Hilti PROFIS Engineering Design Report

Hilti PROFIS Engineering 3.0.
84
https://www.hilti.com/
Company: Page : 1
Addre ss: Spe cifie r:
Phone | Fax: | E-Mail:
De sign: Re bar - Mar 8, 2023 Date : 08. 03. 2023
Re bar application:
Specifier's comments:
1. Input data
General
Design standard ACI 318
Calculation method ACI 318-19
Post installed rebar approach Joints + Development; Joints + Anchoring for

yield
Loading type Static
Product
Mortar HIT-RE 500 V3
Connector Rebar #4
Item number 2123404 HIT-RE 500 V3 (adhesive)
Effective embedment depth Existing concrete: hef,ex = 12.000 in.
Material ASTM A615 Grade 60
Evaluation Service Report ESR-3814
Issued 01. 03. 2021
Valid 01. 01. 2023
Proof Design method ACI 318-19
Epoxy coated reinforcement no
Material
Concrete material Cracked concrete, 4000, fc' = 4,000 psi;
Surface contact condition Option (c)
Reinforcement tension: not present
Steel strain limit 0.02
Installation and temperature

Temperature During service: 32 °F / 32 °F (short / long term)
Installation Hammer Drilling, Installation Condition: Dry Concrete
Input data and re sults must be che cke d for conformity with the e xisting conditions and for plausibility!
PROFIS Engine e ring ( c ) 2003-2023 Hilti AG, FL-9494 Schaan Hilti is a re giste re d Trade mark of Hilti AG, Schaan
1
Hilti PROFIS Engineering 3.0.84
Company: Page : 2
Re bar application:
Anchor design
Yield design yes
Embedment depth 12.000 in
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Re bar application:
1.1. Geometry & Loading

Geometrical dimensions in [in]. Loading values in [lb, in-lb]
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Re bar application:
1.2. Cross section view
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Re bar application:
1.3. Side section view
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Re bar application:
2. Loads and Cross section analysis

2.1. Load combinations
Case Description Forces [lb] / Moments [in-lb] Load type Max. Utilization Development length Embedment depth
[%] [in] [in]
1 Combination 1 N = 0;
Vx = 0;
Vy = 0; Static - Tension: 12.000 12.000
Mx = 171,350;
Mx,sus = 0;
Nsus = 0;
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Company: Page : 7
Re bar application:
2.2. Cross section analysis ([1] Section 20.2, 21.2, 22.2, 22.3, 22.4)
User input
Rebar arrangement and diameter at the interface; see figure below
Description Variable Value

Reinforcement yield strength, post installed fy,P I 60,000 psi
Concrete compressive strength fc
′
4,000 psi
Verification results at Ultimate Limit State
Input and assumptions
The cross section verification is performed on the assumption that plane sections remain plane. The (assumed) relationship
between concrete compressive stress and strain is represented by a parabola-rectangle diagram. The (bi-linear) design properties
of the reinforcement (acc. to [1] section 20.2.2.1) are as follows. The stress below fy shall be E s times steel strain. For strains
greater than that corresponding to fy , stress shall be considered independent of strain and equal to fy .
ϕ values acc. to [1] Table 21.2.1 (a) and 21.2.2: ϕ T .C. = 0.90, ϕ C.C. = 0.65
Net tensile strain acc. to [1] Table 21.2.2: T . C. : ε t ≥ ε ty + 0.003,
C. C. : ε t ≤ ε ty
Interface results at Ultimate Limit State [in]
40.000
7.750 0.500 23.500 0.500 7.750
-
2.500
0.5002.500
2.5000.500
0.500
1 2
16.000
10.000
10.000
16.000
+
0.500
2.5000.500
0.5002.500
3 4
2.500
7.750 0.500 23.500 0.500 7.750

40.000
The compression zone / compressed rebars is / are the default area / rebars used for shear transfer.
Origin of the coordinate system (0, 0) is located at the geometrical center of the cross-section.
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Company: Page : 8
Re bar application:
Verification
Variables
db [in] fy,P I [psi] ε ty [-] ′

fc [psi]
0.500 60,000 0.002 4,000
Calculations
εt [-] c [in] Tension ULS [lb] Compression ULS [lb]

0.020 0.595 47,124 47,124
Results
ϕ [-] ϕN n [lb] ϕMx,n [in-lb]

0.900 0 -330,335
3. Overview of results
3.1. References
[1] Building Code Requirements for Structural Concrete (ACI 318-19), Commentary on Building Code Requirements for Structural
Concrete (ACI318R-19)
3.2. Development length in tension ([1] Section 25.4.2)

User input
Description Variable Value

Rebar diameter db 0.500 in
User-defined steel over-strength factor Ωf y 1.00
Reinforcement yield strength, post installed Ωf y ⋅ fy,P I 60,000 psi
Concrete type influence ([1] Table 25.4.2.5) λ 1.000
Concrete compressive strength fc
′
4,000 psi
Transverse reinforcement effect ([1] 25.4.2.4) Ktr 0.000 in
Rebar coating ([1] Table 25.4.2.5) no
Excess reinforcement ([1] 25.4.10.1) A s,req
1.000
A s,prov
Development length multiplier ξ 1.000

Development length offset lof f 0.000 in
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Company: Page : 9
Re bar application:
Development length ld
linst = ξ ⋅ ld + lof f
⎛ ⎞
3 fy ψ t ⋅ψ e ⋅ψ s ⋅ψ g
ld = ⎜
40
⋅
′
⋅
c +K
⎟ ⋅ db ≥ 12 in [1] Eq. (25.4.2.4a)
λ⋅ √fc b tr
⎝ ( ) ⎠
d
b
(cb+K tr )
≤ 2.5
db
ψt [1] Table 25.4.2.5

ψe [1] Table 25.4.2.5
ψt ⋅ ψe ≤ 1.7 [1] footnote Table 25.4.2.5
ψs [1] Table 25.4.2.5
ψg [1] Table 25.4.2.5
Variables
db [in] fy,P I [psi] ′

fc [psi] λ [-] cb [in] sb [in] Ktr [in]
0.500 60,000 4,000 1.000 5.250 5.250 0.000
Calculations
cb +Ktr ψt [-] ψe [-] ψt ⋅ ψe [-] ψs [-] ψg [-]

( ) [-]
db
2.500 1.000 1.000 1.000 0.800 1.000
Results
ld,base [in] A s, req A s, req

ld [in] ξ ⋅ ld [in] linst [in]
[-] ld,base ⋅ [-]
A s, prov A s, prov
11.384 1.000 11.384 12.000 12.000 12.000
3.3. Anchoring to concrete ([1] Section 17)

Embedment for yield and strength capacities in tension
Determined embedment hef + lof f = 12.000 in
Overview Table
Failure Mode Capacity ϕNn [lb] per rebar Status

Steel strength 12,000 Ok
Bond strength 14,964 Ok
Concrete breakout strength 8,686 Not Ok
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Company: Page : 10
Re bar application:
Steel strength
N sa = Ase,N ⋅ fy,P I
ϕN sa [1] Table 17.5.2
Variables
A se,N [in²] fy,P I [psi]

0.20 60,000
Calculations
N sa [lb]
12,000
Results
N sa [lb] Ωf y Ωf y N sa [lb]
12,000 1.000 12,000
Bond Strength
A Na
N ag = ⋅ ψec1,N a ⋅ ψec2,N a ⋅ ψed,N a ⋅ ψcp,N a ⋅ N ba [1] Eq. (17.6.5.1b)
A Na0
ϕN ag [1] Table 17.5.2

AN a see [1] Section 17.6.5.1, Fig. R 17.6.5.1(b)
[1] Eq. (17.6.5.1.2a)
2
AN a0 = (2cN a )
[1] Eq. (17.6.5.1.2b)

τu ncr ∗
cN a = 10da √
1100
⎛ ⎞
1
ψec,N a = ⎜
′
⎟ ≤ 1.0 [1] Eq. (17.6.5.3.1)
e
⎝ 1+
N ⎠
c
Na
ca,min
ψed,N a = 0.7 + 0.3 (
cNa
) ≤ 1.0 [1] Eq. (17.6.5.4.1b)
ψcp,N a = 1.0 [1] Eq. (17.6.5.5.1b)
N ba = λa ⋅ τk,c ∗ ⋅π ⋅ da ⋅ hef [1] Eq. (17.6.5.2.1)
τk ⋅10da τk
τk ∗ = +
hef 2
Up to 20db: Uniform Bond Model (UBM) per ICC-ESR
20db to 60db: Triangular bond stress distribution beyond 20db trailing to zero bond at hef
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Company: Page : 11
Re bar application:
Variables
τ k,c,uncr [psi] da [in] h ef [in] ca,min [in] τ k,c [psi]

1,957 0.500 12.000 8.000 1,459
ec1,N [in] ec2,N [in] cac [in] λa
0.000 0.000 24.286 1.000
Calculations
τ k,c,uncr ∗ [psi] τ k,c ∗ [psi] cN a [in] AN a [in²] A N a0 [in²] ψed,N a
1,794 1,338 6.356 590.18 161.61 1.000
ψec1,N a ψec2,N a ψcp,N a N ba [lb]

1.000 1.000 1.000 25,216
Results
N ag [lb] ϕbond ϕN ag [lb] ϕN ag
n
[lb]
92,085 0.650 59,855 14,964
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Company: Page : 12
Re bar application:
Concrete breakout strength

A Nc
N cbg = ( ) ⋅ ψec,N ⋅ ψed,N ⋅ ψc,N ⋅ ψcp,N ⋅ N b [1] Eq. (17.6.2.1b)
A Nc0
ϕN cbg [1] Table 17.5.2

see ACI 318-19, Section 17.6.2.1, Fig. R
AN c
17.6.2.1(b)
[1] Eq. (17.6.2.1.4)
2
AN c0 = 9 ⋅ h
ef
⎛ ⎞
1
ψec,N = ⎜ ′
⎟ ≤ 1.0 [1] Eq. (17.6.2.3.1)
2e
N
⎝ 1+ ⎠
3h
ef
ca,min
ψed,N = 0.7 + 0.3 ( ) ≤ 1.0 [1] Eq. (17.6.2.4.1b)
1.5⋅hef
ψcp,N = 1.0 [1] Eq. (17.6.2.6.1b)

[1] Eq. (17.6.2.2.1)
′ 1.5
Nb = k c ⋅ λa ⋅ √fc ⋅ h
ef
Variables
h ef [in] ec1,N [in] ec2,N [in] ca,min [in] ψc,N
12.000 0.000 0.000 8.000 1.000
cac [in] kc λa
′
fc [psi]
24.286 17.000 1.000 4,000
Calculations
AN c [in²] A N c0 [in²] ψec1,N ψec2,N ψed,N ψcp,N Nb [lb]

1,860.00 1,296.00 1.000 1.000 0.833 1.000 44,694
Results
N cbg [lb] ϕconcrete ϕN cbg [lb] ϕN cbg
n
[lb]
53,454 0.650 34,745 8,686
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4. Warnings
This design exclusively considers the local load transfer in the considered interface between new and existing concrete. The joint
surfaces for concreting must be roughened to fulfil the design assumption.
The capacity of the cross-section has to be designed separately.
The installation (drilling, cleaning, setting) must be according to the approval!
The accessory list in this report is for the information of the user only. In any case, the instructions for use provided with the product
have to be followed to ensure a proper installation.
The software does not check the minimum cover requirements to meet exposure conditions and exposure classes. It is the
responsibility of the user to review minimum code requirements for concrete cover.
Yielding is not possible with your current configuration. Some factors that effect the calculations include spacing, edge distance, bar
diameter, bar grade, and concrete strength. The Hilti Method may provide a solution with this configuration.
Anchor Design calculation results are shown for the average resistance per anchor
Using the Anchoring to Concrete Provisions to Design for Bar Yield does not result in an embedment depth less than development
length. Some factors that affect these calculations include spacing, edge distance, bar diameter, bar grade, concrete strength, and
strength reduction factor for concrete breakout and bond.
Interface does not meet the design criteria!
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Company: Page : 14
Re bar application:
5. Installation data
The installation data shown in this section corresponds to the calculations of the development length of the post-installed
reinforcement bars.
Mortar: HIT-RE 500 V3 + Rebar

Item number: 2123404 HIT-RE 500 V3 (adhesive)
Connector: Rebar #4
Connector material: ASTM A615 Grade 60
Drilling method: Hammer Drilling
Hole type: Dry Concrete
Contact surface condition: Option (c)
Drill hole diameter in the base material: 0.625 in
Drill hole depth in the base material: 12.000 in
Minimum thickness of existing concrete: 14.500 in
Specification text: HIT-RE 500 V3 + Rebar #4 ASTM A615 Grade 60 with 12.000 in installation length
Top layer 1
Number of bars: 2
Top cover: 2.500 in
Side cover: 7.750 in
Bottom layer 1
Number of bars: 2
Bottom cover: 2.500 in
Side cover: 7.750 in
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Re bar application:
6. Remarks; Your cooperation duties

Any and all information and data contained in the Software concern solely the use of Hilti products and are based on the principles,
formulas and security regulations in accordance with Hilti's technical directions and operating, mounting and assembly instructions,
etc., that must be strictly complied with by the user. All figures contained therein are average figures, and therefore use-specific
tests are to be conducted prior to using the relevant Hilti product. The results of the calculations carried out by means of the
Software are based essentially on the data you put in. Therefore, you bear the sole responsibility for the absence of errors, the
completeness and the relevance of the data to be put in by you. Moreover, you bear sole responsibility for having the results of the
calculation checked and cleared by an expert, particularly with regard to compliance with applicable norms and permits, prior to
using them for your specific facility. The Software serves only as an aid to interpret norms and permits without any guarantee as to
the absence of errors, the correctness and the relevance of the results or suitability for a specific application.
You must take all necessary and reasonable steps to prevent or limit damage caused by the Software. In particular, you must
arrange for the regular backup of programs and data and, if applicable, carry out the updates of the Software offered by Hilti on a
regular basis. If you do not use the AutoUpdate function of the Software, you must ensure that you are using the current and thus
up-to-date version of the Software in each case by carrying out manual updates via the Hilti Website. Hilti will not be liable for
consequences, such as the recovery of lost or damaged data or programs, arising from a culpable breach of duty by you.
15

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Hilti PROFIS Engineering 3.0.

Design standard ACI 318

Calculation method ACI 318-19

Post installed rebar approach Joints + Development; Joints + Anchoring for

Loading type Static

Item number 2123404 HIT-RE 500 V3 (adhesive)

Effective embedment depth Existing concrete: hef,ex = 12.000 in.

Material ASTM A615 Grade 60

Evaluation Service Report ESR-3814

Issued 01. 03. 2021

Valid 01. 01. 2023

Proof Design method ACI 318-19

Epoxy coated reinforcement no

Surface contact condition Option (c)

Reinforcement tension: not present

Steel strain limit 0.02

Installation and temperature

Installation Hammer Drilling, Installation Condition: Dry Concrete

Embedment depth 12.000 in

1.1. Geometry & Loading

1.2. Cross section view

1.3. Side section view

2. Loads and Cross section analysis

Rebar arrangement and diameter at the interface; see figure below

Description Variable Value

Verification results at Ultimate Limit State

Input and assumptions

Net tensile strain acc. to [1] Table 21.2.2: T . C. : ε t ≥ ε ty + 0.003,

Interface results at Ultimate Limit State [in]

7.750 0.500 23.500 0.500 7.750

db [in] fy,P I [psi] ε ty [-] ′

εt [-] c [in] Tension ULS [lb] Compression ULS [lb]

ϕ [-] ϕN n [lb] ϕMx,n [in-lb]

3.2. Development length in tension ([1] Section 25.4.2)

Description Variable Value

Development length multiplier ξ 1.000

ψt [1] Table 25.4.2.5

db [in] fy,P I [psi] ′

cb +Ktr ψt [-] ψe [-] ψt ⋅ ψe [-] ψs [-] ψg [-]

2.500 1.000 1.000 1.000 0.800 1.000

ld,base [in] A s, req A s, req

11.384 1.000 11.384 12.000 12.000 12.000

3.3. Anchoring to concrete ([1] Section 17)

Determined embedment hef + lof f = 12.000 in

Failure Mode Capacity ϕNn [lb] per rebar Status

ϕN sa [1] Table 17.5.2

A se,N [in²] fy,P I [psi]

ϕN ag [1] Table 17.5.2

[1] Eq. (17.6.5.1.2b)

Up to 20db: Uniform Bond Model (UBM) per ICC-ESR

τ k,c,uncr [psi] da [in] h ef [in] ca,min [in] τ k,c [psi]

ec1,N [in] ec2,N [in] cac [in] λa

0.000 0.000 24.286 1.000

τ k,c,uncr ∗ [psi] τ k,c ∗ [psi] cN a [in] AN a [in²] A N a0 [in²] ψed,N a

1,794 1,338 6.356 590.18 161.61 1.000

ψec1,N a ψec2,N a ψcp,N a N ba [lb]

N ag [lb] ϕbond ϕN ag [lb] ϕN ag

Concrete breakout strength

ϕN cbg [1] Table 17.5.2

ψcp,N = 1.0 [1] Eq. (17.6.2.6.1b)

h ef [in] ec1,N [in] ec2,N [in] ca,min [in] ψc,N

12.000 0.000 0.000 8.000 1.000

AN c [in²] A N c0 [in²] ψec1,N ψec2,N ψed,N ψcp,N Nb [lb]