Inst 25460

INSTALLATION MANUAL
25100 SERIES OUTRIGGERS

25100-PH(E)(-LC)
HYDRAULIC LEGS, MANUAL PULLOUT,
(HYDRAULIC POWER UNIT), (LESS-CROSSTUBE)
12110BEST PLACE CI
NCI
NNATI
,OHI
O 45241 PHONE 1-
800-
226-
2238 FAX 1-
513-
326-
5427
www.
vent
uro.
com
BLANK PAGE
TABLE OF CONTENTS - 25100-PH(E) OUTRIGGERS - INSTALLATION MANUAL
PAGE DESCRIPTION
INSTALLATION SECTION
01 OUTRIGGER INSTALLATION GUIDELINES

02 ISOMETRIC VIEW, 25100-PH OUTRIGGER (WITH SHORT LEGS)
03 OVERALL DIMENSIONS, 25100-PH OUTRIGGER WITH SHORT LEGS
04 OVERALL DIMENSIONS, 25100-PH OUTRIGGER WITH LONG LEGS
05 RECOMMENDED MOUNTING TO TRUCK FRAME, 25100 SERIES OUTRIGGERS
06 SMALL PARTS IMAGE, 25100-PH OUTRIGGERS
07 SELECTOR VALVE OVERVIEW, HYDRAULIC CRANES & STABILIZERS
08 HYDRAULIC MAPPING, 1 OF 3, 25100-PH(E) OUTRIGGERS
09 HYDRAULIC MAPPING, 2 OF 3, 25100-PH OUTRIGGERS
10 HYDRAULIC MAPPING, 3 OF 3, 25100-PHE OUTRIGGERS
11 BATTERY CABLES & COMPONENTS INSTALLATION, PHE OUTRIGGERS H.P.U. & KIT
12 DEPARTURE ANGLE, REAR MOUNTED OUTRIGGERS
13 MOUNTING THE OUTRIGGER LEGS, 25100 SERIES OUTRIGGERS
14 LESS-CROSSTUBE CONFIG, 1 OF 7, WHEEL AXLE SUPPORTS & KEEPERS OVERVIEW
15 LESS-CROSSTUBE CONFIG, 2 OF 7, WHEEL AXLE SUPPORTS & KEEPERS ASSEMBLY
16 LESS-CROSSTUBE CONFIG, 3 OF 7, WHEEL AXLE SUPPORTS & KEEPERS ASSEMBLY
17 LESS-CROSSTUBE CONFIG, 4 OF 7, 25100-PH OUTRIGGER ASSEMBLY
PARTS BREAKDOWNS
21 PARTS BREAKDOWN, 1 OF 8, 25100-PH OUTRIGGERS, ITEMIZED LIST

22 PARTS BREAKDOWN, 2 OF 8, 25100-PH OUTRIGGERS, EXPLODED VIEW
23 PARTS BREAKDOWN, 3 OF 8, 25100-PH PULLOUT ASSEMBLY, ITEMIZED LIST
24 PARTS BREAKDOWN, 4 OF 8, 25100-PH PULLOUT ASSEMBLY, EXPLODED VIEW
25 PARTS BREAKDOWN, 5 OF 8, 25100 SERIES HYDRAULIC LEGS, ITEMIZED LIST
26 PARTS BREAKDOWN, 6 OF 8, 25100 SERIES HYDRAULIC LEGS, EXPLODED VIEWS
27 PARTS BREAKDOWN, 7 OF 8, PHE OUTRIGGERS H.P.U. & KIT, ITEMIZED LIST
28 PARTS BREAKDOWN, 8 OF 8, PHE OUTRIGGERS H.P.U. & KIT, EXPLODED DIAGRAM
DATE PAGE
VENCO VENTURO INDUSTRIES LLC

TABLE OF CONTENTS 01-17-17A 00
CINCINNATI, OHIO SUPERSEDES
25100-PH(E) INST. MANUAL 03-23-16 25460

BLANK PAGE
INSTALLATION
SECTION

CINCINNATI, OHIO
OUTRIGGER INSTALLATION GUIDELINES
READ INSTRUCTIONS COMPLETELY PRIOR TO STARTING INSTALLATION. USE THE FOLLOWING PAGES TO
DETERMINE WHICH OUTRIGGER YOU ARE USING FOR THE CORRECT DIMENSIONAL DATA. IF THIS UNIT IS TO BE
INSTALLED ON A VENTURO CRANE BODY CONTINUE TO THE OUTRIGGER ASSEMBLY SECTION OF THIS MANUAL.
PRIOR TO MOUNTING THE OUTRIGGER CROSSTUBE, ORIENT THE OUTRIGGER SO THE LONGER PULLOUT IS ON THE
CRANE SIDE OF THE TRUCK.
REAR MOUNTED
CROSSTUBE SHOULD BE CENTERED AT THE REAR OF THE TRUCK AND TIED INTO THE TRUCK FRAME, BODY
LONGSILLS AND CRANE SUPPORT. INSTALLER IS RESPONSIBLE FOR PROPER MOUNTING BRACKETS AND
HARDWARE THAT WILL BE NEEDED DURING THIS PROCESS. IF UNIT IS TO BE MOUNTED ON A SERVICE BODY DO
NOT ATTACH CROSSTUBE TO BODY SHEET METAL UNLESS OTHERWISE SPECIFIED. ALLOW CLEARANCE BETWEEN
CROSSTUBE AND BODY FOR THE OUTRIGGER LEGS TO BE FULLY RETRACTED. CONSULT CHASSIS UP-FITTER GUIDE
PRIOR TO INSTALLATION FOR PROPER WELDING AND BOLTING PROCEDURES TO CHASSIS.
SEE THE 'RECOMMENDED MOUNTING TO TRUCK FRAME' PAGE
LEG INSTALLATION (REFER TO ASSEMBLY SECTION OF MANUAL) LEGS ARE ADJUSTABLE TO MAINTAIN PROPER
CHASSIS OFF OF THE GROUND. THEY ARE DESIGNED TO WORK IN CONJUNCTION WITH THE CHASSIS SUSPENSION
TO STABILIZE THE UNIT WITH THE BULK OF THE LOAD BEING SUPPORTED BY THE CHASSIS SUSPENSION AND TIRES.
TIRES MUST BE SET AT THE PROPER PRESSURE ACCORDING TO THE CHASSIS MANUFACTURE AND OUTRIGGERS
FULLY EXTENDED AND LEGS DEPLOYED ON FIRM LEVEL GROUND PRIOR TO CRANE USE.
DEGREE DEPARTURE ANGLE BETWEEN THE BOTTOM OF THE REAR TIRE AND THE BOTTOM OF THE PAD LOCATED
ON THE LOWEST POINT OF THE LEG.
SEE THE 'DEPARTURE ANGLE' PAGE
FOR HYDRAULIC OUTRIGGERS THE CONTROL VALVE AND SELECTOR VALVE ARE SUPPLIED IN KIT. IT IS THE
INSTALLER'S RESPONSIBILITY TO SUPPLY NECESSARY HOSES AND FITTINGS BETWEEN THESE VALVES AND
OUTRIGGER. REFER TO PROPER HYDRAULIC SCHEMATIC FOR YOUR PARTICULAR MODEL.
IMPORTANT - THE SELECTOR VALVE IS DESIGNED TO SEPARATE THE CRANE AND OUTRIGGER HYDRAULIC
CIRCUITS. THIS WILL NOT ALLOW OUTRIGGER USE WHILE IN CRANE MODE.
FRONT MOUNTED
FRONT MOUNTED CROSSTUBE WILL BE LOCATED ON TOP OF THE CHASSIS FRAME AND WELDED TO BODY
LONGSILLS. ADDITIONAL SHEAR PLATES (INSTALLER SUPPLIED) TO BE WELDED TO CROSSTUBE AND BOLTED TO
CHASSIS FRAME. CROSSTUBE TO BE SPACED AWAY FROM BODY FOR LEG CLEARANCE WHEN FULLY RETRACTED.
SEE ASSEMBLY SECTION OF MANUAL FOR PULLOUT AND LEG INSTALLATION DETAIL.
DATE PAGE

INSTALLATION GUIDELINES 01-17-17 01
OUTRIGGERS - 25480
DATE PAGE

ISOMETRIC VIEW 01-17-17 02
25100-PH OUTRIGGER (WITH SHORT LEGS) - 25481

80 1/4" CROSSTUBE LENGTH
9" 6" 8"
138" FULLY EXTENDED
48" MANUAL PULLOUT

90"
W/ LOCK-PIN
15 1/8" 15 1/2"
31 7/16"
8" 9 13/16" 7 1/4"
51 7/16" 8 11/16"
8 5/16"
26 5/8"
20" HYDRAULIC
EXTENSION
93 11/16"
141 11/16" FULLY EXTENDED
6" RANGE ADJUSTABLE

HIGHEST LEG MOUNT SHOWN FOR LEG MOUNTING
AT 2" INCREMENTS
DATE PAGE

OVERALL DIMENSIONS 01-17-17 03
25100-PH OUTRIGGER WITH SHORT LEGS - 25482

80 1/4" CROSSTUBE LENGTH
9" 6" 8"
138" FULLY EXTENDED

48" MANUAL PULLOUT
90"
W/ LOCK-PIN
25 1/16" 25 7/16"
41 1/4"
8" 9 13/16" 7 1/4"

71 1/4" 8 3/16" 8 9/16"
38 5/16"
30" HYDRAULIC
EXTENSION
93 11/16"
141 11/16" FULLY EXTENDED
6" RANGE ADJUSTABLE

HIGHEST LEG MOUNT SHOWN FOR LEG MOUNTING
AT 2" INCREMENTS
DATE PAGE

OVERALL DIMENSIONS 01-17-17 04
25100-PH OUTRIGGER WITH LONG LEGS - 25483

S
S ILL
D Y
BO M E
FRA
K
UC
TR
IL LS
D YS
BO E
AM
K FR
R UC
T
8" STRUCTURAL
CHANNEL
(RECOMMENDED)
= SUGGESTED WELDING LOCATIONS

(TYPICAL)
DATE PAGE

RECOMMENDED MOUNTING TO TRUCK FRAME 01-17-17 05
25100 SERIES OUTRIGGERS - 25484

14
2 7
8
5
13
1
6
3 9
25 15
12
26 20
27
21
24
11
10
33
32
29
31 34
30
28
REFERENCE PAGE 21 FOR ITEM NUMBERS

DATE PAGE

SMALL PARTS IMAGE 01-17-17A 06
25100-PH OUTRIGGERS 03-23-16 25467

LEVER POSITION VS FLOW DIRECTION
OUTRIGGER CLOSED CRANE
DIRECTIONAL LEVER
WASHER FLANGE BOLT
SUPPLY SUPPLY
VALVE BODY
27783
SELECTOR VALVE
ADAPTER FITTING ADAPTER FITTING

8MO-8MJ 8MO-8MJ
USE FOR MOUNTING
BULKHEAD FITTING
8MJO-8MJ
USE BULKHEAD NUT TO 27784

FASTEN SELECTOR VALVE TO BRACKET
MOUNTING BRACKET
DATE PAGE

SELECTOR VALVE OVERVIEW 01-17-17A 07
HYDRAULIC CRANES & STABILIZERS 03-23-16 25447-2

C C USE THIS DRAWING TO DETERMINE A A
THE HYDRAULIC PLUMBING & ROUTING
FOR 25100-PH OUTRIGGERS
D B
D B
B A
D
C
C
D B
A
A B
22444
VALVE BANK
OUTRIGGER FUNCTIONS C A
A= RIGHT LEG DOWN C A
IN OUT
B= RIGHT LEG UP D B
C= LEFT LEG DOWN D B
D= LEFT LEG UP
DATE PAGE

HYDRAULIC MAPPING, 1 OF 3 01-17-17A 08
25100-PH(E) OUTRIGGERS 03-23-16 25472

CRANE
FUNCTIONS
A= RIGHT LEG DOWN
B= RIGHT LEG UP
27783
C= LEFT LEG DOWN
SELECTOR VALVE
D= LEFT LEG UP
P= PRESSURE SUPPLY
T= TANK RETURN
PULLOUT SIDE
B A
D C
C A
P T T
D B 22444
VALVE BANK
P
DATE PAGE

25100-PH OUTRIGGERS 03-23-16 25473

FUNCTIONS
A= RIGHT LEG DOWN
B= RIGHT LEG UP
C= LEFT LEG DOWN
D= LEFT LEG UP
P= PRESSURE SUPPLY
T= TANK RETURN
PULLOUT SIDE
B A 17260-1
H.P.U.
D C
C A
P T
D B 22444
VALVE BANK
DATE PAGE

25100-PHE OUTRIGGERS 03-31-16 25474

BATTERY REQUIREMENTS
RECOMMENDED BATTERY TERMINAL ATTACHMENT
12 VOLT VEHICLE BATTERY REQUIREMENTS 12 VOLT AUXILIARY BATTERY REQUIREMENTS
VENTURO BATTERY
160 MINUTES RESERVE CAPACITY 100 MINUTES RESERVE CAPACITY POST
CABLE
102 PLATES, 105 AMP-HR 78 PLATES, 70 AMP-HR
NOTE: OPERATING WITH THE VEHICLE BATTERY 'ONLY' IS PERMISSIBLE, BUT NOT RECOMMENDED.
RECOMMENDED CIRCUIT BREAKER

HYDRAULIC POWER UNIT DESCRIPTION PART NUMBER 5/16 x 1-1/2 BOLT ORIGINAL
17260-1 250 AMP, MANUAL RESET 22946-250 CABLE
16 GA X 18", BLACK
HYDRAULIC POWER UNIT MUST BE GROUNDED PER INSTALLATION DRAWING. GROUNDING STRAP
CONSULT WITH CHASSIS MANUFACTURER FOR PROPER GROUND LOCATION. (INCLUDED)
TRUCK FRAME
RECOMMENDED AUXILIARY BATTERY

(NOT INCLUDED) 2 GA X 25', RED
ENGINE
BATTERY CABLE (INCLUDED)
-NEG +12V
TRUCK FRAME
2 GA X 18", BLACK
GROUNDING STRAP +12V -NEG
H.P.U.
(INCLUDED)
TRUCK BATTERY
2 GA X 18", RED CONTACTOR (INCLUDED) RECOMMENDED OPTION:

+12V BATTERY CABLE (LOCATE FOR OPTIMUM OPERATOR ACCESS CIRCUIT BREAKER OR FUSE; LOCATE CLOSE TO
(INCLUDED) AS CLOSE TO THE H.P.U. AS PRACTICAL) TRUCK BATTERY (SEE CHART AMP RATING)
DATE PAGE

BATTERY CABLES & COMPONENTS INSTALLATION 01-18-17A 11
PHE OUTRIGGERS HYDRAULIC POWER UNIT & KIT 03-25-16 15660-1

DEPARTURE ANGLE
MINIMUM
DATE PAGE

DEPARTURE ANGLE 01-18-17 12
REAR MOUNTED OUTRIGGERS - 25485

MOUNTING THE OUTRIGGER LEGS, 25100 SERIES OUTRIGGERS
FOLLOW INSTRUCTIONS FOR MOUNTING 25100 SERIES OUTRIGGER LEGS.
1. DETERMINE PLACEMENT OF OUTRIGGER LEGS. REFER TO MODEL SPECIFIC 'OVERALL

DIMENSIONS' PAGE.
2. USE HARDWARE & FASTENERS PROVIDED (REFERENCE IMAGE BELOW):
[8] HEX HEAD CAP SCREW; 5/8-11 X 1-1/2", GR. 8, ZINC
[8] LOCK NUT; 5/8-11, GR. 8, ZINC, NYLON-INSERT
3. INSERT BOLTS POINTING AWAY FROM OUTRIGGER (REFERENCE
DECAL
IMAGE BELOW).
PLACEMENT
4. TORQUE OUTRIGGER LEG BOLTS & NUTS TO 190 FT-LBS EACH.
5. PLACE 24964 DANGER DECAL, [1] ON EACH LEG (SEE RIGHT).
4 MOUNTING
POSITIONS
6" MOUNTING
RANGE
DATE PAGE

MOUNTING THE LEGS 01-18-17A 13
25100 SERIES OUTRIGGERS 03-23-16 25428-3

OVERVIEW OF WHEEL AXLE SUPPORTS & KEEPERS, 25100 SERIES OUTRIGGERS
REVIEW ILLUSTRATIONS & PROCEEDING STEPS BEFORE WELDING AXLE SUPPORTS &
KEEPERS ON CROSSTUBE.
BOTTOM SIDE
3X
1/4
2X
1/4
FRONT
2X
1/4
DATE PAGE

WHEEL AXLE OVERVIEW 01-18-17A 14

WELDING THE WHEEL AXLE SUPPORTS & KEEPERS ASSEMBLY
1 2
2 1
3
4 5
PARTS NEEDED FOR WELDING AXLE SUPPORTS & KEEPERS

REFERENCE FOR PLACING AXLE SUPPORTS
3 4
PLACE [2] AXLE SUPPORTS FLUSH TO SIDES MAKE [4] TACKS ON ENDS OF SUPPORTS
PULL SUPPORTS BACK EVENLY ENSURE AXLE ROD FITS
5 6
PLACE EACH AXLE KEEPER ON OUTSIDE OF SUPPORTS

PLACE LAST AXLE SUPPORT CENTERED
FLUSH WITH EDGES EVEN
DATE PAGE

WHEEL AXLE WELDING 01-18-17A 15

WELDING THE WHEEL AXLE SUPPORTS & KEEPERS ASSEMBLY
7 8 1/4
MAKE [2] TACKS ON EACH AXLE KEEPER WELD EACH KEEPER TO CROSSTUBE & AXLE SUPPORTS
9 10
KEEP LAST AXLE SUPPORT CENTER

SETUP WHEELS & AXLE
USE WHEELS & AXLE TO ENSURE FIT
11 12
1/4
FINISH WELDING SUPPORTS UNDERNEATH

MAKE [2] TACKS TO CENTER SUPPORT
ALL AROUND
DATE PAGE

WHEEL AXLE WELDING 01-18-17A 16

ASSEMBLY OF 25100-PH OUTRIGGER WITH LESS-CROSSTUBE CONFIGURATION
13 14
SET UP WHEELS & BEARINGS WITH AXLES, [2] SETS

INSERT [1] SET INTO PULLOUT
PAGE 21 - ITEMS 1, 4, & 5
15 16
INSERT [1] SET INTO CROSSTUBE SLIDE PULLOUT INTO CROSSTUBE
17 18
FASTEN NUT BAR RETAINERS INTO CROSSTUBE

PUSH PULLOUT AGAINST CROSSTUBE
PAGE 21 - ITEMS 7, 8, & 9
DATE PAGE

LESS-CROSSTUBE ASSY 01-18-17A 17
25100-PH OUTRIGGERS 03-23-16 25468

19 20
INSERT SHAFT THROUGH PIPE, LOCK COLLARS INSIDE PUSH SHAFT INTO BOTTOM SLOT OF CROSSTUBE
PAGE 21 - ITEMS 14 & 15 LOCTITE & FASTEN COLLARS CENTER & FLUSH
21 22
FASTEN BULKHEADS IN HOLES FURTHEST APART FASTEN 60" HYDRAULIC TUBES TO BULKHEADS
PAGE 21 - ITEM 13 PAGE 21 - ITEM 22
23 24
PLACE 47" HYDRAULIC TUBES

FASTEN INNER HYDRAULIC TUBES TO BULKHEADS
PAGE 21 - ITEM 23
DATE PAGE

25100-PH OUTRIGGERS 03-23-16 25469

25 26
PUSH GROMMETS AROUND TUBES CLAMP AROUND GROMMETS

27 28
FASTEN CLAMP, ITEMS 26 & 27

LINE UP LOCK-PIN HOLES FOR PULLOUT & CROSSTUBE
REPEAT STEPS 25 TO 27 FOR OPPOSITE CLAMP
29 30
INSERT ROLL PINS GREASE T-HANDLE'S SPRING

DATE PAGE

25100-PH OUTRIGGERS 03-23-16 25470

31 32
PLACE T-HANDLE DRIVE ROLL PINS THROUGH

PUSH SPRING-LOADED WASHER DOWN FLUSH ON BOTH ENDS
33 34
ATTACH SECURITY PIN'S KEY-RING ON EITHER TAB

COVER WITH RUBBER BOOT
PAGE 21 - ITEM 12
35 36
1/4
PROCEED TO MOUNTING THE LEGS & HYDRAULICS

ENSURE PIN IS THROUGH ALL TABS & CLAMP MEETS END
WELD C-HANDLE ON PULLOUT LEG, CENTER TO PULLOUT
DATE PAGE

25100-PH OUTRIGGERS 03-23-16 25471

BLANK PAGE
PARTS
BREAKDOWN

CINCINNATI, OHIO
PARTS BREAKDOWN, 25100-PH OUTRIGGERS (LESS-CROSSTUBE PARTS INCLUDED)
DATE PAGE

PARTS BREAKDOWN 01-04-18B 21
25100-PH OUTRIGGERS 01-18-17A 25461

16 18
21
20 14 15
5
1 36
4
26
27
11 12
13
8 7
25 10
22
24
9
9
23 6
8
25100-PH PULLOUT ASSEMBLY

SEE PAGES 23 & 24
24
27
20 1
25
26 3 2 5 4
17 19
REFERENCE PAGE 21 FOR ITEM NUMBERS 21 28
DATE PAGE

PARTS BREAKDOWN (LESS-CROSSTUBE PARTS INCLUDED) 01-18-17A 22
25100-PH OUTRIGGERS 03-23-16 25462

PARTS BREAKDOWN, 25100-PH PULLOUT ASSEMBLY
DATE PAGE

PARTS BREAKDOWN 01-18-17A 23
25100-PH PULLOUT ASSY 03-23-16 25463

1
3 6
8 7
DATE PAGE

25100-PH PULLOUT ASSEMBLY 03-23-16 25464

PARTS BREAKDOWN, 25100 SERIES HYDRAULIC LEGS ASSEMBLY
DATE PAGE

25100 SERIES HYD. LEGS 03-23-16 25452-1

PARTS BREAKDOWN, 25100 SERIES HYDRAULIC LEGS ASSEMBLY
LEFT SHORT LEGS RIGHT
1 19 2
19
20
25
21 20
22 21 22
15
5 6
24 15
25 17
17
11 23
24
23
12
18 18
9
9
26
26 16 16
LEFT LONG LEGS RIGHT
3 4
19 19
20 25
20
21 21
22
15 7 8
22
15
24 17
25 17
24 23
23 13
14
18 18
10
10
26
26 16 16

DATE PAGE

25100 SERIES HYD. LEGS 03-23-16 25453-1

PARTS BREAKDOWN, PHE OUTRIGGERS HYDRAULIC POWER UNIT & KIT (REF: 19401)
DATE PAGE

PHE H.P.U./KIT (REF: 19401) 03-23-16 25465

- GND
TOP
VIEW
2
PARTS WITHOUT ITEM NUMBERS
INCLUDED WITH COMPONENTS
14
28 29 28
11 27 27
OIL LEVEL
AW46 OR DEXRON III ATF
RETRACT ALL CYLINDERS
PRIOR TO SERVICING
26 26
1-1/2"
22444
MOUNTING FROM TOP
5 VALVE BANK
POSITION
+ 13
16
8 9
1 19 15
17
30
12
21
32 23
31 6
24 20
18
7
23
24 - +
22
BATTERY 28
27
REFERENCE 'BATTERY CABLES
& COMPONENTS INSTALLATION'
3 29
4 28
10 25 24 26
DATE PAGE

PARTS BREAKDOWN (REF: 19401) 01-18-17B 28
PHE OUTRIGGERS HYDRAULIC POWER UNIT & KIT 06-13-16A 25466

BLANK PAGE
USER NOTES
DATE PAGE

USER NOTES 02-23-16 -
INSTALLATION MANUALS - 25431

USER NOTES
DATE PAGE

USER NOTES 02-23-16 -
INSTALLATION MANUALS - 25431

BLANK PAGE
VENTURO CRANES LIMITED WARRANTY POLICY
Venturo products are built to last…we guarantee them.
As a purchaser of any new Venturo product covered by warranty, you will receive 1 year of
the most complete coverage available…and, at no added cost to you.
1-Year Limited Warranty Policy
This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period
of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or
offered with our product will carry the OEM manufacturer’s respective warranty. Our warranty covers:
 Repair or replacement of product
 Labor to repair or replace product
 Freight to return and/or replace product
We shall not be liable for any contingent liabilities arising out of the improper function of any products. Warranty shall
become void if the product is improperly installed, modified, damaged, abused or used for application other than
intended use. There is no warranty of merchantability, fitness for a particular purpose, warranty arising from course of
dealing or usage of trade, or any other implied or expressed warranty, except as made specifically herein. This warranty
supersedes all previous warranties, written or implied.
Warranty Claims
Venco Venturo Industries LLC will make a good faith effort for prompt correction or other adjustment with respect to
any product, which proves to be defective after our inspection and within the warranty period. Before any repairs are
attempted or before returning any product, your Venturo Distributor is required to obtain a warranty claim
number. This number is necessary for any claim to be considered. To obtain a warranty claim number, Venturo requires
the model and serial number. Only authorized Venturo Distributors can perform warranty. For the name and address of
your local Venturo Distributor call the Warranty Claim Department - 513-772-8448.
WARNING - It is the responsibility of the installer to ensure the installation is completed according to the manufacturer's
recommendations, ensure the ultimate user understands how to operate product in a safe manner, and understands the
need for regular service and maintenance by an authorized Venturo Distributor. No modifications or alterations may be
made to any Venturo product without the expressed written consent of Venco Venturo Industries LLC. Installation of
any Venturo product must be done by an authorized Venturo Distributor, to the standards of the industry; including
maintenance, service and affixing of all instruction, safety and warning decals. Users should be instructed as to the safe
operation at time of delivery. Maintenance, service, operation and safety warning decals are available on request from
Venco Venturo Industries LLC.

12110 BEST PLACE | CINCINNATI, OHIO 45241
P: 800-226-2238 | F: 513-326-5427
www.venturo.com
Revised: January 2015 12-00073_VNT1-D

Inst 25460

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INSTALLATION MANUAL

25100 SERIES OUTRIGGERS

01 OUTRIGGER INSTALLATION GUIDELINES

21 PARTS BREAKDOWN, 1 OF 8, 25100-PH OUTRIGGERS, ITEMIZED LIST

VENCO VENTURO INDUSTRIES LLC

25100-PH(E) INST. MANUAL 03-23-16 25460

VENCO VENTURO INDUSTRIES LLC

SEE THE 'RECOMMENDED MOUNTING TO TRUCK FRAME' PAGE

SEE THE 'DEPARTURE ANGLE' PAGE

VENCO VENTURO INDUSTRIES LLC

VENCO VENTURO INDUSTRIES LLC

25100-PH OUTRIGGER (WITH SHORT LEGS) - 25481

9" 6" 8"

138" FULLY EXTENDED

48" MANUAL PULLOUT

141 11/16" FULLY EXTENDED

6" RANGE ADJUSTABLE

VENCO VENTURO INDUSTRIES LLC

25100-PH OUTRIGGER WITH SHORT LEGS - 25482

9" 6" 8"

138" FULLY EXTENDED

8" 9 13/16" 7 1/4"

141 11/16" FULLY EXTENDED

6" RANGE ADJUSTABLE

VENCO VENTURO INDUSTRIES LLC

25100-PH OUTRIGGER WITH LONG LEGS - 25483

= SUGGESTED WELDING LOCATIONS

VENCO VENTURO INDUSTRIES LLC

25100 SERIES OUTRIGGERS - 25484

REFERENCE PAGE 21 FOR ITEM NUMBERS

VENCO VENTURO INDUSTRIES LLC

25100-PH OUTRIGGERS 03-23-16 25467

OUTRIGGER CLOSED CRANE

WASHER FLANGE BOLT

ADAPTER FITTING ADAPTER FITTING

USE FOR MOUNTING

USE BULKHEAD NUT TO 27784

VENCO VENTURO INDUSTRIES LLC

HYDRAULIC CRANES & STABILIZERS 03-23-16 25447-2

VENCO VENTURO INDUSTRIES LLC

25100-PH(E) OUTRIGGERS 03-23-16 25472

VENCO VENTURO INDUSTRIES LLC

25100-PH OUTRIGGERS 03-23-16 25473

VENCO VENTURO INDUSTRIES LLC

25100-PHE OUTRIGGERS 03-31-16 25474

RECOMMENDED CIRCUIT BREAKER

RECOMMENDED AUXILIARY BATTERY

2 GA X 18", RED CONTACTOR (INCLUDED) RECOMMENDED OPTION:

VENCO VENTURO INDUSTRIES LLC

PHE OUTRIGGERS HYDRAULIC POWER UNIT & KIT 03-25-16 15660-1

VENCO VENTURO INDUSTRIES LLC

REAR MOUNTED OUTRIGGERS - 25485

FOLLOW INSTRUCTIONS FOR MOUNTING 25100 SERIES OUTRIGGER LEGS.

1. DETERMINE PLACEMENT OF OUTRIGGER LEGS. REFER TO MODEL SPECIFIC 'OVERALL

VENCO VENTURO INDUSTRIES LLC

25100 SERIES OUTRIGGERS 03-23-16 25428-3

VENCO VENTURO INDUSTRIES LLC

25100 SERIES OUTRIGGERS 03-23-16 25422-1

PARTS NEEDED FOR WELDING AXLE SUPPORTS & KEEPERS

PLACE EACH AXLE KEEPER ON OUTSIDE OF SUPPORTS

VENCO VENTURO INDUSTRIES LLC

25100 SERIES OUTRIGGERS 03-23-16 25423-1

KEEP LAST AXLE SUPPORT CENTER