CLG862 Maintenance Manual

Contents

Power 1
system…………………………………………………………
Driving 2
system…………………………………………………………
Hydraulic 3
system………………………………………………………
Brake 4
system…………………………………………………………
Electrical 5
system………………………………………………………
Work device and 6
frame………………………………………………

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 Important safety information
Many accidents on operation, maintenance and service are caused for not observing the basic
safety regulations and safety countermeasures. These accidents can be avoided if the conditions and
places with potential hazards can be fully aware of before taking place. The operators must notice the
potential hazards and operate, maintain and serve the machine safely and correctly after getting
necessary training and relevant skills.

 The incorrect operation, maintenance and service methods may cause dangers
and bodily injury or even death.
 Relevant safety precautions and instructions must be read and understood
before operating, maintaining and servicing the machine.
 During operating, maintaining and servicing the machine, this list contains the
safety warning message on this manual and machine must be followed strictly to
provide personal safety.

Warning

These safety warning symbols mean:

Notice! Warning! Danger!
The content explanation below the warning symbols can be letters or graphic mark.
In addition, this manual also lists some notice. Please observe carefully, or it may cause a
greater degree of injury.
Our company can’t list all the dangers that may happen (which include the potential dangers)
and the warning content of this manual and product can’t include all the dangers. If you don’t use the
tools, operational procedures, operating methods or handling techniques recommended by our
company, you must ensure the personal injury of you and others and make sure than it will not cause
injury to the machine.

Since CLG856 wheeled loader equipped with ZF bridge box system is the type with more
perfect collocation and more advanced function, so, in the front part of this manual (the maintenance
instruction part), CLG856 wheeled loader equipped with ZF bridge box system is compiled as the
model, and most of the content is fit for other models of loaders of G series. If not additional
instruction, all the picture information showed is that of the CLG856 wheeled loader equipped with
ZF bridge box system. The appendix part of this manual simply explains other models of loaders of G
series.

The content of this manual provides is compiled on the actuality of the machine while compiling

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the manual. All the products are at the process of constant improvement, this machine is not
excepted. So, please contact the dealer of Liugong before operating, maintaining and servicing the
machine to get the up to date and most comprehensive service information.