFF. Hand
shaking with the printer uses CTS.
RS-485
RS-485 is used for COMLI multipoint communication or point-to-point over
distances above the RS-232C range. Up to 32 slave stations can be connected
to a COMLI master (CU05-45 and CU05-65).
RS-485 uses a differential signal between 0 and 5 V DC.
The serial channel is supplied by a separate 5 V DC that is generated internally.
The same pair of wires is used for transmitting and receiving (half duplex). In
RS-485 multipoint configuration up to 32 receiving stations can be driven. The
maximum transmission distance is 1200 m.
While the communication interface is strictly RS-485, units using RS-422 in-
terfaces can also be connected.
X2 connector
TD 3
TD Print 1
RD 2
UART
VDU/COMLI
CTS 4
(RS-232C)
RTS 5
DCD 8
CTS Print 7
PRINT
10 (RS-232C)
Opto-isolators 9
16
15
60 VDU/COMLI
19
60 (RS-485)
22M 18
21
0,01µF
0VG
X2 connector schematic diagram
Note that signal earths (0VG) must always be connected together so that the
same level is obtained. 0VG is internally referenced to protective earth via a
0.01µF capacitor in parallel with a 22 MΩ resistor.
Other manufacturers may use a different polarity convention for RS-485 sig-
nals, requiring the signals TR- and TR+ to be shifted (pins 15 and 16).
493-0680-11 25
A termination resistor (120Ω, 0.5W) must be included in the stations at each

end of the communication cable. This is achieved by linking pins 18 and 19 in
connector X2.
Communication board connector

X6
Connector for the communication board.
A communication board (DX232 or DX485G) which gives access to two extra
serial channels can be included in certain units. See Chapter 3, “Use of serial
channels in basic units”. These boards are described in detail in Chapter 7,
Communication boards DX232 and DX485G on page 79.
4.5 Technical data, CU05-25/45/65

CPU Dallas 80C320 or equivalent
Program memory 25 kilobytes available for the PLC program.

CU05-25/45
Program memory 25 kilobytes available for the PLC program;
CU05-65 20 kilobytes for the BASIC program.
Memory type CMOS RAM
Backup battery Lithium Type: CR2032, minimum service life 3

years, minimum storage life (25 °C) 5 years.
Power supply +24V DC –15% +20%. Maximum ripple 5%

(100-120 Hz).
Fuses F1: 2.5 AT microfuse.
F2: 1.25 AT microfuse.
Power consumption 2.9 W
26 493-0680-11
Communication See Chapter 3.1, “Use of serial channels in

basic units”.
Serial channels RS-232C/V24, RS-485 and RS-422.
CU05-25/45 25-pole D-sub connector 300 - 19200 Baud
VDU or COMLI master/slave (CU 05-25 only
slave) and PRINT.
DX232 or DX485G provides two separate
COMLI channels via DXDSUB-SL.
Serial channels RS-232C/V24, RS-485and RS-422.
CU05-65 25-pole D-sub connector 300 - 19200 Baud
VDU or COMLI master/slave and PRINT.
DX232 or DX485G via DXDSUB-SL provides
a serial channel for BASIC and a further
COMLI channel.
VDU connection Via terminal connector (X2-VDU), RS-232C.
CU05-25/45 8 data bits and even parity. Command se-
quences for ANSI, VT52 or TEC. Hand
shaking via signals RTS-CTS or XON-XOFF.
VDU connection Via terminal connector for PLC programming
CU05-65 as is used for CU05-45. Terminal for BASIC
via DX232 or DX485G. 7/8 data bits and
O/E/N parity can be selected.
Printer connection Via terminal connector (X2-PRINT), RS323C.
8 data bits and even parity. Hand shaking via
CTS.
Expansion options Up to 3 I/O units can be connected to a basic
unit (in the case of SD32D, all output groups
should have external power supply).
Environment Industrial premises.
Protection class IP20.
Ambient temperature Operating 0-50 °C. Storage –25 - +70 °C.
Humidity 10-95% non-condensing
Weight 1.9 kg (basic unit complete, storage packing

included). For CU05-65 with DX232: 2.1 kg.
Approvals CE-marked and meets the EMC directive
(when product or 89/336/EEC according to the standards
packaging is marked) EN 50081-2 and EN 50082-2
UL listed for US and Canada according to
UL 508 as open equipment
493-0680-11 27
28 493-0680-11
Control board CU05-25SB/45SB
5 Control board CU05-25SB/45SB
Control board CU05-25SB or CU05-45SB is used in basic units which include

SattBus communication.
S4 Pogram
stop button
G1 Memory backup
battery
Location for D12

F1 Microfuse
BRT 15
2.5 AT
X6 Connector for
DX232 or DX485G
(options)
F2 Microfuse
1.25 AT
X3 I/O unit
connector
X5 Power supply
connector
24V 0V
LEDs Function S1 S2 S3 X4 SattBus

H1 - Node active selectors connector
H2 - SB active
H3 - STOP
H4 - PWR
Control board CU05-25SB/45SB.
493-0680-11 29
LEDs
Participating Activity on Run/Stop Supply
in bus bus (red indi- on A B +24V 0V
activity (yellow) cates stop) (green)
(yellow)
S1 S2 S3
SattBus address (5-127) Start up switch X4 SattBus X5

selection switches connection Power supply
(not polarised)
Indications and connections
5.1 Indications
H1 Lights yellow when participating in bus activity.
H2 Lights yellow when there is activity on the bus.
H3 STOP Lights red when the PLC program stops.
H4 PWR Lights green when the power supply is normal.
Flashes when the battery needs changing.
5.2 Power supply

X5
3-pole screw terminal for the +24 V DC power supply. Observe the LVD re-
quirements, see section 9.8 on page 128.
When the power supply is normal green LED PWR is lit.
If PWR is extinguished the power supply has failed. This may be due to a
faulty connection or perhaps the 2.5 AT microfuse F1 on CU05 is blown.
If PWR flashes the battery voltage is low and the battery must be changed.
The supply to the I/O units is via CU05 where it is protected by 1.25 AT mi-
crofuse F2 (+24 V) and 2.5 AT microfuse F1 (+5 V). The DX board is supplied
via F1 (+24 V and +5 V).
Backup battery
G1
A Type CR2032 (3.0V lithium battery) for memory backup.
Once the battery has been activated it has a minimum service life of 3 years. If
it is not used the battery can be stored for at least 5 years (at 25o C). The battery
30 493-0680-11
can be changed while operations are in progress. If the supply is switched off
the battery must be changed within 15 seconds to avoid losing memory data.
When the battery voltage becomes too low LED PWR flashes and the memory
cell 1674 “Battery low” is set to 1.
The battery is activated by removing the battery tab on the control board.
Battery isolation tab. Must be removed to activate the battery
When the system is started for the first time, the data transmission speed for
the VDU-channel is the default selection of 300 baud (applicable only if
DX232 or DX485G is fitted). To change this to 9600 baud by means of switch
S3, refer to Section 5.3 (Setting up and initial start). Information on selection
of the correct type of terminal and transmission speed for the VDU and PRINT
channels is given in the manual “SattCon 05/OP (V4) VDU Programming”.
5.3 Setting up and initial start
S1-S4 SattBus address and initialising switches

S1 and S2, setting the SattBus address
Each unit which communicates on SattBus must have a unique node address
between 5 and 127. The table below shows the positions of hexadecimal
switches S1 and S2 to select the addresses. Note that the selected address is
read only when the power is switched on.
S1
0 1 2 3 4 5 6 7 8 9 A B C D E F
0 - - - - - 5 6 7 8 9 10 11 12 13 14 15
1 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
2 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
S2 3 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
4 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79
5 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95
6 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111
7 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127
SattBus address selection using S1 and S2
493-0680-11 31
S3
Hexadecimal start up selection switch. The following selections are available:
0 Normal mode (default selection).
F Changes the initial start up selection for the VDU transmission speed to
9600 baud (does not apply to the printer channel and only if DX232 or
DX485G is fitted).
Reset and initialise

When a unit is first started, a transmission speed of 300 baud is selected. To
change this to 9600 baud for the VDU proceed as follows:
1. Set S3 to position F.
2. Switch on the supply and wait 20 seconds.
3. Switch off the supply, set S3 to position 3 and switch the supply on again.
If switches S1, S2 and S3 are all in position F at start up a total reset is per-
formed and the transmission speed for the VDU is set to 9600 baud.
To communicate after battery replacement, or when the battery is first acti-
vated, the memory must be reset and initialised as described below. Transmis-
sion speed for the VDU channel, if used, is set to 9600 baud.
1. Set each of the three hexadecimal switches, S1-S3, to position F.
2. Switch on the supply.
3. Wait until the STOP indicator extinguishes then lights again.
4. Switch off the supply and repeat Steps 2 and 3.
5. Set switches S1 and S2 to the required SattBus address.
6. Set switch S3 to position 0.
7. Switch off the supply.
8. Switch on the supply (to read the SattBus address)
Selecting the correct type of terminal and transmission speed for the VDU and
PRINT channels is described in the manual “SattCon 05/OP (V4) VDU Pro-
gramming”.
S4
This button is used when the system crashes, e.g. due to an operator error such
as incorrect use of a backward jump in the PBS-program. If this occurs the
power supply must be switched off. The sequence implemented to force the
program to stop, is as follows:
• Press S4 while the power is switched on and keep it pressed for a further
15 seconds approximately.
32 493-0680-11
5.4 SattBus
SattBus network
The SattBus cable is installed as a bus network, i.e. a long cable with no return
loop, to which the nodes are connected.
SattCon 60 SattCon 31 SattCon 05

Slimline
COMLI M S (Id 5) COMLI M S (Id 6) Branch (drop) cable

SBC Id 5 SBC Id 6 Main bus (trunk) cable
End
node * SattBus COMLI
network SBC
M
SattCon
Id 8 90
S (Id 8)
SBC
Connector COMLI
SBC SattCon
Id 9 M
SattBus 15
* Fitted with termina- S (Id 9)
network End
tion resistance
node *
Typical SattBus network
SattBus connections
X4
The SattBus cable is connected to a 4-pole terminal block X4. The SattBus is
non-polarised and galvanically isolated. To avoid breaking the bus connection
when a node is disconnected, linking strips are connected across terminals 1
and 2 and terminals 3 and 4.
X4 SattBus
Linking
connector strips
SattBus network
Linking strips looping SattBus network to next station
493-0680-11 33
Termination of the SattBus cable

A termination resistor must be fitted at each end of the SattBus cable.
X4 SattBus connector (end station)
SattBus network
Termination resistance
100Ω 1/4 W
Termination resistance
The ends of the SattBus cable for termination purposes are the two points be-
tween which there is the greatest length of cable. This could be at the end of a
branch rather than at the end of the bus.
.
100m 5m
Termination
30m
Termination
Bus cable termination points
Requirements for a satisfactory SattBus installation

• The maximum cable length permitted is 2000 metres.
• Connections between the bus and stations (drop connections) longer than
0.4 metres must be included in the total cable length.
• The maximum number of stations permitted is 120.
The following number of drop connections over 0.4 metres are permitted:
Max. 115 up to 2 metres.
• The cable must not be shielded.
• The cable must be twisted pair with at least 3 twists per metre.
34 493-0680-11
• Cross sectional area of the conductors must be at least 0.25 mm2.

• Characteristic impedance of the cable must be between 80 - 150 Ω.
• The same type of cable must be used throughout the SattBus network, main
bus and branches.
• The bus cable must not be a closed loop.
• 150 ohm termination resistors must be fitted at the extreme ends of the net-
work.
• At least one station on the network must be equipped with the SattBus Su-
pervisory function, e.g. SBC- SattBus Connector contains such a function.
5.5 Serial channels

Provision for a VDU or a printer can be included by installing communication
board DX232 or DX485G in a basic unit.
A COMLI programming facility, but not a printer, can be connected via Satt-
Bus and an SBC (SattBus connector).
A VDU and/or a printer connected to the serial channel on the communication
board should have the following settings.
• 8 data bits
• 1 stop bit
• No parity
• The same transmission speed as the SattCon system (300-19200 baud). The
procedure for setting the type of terminal and transmission speed is de-
Hand shaking with the VDU or the printer can take place using either RTS-
CTS or XON-XOFF.
Communication board connector

X6
Communication board connector.
A communication board (DX232 or DX485G), which is included in certain
units, provides two extra serial channels, one for a terminal (channel 1) and
one for a printer (channel 2). See Chapter 3, “Use of serial channels in basic
units”. These boards are described in detail in the section entitled Communi-
cation boards DX232 and DX485G.
493-0680-11 35
5.6 Technical data, CU05-25SB/45SB

CPU Dallas 80C320 or equivalent.
Program memory 25 kilobytes available for the PBS program.
Memory type CMOS-RAM.
Backup battery Lithium type: CR2032, minimum service life 3

years, minimum storage life (25 °C) 5 years.
Power supply +24V DC –15%+20%. Maximum ripple 5%
(100-120 Hz).
Fuses F1: 2.5 AT microfuse.
F2: 1.25 AT microfuse.
Power consumption 2.6 W.
Communication SattBus without the supervisory function.

See Chapter 3, “Use of serial channels in
basic units”.
VDU connection Channel 1 on DX232 or DX485G via
DXDSUB-SL or alternatively via SattBus net-
work using SBC (SattBus Connector).
Printer connection Channel 2 on DX232 or DX485G via
DXDSUB-SL.
Expansion options Up to 3 I/O units can be connected to a basic
unit (in the case of SD32D, all output groups
should have external power supply).
Protection class IP20
Ambient temperature Operating 0-50 °C. Storage –25 - +70 °C.
Humidity 10-95% non-condensing.
Weight 1.9 kg (complete basic unit, storage packing in-

cluded).
36 493-0680-11
I/O units
6 I/O units
6.1 Connecting I/O units

Up to 3 I/O units can be connected to a basic unit (in the case of SD32D, all
output groups should have external power supply).
The lower X2 connector on the basic unit is used to connect to the upper X1
connector on the next I/O unit. Note that connection to the wrong connector
damages the unit.
An 0.1m ribbon cable is supplied with each I/O unit. The cable is provided to
connect the I/O unit to the basic unit and for connections between I/O units.
Three longer connection cables are available as options: IOCOP-0.3, IOCOP-
1.0 and IOCOP-2.0. The length of IOCOP-0.3 including the connector is 0.4m,
1.0 and 2.0 are 1.1m and 2.1m long respectively.
Selection of the number and positions of the IOCOP cables is at the discretion
of the installer but the total length of the cables must not exceed 2.7m.
493-0680-11 37
I/O units
Mounting IOCOP cables

A mounting kit comprising the following is supplied with each IOCOP cable:
• Mounting bracket 2
• Screws 4
• Locking washers 4
1. Screw the connector for the IOCOP cable securely to the mounting
bracket.It is to be noted that the slit in the contact should be turned up-
wards.
2. Fit the connector to the I/O unit.
3. Secure the mounting bracket using the screws and locking washers.
This mounting method ensures that the mounting bracket is positioned within
the allowed tolerance with respect to the connector on the I/O unit.
The IOCOP cable can then be removed and refitted without difficulty.
38 493-0680-11
I/O units
Points to observe for a satisfactory installation:

• SattCon 05 units are “Open type equipment” and must be mounted in suit-
able cabinets.
• The terminals must be marked with the symbol if voltages > 50 V are
connected.
• The basic unit and the I/O units ought to be installed in the same cabinet.
The cabinet should be made of steel or some other conducting material.
Mounting the basic unit outside a cabinet should be avoided.
• The lower connector, X2, on the I/O unit is connected to the next I/O unit’s
upper, X1, connector. Note that using the wrong connector damages the
unit.
• Connection of further I/O units is by means of the bus cable supplied with
the units (short ribbon cable) or an optional IOCOP-cable.
• The powersupply to the basic unit must be switched off when connecting or
disconnecting I/O units.
• If the above points are ignored, units may be damaged or the specified in-
terference tolerance may not be achieved.
493-0680-11 39
I/O units
6.2 Digital I/O unit SD32D
Function
SD32D is a digital I/O unit with 32 inputs and 28 transistor outputs.
50-pole connector
32 inputs 28 outputs
00 40
01 41
02 42
03 43
Input
04 44
05 45
06 46
07 47
48 +
49 0V
10
11
12 50
13 51
Input
14 52
15 53
16 54
17 55
56
Electronic 57
circuits
20 58 +
21 59 0V
22
23
Input
60
24
61
25
62
26
63
27
64
65
66
30 67
31
32 70
33 71
Input
34 72
35 73
36
37 78 +
F1 Automat 79 0V
+24V 38
0V 39 0.5A 24V
0V
50-pole connector to next I/O unit
Digital I/O unit SD32D.
40 493-0680-11
I/O units
Inputs
The 32 inputs share a common 0V and can be supplied by the internal +24 V
via the expansion bus (pin 38) or by an external 24 V.
The input filter can be disconnected from inputs 35, 36 and 37.
The internal 0V must be connected to earth to comply with the specified inter-
ference tolerance.
00
Multiplexer
39
32 pcs.
SD32D input stage
The status of each input is indicated by an LED and the octal address for the
input is shown next to the LED.
Pulse input
If SD32D constitutes the basic unit, addresses 135-137 can be used as pulse
inputs to counter 00. The links to the input filter XJ1, XJ2 and XJ3 must be
disconnected (turned 90º), and the link XJ12 on the control unit must be
moved from across terminals 1 - 2 to across terminals 2 - 3. SD32D can handle
pulses up to a frequency of 2 kHz.
Alt. 1
XJ1
XJ2
Alt. 2 XJ3
C32
C33
C34
C31
Links on SD32D
493-0680-11 41
I/O units
LEDs
S3
X3
1
2
3
X2 XJ12
X6
CU05- 25/45 link XJ12
Pulse interface IP05 enables signals up to 4kHz from incremental sensors to

be handled. For instructions on the use of IP05 refer to Chapter 8 “Accessories,
Pulse interface IP05”.
The pulse input cannot be used if Sync input is used or if DX232 or DX485G
is fitted in the basic unit. Pulse inputs can only be handled by units equipped
with CU05-25 or CU05-45. Programming of Pulse and Sync inputs is de-
Outputs
The 28 transistor outputs are divided into two groups of eight (40-47, 50-57)
and 1 group of twelve outputs (60-67, 70-73). The outputs are designed for
voltages between 12-50V. Each output must be protected externally and allows
a maximum current of 0.8 A. The maximum current allowed for each group is
3.2 A which also must be protected externally. The total maximum current al-
lowed for all groups is 6.0 A. Since the three groups are separated from each
other, it is possible to use three different supply voltages in the same unit. Sev-
eral outputs can be connected to the same load if they are supplied from the
same power unit but if separate supplies are used a protective diode must be
connected in series with the output.
To conform to the specified interference tolerance the internal 0V rail is con-
nected to earth.
42 493-0680-11
I/O units
(Terminal)
+ 48
40 40
0V 49
Decoder
28 pcs.
SD32D output stage
The status of each output is indicated by an LED and the octal address for the
output is shown next to the LED.
Power supply
The I/O unit is supplied via the expansion bus (+5 V via F1 and +24 -V via F2
on CU05). Supply indications are provided by LEDs “PWR” and “24V” next
to the terminal block for the inputs.
Observe the LVD requirements, see section 9.8 on page 128.
Addressing
I/O unit’s I/O address

sequence number Inputs Outputs
1 (basic unit) 100-137 140-173

2 200-237 240-273
3 300-337 340-373
4 400-437 440-473
493-0680-11 43
I/O units
Technical data SD32D
Inputs
Number 32 (24 V DC, 10 mA).
Input voltage Min. 16V, max. 32V, continuous.
Sensor supply Internal via expansion bus,

+24VDC, -15% +20%, max. 500 mA,
alternatively an external supply can be used.
Switching levels <6V = logic 0, >13V = logic 1.
Filter constant 10ms, max. 50Hz square wave.

Max 2kHZ, 50% pulse ratio when filters are
removed on input 35, 36 and 37.
Connection Plug-in screw terminal block.
Outputs
Number 28 transistor outputs.
Number of separate 3
groups
Power supply 12-50 V DC. The groups can share a common
(External) supply or be supplied separately.
Max. voltage 75VDC (mean value must not exceed 50 V DC

stipulated above).
Load current 0.8 A max. per output. 3.2 A max. per group,
6A max. per I/O unit.
Fuses (external) 3.2A fast per group and 0.8 A fast per output.
Surge current Max. 2A for less than 50 ms.
Leakage current Max. 2 mA, typical <0.5 mA.
Voltage drop Max. 2.5 V DC, typical <1 V DC.
Switch on time Max. 4µs, typical 2µs (25o C).
Switch off time Max. 50µs, typical 25µs (25o C).
44 493-0680-11
I/O units
General data
I/O unit power supply Internal from control board.
Potential difference 0V None.

Power consumption Max. 0.6 W for the internal circuits (24 V DC);
max. 3.1 W including output LEDs without ex-
ternal supply connected to the outputs.
Power supply to digital Internal via expansion bus, +24VDC, -15%
input sensors +20%, max. 500 mA, 12 W. Alternatively an
external supply can be used.
Ambient temperature Operating 0 - 50o C. Storage: -25 - +70ο C.
Dimensions 300 × 200 × 40 mm.
Weight 1.6 kg.

493-0680-11 45
I/O units
6.3 Digital and analogue I/O unit SDA
Function
SDA is and I/O unit with both digital and analogue inputs and outputs.
50-pole connector
Power supply for sensors F2 0.5AT 5x20mm Analogue power supply

+24V 00 30 +24V
AI00 + 01 31 0V
F3 0.315 AT
0V 02 internal microfuse 32 PGND
AI04 + 03 33 0V
+24VI
0V 04 Analogue 34 +AO40
+24V 05 mA 35 +AO60
circuits
AI10 + 06 36 0V
0V 07 +24V0 37 +AO40
V
AI14 + 08 38 +AO60
0VA
0V 09 39 0V
10k 1µ
40 D20
D00 10
41 D21
D01 11
Opto-isolators
D02 12
42 D22
Inputs
D03 13
D04 14 Electronic
Opto-isolators
43 D23
D05 15 circuits
D06 16
44 D24
D07 17
+24V 18
45 D25
0V 19
20M 0.01µ
46 D26
D10 20 47 D27
Opto-isolators
D11 21 48 +D20-27
D12 22 20M 49 0V D20-27
0.01µ
D13 23
Inputs
D14 24
PNP 50 D30
D15 25
51 D31
isolators
D16 26
52 D32
Opto-
D17 27
53 D33
+24V 28 XJ4
0V 54 D34
0V 29
0.01µ 55 D35
20M 56 D36
F1 +24V 57 D37
20M
0.01µ 58 +D30-37
0.5AT 5x20mm
59 0V D30-37
50-pole connector to I/O unit

Digital and analogue I/O unit SDA
Inputs
Digital inputs
SDA has 16 opto-connected digital inputs distributed across two groups of
eight inputs each. The digital inputs can be powered internally with 24 V via
46 493-0680-11
I/O units
expansion bus terminals 18 and 20 or by an external 24 V supply. The input

filter at inputs 15, 16 and 17 can be disconnected.
(Terminal) Address D00 Vcc

10
19 Multiplexer
16 pcs.
Digital input stage in SDA
The upper group (D00-D07) is galvanically isolated but can be connected to

earth externally via the terminal block. The lower group (D10-D17) is con-
nected to system earth by link (XJ4) on the board. This link can be removed if
the lower group needs to be isolated. Galvanic separation requires an external
supply for the inputs.
0 volt is internally referred to earth via a filter comprising a 0.01 µF capacitor
in parallel with a 20 MΩ resistor. If the digital inputs are to be referred direct
to earth, terminals 19 and 29 are connected to the mounting panel (earth). (In
units with an article number ending with -01 the internal filter to earth are
missing).
Pulse input
If SDA constitutes the basic unit, addresses D115-117 can be used as pulse in-
puts to counter 00. The links to the input filter XJ5, XJ6 and XJ7 must be dis-
connected (turned 90°), and the link XJ12 on the control unit must be moved
from across terminals 1 - 2 to across terminals 2 - 3. SDA can handle pulses
up to a frequency of 2 kHz.
Alt. 1
Alt. 2
XJ5, XJ6, XJ7
F1
SDA links
493-0680-11 47
I/O units
LEDs
S3
X3
1
2
3
X2 XJ12
X6
CU05-25/45 link XJ12
Pulse interface IP05 enables signals up to 4kHz from incremental sensors to

be handled. For instructions on the use of IP05 refer to section 8.3 on page
102.
The pulse input cannot be used if Sync input is used or if DX232 or DX485G
is fitted in the basic unit. Pulse inputs can only be handled by units equipped
with CU05-25 or CU05-45. Programming of Pulse and Sync inputs is de-
Analogue inputs
SDA has 4 analogue inputs which can be used independently as current inputs
(0-20mA or 4-20mA) or voltage inputs (0-5V, 1- 5V or 0-10V). The inputs
have a common signal earth (single ended) and are connected to plug-in screw
terminals.
Multiplexer
Voltage or current
analogue signal
250Ω
0V
4 pcs.
SDA analogue input stage
Note: If the connection to an analogue input linked for 0 to 10 V is broken, the

capacitor in the input filter slowly charges. Due to this the input signal rises
slowly to 100% when the input is not connected. Inputs which are not used
should be linked for 0-20 mA.
48 493-0680-11
I/O units
Selecting current or voltage analogue inputs
S0X1 S0X2 S0X3

C V 4 0 10V 4-20mA
C V 4 0 10V 0-20mA
C V 4 0 10V 0-10V
C V 4 0 10V 0-5V
C V 4 0 10V 1-5V
2 3 X = 0 = AI100 (AI200, AI300, AI400) = linking the jumper 1-2

1
X = 1 = AI104 (AI204, AI304, AI404)
X = 2 = AI110 (AI210, AI310, AI410)
3-pole jumper linked 1-2 = linking the jumper 2-3
X = 3 = AI114 (AI214, AI314, AI414)
Analogue input linking (unused inputs are linked for 0-20mA)
Data format for analogue inputs

An analogue input signal is converted to a 10-bit binary signal. Since SattCon
05 Slimline works with 16-bit words the input signal is placed in the 10 most
significant bits and the remaining bits are set to 0. This means that an analogue
signal is represented by and integer in the range 0 to 65472.
AI
x x x x x x x x x x 0 0 0 0 0 0
151413121110 9 8 7 6 5 4 3 2 1 0
MSB LSB
SattCon 05 reads the 16-bit word as a decimal integer between 0 and 65535
but can also present the signal as a percentage value (as a percentage of full
scale deflection). Because bits 0-5 are zero, the digital representation of the
analogue signal is limited to 65472.
20.000 mA
19.981 mA
65472
65535
Digital representation for analogue inputs 0 - 20 mA
493-0680-11 49
I/O units
Valuetill
Värde in Input signal
Insignal
SattCon 05 0-20mA 4-20mA 0-10V
0(0%) 0.000 mA 4.000 mA 0.000 V
64 0.020 mA 4.016 mA 0.009 V
128 0.039 mA 4.031 mA 0.020 V
" " " "
" " " "
" " " "
65472(100%) 19.981 mA 19.981 mA 9.990 V
Digital values for analogue input signals
Analogue sensor connections

For analogue signal connections, cable requirements specified as Group II in
the installation instructions apply. This means that:
1. Shielded cable must be used.
Sensor
INPUT
SDA
+
Shield 0V
2. The cables for digital and analogue signals must be mounted on different
cable supports
3. The analogue cables must be as far as possible from interference sources.
Example 1:
Level converter
INPUT
+24V 0
Sensor
Analogue signal 3
0V
0V 4
Example 2: Level converter

INPUT
+24V
Sensor
Analogue signal 3
0V
0V 4
+24V
0V
Analogue sensor connection examples
50 493-0680-11
I/O units
Outputs
Digital outputs
The sixteen digital outputs are divided into two groups of eight outputs. Each
group has a common positive rail and a common 0V. The outputs can be sup-
plied with voltages between 12-50V. Each output is protected externally and
allows a maximum current of 0.8 A. The maximum current allowed for each
group is 3.2 A which also must be protected externally. The total maximum
current allowed for all groups is 5.0 A.
(Terminal)
+ 48
40 40
OPTO
Decoder
0V 49
16 pcs.
SDA digital output stage
Since the supplies to the various groups are isolated from each other, different
supply voltages can be used in the same unit.
in parallel with a 20 MΩ resistor. If the digital outputs are to be referred direct
to earth, terminals 49 and 59 are connected to the mounting panel.(The filter
to earth is not fitted in units with part numbers ending in -01).
Analogue outputs
SDA has two analogue outputs which can be used independently as current
outputs (0-20 mA or 4-20mA) or voltage outputs (0-10V). The outputs are
connected via plug-in screw terminals with separate outputs for current
(34,35) and voltage (37,38).
+24V
0-20mA
4-20mA +
Decoder
Current
0V
+
Voltage
0V
2 pcs.
SDA analogue output stage
493-0680-11 51
I/O units
Links for analogue outputs
S4X1
4 0 0-20mA = linking the jumper 1-2
4 0 4-20mA = linking the jumper 2-3
2 3 X = 0 = AO140 (AO240, AO340, AO440)

1
X = 1 = AO160 (AO260, AO360, AO460)
3-pole jumper linked 1-2 SDA analogue output links
Data format for analogue outputs

SattCon05 Slimline always operates with 16 bit words and since the analogue
outputs have a resolution of 8 bits, a conversion is first carried out from 16 to
8 bits before the analogue output signal is applied to the process. Only the most
significant bits of the value are used in this case. This means that an analogue
output signal is represented by a decimal integer in the range 0 to 65280.
AO
x x x x x x x x Not used
151413121110 9 8 7 6 5 4 3 2 1 0
MSB LSB
scale deflection). Because bits 0-7 are zero, the digital representation of the an-
alogue signal is limited to 65280.
65535
65280
19.92 mA
20.00 mA
Analogue representation (0 - 20 mA) of digital values
If the PLC program stops, the analogue outputs assume their minimum value.
52 493-0680-11
I/O units
Valuefrån
Värde in Output signal
Utsignal
SattCon 05
SattCon 05
0-20mA 4-20mA 0-10V
0(0%) 0.00 mA 4.00 mA 0.00 V
256 0.08 mA 4.07 mA 0.04 V
512 0.16 mA 4.13 mA 0.08 V
" " " "
" " " "
" " " "
65280(100%) 19.92 mA 19.92 mA 9.96 V
Analogue output signals for digital values
Power supply
The digital part of SDA is supplied internally via the expansion bus (+5 V via
F1 and +24 V via F2 on CU05). The LED “PWR” alongside the terminal block
for the inputs indicates the +5 V supply voltage.
The analogue part (analogue inputs and outputs) uses an external 24 V supply
fed via terminals 30 and 31. The supply is distributed via two fuses and two
LEDs alongside the terminal block for the outputs provide supply indications.
The same supply can also be used for the analogue sensors (terminals 00 and
05) or, for example, for analogue test panel ATC05.
The digital outputs for the unit are supplied from an external source (12-50V)
and the digital inputs are supplied either from the internal 24V via the expan-
sion bus or from an external 24 V supply.
493-0680-11 53
I/O units
Addressing of inputs and outputs

Digital addresses
I/O unit’s Digital I/O-addresses

1 (basic unit) 100-117 120-137

2 200-217 220-237
3 300-317 320-337
4 400-417 420-437
Analogue addresses
I/O unit’s Analogue I/O addresses

1 (basic unit) AI100-114 AO140, 160

2 AI200-214 AO240, 260
3 AI300-314 AO340, 360
4 AI400-414 AO440, 460
54 493-0680-11
I/O units
Technical data SDA
Digital inputs
Number 16 opto-isolated 24VDC, 10 mA.
Number of groups 2.
Input voltage Min. 16 V, max. 32V, continuous.
Sensor supply Internal via expansion bus, +24 V DC, -15%

+20%, max. 500 mA. Alternatively an external
supply can be used.
Filter constant 10ms, max 50Hz square wave.

Max 2kHz, 50% pulse ratio when filters are
removed on input D15, D16 and D17.
Analogue inputs
Number 4, common signal earth (single ended).
Input signal Each input can handle the following ranges:

0-5V, 1-5V, 0-10V (>1 MΩ, max. 15 V contin-
uous) or
0-20 mA, 4-20 mA (max. 250Ω, max. 30 mA
continuous), max. voltage drop 5 V.
Accuracy 10-bit resolution. Accuracy ±0.5% max. input
(0-50 oC).
Filter constant 100 ms.
Analogue sensor supply Internal via analogue section supply input, ter-
minals 30 and 31.
24 V DC, -15% +20%, max. 500 mA, 12 W.
Alternatively an external supply can be used.
493-0680-11 55
I/O units
Digital outputs
Number 16 transistor outputs.
Number of groups 2
Supply voltage 12-50 V DC. The groups can share a common

Max. voltage 75 V DC (mean value must not exceed 50 V DC

stipulated above).
6A max. per I/O unit.
Fuses (external) 3.2 A fast per group.
Surge current Max. 2 A for less than 50 ms.
Switch on time Max. 10 µs, typical 5 µs (25o C).
Switch off time Max. 400 µs, typical 200 µs (25o C).
Analogue outputs
Number 2
Output signal 0-10 V (max. 10 mA),

0-20 mA or 4-20 mA, external load <750Ω.
Accuracy 8-bit resolution. Data format binary.
Accuracy ±0.5% of max. level (0-50 oC).
Power supply to Internal analogue supply (from external source
analogue units via terminals 30 and 31).
56 493-0680-11
I/O units
General data
Power supply I/O unit Internal via expansion bus, power consumption
max. 2.5 W for the internal circuits (24 V DC).
sensors +20%, max. 500 mA, 12 W. Alternatively an
Power supply analogue External to terminals 30 and 31.
section 24 V DC, -15% +20%, max. power consump-
tion 2.6 W for analogue outputs.
analogue sensors via terminals 30 and 31), max. 500 mA, 12 W.
Insulation Type test voltage 500 VAC (corresponding to

Digital I/O 700 V DC) during one minute, according to
UL 508.
Weight 1.6 kg.

493-0680-11 57
I/O units
6.4 Analog I/O unit SACV
Function
SACV is an I/O unit with 12 analogue inputs and 4 analogue outputs.
50-pole connector
Inputs Outputs
Power supply for sensors

F1 0.5 AT
S1 +24V AI
+24V 00 30
AI00 + 01 31
0V 02 32
AI04 + 03 33
0V 04 34
S2
+24V 05 35
AI10 + 06 36
0V 07
AI14 + 08 Current
0V 09 0V 40 +AO00
41 0V
42 +AO20
43 0V
+24V
S3 44 +AO40
10
AI20 + 11 45 0V
0V 12 46 +AO60
AI24 + 13 47 0V
0V 14 48 0V
S4 49 0V
+24V 15
AI30 + 16
0V 17 Voltage
50 +AO00
AI34 + 18 0V
51
0V 19 +AO20
52
53 0V
54 +AO40
S5 55 0V
+24V 20
56 +AO60
AI40 + 21
57 0V
0V 22
58 0V
AI44 + 23
59 0V
0V 24 S6
+24V 25 Internal power
AI50 + 26 supply F2 1.0 AT
0V 27 60 +24 V DC
AI54 + 28
0V 29 61 0 V
0V
62 Protective
ground
50-pole connector to next I/O-unit
Analogue I/O unit SACV
58 493-0680-11
I/O units
Inputs
SACV has 12 analogue inputs which can be used independently as current in-
puts (0-20 mA or 4-20 mA) or voltage inputs (0-10 V). The inputs have a com-
mon signal earth (single ended) and are connected to plug-in screw terminal
blocks.
Multiplexer
Voltage or current
analogue signal 50Ω
0V
12 pcs.
SACV analogue input stage
Three expansion units can be connected to a SattCon 05 basic unit. SACV

cannot be used as a basic unit. The input addresses are determined by the po-
sition of the SACV in the chain of expansion units:
Position in the chain of Input addresses

expansion units
2 AI 200, AI 204,..., AI 254
3 AI 300, AI 304,..., AI 354
4 AI 400, AI 404,..., AI 454
Range for analogue inputs (jumpers S7 - S42)
Linking to select range for analogue inputs

Jumper 4-20 mA 0-20 mA 0-10 V Input not used
Sx 1-2 1-2 2-3 1-2
2 3 Sy 2-3 1-2 1-2 2-3
1
Sz 1-2 2-3 1-2 2-3
3-pole jumper linked 1-2
In the table below the first figure of the analogue input number is omitted, i.e.
AI 00 means AI 200, AI 300 or AI 400 depending on the SACV position.
Cross reference: Jumpers/analogue inputs

Jumper AI 00 AI 04 AI 10 AI 14 AI 20 AI 24 AI 30 AI 34 AI 40 AI 44 AI 50 AI 54
Sx S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18
Sy S19 S21 S23 S25 S27 S29 S31 S33 S35 S37 S39 S41
Sz S20 S22 S24 S26 S28 S30 S32 S34 S36 S38 S40 S42
493-0680-11 59
I/O units
1 2 3
S7- 1
S1- S18 2
S6 3
S52- 1
S55 2
3
S19-
S50
1 2 3 1 23
Jumper linked 1-2
Location of jumpers
Default delivery linking is for 4-20 mA.

Inputs linked as unused can be used as memory cells instead.
Reference inputs
SACV has four input addresses connected to an internal reference, to be used
to check the amplification. The reference voltage is converted to a digital value
according to the tables below. SACV is delivered with the reference inputs
linked as “not used”.
Reference No. 1 2 3 4 Linking to select range for reference inputs

Input address AI 60 AI 64 AI 70 AI 74 4-20 mA 0-20 mA 0-10 V Not used
Jumpers S43 S45 S47 S49 2-3 1-2 1-2 2-3
S44 S46 S48 S50 1-2 2-3 1-2 2-3
Input address Digital value

Unit 2 Unit 3 Unit 4 4-20 mA 0-20 mA 0-10 V
Reference 1 AI 260 AI 360 AI 460 Error 0 (0%) 0 (0%)
Reference 2 AI 264 AI 364 AI 464 Not permitted Not permitted 65472 (100%)
Reference 3 AI 270 AI 370 AI 470 0 (0%) 13120 (20%) 1280 (2%)
Reference 4 AI 274 AI 374 AI 474 65472 (100%) 65472 (100%) 6528 (10%)
60 493-0680-11
I/O units

An analogue input signal is converted to a 10-bit binary signal. Since
SattCon 05 works with 16-bit words the input signal is placed in the 10 most
significant bits and the remaining bits are set to 0. This means that an analogue
signal is represented by an integer in the range 0 to 65472.
AI
x x x x x x x x x x 0 0 0 0 0 0
151413121110 9 8 7 6 5 4 3 2 1 0
MSB LSB
20,000 mA
19,981 mA
65472
65535
Digital representation of analogue inputs 0 - 20 mA
Valuetill
Värde in Input signal
Insignal
SattCon 05 0-20mA 4-20mA 0-10V
0(0%) 0.000 mA 4.000 mA 0.000 V
64 0.020 mA 4.016 mA 0.009 V
128 0.039 mA 4.031 mA 0.020 V
" " " "
" " " "
" " " "
65472(100%) 19.981 mA 19.981 mA 9.990 V
Digital values of analogue input signals
493-0680-11 61
I/O units

For analogue signal connections, cable requirements specified as Group II in
the installation instructions apply. This means that:
1. Shielded cable must be used.
Sensor
INPUT
SACV
+
Shield 0V
2. The cables for digital and analogue signals must be mounted on different
cable supports.
3. The analogue cables must be as far as possible from interference sources.
External transmitters can be supplied with +24 V DC via terminals 00, 05, 10,
15, 20 and 25. This voltage has a separate fuse F1 (0.5 AT, 5 × 20 mm) and a
separate LED indicator +24V AI. The terminals can be connected/discon-
nected to the power supply by means of the jumpers S1 - S6:
Terminal No. 0 5 10 15 20 25
Jumper S1 S2 S3 S4 S5 S6
The power supply is connected if the jumper is linked 1 - 2, and it is discon-

nected if the linking is 2 - 3. Refer to page 60 regarding the location of
jumpers.
Example 1: Transmitter
The transmitter is power- INPUT
supplied from SACV +24V 0
Sensor Analogue signal 3

0V
0V 4
Example 2:
Transmitter
The transmitter has an INPUT
external power supply +24V
Sensor Analogue signal 3

0V
0V 4
+24V
0V
Analogue sensor connection examples
62 493-0680-11
I/O units
Outputs
SACV has 4 analogue outputs which can be used independently as current out-
puts (0-20 mA or 4-20mA) or voltage outputs (0-10V). The outputs are con-
nected via plug-in screw terminals with separate outputs for current (terminals
40 - 49) and voltage (terminals 50 - 59).
+24V
0-20mA
4-20mA +
Decoder
Current
0V
+
Voltage
0V
4 pcs.
SACV analogue output stage
Terminals 30 - 36 and 60 - 66 can be used for cross connections.

Three expansion units can be connected to a SattCon 05 basic unit. SACV
cannot be used as a basic unit. The output addresses are determined by the po-
sition of the SACV in the chain of expansion units:
Position in the chain of Output addresses

expansion units
2 AO 200, AO 220, AO 240, AO 260
3 AO 300, AO 320, AO 340, AO 360
4 AO 400, AO 420, AO 440, AO 460
Below the first figure is omitted, i.e. AO 00 means AO 200, AO 300 or AO 400
depending on the SACV position.
Range for analogue outputs (jumpers S52 - S55)
Jumper Analogue Linking to select range for

output analogue outputs
address
4-20 mA 0-20 mA
S52 AO 00 1-2 2-3
S53 AO 20 1-2 2-3
S54 AO 40 1-2 2-3
S55 AO 60 1-2 2-3
493-0680-11 63
I/O units

SattCon 05 always operates with 16-bit words and since the analogue outputs
have a resolution of 8 bits, a conversion is first carried out from 16 to 8 bits
before the analogue output signal is applied to the process. Only the most sig-
nificant bits of the value are used in this case. This means that an analogue
output signal is represented by a decimal integer in the range 0 to 65280.
AO
x x x x x x x x Not used
151413121110 9 8 7 6 5 4 3 2 1 0
MSB LSB
If the PLC program stops, the analogue outputs assume their minimum values.
65535
65280
19.92 mA
20.00 mA
Analogue representation (0 - 20 mA) of digital values
Value från
Värde in Output signal
Utsignal
SattCon 05
0-20mA 4-20mA 0-10V
0(0%) 0.00 mA 4.00 mA 0.00 V
256 0.08 mA 4.07 mA 0.04 V
512 0.16 mA 4.13 mA 0.08 V
" " " "
" " " "
" " " "
65280(100%) 19.92 mA 19.92 mA 9.96 V
Analogue output signals corresponding to the digital values
64 493-0680-11
I/O units
Power supply
The internal digital circuits are supplied via the expansion bus (F1 on CU05).
The analogue part (analogue inputs and outputs) uses an external 24 V supply
connected to terminals 60 (+24 V), 61 (0 V) and 62 (protective ground). It can
also be used to supply the analogue sensors (terminals 00, 05, 10, 15, 20 and
25).
Four LEDs indicate the presence of +24 V AI (for analogue inputs), +5 V,
+15 V and -15 V.
The incoming supply voltage is connected at the side of the unit to a three-
pole, plug-in connector.
The following voltages are protected by glass fuses 5 × 20 mm:
Voltage Fuse Protected circuits

+24 V DC F1 0.5 AT External transmitters
+24 V DC F2 1.0 AT Incoming supply voltage
493-0680-11 65
I/O units
Technical data SACV
Analogue inputs
Number 12, common signal earth (single ended).
Input signal Each input can handle the following ranges:
0-10V (>1 MΩ, max. 15 V continuous) or
0-20 mA/4-20 mA (50Ω, max. 50 mA contin-
uous); max. 1V voltage drop.
Accuracy 10-bit resolution. Accuracy ±0.4% of full scale
(0-50 oC).
Filter constant 100 ms.
Analogue sensor supply From terminals 00, 05, 10, 15, 20 and 25 via
filter and fuse F1 (0.5 AT).
Alternatively an external supply can be used.
Analogue outputs
Number 4
Output signal 0-10 V (max. 10 mA), or
0-20 mA/4-20 mA (external load <750Ω.).
Accuracy 8-bit resolution. Data format binary.
Accuracy ±0.5% of full scale (0-50 oC).
General data
Power supply analogue External to terminals 60 and 61.
section 24 V DC, -15% +20%, max. power consump-
tion 7 W for analogue outputs.
analogue sensors via terminals 60 and 61), max. 500 mA, 12 W.

Relative humidity 10-85% non-condensing.
Weight 1.6 kg.
Approvals CE-marked and meets the EMC directive 89/
(when product or 336/EEC according to the standards
66 493-0680-11
I/O units
6.5 Digital I/O unit SD24D
Function
SD24D is a digital I/O unit with 24 inputs and 24 outputs.
50-pole connector
A1
A2
A3
A4
00 40
01 41
Opto-isolators
Opto-isolators
02 42
43
Inputs
03
04 44
05 45
06 46
07 47
+C 08 0.01µ 48 +C
0V 09 0.01µ 49 0V
20M
10 50
20M
Opto-isolators
Opto-isolators
11 51
12 52
Inputs
13 53
Electronic 54
14
15
circuits 55
16 56
17 57
+C 18 0.01µ 58 +C
0.01µ
0V 19 20M 59 0V
20 20M 60
Opto-isolators
Opto-isolators
21 61
22 62
Inputs
23 63
24 64
25 65
26 66
0V
27 67
+C 28 XJ1 68 +C
0V 29 0V 69 0V
0.01µ 0.01µ 20M
20M F1 +24V
0.5AT
50-pole connector for next I/O unit
Digital I/O unit SD24D.
Inputs
The 24 inputs are opto-coupled and divided into three groups of eight inputs.
The inputs can be supplied with power from an internal 24 V via the expansion
bus (terminals 08, 18 and 28) or from an external 24 V supply.
493-0680-11 67
I/O units
Vcc
00
09 Multiplexer
24 pcs.
SD24D digital input stage.
Since the power supplies to the different input groups are isolated from each
other, it is possible to use different power supplies on the same unit. In the last
input group, 0 volt is connected to the system's 0 volt with a wire link (XJ1).
The link (bare wire or zero ohm resistance) can be cut if the last group is also
to be isolated. When galvanic separation is used the inputs must be fed with an
external supply.
to earth, terminals 9, 19 and 29 are connected to the mounting panel. (The filter
Outputs
The 24 outputs are opto-connected and divided into three groups of eight. The
outputs are supplied with power from an external power source between 12
and 50V. Each output is protected externally and allows a maximum current of
0.8 A. The maximum current allowed for each group is 3.2 A which also must
be protected externally. The total maximum current allowed for all groups is
5.0 A.
(Terminal)
+ 48
40 40
OPTO
Decoder
0V 49
24 pcs.
Digital output stage in SD24D
Since the power supplies to the different output groups are isolated from each
other and the system, it is possible to apply different power supplies to the
same unit.
in parallel with a 20 MΩ resistor. If the digital outputs are to be referred direct
to earth, terminals 49, 59 and 69 are connected to the mounting panel. (The fil-
ter to earth is not fitted in units with part numbers ending in -01).
68 493-0680-11
I/O units
Several outputs can be connected to the same load if they are fed from the same
power supply unit. Otherwise they must have a protective diode in series with
the output.
Power supply
The I/O unit is supplied with power via the expansion bus (+5 V via F1 and
+24 V via F2 on CU05). The LED “PWR” alongside the terminal block for in-
puts indicates the +5 V supply voltage.
Addressing

1 (basic unit) 100-127 140-167

2 200-227 240-267
3 300-327 340-367
4 400-427 440-467
493-0680-11 69
I/O units
Technical data SD24D
Inputs
Number 24 opto-isolated 24 V DC, 10 mA.
Number of isolated 3.
groups
Input voltage Min. 16 V, max. 32V, continuous.

supply can be used.
Filter constant 10 ms, max. 50Hz square wave.
Outputs
Number 24 opto-isolated transistor outputs.
Number of separate 3.
groups
Power supply 12-50 V DC. The groups can share a common
Max. voltage 75V DC (mean value must not exceed 50 V DC

stipulated above).
6 A max. per I/O unit.
Fuses (external) 3.2 A fast per group and 0.8 A fast per output.
Surge current Max. 2 A for less than 50 ms.
Switch on time Max. 10 µs, typical 5 µs (25o C).
Switch off time Max. 400 µs, typical 200 µs (25o C).
70 493-0680-11
I/O units
General data
Power supply to digital Internal via expansion bus, +24V DC, -15%
Insulation I/O Type test voltage 500 VAC (corresponding to
700 V DC) during one minute, according to UL
508
Weight 1.6 kg.

493-0680-11 71
I/O units
6.6 Digital I/O unit SD24RS
Function
SD24RS is a digital I/O unit with 24 inputs and 16 relay outputs.
50-pole connector
Inputs Outputs
00 40
Relay 40
01 C40
Electronic 40
02 Relay 41
03
circuits C41
04 Relay 42 41
05 C42
06 42
Relay 43 C43
07
C08 43
Relay 44 C44
0V09 20M 0.01µ
44
Relay 45 C45
10
45
11 Relay 46 C46
12
46
13 Relay 47 C47
14
47
15
16
17 Relay 50
C50
C18
Relay 51 50
0V19 0.01µ
20M C51
Relay 52 51
20 C52
21 52
Relay 53
22 C53
23 53
Relay 54
24 C54
25 54
26 Relay 55
C55
27 55
Relay 56
C28 0V C56
Relay 57
0V29 56
XJ1 0V 57
20M
F1 +24V C57
57
0.01µ 0.5 AT
50-pole connector for next I/O unit
Digital I/O unit SD24RS.
Inputs
The 24 inputs are opto-coupled and divided into three groups of eight inputs.
The inputs can be supplied with power from an internal 24 V via the expansion
bus (terminals 08, 18 and 28) or from an external 24 V supply.
72 493-0680-11
I/O units
Vcc
00
09 Multiplexer
24 pcs.
SD24RS input stage.
Since the power supplies to the different input groups are isolated from each
other, it is possible to use different power supplies on the same unit. In the last
input group, 0 volt is connected to the system's 0 volt with a wire link (XJ1).
The link (bare wire or zero ohm resistance) can be cut if the last group is also
to be isolated. When galvanic separation is used the inputs must be fed with an
external supply.
to earth, terminals 9, 19 and 29 are connected to the mounting panel. (The filter
493-0680-11 73
I/O units
Outputs
The I/O unit has 16 separate relay outputs. 14 with a single-pole normally open
contact and two with a changeover contacts.
VR C41
41
Decoder
14 pcs.
SD24RS normally open contact output stage
VR C40
40
40
Decoder
2 pcs.
SD24RS changeover contact output stage
Since the supplies to the relays are isolated from each other and the system it
is possible to use different supplies on the same unit.
The outputs are to be protected externally.
Note! The terminals must be marked with the symbol if voltages > 50 V are
connected.
An external voltage of up to 250 V AC or 120 V DC can be connected to the
relays. Maximum switching currents with resistive loads are as follows:
250 V AC 5A
120 V DC 100 mA
24 V DC+20% 4A
74 493-0680-11
I/O units
For other voltages, loads and electrical service life, see the following diagram.
Electrical service life
Service life (x 103)

1 2 3 4
10000
5000
1000
500
100
50
10
0 1 2 3 4 5 6 7
Rated operating current (A)
1. 24V DC resistive load
2. 220V AC resistive load
3. 24V DC inductive load (L/R=7ms)
4. 220V AC inductive load (cos ϕ =0.4)
Relay outputs service life
Power supply
The SD24RS unit is supplied with power via the expansion bus (+5 V via F1
and +24 V via F2 on CU05). It has a separate ground connection, which must
be connected to protective ground (see illustration SattCon 05 Slimline basic
unit on page 17). The LED “PWR” alongside the terminal block for inputs in-
dicates the +5 V supply voltage.
Addressing

1(basic unit) 100-127 140-157

2 200-227 240-257
3 300-327 340-357
4 400-427 440-457
493-0680-11 75
I/O units
Technical data SD24RS
Inputs
Number 24 opto-isolated 24 V DC, 10 mA.
Number of isolated 3
groups
Input voltage Min. 16 V, max. 32 V, continuous.

supply can be used.
Switching levels <6 V = logic 0, >13 V = logic 1.
Filter constant 10 ms, max. 50Hz square wave.
Outputs
Number 14 normally open relay contacts, 2 changeover
contacts.
Number of isolated 16.
groups
Power supply AC: max. 250 V
(External) DC: max. 120 V
Min. current 100 mA
Switching surges AC: max. 5 A, resistive load.

DC: max. 4 A, (24 V DC +20%), resistive load.
max. 0.1 A (120 V DC), resistive load.
Surge quenching using an internal Varistor.
External protection. External suppression for
inductive loads as described in section 9.3 on
page 121.
Switch on time Max. 15 ms, typical 8 ms.
Switch off time Max. 10 ms, typical 4 ms.
Contact bounce Max. 2.5 ms.
76 493-0680-11
I/O units
General data
Current to relay coil 26 mA ±15% for 24 V DC
from internal supply 31.5 mA ±15% for 28 V DC (system supply
(VR) per active output voltage 24 V DC, -15%, +20%).
Insulation inputs Type test voltage 500 VAC (corresponding to

700 V DC) during 1 minute, according to
UL 508
Insulation outputs Type test voltage 1500 VAC during 1 minute.
Weight 1.7 kg.

493-0680-11 77
I/O units
78 493-0680-11
Communication boards DX232 and DX485G
7 Communication boards
DX232 and DX485G
DX232 and DX485G are communication boards for the RS-232C and RS-485
communication interfaces respectively.
The DX232 or DX485G communication board can be delivered as part of the
system or can be added to a system afterwards. Only basic units based on
SD32D or SDA can be fitted with DX232 and DX485G.
The table below shows the use of the channels for the various basic units.
Basic unit CU05-25/... CU05-25 SB/... CU 05-65/...

CU05-45/... CU05-45 SB/...
Serial No DX 232 With DX 232 No DX 232 With DX 232 No DX 232 With DX 232
channel /DX485G or DX485G / DX485G or DX485G / DX485G or DX485G
1) VDU or.
VDU or
VDU/COMLI VDU 4) COMLI 1
COMLI 1
1)
PRINT PRINTER PRINTER 4) PRINTER
2)
Channel 1 COMLI 1 VDU 4) BASIC
3)
Channel 2 COMLI 2 PRINTER 4) COMLI 2
1) Via connector X2
2) Via connector X10
3) Via connector X11
4) DX232 or DX485G always used
Functions of serial channels in basic units
Setting the communication format is described in the manual “SattCon 05/OP

(V4), VDU Programming”.
The pulse input on an I/O unit cannot be used if a communication board is
fitted.
493-0680-11 79
7.1 Communication board DX232
Function
DX232 is a printed circuit board which can be connected to a SattCon 05 Slim-
line basic unit to provide two RS-232C serial channels. Connection to the
channels is by means of a box with two D-sub connectors, DXDSUB-SL,
which is connected via a ribbon cable to the 34-pole X2 connector on DX232.
0V +5V
RD1
TD1
RD2
TD2
DX232
PGND X2
DXDSUB-SL
X11 X10
Channel 2 Channel 1
Communication board DX232.
RS-232C uses signal levels of -12V and +12V. The maximum distance per-
mitted depends on the transmission speed. At 19200 baud the maximum dis-
tance is 15 m.
Indications
RD1 Receiving on Channel 1.
TD1 Transmitting on Channel 1.
RD2 Receiving on Channel 2.
80 493-0680-11
Signals
Signal RTS-CTS or XON-XOFF can be used for hand shaking with the VDU.
X10 / X11
25-pole connector on
DXDSUB-SL
13
25
12
24
11
23
10
22
9
21
8
20 DCD
7
19 0V
6
18
5
17 RTS
4
16 CTS
3 TD
15
2
14 RD
1
Signals at DXDSUB-SL connector
493-0680-11 81
Installing DX232 in a basic unit

The communication board is installed on control board CU05 as described
below.
Take care to eliminate the risk of ESD by touching something at earth potential
to discharge any body static.
1. Remove the basic unit cover.
2. Fold the DXDSUB-SL ribbon cable as shown in the figure below.
DXDSSUB-SL cable folding
82 493-0680-11
3. Place DXDSUB-SL in position with the ribbon cable between the spacers
for DX232. Fasten DXDSUB-SL securely with the screws and locking
washers provided.
DXDSUB-SL mounting
493-0680-11 83
4. Loosen the CU05 board from its spacers and fold it clear.
5. Connect the ribbon cable from DX232 to connector X6 on the CU05
board.
6. Connect cables TP5 and TP6 to their respective connection points on the
CU05 board. DO NOT connect earth cable PGND at this stage.
(Red) (Black)
TP6 TP5
CU05
X6
DX232
PGND
I/O-enhet
I/O unit
DX232 connections
7. Fold down the CU05 and DX232 boards.
84 493-0680-11
8. Place the CUO5 board in position and fit and tighten the 5 screws. Ensure
a satisfactory earth connection is obtained with the washer under the up-
per right screw. DO NOT secure DX232 at this stage.
9. Connect the earth cable from DX232 (PGND) to the basic unit’s earth
screw shown above. Ensure that no short circuit occurs between the cable
connection and the PCB tracks.
CU05 earth screw DXDSUB-SL

X11 X10
Channel 2 Channel 1
DX232
earth
screw
X2
CU05
DX232
DXDSUB-SL cable position and connection to DX232.
10. Fold DX232 board clear and connect the ribbon cable from DXDSUB-
SL to the X2 connector on DX232 as shown above.
11. Secure the DX232 board on the four spacers (retaining screws are sup-
plied with DX232 or fitted on the spacers).
12. Refit the cover to the basic unit.
DX232
OUTPUT
DX232 label position
13. Attach the DX232 self adhesive label supplied to the basic unit cover as
shown above.
14. Mark the DX232 box on the DXDSUB-SL with a cross.
493-0680-11 85
Technical data DX232
Transmission speed Max. 19200 Baud.
Communication cable Shielded multi-core.

(Preferably twisted pairs).
See also installation instructions, Chapter 9.
Cable length Max. 15 m (19200 baud).
Ambient temperature Operating 0-50 oC. Storage: -25 - +70 oC
Power supply 5 V DC from F1 on CU05.
Dimensions 65 x 100 x 18 mm.
Weight 230 g (DXDSUB-SL included).

86 493-0680-11
7.2 Communication board DX485G
Function
DX485G is a circuit board which can be connected to a SattCon 05 Slimline
basic unit to provide two galvanic isolated RS-485 serial channels. Connection
to the channels is by means DXDSUB-SL, a box with two D-sub connectors,
which is connected the 34-pole X2 connector on DX485G via a ribbon cable.
+5V 0V +24V
TD2
TD1
PWR
DX485G
RD1+2
X2
PGND
DXDSUB-SL
X11 X10
Channel 2 Channel 1
Communication board DX485G.
RS-485 is used for COMLI multipoint communication or point-to-point com-

munication for distances above the RS-232C range. Up 32 slave stations can
be connected to a COMLI master (CU05-45 and CU05-65).
RS-485 uses a differential signal between 0 and 5 V DC.
RS-485G can be configured for 4-wire or 2-wire communication.
493-0680-11 87
The serial channel is supplied by a separate isolated 5 V DC that is generated

internally. RS-485 can communicate with up to 32 receivers. The maximum
transmission distance is 1200 m.
While the communication interface is strictly RS-485, units using RS-422 in-
terfaces can also be connected.
Note that signal earths (0VG) must always be connected together so that the
same level is obtained. 0VG is internally referenced to protective earth via a
0.01µF capacitor in parallel with 22 MΩ resistor.
Indications
RD1+2 Receiving on Channel 1 or 2.
PWR Power supply.
Signals
X10 / X11
25-pole connector on
DXDSUB-SL
13
17
-RD 4
16 +RD
-RTS 3
15 +RTS
-TD 2
14 +TD
0VG 1 0VG
Signal connections to X10/X11
+TD 2
–TD 15
+RD 4
–RD 17
Linking for 2-wire communication
88 493-0680-11
nals. If the normal connections do not work, try the ones shown in parentheses:
Sattcon system Other system
+RD +TD (-TD)
-RD -TD (+TD)
+TD +RD (-RD)
-TD -RD (+RD)
Links
XJ1
1
2
3
S2 S1
Links on DX485G
XJ1
XJ1 is to be linked across terminals 1 and 2.
493-0680-11 89
S1 and S2
If either of the channels in DX485G serves an end station, the termination re-
sistance must be connected by selecting the appropriate linking. This is per-
formed using switches S1 and S2 as shown below. Note that the linking is
different for 4-wire and 2-wire communication. When the channel is being
used for an intermediate station no linking is required.
Channel 1 Channel 2
Intermediate station Intermediate station
ON ON ON ON
1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4
S2 S1 S2 S1
End station End station

2- wire communication 2- wire communication
ON ON ON ON
1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4
S2 S1 S2 S1
End station End station

4- wire communication 4- wire communication
ON ON ON ON
1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4
S2 S1 S2 S1
Linking for intermediate and end stations. Push switch in arrow direction
Fuses
The 24 V is protected by a 250 mAT microfuse.The location of the fuse is
shown below.
F1 Microfuse (250mAT)
Fuse location DX485G
90 493-0680-11
Installing DX485G in a basic unit

The communication board is installed on control board CU05 as follows:
1. Remove the basic unit cover.
2. Fold the ribbon cable for DXDSUB-SL as shown below.
DXDSUB-SL folding
493-0680-11 91
3. Place DXDSUB-SL in position with the ribbon cable between the spacers
for DX485G. Fasten DXDSUB-SL securely with the screws and locking
washers provided.
DXDSUB-SL mounting
92 493-0680-11
4. Loosen the CU05 board from its spacers and fold it clear.
5. Connect the ribbon cable from DX485G to X6 on the CU05 board.
6. Connect DX485G cables (TP1, TP5 and TP6) to their respective connec-
tion points on the CU05 board. DO NOT connect earth cable PGND yet.
(Red) (Black) (Yellow)

TP6 TP5 TP1
PGND
DX485G
X6
CU05
DX485G
I/O-enhet earth
screw
DX485G connections
7. Fold down the CU05 and DX485G boards.
493-0680-11 93
8. Place the CUO5 board in position and fit and tighten the 5 screws. Ensure
a satisfactory earth connection is obtained with the washer under the up-
per right screw. DO NOT secure DX485G at this stage.
9. Connect the earth cable from DX485G (PGND) to the basic units’s earth
screw shown above. Ensure that no short circuit occurs between the cable
lug and the tracks on the upper side of the PCB.
DXDSUB-SL X11 X10

Channel 2 Channel 1
X2
CU05
DX485G
PGND DX485G
earth screw
DXDSUB-SL cable position and connection to DX485G
10. Fold DX485G board clear and connect the ribbon cable from DXDSUB-
SL to the X2 connector for DX485G as shown above.
11. Secure the DX485G board on the four spacers (retaining screws are sup-
plied with DX485G or fitted on the spacers).
12. Refit the cover to the basic unit.
94 493-0680-11
DX485G
OUTPUT
DX485G label position
13. Attach the DX485G self adhesive label supplied to the basic unit cover as
shown above.
14. Mark the DX485G box on the DXDSUB-SL with a cross.
Technical data DX485G
Transmission speed Max. 19200 Baud.
Communication cable Shielded twisted pair multi-core.

See also installation instructions, Chapter 9.
Cable length Max. 1200 m (19200 Baud).
Insulation Type test voltage 500 VAC (corresponding to

700 V DC) during 1 minute, according to
UL 508
Ambient temperature Operating 0-50 oC. Storage: -25 - +70 oC.
Power supply 5 V DC from F1 on CU05.

24 V DC from CU05 via F1 on DX485G.
Weight 290 g (DXDSUB-SL included).

493-0680-11 95
96 493-0680-11
Accessories
8 Accessories
8.1 Digital test panel, PTC05

Digital test panel PTC05 is used to simulate up to eight digital inputs. The
panel is connected to the inputs of the I/O unit for SattCon 05 Slimline.
Function
PTC05 has 8 switches which apply “1” (+24 V) and “0” (O V) to the corre-
sponding inputs when the switches are in the ON and OFF positions respec-
tively.
Power supply
PTC05 uses a +24 V DC supply which is fed from the I/O unit by connecting
the PTC05 cable to the 24 V and 0 V supply terminals. The connections vary
depending on the type of I/O unit but they are usually the lowest pair in each
group of inputs.
Connection
PTC05 is connected as follows:
• Prise out the plug-in screw terminal at the inputs to be simulated using a
screwdriver.
• Plug in PTC05.
• Connect the supply cables as shown in the appropriate illustration (see fol-
lowing pages) for the type of I/O unit to which PTC05 is being connected.
493-0680-11 97
Accessories
00
01
02
PTC05 03
04
05
06
07
10
11
12
PTC05 13
14
15
16
17 I/O unit
20 SD32D
SattCon 05
21
Slimline
22
PTC05 23
24
25
26
27
30
31
32
33
PTC05 34
35
36
37
38 +24V
39 0V
Connecting PTC05 to SD32D
98 493-0680-11
Accessories
00
01
02
03
PTC05 04
05
06
07
08 +24VDC
09 0V
10
11 SattCon 05
12 I/OSlimline
unit
13 SattCon 05
PTC05 14
15
Slimline
16
17
18 +24VDC
19 0V
20
21
22
23
PTC05 24
25
26
27
28 +24VDC
29 0V
Connecting PTC05 to SDA, SD24D and SD24RS (on SDAs, 2 maximum).
Technical data PTC 05
Inputs 8 via a plug-in screw terminal.

simulated
Power supply +24 V DC (from I/O unit).
Weight 0.2 kg
493-0680-11 99
Accessories
8.2 Analogue test panel ATC05

An analogue test panel, ATC05, can be connected to the inputs on the SDA or
the SACV. ATC05 can simulate four analogue input signals, 0-10V.
Function
ATC05 has four potentiometers each of which produce an analogue input sig-
nal for SDA and SACV. At potentiometer position 0 a 0 V output (0% of full
scale deflection) is produced and at MAX 10 V (100%) is produced. Between
these settings a smooth (stepless) transition from 0 to 10 occurs. Note the in-
puts on the I/O unit must be strapped for 0-10 V (see section SDA or SACV).
The potentiometer on the side of the test unit affects all four signals and is used
to calibrate the MAX voltage.
Terminal 5
IC
Terminal 1
0
Terminal 3
4
Fine Terminal 6
adjustment 10
Terminal 8
14
Terminal 4
ATC05 schematic diagram
Connection
The test panel is connected to terminals 00-09 on the SDA unit. In the case of
SACV it is connected to one of the input groups, terminals 00-09, 10-19 or
20-29.
• Remove the screw terminal for the analogue inputs.
• Insert ATC05.
Power supply
The power supply (+24 V) is connected automatically when the test panel is
plugged in providing the power supply to the analogue part of the output ter-
minal block is connected (terminals 30-31 on SDA, or terminals 60-61 on
SACV).
100 493-0680-11
Accessories
Analogue circuits
power supply pins
30 and 31
0 ATC05 4
0 Max 0
10 14 Max
0 Max 0 Max
SDA
Connecting ATC 05 to SDA
Technical data ATC 05
Inputs simulated 4 (0-10 V via a plug-in screw terminal).
Power supply +24 V DC, internal from SDA via terminals 30

and 31, from SACV via terminals 60 and 61.
Weight 70 g.
493-0680-11 101
Accessories
8.3 Pulse interface, IP05
Function
IP05 is a pulse interface which converts signals from an incremental position
sensor to a form suitable for application to pulse inputs on I/O units SD32D
and SDA. An incremental position sensor produces pulses that can be counted
and can be used to determine the position and direction of movement of the
sensor.
SattCon 05 must be correctly programmed so that IP05 can be used to count
pulses. In addition the filter at the pulse inputs to SD32D or SDA must be dis-
connected. The input pulses are then counted and the resultant count is stored
in a counter reserved for this purpose CNT 0. See also the description of the
pulse input in the manual “SattCon 05/OP (V4), VDU Programming”.
IP05 can multiply the pulses by 2, divide them by 2 or leave them unchanged.
IP05 can be used only in basic units fitted with CU05-25 or CU05-45. The
pulse input cannot be used if the synchronising input is used or if DX232 or
DX485G is fitted in SattCon 05 Slimline.
Position sensor
Incremental position sensors connected to IP05 should generate 2 square wave
pulse trains 90° out of phase. This enables the number of pulses to be counted
and the direction of movement of the sensor to be determined. Pulse trains can
include normal and inverse versions (complementary) or normal versions only
(simple). In addition reset and Zero Enable pulses can also be handled.
Complementary signals
102 493-0680-11
Accessories
Simple signals
A simple signal can be active high, e.g. 0 V = 0, +24 V =1 or active low e.g. 0
V = 1, +24 V = 0. IP05 is adjusted for the different signal types by means of
links, see page 107.
Active high Active low
Logic levels
Reset and Zero Enable

A reset occurs when the reset signal is ACTIVE provided the Zero Enable
signal is also ACTIVE.
Zero Enable can be used to inhibit resetting of the counter in SattCon 05 even
though reset pulses are being applied from the position sensor. This may be
necessary, for example, if the sensor is being used to indicate the position of a
conveyor. The sensor can be mounted at the end of the conveyor and carry out
a reset only at a particular conveyor position, ignoring reset signals obtained
as the sensor rotates backwards and forwards as the conveyor moves.
493-0680-11 103
Accessories
Pulse counting
Changes in the level of the pulse signal applied to channel 1 are used to pro-
duce counter pulses. Depending on links fitted in IP05, the counter pulses can
be the same frequency as the sensor pulses, 2 times the sensor frequency or the
sensor frequency divided by 2.
Channel 1
Channel 2
CNTx2
CNTx1
CNT÷2
t
Counting up waveforms
Channel 1
Channel 2
CNTx2
CNTx1
CNT÷2
Counting down waveforms
104 493-0680-11
Accessories
Connection
Inputs 10-14 To SD32D or

SDA
+24V
0V
Pulse inputs
Zero enable
+12V
0V
IP05 connections
IP05 is connected to the last 8 inputs on SD32D and uses addresses 135-137.
When connecting to SDA addresses 115-117 are used. The five inputs that are
not used for pulses (130-134, 110-114), are available for normal use at the ter-
minal block for IP05 (labelled 10-14). IP05 is connected to the input terminals
using a cable supplied with the unit.
The are three differential inputs for the pulse sensor in the lower terminal block
of IP05, Channel 1 and 2 together with a reset input labelled 0. If a ZERO EN-
ABLE signal is used it is connected to terminal 00. The terminals which are
used depends on the links fitted in IP05, see “IP05 links” in the following sec-
tion.
493-0680-11 105
Accessories
Links
I/O unit links
To enable inputs 135-137 on SD32D or 115-117 on SDA to be used as pulse
inputs, links to input filters XJ1, XJ2 and XJ3 (SD32D) or XJ5, XJ6 and
XJ7(SDA) must be removed. This can be achieved by moving the links side-
ways on SD32D (or turning them 90° on SDA). See also Chapter 6, Sections
6.2 and 6.3 for linking of SD32D and SDA respectively.
SD32D
XJ1
XJ2
XJ3
SD32D links
SDA
XJ5 XJ6 XJ7
SDA links
106 493-0680-11
Accessories
CU05 links
XJ12 on the control board must be moved from pins 1 and 2 to pins 2 and 3 for
the pulse input to be used.
LEDs
S3
X3
1
2
3
X2 XJ12
X6
CU05-25/45 link XJ12
IP05 links
Pulse inputs and ZERO ENABLE can be linked for 3 signal types:
1. Complementary signals.
2. Non-complementary (single logic) signals, active high (12-24V).
3. Non-complementary (single logic) signals, active low (0V).
In addition different resolutions can be selected by means of links:

1. Pulse counter incremented by one for each sensor pulse (x 1).
E.g. 300 pulses from the sensor produces 300 pulses to the basic unit.
2. Pulse counter incremented by two for each sensor pulse (x 2).
3. Pulse counter incremented by one for each alternate sensor pulse (÷ 2).
493-0680-11 107
Accessories
Link locations
Link positions
Unscrew the four

screws, remove the
block for inputs 10-14
and lift off the cover.
IP05 links
Sensor type: connection and setting up, S1-S3
S1-S3 Differential
Differentiellinput signal
insignal 12-24
12-24 V DCV DC
Insignal för kanal 2 kopplas till plint 2 och 2
Input signal for Channel 2 connected to terminal 2 and 2
Insignal för kanal 1 kopplas till plint 1 och 1
Input signal for Channel 1 connected to terminal 1 and 1
Insignal
Input signalför
for kanal 0 0kopplas
Channel connectedtill
to plint 0 och
terminal 0 and00
S1-S3
Simple input signal,
Enkel insignal, aktiv active highV12-24
hög 12-24 DC V DC
Insignal för kanal 2 kopplas till plint 2
Input signal for Channel 2 connected to terminal 2
Insignal
Input signalför
for kanal
Channel00kopplas
connectedtill
to plint 00
terminal
S1-S3
Simple input signal,
Enkel insignal, 12-24active low 0låg
V DC aktiv V 0V
Insignal
Input signalför
to plint 1 1
terminal
Insignal
Input signalför
to plint 0 0
terminal
Pulse input links channels 2, 1 and 0
108 493-0680-11
Accessories
Zero Enable: connection and setting up, S4

Reset occurs when signal reset is ACTIVE provided Zero Enable (ZE) is also
ACTIVE.
If no reset signal is to be connected S4 is linked so that no reset operation is
performed. In this case no ZE signal connection is required.
S4 S4
Differential signal 12-24 V DC Simple input signal,
ZE connected to terminal 00 and 00 Active low 0V.
ZE connected to
terminal 00
12 - 24V 12 - 24 V
S4 S4
Simple signal, active high, 24 V DC No ZE connection

ZE connected to terminal 00 Each reset pulse
performs a reset
on the counter
24V
S4 S4
No ZE connection
Simple signal, active high 12 V DC No reset of the counter
ZE connected to terminal 00
12V
Links for input 00, ZERO ENABLE
Pulse count ratio
S5-S6 S5-S6 S5-S6
Pulses x 1 Pulses x 2 Pulses ÷ 2
Pulse count ratio selection links (S5, S6)
Power supply
The sensor is supplied via the +12 V terminal on IP05. The supply is produced
by IP05 from the CU05 +24 V supply for inputs (F1 on CU05). The supply
connections are established automatically when IP05 is connected to the basic
unit.
493-0680-11 109
Accessories
Technical data IP05
Inputs 3 sensor pulse inputs (Channel 1, 2 and reset).

One input for ZERO ENABLE.
Differential or simple logic signals.
Simple logic signals: Active high or low.
Input voltage 12 - 2 V DC.
Pulse frequency to IP05 3 alternatives:

Pulse rate as from sensor x 1 - max. 2 kHz.
Sensor pulse rate x 2 - max. 1 kHz.
Sensor pulse rate ÷ 2 - max 4 kHz.
Pulse frequency to Max. 2 kHz.
basic unit
Power supply 24 V DC from basic unit. Sensor supplied from
+12 V terminal (Permitted current: 100 mA).
Power consumption 2.5 W (24V DC).
Environment Industrial premises
Weight 170 g.
Connection cable Shielded cable must be used between the sensor

and IP05.
110 493-0680-11
Accessories
8.4 Security backup unit SBUP05

A new version of the security backup unit SBUP05 (128 kbytes) enables secu-
rity copies to be obtained from SattCon 05/OP version 4. It contains a 128
kbytes Flash PROM (electrically reprogrammable memory) and backs up the
whole register area R0-R27999. Operating instructions for the unit are given
in the manuals “SattCon 05/OP (V4) VDU Programming” and
“SattCon 05-65/OP65 (V4) VDU Programming”. The new SBUP05 has a
label such as this on the lid:
SBUP05
128 kbyte
Note: SBUP05 (128 kbytes) cannot be used with SattCon 05/OP version 3.x
or earlier.
SattCon 05/OP
! WARNING !
ERROR POWER
Switch off POWER (0)
before changing PROM
or (dis-)connecting to
SattCon 05/OP. LOAD SAVE VERIFY 0 I
Malfunction may occur
POWER
in SattCon 05/OP or SBUP05
SBUP05.
SBUP05.
The old 32-kbyte version of SBUP05 can be used to transfer programs be-
tween SattCon 05 versions 4 and 3.x, provided all instructions used in the
source system are also supported by the target system. It is also up to the user
to make sure that the memory capacity is sufficient in the receiving SattCon 05
or SBUP05 unit. If in doubt, check by means of a VDU that the end of the PLC
program or the BASIC program has been transferred.
Unconditional start to execute

If, when transferring a program, the LOAD key is kept pressed until the
VERIFY indicator has gone out, the program execution starts unconditionally
if the verification is correct. This function can be used to transfer a program
and start it in a SattCon 05 which does not have a terminal connected.
493-0680-11 111
Accessories
AUTOLOAD function
LOAD is started automatically from SBUP05 if its POWER switch is in the
“I” position when the connected SattCon 05 is switched on. When the verifi-
cation is approved, the program execution starts even if the system was in the
STOP mode when the power was switched off.
Register restore
SattCon 05 version 4 can work in two modes with SBUP05.
• Normal LOAD: Register values, timer preset values, counter preset values
and all other parameter settings are transferred with the program during
LOAD and verified during VERIFY.
• Selective LOAD: Register values, timer preset values and counter preset
values are not transferred with the program during LOAD and are not ver-
ified.
SattCon 05 is delivered with normal LOAD as default but is changed to selec-
tive LOAD in the following way:
• Switch off the power to SattCon 05, connect SBUP05 and set its POWER
switch to position “I”.
• Press the LOAD pushbutton, switch on the power to the SattCon 05 and
keep the pushbutton pressed until the LED indications LOAD and VERIFY
are lit.
When the pushbutton is released, SattCon 05 performs a selective LOAD and
maintains this mode, i.e. all subsequent LOAD operations will be selective un-
til the mode is changed back to normal. When a SBUP05 is connected to a
SattCon 05, the selective mode is indicated by the LOAD and VERIFY indi-
cations flashing instead of being out as in the normal mode.
To set SattCon 05 back to the mode with normal LOAD, proceed as described
above but press the VERIFY pushbutton instead of the LOAD pushbutton.
When the pushbutton is released, a normal LOAD is performed. A total reset
of SattCon 05 also changes it back to normal mode. Note that the mode infor-
mation is stored in SattCon 05, not in SBUP05.
Fitting the Flash PROM

The Flash PROM in SBUP05 is fitted in a socket which allows easy removal.
Proceed as follows:
1. Remove the cover (1 screw).
2. Release the memory by pulling the orange clasp upwards.
3. Change the Flash PROM.
4. Lock the memory by pressing the orange clasp downwards.
112 493-0680-11
Accessories
Power supply
SBUP05 is supplied from SattCon 05 via the connection cable.
Connection
SBUP05 is connected to the lower expansion connector on the basic unit or to
the lower connector on the last I/O unit.
The unit can be connected during operations without stopping the PLC pro-
gram. During connection and disconnection as well as insertion and removal
of the Flash PROM the switch on SBUP05 must be in the “0” position.
SattCon 05
I/O unit
SBUP 05
Connecting SBUP05 to the I/O unit
493-0680-11 113
Accessories
Technical data SBUP05
Copying time LOAD: <15 sec.

(Program execution SAVE: <2.5 min.
stopped) VERIFY: <5 sec.
Power supply +5 V DC from SattCon 05
Power consumption 0.6 W (2.2 W during SAVE)
Environment Industrial premises
Relative humidity 10-90%, non-condensing
Approved memories 128 kilobyte

Intel 26F010-200
Dimensions 135 x 75 x 35 mm
Weight 160 g
Approvals ECE-marked and meets the EMC directive

114 493-0680-11
Accessories
8.5 Battery-backed real-time clock BRT15

BRT15 is a real-time clock equipped with a back-up battery to retain the date,
time and weekday during power failure.
BRT15 is available as an accessory and is fitted below PROM chip D12 on
control unit CU05 (see below).
D15
BRT 15
location
D12
D11
Location of BRT15 on CU05
BRT15
OUTPUT
BRT15 label position
Connection
1. Switch off the system power supply and remove the basic unit cover.
2. Remove the CU05 board.
3. Carefully remove PROM chip D12.
4. Fit BRT15 in D12 socket. Pin No. 1 edge of BRT15 must be closest to
chip D11.
5. Mount circuit D12 on BRT15. Pin No. 1 edge of D12 must be closest to
circuit D11.
6. Remount the CU05 board and refit the cover.
493-0680-11 115
Accessories
7. Attach the BRT15 self adhesive label supplied to the basic unit cover as
shown.
8. Switch on the system and set correct date and time (see the manual
“SattCon OP/05 (V4) VDU Programming” or “SattCon 05-65/OP65
(V4) VDU Programming”).
9. To verify that the back-up battery is working, switch off for 1 minute,
switch on again and check that the time is still correct.
Technical data BRT15
Accuracy ±1 minute per month at 25 oC
Backup battery life 10 years
116 493-0680-11
General installation guidance
9 General installation guidance
9.1 General rules

Tightening torque: 0.5-0.8 Nm.
Use copper wires only, which are UL approved for 60/75 °C.
Cable areas: 0.5-2.5 mm2, AWG 20 - AWG 12
Pollution degree: 2 according to IEC 1131-2 type 1 standard.
9.2 Selection and installation of cables
Separation of cables into groups

As a first step to avoiding distortion of signals to and from the control system
due to interference, the cables should be grouped according to the sensitivity
of the signals they carry.
Suitable divisions for signal types
Group I Fast signals with voltage levels 0 ±10 V. Exam-

ples are terminal cables to printers and VDUs.
Very sensitive to interference. Should be well
shielded.
Group II Medium-fast signals with voltage levels 0-50 V.

Examples are signals from angular transducers,
electronic pulse transducers without relay out-
puts. Sensitive to strong interference.
Group III Slow signals with voltage levels 0 - 220 V. Exam-

ples are mains supply connections, signals from
relays, connectors and lights. Not normally sen-
sitive to interference but can generate considera-
ble interference.
493-0680-11 117
Recommended cables for signal types

The following cables should be used for the groups of signals defined above
depending on the types of interference source in the vicinity.
Interference source
Group I Group II Group III
Type of Group I Twisted pair leads with solid shield

signal
Group II Straight leads with braided shield Straight leads
with solid shield
Group III Unshielded cable
Recommended cable types
Separation of cables
The following minimum distances should be provided between cables gener-
ating interference and those sensitive to interference:
Interference source
Unshielded control or supply Supply cable with a phase

cable less than 250V voltage of 250V or more
Length <3m >3m <3m >3m
Type of Group I 0.3m 1.0m 0.3m 1.0m

signal
Group II 0.1m 0.3m 0.3m 1.0m
Group III - - 0.1m 0.3m
Recommended minimum distances between cables to avoid interference
The principal rule is to keep cables that carry different types of signal as far
apart as possible. Do not mix different signals in the same cable and make sure
that different groups of cables run parallel over the shortest distance possible.
Never route signal cables on the same cable supports as high voltage cables.
When passing through walls, it may be difficult to separate different groups but
you should at least separate the cables immediately before and after the wall.
Similar signals should always be grouped together. A transducer's supply and
return conductors should always be within the same cable. In addition, all ca-
bles should lie as close as possible to an earth connection.
If any signal is more sensitive than the others, it should be separated even if
they are the same signal type. The most sensitive cables should always lie clos-
est to the earth connection.
118 493-0680-11
Shielding
All signal cables of group I and II should be shielded. The shield is connected
the shortest way to the earth bar in one end.The earth bar should be installed
as close to SattCon 05 Slimline as possible. The shield ought to be referred to
earth in the external equipment (transducers, connection boxes etc.). This can
be done with at capacitor between shield and earth. The capacitor can have a
value between 1 - 10 nF and min. 2 kV. If there is no risk for earth currents
however, the shield can be connected directly to earth.
Unused conductors should be cut away. They must not lie loose outside the
shield.
NOTE: Communication cables for SattBus must NOT be shielded.
Do not use aluminium-sheathed 230 V cable for signals in groups I or II. This
type of cable has a split along the whole of its length which makes it sensitive
to interference.
Group I and II cables which pass through a strong magnetic field can be shield-
ed by running the cable through steel conduit which is earthed.
All cables connected SattCon 05 Slimline’s various D-sub connectors must be
fitted with metalised covers which in turn must be connected to the cable
shield in the following manner.
The shield is folded back over the cables outer insulation.The cable clamp on
the connector cover is then mounted over the folded back shield to clamp it
tight and ensure a good connection. Note that normally only one end of a
shield is connected to earth to avoid earth currents.
Communication cable connection

Examples of the connections for a communication signal cable are shown
below. Since twisted pair cable is often used, the leads which are twisted are
indicated. The shields connection with earth shows what is sufficient for RS-
232C at low-freqency interference. With RS-485 the sufficient connection to
earth at high-freqency interferece is shown. Note thatthe method for con-
necting the shields to earth can differ between systems because of different in-
terference environments.
RS-232C cable
RD
TD
0V 0V
RD TD
shield not to be connected
RS-232C connection
493-0680-11 119
Cable for RS-485 2-wire communication
+TR -TR 0VG
+TR +TR
-TR -TR
0VG 0VG
1 – 10nF
Shields linked as short as possible.

No direct connection to earth
RS-485 2-wire connection, note that cable with 4 leads and shield is required
Cable for RS-485 4-wire communication
Slave
+RD -RD +TD -TD 0VG

Master Slave
+TD +RD
-TD -RD
+RD +TD
-RD -TD
0VG 0VG
1 – 10nF
Shields linked as short as possible.

No direct connection to earth
RS-485 4-wire connection, note that cable with 6 leads and shield is required
Cable for RS-485 2-wire to 4-wire communication
Cover
X2
Other system
CU 05
TR- 15 T+
T-
TR+ 16 R+
0VG 21 R-
GNDE
RS-485 2-wire to a system that transmits and receives on separate pairs.
nals (see page 89).
120 493-0680-11
9.3 Interference protection

Examples of sources of interference are relays, contactors, solenoids, thyristor
equipment, earth faults, static discharge etc.
During the installation planning stage ensure that equipment locations and ca-
ble runs are selected for optimum protection from these sources.
Locate contactors, solenoids, magnet stabilizers and similar equipment in a
separate cubicle or at least separated from the system by an earthed partition.
Heavy current fuses should be located at least 30 cm from a system.
Fit interference suppressors for large inductive loads such as solenoid valves:
Diode (DC) RC-circuit (AC) Varistor (AC/DC)
Various types of interference suppression for inductive loads
493-0680-11 121
9.4 Cabinet mounting

The products are “Open type equipment” (except SattCon OP) and must be
built into a metal cabinet (NEMA type 12, IP44 or better).
The following guidance and advice should be followed when installing
SattCon 05 Slimline in a cabinet.
1. Where possible, the cabinet should be installed in the immediate vicinity
of the machine that is being controlled (short cable runs).
2. Mount SattCon 05 Slimline on one metal mounting plate or on the cabi-
net door.
3. Layout the equipment in the cabinet so that it is not too cramped. This re-
duces the risk of electrical interference.
4. Consider the need for ventilation. The temperature may become exces-
sive on a hot summer's day or during the night when air conditioning is
reduced. Remember that the top of the cabinet is the hottest part.
Cable supports
Cables are laid in some form
of support, horizontally to the
vertical cable duct, which
must be at least 50 mm away
from SattCon 05. The cable
duct should be fitted direct to
the mounting plate. If re- SattCon 05
quired to improve the separa- Slimline
tion, more than one cable
duct can be used. OV earthing
Earth all digital input 0V lines
0V earthing direct to the mounting plate or
Earth all digital input 0V lines an earthing bar (if no galvanic
direct to the mounting plate or I/O unit isolation is used).`
an earthing bar (if no galvanic
isolation is used). Do not
earth analogue inputs here.
Expansion cable
Safety zone I/O units must be positioned
Ensure the minimum free close to each other. Recom-
space is provided around mended distance is 50 mm.
units.
Protective earth
24 VDC Connect the protective earth
Possible location for fuses 20 - 70W bar at the bottom of the cabi-
net to external protective
earth.Ensure the cabinet
Earth bar door and any hinged mount-
ing frame is also earthed.
Mounting example
122 493-0680-11
Avoid mounting contactors and other disturbing equipment in the same cabinet
as the control system. If it cannot be avoided, suppress interference (by snub-
bers, tranzorbs, diodes, varistors, etc.) and maintain the greatest possible dis-
tance between the system and the contactors.
I/O unit dimensions
Ø 6,5
Ø12
47
40
276
342
320
300
15
PWR 24V
25
00 40
01 41
DC0V
+24V
02 42
03 43
04 44
05 45
06 46
07 47
10 48
11 49
12 50
13 51
14 52
15 53
16 54
17 55
150
200
20 56
21 57
22 58
23 59
24 60
25 61
26 62
27 63
30 64
31 65
32 66
33 67
34 70
35 71
36 72
37 73
38 SattCon 05 Slimline SC 05-25 78
25
39 79
INPUT OUTPUT
I/O unit dimensions (mm)
IOCOP cable dimensions
26
26
68
86
IOCOP cable dimensions (mm)
493-0680-11 123
DXDSUB-SL dimensions
122
25
Basic unit
DXDSUB-SL dimensions (mm)
124 493-0680-11
9.5 Protective earthing

All units must be connected to the installation's common earth using a suffi-
ciently thick cable (10mm2) which travels the shortest route to the earthing
point. This reduces the risk of uncontrolled earth currents producing interfer-
ence that is difficult to locate.
The following illustration shows important earthing points inside and outside
the cabinet.
2
SattCon 05
Slimline
6
1
5
7
3
4
8
Earth points inside and outside the cabinet
1. The earth stud is the main earth connection point for all earth cables in
the cubicle.
2. SattCon 05 Slimline is earthed to the panel in which it is mounted. If the
panel is mechanically separated from the hinged frame ensure there is a
good electrical connection between the panel and the frame.
3. Run a cable (≥ 6mm2) from the door to the central earth stud.
4. Run a cable (≥ 6mm2) from the hinged frame to the central earth stud.
5. Run a cable (≥ 6mm2) from the mounting plate to the earth stud.
6. Connect the earth rail via a wire (≥ 6mm2) to the earth stud.
493-0680-11 125
7. The shield on shielded cables is connected to the earth bar. The shield
should also be connected to earth in external equipment, preferably via
1 - 10 nF (e.g. use Phoenix TT-SLKK5-C12n230AC) capacitor but direct
if there is no risk of earth currents.
8. The cabinets earth should be connected to the common earth for the in-
stallation via good size cable (≥ 10mm2).
126 493-0680-11
9.6 Power supply

The 24 V power supply unit for SattCon 05 Slimline should be fitted in the
same cabinet as the control unit. The 0V line of the 24 V supply is connected
to earth via a cable of at least 2.5 mm2.
External equipment such as transducers, relays, connectors, lamps etc. should
be supplied from an external power source. An external supply is also pre-
ferred for the input signals. The inputs can also be supplied by the 24 V DC
that is used for SattCon 05 Slimline provided the load current does not exceed
0.5 A per I/O unit. This supply is accessible at the two terminals on the bottom
left of an I/O unit.
The power source for the inputs must supply a stabilized voltage so that the
system can clearly distinguish between the “signal” and “no-signal” condi-
tions. A power supply unit with a high power rating is not required since the
inputs do not normally consume more than 10 mA (24 V DC).
The current loads on the outputs can be much higher however but the voltage
need not be so stable; the voltage can vary significantly without the function
of lamps and relays being affected. Thus a simple rectifier power supply is usu-
ally quite satisfactory for supplying the outputs (12-50V DC).
Control system
Input Output 24 VDC

- +- + 0V
Cabinet’s
External
earth point
power
supplies To installation’s
earth point
+
0V Mounting panel
+ 0V
24 VDC
Cabinet door
+
0V Mains supply
Power supply connections
493-0680-11 127
9.7 Electromagnetic compatibility

The SattCon05 system has been approved to conform with the EMC directive
89/336/EEC if installed as described below.
• Communication cable to DX485G must be connected via an external pro-
tection device. Recommended device is Phoenix Modutrab MT RS485.
This have to be mounted as close as possible to the connector of DX485G
and with the ground connection as short as possible. Connect the protection
device terminals marked "OUT" to the DX485G.
• Incoming cables for power supply to the basic unit must be provided with a
mains filter at the inlet to the panel where the SattCon 05 is mounted. A suit-
able type is Schaffner FN 660-3/06 or other 2-stage chassis mount filter.
Enclosure
24 V DC
110/220/240 V AC Filter Power unit SattCon 05
Alternatively:
24 V DC Filter SattCon 05
• Cables for analogue current outputs (e.g. 0-20 mA) must be of type shielded
twisted pair. The shield is connected direct to to the mounting plate. After
the earthing point the cable may be run inside the enclosure with the shield
peeled off.
• In addition to the general shielding instructions for D-type connectors on
page 119, a communication cable connected direct to the X2 contact of
SattCon 05 Slimline must be prepared as follows. No longer than 70 mm
from the D-type connector the outer insulation of the cable is to be removed,
to allow the shield to be clamped direct to the mounting plate. Note that this
is not necessary for cables connected to communication boards or to
SattCon OP.
• The equipment should not be installed close to powerful high frequency
sources. If this cannot be avoided, possible problems can be solved by ex-
ternal filters.
• The enclosure doors should be closed when the system is in operation.
• Discharge your static electricity by touching grounded metal parts before
working with units inside the enclosure.
9.8 CE Low-Voltage Directive (LVD)

Note! In order to comply with the CE Low-Voltage Directive, you must use a
Safety Extra-Low-Voltage (SELV) or a Protected Extra-Low-Voltage (PELV)
power supply to provide DC power to SattCon 05.
128 493-0680-11
LVD is only applicable to products connected to 50 - 1000 VAC and/or

75 - 1500 VDC.
493-0680-11 129
130 493-0680-11
Maintenance
10 Maintenance
This section provides fuse information together with battery replacement in-
structions. All other servicing should be carried out by ABB Automation.
10.1 Fuses
The following fuses are fitted in SattCon 05 Slimline and associated units:
Product Name Rating Type Article No.

CU05 F1 2.5 AT Microfuse TR5-T 19372K 490-0857-18
CU05 F2 1.25 AT Microfuse TR5-T 19372K 490-0857-15
DX485G F1 0.25 AT Microfuse TR5-T 19372K 490-0857-08
SDA F1 0.5 AT Glass fuse 5 x20 mm 490-0850-14
SDA F2 0.5 AT Glass fuse 5 x 20 mm 490-0850-14
SDA F3 0.315 AT Microfuse TR5-T 19372K 490-0857-09
SD24D F1 0.5 AT Glass fuse 5 x 20 mm 490-0850-14
SD24RS F1 0.5 AT Glass fuse 5 x 20 mm 490-0850-14
SACV F1 0.5 AT Glass fuse 5 x 20 mm 490-0850-14
SACV F2 1.0 AT Glass fuse 5 x 20 mm 490-0850-17
10.2 Battery replacement

To prevent loss of data, a backup battery maintains the supply to the CMOS
memory in CU05 if the power supply fails.
When the battery voltage drops below the permitted minimum level
the following indications occur:
1. The PWR LED flashes.
2. Memory cell 1674 (BATTERY LOW) is set to 1.
3. When the mains power is restored the error message “B” is displayed on
the terminal connected to the VDU channel.
4. If the “STOP” LED lights and a “P” is displayed on the VDU, the battery
voltage has dropped so low during a mains failure that the program in
memory has become corrupted. The program must be reloaded.
493-0680-11 131
Maintenance
Proceed as follows to replace the battery:

1. Ensure that a backup copy of the program is available.
2. Remove the basic unit’s cover.
3. Switching off of the power supply is preferred but not essential. With no
supply applied (i.e. the battery actually removed) the new battery must be
fitted within 15 seconds to avoid loss of memory data.
4. Gain access to the CU05 board.
5. Gently remove the old battery using a small screw driver.
6. Carefully ease up the retaining strip/connector with a small screw driver
and place the new battery in the holder with the +ve side upwards.
The battery type is CR2032 or equivalent 3V, 0.18 Ah.
7. Remount the CUO5 board and refit the cover.
8. Switch on the supply if it has been removed.
Battery
+
+
CU05
Replacing the battery on CU05
Battery Type CR2032 or equivalent 3V, 0.18 Ah.

Service life 3 years min., storage life at least 5 years.
Recommended interval for regular replacement: 24 months.
132 493-0680-11
Maintenance
10.3 Screw terminal block removal

Using a screwdriver to prise out a plug-in screw terminal.
Prising off screw terminal
10.4 Spare parts

Due to the extremely high quality standards achieved using current production
methods and the high reliability of modern electronic components no recom-
mended spares are supplied for SattCon 05 Slimline or the associated units.
It is suggested however that a suitable quantity of spare microfuses, of the
same types as those supplied with the units, are held for each installation since
these items are not as yet common in a factory environment. A complete list
of the fuses used is given in Section 10.1.
Other components the user may wish to hold as spares can be chosen for the
list in Chapter 11, “Main components and accessories”.
Note that the backup battery is a consumable item which must be stored cor-
rectly and MUST NOT be stored for a period longer than that recommended.
493-0680-11 133
Maintenance
134 493-0680-11
Components list
11 Components list
11.1 Main components and accessories

The main items in SattCon 05 Slimline are listed in the following table. Addi-
tional and replacement components can be chosen from this list.
See also the information on the various basic units given in the preface.
For particulars of fuses see Chapter 10, Section 1.
Type Description
BRT15 Real-time clock with battery backup
DX232 Communication board RS-232C
DX485G Communication board RS-485
DXDSUB-SL Cable kit DX-boards
CIO Ribbon cable between I/O units, 0.1m
IOCOP0.3M 0.3 m cable between I/O units
IOCOP1M 1.0 m cable between I/O units
IOCOP2M 2.0 m cable between I/O units
SD32D I/O unit 32 in / 28 out digital
SDA I/O unit 16 in / 16 out digital, 4 in / 2 out analogue
SD24RS I/O unit 24 in / 16 out digital relay
SACV I/O unit 12 in / 4 out analogue 24V DC
PTC05 8 digital inputs simulator
ATC05 4 analogue inputs simulator
IP05 Pulse interface for incremental sensor
Adapter IP05 Cable between IP05 and I/O unit
SBUP05 128 kB Backup module 128K flash PROM
FPROM Memory 128 kbytes for SBUP05
SBUP05-OP Cable between OP and SBUP05
BATTERY Lithium battery for OP
CON3 Connector 24V basic unit
CON4 Connector SattBus
493-0680-11 135
Components list
Type Description
SC05PME SattCon 05/OP (V4)
VDU Programming
SC05-65PME SattCon 05-65 (V4)
VDU Programming
SC0565OPBASIC MCS BASIC-52 User’s Manual
This is SattBus
136 493-0680-11
Index
12 Index
A DX232 80
Accessories 97 technical data 86
ATC05 100 DX485G 87
connection 100 fuses 90
function 100 installing in a basic unit 91
power supply 100 links 89
technical data 101 technical data 95
AUTOLOAD function 112
E
B Earthing 125
Battery replacement 131 External connections 13
BRT15 115
connection 115 F
technical data 116 Flash PROM 112
Fuses 131
C
Cables I
separation distances 118 I/O units 37
separation into groups 117 Interference protection 121
suitable types 118 IP05 102
types 117 connection 105
Communication 35 links 106
Communication boards 79 power supply 109
connector 26 pulse inputs 102
CU05 29 technical data 110
CU05-25/45/65 21
back-up battery 22 M
serial channels 24 Main components 135
CU05-25/45SB Maintenance 131
back-up battery 30
Indications 30 P
Power supply 30 PTC05 97
serial channels 35 connection 97
technical data 36 function 97
CU05-45 and CU05-65 power supply 97
indications 21 technical data 99
power supply 22 Pulse input
setting up and initial start 23 CU05-25/45/65 23
technical data 26 SD32D 41
SDA 47
D
Dimensions R
DXDSUB-SL 124 RS-232C 25
I/O unit 123 RS-485 25
IOCOP cable 123
137
Index
S T
SACV 58 Technical data
function 58 ATC 05 101
jumpers 60 BRT15 116
outputs 63 CU05-25SB/45SB 36
sensor connections 62 CU05-45/65 26
technical data 66 DX232 86
SattBus DX485G 95
network 33 IP05 110
termination 34 PTC 05 99
SattBus installation SACV 66
SBUP05 114
important points 34
SD24D 70
SBUP05 111
SD24RS 76
connection 113
SD32D 44
power supply 113 SDA 55
technical data 114
SD24D 67 U
addressing 69 Unpacking 13
function 67
inputs 67
outputs 68
power supply 69
technical data 70
SD24RS 72
addressing 75
function 72
inputs 72
outputs 74
power supply 75
SD32D 40
addressing 43
function 40
inputs 41
outputs 42
power supply 43
Pulse input 41
technical data 44
SDA 46
addressing 54
function 46
inputs 46
outputs 51
power supply 53
pulse input 47
technical data 55
Spare parts 133
replaceable components 135
138 493-0680-11
493-0680-11
2003-02 Ver. 3-1
140 Preliminary 941014 493-XXXX-01 (0-2)

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SattCon05 Slimline (V4)

Installation and Maintenance

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Release: 2003-02 Document version: 3-1

This manual describes the various units in the SattCon 05 Slimline

CU05-25/SD32D Base unit

CU05-45/SD32D Base unit

CU05-65/SD32D/DX232 Base unit

CU05-25SB /SD32D Base unit

CU05-45SB/SD32D Base unit

DX232 DX232 communication board

IOCOP0.3M I/O cable 0.3 m

Other documentation for SattCon 05

1.1 General information

1.2 Associated units

1.3 Configuration and function restrictions

1.4 Important changes

2.2 External connections

SattCon 05-25/45 basic unit, top panel

2.3 Initial start

SattCon 05 basic unit, hexadecimal switch S3 location

Initialize the memory as follows:

SattCon 05- 25/45 SB

SattCon 05- 25/45 SB, hexadecimal switches S1, S2 and S3 locations

Initialize the memory as follows:

SattCon 05- 25/45 SB

The basic SattCon 05 Slimline consists of a control board, CU05, mounted in

II/O unit Control board Terminal connector Power Ground connection

Input status indi- Expansion connector Output status indi-

SattCon 05 Slimline basic unit

Control board to I/O unit connections

3.1 Use of serial channels in basic units

Basic unit CU 05-25/… CU 05-25 SB/… CU 05-65/…

1) VDU or VDU VDU or

1) Via connector X2 on CU05

3.2 Communication board DX232/DX485G

DXDSUB-SL connected to DX board

4 Control boards CU05-25/45/65

Control boards CU05-25, CU05-45 or CU05-65 can be fitted in a basic unit

Location for D12

XJ12 Select pulse X3 I/O unit

Control board CU05-25, CU05-45 and CU05-65.

4.2 Power supply

Battery isolation tab. Must be removed to activate the battery

4.3 Setting up and initial start

4.4 Serial channels

A termination resistor (120Ω, 0.5W) must be included in the stations at each

Communication board connector

4.5 Technical data, CU05-25/45/65

Program memory 25 kilobytes available for the PLC program.

Memory type CMOS RAM

Backup battery Lithium Type: CR2032, minimum service life 3

Power supply +24V DC –15% +20%. Maximum ripple 5%

Communication See Chapter 3.1, “Use of serial channels in

Protection class IP20.

Ambient temperature Operating 0-50 °C. Storage –25 - +70 °C.

Humidity 10-95% non-condensing

Weight 1.9 kg (basic unit complete, storage packing

5 Control board CU05-25SB/45SB

Control board CU05-25SB or CU05-45SB is used in basic units which include

Location for D12

LEDs Function S1 S2 S3 X4 SattBus

Control board CU05-25SB/45SB.