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I. I NTRODUCTION
Fig. 1. AFPM machine topology with field weakening capability.
P ERMANENT-MAGNET (PM) machines are very attrac-
tive due to their high efficiency and power density. How-
ever, for a given operational temperature, their constant and
and air gap harmonic permeance. In PM machines, cogging
torque arises from the magnet’s tendency to align itself with the
unvarying excitation demands extra effort to control the in-
minimum reluctance path given by the relative position between
duced voltage at high speed [1]. Extended speed operation
rotor and stator [2]. It has no net value but introduces vibration
over their rated value requires an effective air gap flux control
and noise that degrade the response of the high-performance
so that field weakening can be achieved. This is necessary in
motion control particularly at low speed and light load. Several
order to meet the voltage and current inverter constraints in a
techniques to reduce the cogging effect in PM machines have
variable-speed alternating-current drive based on PM machines.
been proposed in the literature [3], [4].
Cogging torque is also an important issue in machine design.
In this paper, mechanisms for reducing cogging torque are
This torque is caused by the interaction between the excitation
studied. This investigation is oriented to minimizing this un-
desirable effect in an axial flux PM (AFPM) machine with
Paper IPCSD-06-115, presented at the 2005 IEEE International Electric
Machines and Drives Conference, San Antonio, TX, May 15–18, and approved extended speed range, as depicted in Fig. 1. Due to the dou-
for publication in the IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS by ble rotor topology, the misalignment between them introduces
the Electric Machines Committee of the IEEE Industry Applications Society. unbalances that may increase the cogging effects. However,
Manuscript submitted for review May 18, 2005 and released for publication
December 16, 2006. This work was supported in part by the Direccion de Inves- the solid structure of the stator allows us to introduce geom-
tigacion, University of Concepción, under Project 206.092.047-1.0, and in part etry modifications to reduce this unwanted effect, such as
by Fondo Nacional para el Desarrollo la Ciencia y Tecnologia, FONDECYT, stator side displacement and rotor pole skew configuration.
under Project 1030329.
A. B. Letelier was with the Electrical Engineering Department, Three-dimensional finite-element analysis (3D-FEA) software
University of Concepción, Concepción 4089100, Chile. He is now FLUX2D/3D by MAGSOFT is used to evaluate the effects of
with BHP Billiton, Concepción, Chile (e-mail: Alvaro.AE.Letelier@ such modifications.
bhpbilliton.com).
D. A. González, J. A. Tapia, R. Wallace, and M. A. Valenzuela are
with the Electrical Engineering Department, University of Concepción, Con- II. O PERATING P RINCIPLE OF THE AFPM M ACHINE
cepción 4089100, Chile (e-mail: degonzalez@udec.cl; degonzale@gmail.cl;
juantapia@udec.cl; rwallace@udec.cl; anivalenz@udec.cl). W ITH E XTENDED S PEED R ANGE
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. The rotor pole geometry of the proposed AFPM machine
Digital Object Identifier 10.1109/TIA.2007.895738 contains a low-reluctance path for the d-axis air gap flux.
Fig. 3. Three-dimensional mesh model. (a) Stator core and teeth. (b) Rotor
iron and magnet pole.
TABLE I
PROTOTYPE DIMENSIONS
Fig. 2. Phasor diagram and flux relationship for salient pole synchronous
machine.
td
Kd = . (2)
ts
Fig. 8. MMF distribution at the axial flux machines with two rotors and
central stator.
Fig. 7. Maximum cogging torque variation for different displacement
factors Kd .
Fig. 10. Rotor pole arrangement for cogging torque reduction. (a) Symmetri-
cal. (b) Asymmetrical.
Fig. 14. Magnet skew angle effect over the maximum resultant cogging
torque. Linear approximations are also shown.
• asymmetrical
Fig. 13. Induced cogging torque as a function of the rotor magnet skew angle. Since θi is defined as the skew angle (in mechanical degrees)
Asymmetrical rotor pole arrangement. between the magnet and stator tooth, these expressions are
LETELIER et al.: COGGING TORQUE REDUCTION IN AN AFPM MACHINE 691
A PPENDIX
M ATERIALS D ATA
See Tables II and III.
R EFERENCES
[1] T. M. Jahns, “Motion control with permanent-magnet AC machines,” Proc.
IEEE, vol. 82, no. 8, pp. 1241–1252, Aug. 1994.
[2] Z. Q. Zhu and D. Howe, “Influence of design parameters on cogging torque
in permanent magnet machines,” IEEE Trans. Energy Convers., vol. 15,
no. 4, pp. 407–412, Dec. 2000.
[3] M. Aydin, Q. Ronghai, and T. A. Lipo, “Cogging torque minimiza-
tion technique for multiple-rotor, axial-flux, surface-mounted-PM motors:
Alternating magnet pole-arcs in facing rotors,” in Proc. IEEE Ind. Appl.
Conf. Annu. Meeting, 2003, vol. 1, pp. 555–561.
[4] N. Bianchi and S. Bolognani, “Design techniques for reducing the cogging
torque in surface-mounted PM motors,” IEEE Trans. Ind. Appl., vol. 38,
no. 5, pp. 1259–1265, Sep./Oct. 2002.
[5] J. A. Tapia, D. González, R. Wallace, and A. Valenzuela, “Axial flux
Fig. 16. Static cogging torque experimental measurement and comparison
surface mounted PM machine with field weakening capability,” in Proc.
with FEA results.
16th ICEM, Krakow, Poland, Sep. 2004, pp. 91–92.
[6] FLUX 9.10 3D Application, User’s Guide, General Tools Solving and
TABLE II Results Post-Processing, CEDRAT, Meylan, France, vol. 4, Mar. 2005.
IRON MAGNETIZING CURVE [7] A. E. Fitzgerald, C. Kingsley, Jr., and S. Umans, Electric Machinery,
5th ed. New York: McGraw-Hill, 1990. McGraw-Hill series in electrical
Engineering.
[8] M. Cirani, C. Sadarangani, and P. Thelin, “Analysis of an innovative de-
sign for an axial flux Torus machine,” in Proc. ICEM, Brugge, Belgium,
Aug. 2002, pp. 151–156.
Rogel Wallace (A’86) received the degree in elec- M. Aníbal Valenzuela (M’93–SM’01) was born in
trical engineering from the Universidad Técnica Santiago, Chile. He received the degree in electrical
Federico Santa Maria, Valparaiso, Chile, in 1966 engineering and the Magister degree in electrical
and the Ph.D. degree in electrical engineering from engineering from the University of Chile, Santiago,
Moscow Power Institute, Moscow, Russia, in 1976. in 1976 and 1978, respectively.
He was a Post-Doctoral Fellow in electrical ma- Since 1978, has been with the Department of
chine design at the Moscow Power Institute. Since Electrical Engineering, University of Concepción,
1980, he has been with Department of Electrical Concepción, Chile, where he is an Associate Pro-
Engineering, University of Concepción, Concepción, fessor in the area of electric machines and drives.
Chile, where he is currently a Professor. His teaching From August 1998 to June 1999, he spent his sabbat-
and research interests include electrical machine de- ical leave at the University of Wisconsin, Madison,
sign, power electronic, variable-frequency drives, and control systems theory with the Wisconsin Electric Machines and Power Electronics Consortium
applied to electrical drives. (WEMPEC). He has several years of consulting activity in the pulp, paper,
Dr. Wallace received the Applied Science Award in 2001 from the Concep- and mining industries. His current research interests include motion control
cion Municipality for his work. of industrial drives and coordinated motion of multiaxis systems, sensorless
control of ac drives, and thermal evaluation of induction motors.
Mr. Valenzuela was one of the authors of the paper that received the First
Prize Paper Award for the best paper published in the IEEE TRANSACTIONS
ON I NDUSTRY A PPLICATIONS in 2003.