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ZXDT22 SF01

Integrated Power Energy System


Solution Description

Version: V1.0

ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: 800@zte.com.cn
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The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History

Revision No. Revision Date Revision Reason

R1.1 2014-12-12 l Added “4.11.3 Solar Photovoltaic Module” in “4.11 Ancillary


Devices”
l Added “4.11.4 Solar Bracket” in “4.11 Ancillary Devices”
l Added “4.11.5 Battery” in “4.11 Ancillary Devices”

R1.0 2014-08-01 First edition

Serial Number: SJ-20140730091132-001

Publishing Date: 2014-12-12 (R1.1)

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Contents
About This Manual ......................................................................................... I
Chapter 1 Solution Overview..................................................................... 1-1
1.1 Background ....................................................................................................... 1-1
1.2 Hybrid Energy System ........................................................................................ 1-1
1.3 Features ............................................................................................................ 1-2

Chapter 2 Typical Configurations ............................................................. 2-1


2.1 Typical Configuration of a Solar Energy Scenario ................................................. 2-1
2.2 Typical Configurations of Solar Energy, Diesel, and Electricity Scenarios ............... 2-3
2.3 Typical Configuration of a Wind Energy, Solar Energy, Diesel, and Electricity
Scenario .......................................................................................................... 2-8

Chapter 3 Networking Modes .................................................................... 3-1


Chapter 4 System Architecture ................................................................. 4-1
4.1 Cabinet.............................................................................................................. 4-1
4.1.1 Cabinet (Height: 1050 mm)....................................................................... 4-1
4.1.2 Cabinet (Height: 1750 mm)....................................................................... 4-3
4.2 Heat Dissipation Devices .................................................................................... 4-5
4.2.1 Heat Exchanger ....................................................................................... 4-5
4.2.2 Inner Circulating Fan ................................................................................ 4-6
4.3 Modular Subracks .............................................................................................. 4-7
4.3.1 2U Solar Energy Subrack.......................................................................... 4-7
4.3.2 3U Solar Energy Subrack.......................................................................... 4-8
4.3.3 6U Rectifier Subrack................................................................................. 4-9
4.3.4 7U Rectifier Subrack................................................................................4-11
4.4 DC PDU .......................................................................................................... 4-12
4.5 Rectifier ........................................................................................................... 4-13
4.6 Solar Energy Power Module.............................................................................. 4-16
4.7 Centralized Supervision Unit (CSU) ................................................................... 4-19
4.8 Fan Controller .................................................................................................. 4-22
4.9 GPRS Module.................................................................................................. 4-24
4.10 Inverter .......................................................................................................... 4-25
4.10.1 1 KVA Inverter...................................................................................... 4-25
4.10.2 3 KVA Inverter...................................................................................... 4-28
4.11 Ancillary Devices ............................................................................................ 4-31

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4.11.1 Integrated Generator Set....................................................................... 4-31
4.11.2 ATS ..................................................................................................... 4-33
4.11.3 Solar Photovoltaic Module..................................................................... 4-36
4.11.4 Solar Bracket ....................................................................................... 4-37
4.11.5 Battery ................................................................................................ 4-39
4.12 Boards........................................................................................................... 4-39
4.12.1 UIB...................................................................................................... 4-39
4.12.2 GMU ................................................................................................... 4-41

Chapter 5 Technical Indicators ................................................................. 5-1


5.1 Electrical Indicators ............................................................................................ 5-1
5.2 Interface Indicators............................................................................................. 5-2
5.3 Structure Indicators ............................................................................................ 5-3
5.4 Security Indicators.............................................................................................. 5-4
5.5 Environmental Indicators .................................................................................... 5-5

Glossary .......................................................................................................... I

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About This Manual
Purpose
This manual is applicable to the ZXDT22 SF01 (V1.0) – hybrid energy system. The
ZXDT22 SF01 is an outdoor energy solution that can convert wind energy, electrical
energy, and solar energy into –48 VDC to provide telecom devices with power.
This manual describes the application scenarios, features, structures, and components of
the ZXDT22 SF01.

Intended Audience
This manual is intended for:
l Planning engineers
l Maintenance engineers

What Is in This Manual


This manual contains the following chapters.

Chapter 1, Solution Provides an overview of the background and features.


Overview

Chapter 2, Typical Provides typical configurations.


Configurations

Chapter 3, Describes networking modes in typical application scenarios.


Networking Modes

Chapter 4, System Describes hardware devices.


Architecture

Chapter 5, Technical Describes technical indicators.


Indicators

Related Documentation
The following documentation is related to this manual:
l ZXDT02 SF01 (V1.0) Hybrid Energy System Quick Installation and Debugging Guide
l ZXDT02 SF01 (V1.0) Hybrid Energy System Maintenance Guide
l ZXDT CSU510B (V1.00.00.00) Centralized Supervision Unit (CSU) Operation Guide

Conventions
This manual uses the following conventions.

SJ-20140730091132-001|2014-12-12 (R1.1) ZTE Proprietary and Confidential


Danger: indicates an imminently hazardous situation. Failure to comply will
result in death or serious personal injury.
Warning: indicates a potentially hazardous situation. Failure to comply can result
in death or serious personal injury.
Caution: indicates a potentially hazardous situation. Failure to comply can result
in moderate or minor personal injury.

Notice: indicates equipment or environment safety information. Failure to comply


can result in equipment damage, data loss, equipment performance degradation,
environmental contamination, or other unpredictable results.
This part does not include personal injury.

Note: provides additional information about a topic.

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Chapter 1
Solution Overview
Table of Contents
Background................................................................................................................1-1
Hybrid Energy System................................................................................................1-1
Features.....................................................................................................................1-2

1.1 Background
Telecom hybrid energy solutions are becoming increasingly prevalent. A traditional hybrid
energy solution simply superposes multiple independent power subsystems of different
types. It has the following disadvantages:
l High configuration cost but low space utilization
Each subsystem has its own Centralized Supervision Unit (CSU) and Power
Distribution Unit (PDU), which require extra hardware costs. Additionally, a CSU and
a PDU need to occupy extra space in a subrack, which lowers space utilization.
l Difficult monitoring and management

Communication interfaces are complex, and therefore it is inconvenient to monitor


and manage them in a unified way. A CSU needs to read data from multiple modules
before displaying them, and therefore it is difficult to implement this function.
l Battery management problems
In a hybrid energy solution with wind, solar, diesel, and electricity, multiple energies
can supply power simultaneously or independently while recharging storage batteries,
and therefore it is difficult to manage batteries.
To address the above disadvantages of a traditional hybrid energy solution, ZTE launches
the ZXDT22 SF01 – hybrid energy system.

1.2 Hybrid Energy System


The ZXDT22 SF01 is a hybrid energy system that can supply power through the integration
of wind energy, solar energy, a diesel generator, and mains supply. Figure 1-1 shows the
structure of the ZXDT22 SF01.

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ZXDT22 SF01 Solution Description

Figure 1-1 Hybrid Energy System

As shown in the above figure, the ZXDT22 SF01 implements hybrid energy management
as follows:
l Unified PDU
The ZXDT22 SF01 has an AC PDU and a DC PDU, which can implement unified
access through AC input and unified distribution through DC output.
l Unified CSU
The ZXDT22 SF01 has a CSU, which can implement unified monitoring and
management for solar energy, mains supply, a diesel generator, and wind energy.
l Modular design
The ZXDT22 SF01 consists of modular units, with which you can customize a variety
of hybrid energy solutions. This enhances flexibility in solution customization.

1.3 Features
The ZXDT22 SF01 has the following features:

l Unified monitoring and management


The ZXDT22 SF01 has a unified CSU to implement the unified monitoring and
management function. It can manage different power subsystems and reduces
complexity in monitoring operations.

l Different modular units exchangeably inserted into slots

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Chapter 1 Solution Overview

The ZXDT22 SF01 allows modular units (such as a rectifier and a solar energy power
module) to be exchangeably inserted into slots, which facilitates later system capacity
expansion.
l Smooth transition between multiple hybrid energy scenarios
The ZXDT22 SF01 supports smooth transition between multiple hybrid energy
scenarios. For example, the diesel and electricity scenario can be upgraded to the
solar and diesel scenario; the solar and diesel scenario can be upgraded to the wind,
solar, diesel scenario.
l Modular design

The ZXDT22 SF01 consists of modular units (such as a rectifier, a solar energy power
module, and a monitoring module). It is hot pluggable and easy to expand capacity.
The DC PDU, AC PDU, and modular subrack are flexible to be accommodated in a
standard 19-inch subrack.
l High-effective solar energy utilization
According to the Maximum Power Point Tracking (MPPT), the solar energy power
module can achieve 99.9% static precision, 99.5% dynamic precision, and 98% peak
efficiency.
l High-reliable design
Rectifier modules can be connected in parallel. The failure of any rectifier module will
affect no other modules. The system power can be equipped with two or more battery
packs to achieve redundant backup.
l Multiple diesel monitoring capabilities

The ZXDT22 SF01 can implement multiple diesel monitoring capabilities, including
realtime diesel monitoring, low diesel alarm, and diesel theft alarm.

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Chapter 2
Typical Configurations
Table of Contents
Typical Configuration of a Solar Energy Scenario .......................................................2-1
Typical Configurations of Solar Energy, Diesel, and Electricity Scenarios ...................2-3
Typical Configuration of a Wind Energy, Solar Energy, Diesel, and Electricity
Scenario.....................................................................................................................2-8

2.1 Typical Configuration of a Solar Energy Scenario


A solar energy scenario is the minimum application scenario of the ZXDT22 SF01. In this
scenario, solar energy is converted into –48 VDC output.

Scenario
Figure 2-1 shows the networking mode of a solar energy scenario.

Figure 2-1 Networking Mode of a Solar Energy Scenario

Typical Configuration
Figure 2-2 shows the typical configuration of a solar energy scenario.

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ZXDT22 SF01 Solution Description

Figure 2-2 Typical Configuration of a Solar Energy Scenario

For a description of the typical configuration of a solar energy scenario, refer to Table 2-1.

Table 2-1 Typical Configuration of a Solar Energy Scenario

Hardware Quantity Configuration Description


Name

1050 mm 1 –
cabinet

Heat 1 –
exchanger

Centralized 1 –
Supervision
Unit (CSU)

SIU subrack 1 –

Solar energy 1 Option: 2U solar energy subrack or 3U solar energy subrack


subrack l 2U solar energy subrack: A maximum number of three solar
energy power modules is supported.
l 3U solar energy subrack: A maximum number of six solar
energy power modules is supported.

DC PDU 1 A DC PDU can be configured according to the contract. It is


subject to the actual shipment.

GPRS module – (Optional) A GRPS module can be used to achieve wireless


communication.

GMU - (Optional) A GMU can be used to expand a dry contact.

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Chapter 2 Typical Configurations

Hardware Quantity Configuration Description


Name

Inverter - (Optional) A 1 KVA or 3 KVA inverter can be used to provide AC


output. It is recommended to install it in an empty slot at the
bottom of the subrack.

2.2 Typical Configurations of Solar Energy, Diesel, and


Electricity Scenarios
Solar energy and electricity (provided by diesel generator or mains supply) can be used
in solar energy, diesel, and electricity scenarios. This section describes three typical
configurations.

Scenarios
Figure 2-3 shows the networking mode of a solar energy, diesel, and electricity scenario.

Figure 2-3 Networking Mode of a Solar Energy, Diesel, and Electricity Scenario

Typical Configuration 1
Figure 2-4 shows the typical configuration 1 of solar energy, diesel, and electricity scenario.

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ZXDT22 SF01 Solution Description

Figure 2-4 Typical Configuration 2 of Solar Energy, Diesel, and Electricity Scenario

For a description of the typical configuration 1 of solar energy, diesel, and electricity
scenario, refer to Table 2-2.

Table 2-2 Typical Configuration 1 of Solar Energy, Diesel, and Electricity Scenario

Hardware Quan- Configuration Description


Name tity

1050 mm 1 A base (height: 150 mm) is included.


cabinet

Heat 1 –
exchanger

Inner 1 –
circulating
fan

Centralized 1 –
Supervi-
sion Unit
(CSU)

SIU 1 –
subrack

6U rectifier 1 A maximum number of six rectifiers or six solar energy power modules
subrack is supported.

DC PDU 1 A DC PDU can be configured according to the contract. It is subject to the


actual shipment.

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Chapter 2 Typical Configurations

Hardware Quan- Configuration Description


Name tity

GPRS – (Optional) A GRPS module can be used to achieve wireless communication.


module

GMU - (Optional) A GMU can be used to expand a dry contact.

Inverter - (Optional) A 1 KVA or 3 KVA inverter can be used to provide AC output. It is


recommended to install it in an empty slot at the bottom of the subrack.

Typical Configuration 2
Figure 2-5 shows the typical configuration 2 of solar energy, diesel, and electricity scenario.

Figure 2-5 Typical Configuration of Solar Energy, Diesel, and Electricity Scenario 2

For a description of the typical configuration 2 of solar energy, diesel, and electricity
scenario, refer to Table 2-3.

Table 2-3 Typical Configuration 2 of Solar Energy, Diesel, and Electricity Scenario

Hardware Quan- Configuration Description


Name tity

1050 mm 1 A base (height: 150 mm) is included.


cabinet

Heat 1 –
exchanger

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ZXDT22 SF01 Solution Description

Hardware Quan- Configuration Description


Name tity

Inner 1 –
circulating
fan

Centralized 1 –
Supervision
Unit (CSU)

SIU 1 –
subrack

7U rectifier 1 A maximum number of six rectifiers or six solar energy power modules
subrack is supported.

DC PDU 1 A DC PDU can be configured according to the contract. It is subject to the


actual shipment.

GPRS – (Optional) A GRPS module can be used to achieve wireless communication.


module

GMU - (Optional) A GMU can be used to expand a dry contact.

Inverter - (Optional) A 1 KVA inverter can be used to provide AC output. It is


recommended to install it in an empty slot at the bottom of the subrack.

Typical Configuration 3
Figure 2-6 shows the typical configuration 3 of solar energy, diesel, and electricity scenario.

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Chapter 2 Typical Configurations

Figure 2-6 Typical Configuration 3 of Solar Energy, Diesel, and Electricity Scenario

For a description of the typical configuration 3 of solar energy, diesel, and electricity
scenario, refer toTable 2-4.

Table 2-4 Typical Configuration 3 of Solar Energy, Diesel, and Electricity Scenario

Hardware Quan- Configuration Description


Name tity

1750 mm 1 A base (height: 150 mm) is included.


cabinet

Heat 1 –
exchanger

Inner 1 –
circulating
fan

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ZXDT22 SF01 Solution Description

Hardware Quan- Configuration Description


Name tity

Centralized 1 –
Supervision
Unit (CSU)

SIU subrack 1 –

7U rectifier 1 A maximum number of nine rectifiers or nine solar energy power modules
subrack is supported.

3U solar 1 A maximum number of six solar energy power modules is supported.


energy
subrack

DC PDU 1 A DC PDU can be configured according to the contract. It is subject to the


actual shipment.

GPRS – (Optional) A GRPS module can be used to achieve wireless communication.


module

GMU - (Optional) A GMU can be used to expand a dry contact.

Inverter - (Optional) A 1 KVA or 3 KVA inverter can be used to provide AC output. It is


recommended to install it in an empty slot at the bottom of the subrack.

2.3 Typical Configuration of a Wind Energy, Solar


Energy, Diesel, and Electricity Scenario
A wind energy, solar energy, diesel, and electricity scenario is the maximum application
scenario of the ZXDT22 SF01. In this scenario, solar energy, wind energy, and electricity
(provided by a diesel generator or mainly supply) are used together.

Scenario
Figure 2-7 shows the networking mode of a wind energy, solar energy, diesel, and
electricity scenario.

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Chapter 2 Typical Configurations

Figure 2-7 Networking Mode of a Wind Energy, Solar Energy, Diesel, and Electricity
Scenario

Typical Configuration
Figure 2-8 shows the typical configuration of a wind energy, solar energy, diesel, and
electricity scenario.

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ZXDT22 SF01 Solution Description

Figure 2-8 Typical Configuration of a Wind Energy, Solar Energy, Diesel, and Electricity
Scenario

For a description of the typical configuration of a wind energy, solar energy, diesel, and
electricity scenario, refer toTable 2-5.

Table 2-5 Typical Configuration of a Wind Energy, Solar Energy, Diesel, and Electricity
Scenario

Hardware Name Quantity Configuration Description

1750 mm cabinet 1 A base (height: 150 mm) is included.

Heat exchanger 1 –

Inner circulating 1 –
fan

Fan controller 1 You can select a 2 KW or 5 KW fan controller as required.

DC PDU 1 A DC PDU can be configured according to the contract. It is


subject to the actual shipment.

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Chapter 2 Typical Configurations

Hardware Name Quantity Configuration Description

Centralized 1 –
Supervision Unit
(CSU)

SIU subrack 1 –

7U rectifier 1 A maximum number of nine rectifiers or nine solar energy power


subrack modules is supported.

GPRS module – (Optional) A GRPS module can be used to achieve wireless


communication.

GMU - (Optional) A GMU can be used to expand a communication


interface and a detection interface.

Solar energy – (Optional) 2U solar energy subrack or 3U solar energy subrack


subrack l 2U solar energy subrack: A maximum number of three solar
energy power modules is supported.
l 3U solar energy subrack: A maximum number of six solar
energy power modules is supported.

Inverter - (Optional) A 1 KVA or 3 KVA inverter can be used to provide AC


output. It is recommended to install it in an empty slot at the
bottom of the subrack.

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Chapter 3
Networking Modes
There are a variety of configurations for the ZXDT22 SF01, and therefore its networking
modes are also diversified. This section describes the networking modes of three typical
application scenarios. The networking modes of other scenarios are similar and they are
beyond the scope of this document.

Networking Mode of a Solar Energy Scenario


Figure 3-1 shows the networking mode of a solar energy scenario.

Figure 3-1 Networking Mode of a Solar Energy Scenario

Networking Mode of a Solar Energy, Diesel, and Electricity Scenario


Figure 3-2 shows the networking mode of a solar energy, diesel, and electricity scenario.

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ZXDT22 SF01 Solution Description

Figure 3-2 Networking Mode of a Solar Energy, Diesel, and Electricity Scenario

Networking Mode of a Wind Energy, Solar Energy, Diesel, and Electricity Scenario
Figure 3-3 shows the networking mode of a wind energy, solar energy, diesel, and
electricity scenario.

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Chapter 3 Networking Modes

Figure 3-3 Networking Mode of a Wind Energy, Solar Energy, Diesel, and Electricity
Scenario

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Chapter 4
System Architecture
Table of Contents
Cabinet ......................................................................................................................4-1
Heat Dissipation Devices............................................................................................4-5
Modular Subracks ......................................................................................................4-7
DC PDU ...................................................................................................................4-12
Rectifier....................................................................................................................4-13
Solar Energy Power Module .....................................................................................4-16
Centralized Supervision Unit (CSU)..........................................................................4-19
Fan Controller ..........................................................................................................4-22
GPRS Module ..........................................................................................................4-24
Inverter.....................................................................................................................4-25
Ancillary Devices ......................................................................................................4-31
Boards .....................................................................................................................4-39

4.1 Cabinet
4.1.1 Cabinet (Height: 1050 mm)
Front View
Figure 4-1 shows the front view of a cabinet (height: 1050 mm).

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ZXDT22 SF01 Solution Description

Figure 4-1 Front Views of a Cabinet (Height: 1050 mm)

Structure
Figure 4-2 shows the structure of a cabinet (height: 1050 mm).

Figure 4-2 Structure of a Cabinet (Height: 1050 mm)

For a description of the components of a cabinet (height: 1050 mm), refer to Table 4-1.

Table 4-1 Component Descriptions of a Cabinet (Height: 1050 mm)

Component Function

Heat exchanger Maintains the normal operating temperature in


the cabinet.

Lock Protects the cabinet against theft.

Inner circulating fan Maintains the normal operating temperature in


the cabinet together with the heat exchanger.

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Chapter 4 System Architecture

Component Function

Base Supports the cabinet.

Technical Specifications
For a description of the technical specifications of a cabinet (height: 1050 mm), refer to
Table 4-2.

Table 4-2 Technical Specifications of a Cabinet (Height: 1050 mm)

Item Specification

Cabinet dimension (height x width x depth) 900 mm x 700 mm x 700 mm


excluding the base

Base dimension (height x width x depth) 150 mm x 700 mm x 700 mm

Weight 65 kg

4.1.2 Cabinet (Height: 1750 mm)


Front View
Figure 4-3 shows the front view of a cabinet (height: 1750 mm).

Figure 4-3 Front View of a Cabinet (Height: 1750 mm)

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ZXDT22 SF01 Solution Description

Structure
Figure 4-4 shows the structure of a cabinet (height: 1750 mm).

Figure 4-4 Structure of a Cabinet (Height: 1750 mm)

For a description of the components of a cabinet (height: 1750 mm), refer to Table 4-3.

Table 4-3 Component Descriptions of a Cabinet (Height: 1750 mm)

Component Function

Heat exchanger Maintains the normal operating temperature in


the cabinet.

Lock Protects the cabinet against theft.

Base Supports the cabinet.

Technical Specifications
For a description of the technical specifications of a cabinet (height: 1750 mm), refer to
Table 4-4.

Table 4-4 Technical Specifications of a Cabinet (Height: 1750 mm)

Item Specification

Cabinet dimension (height x width x depth) 1600 mm x 700 mm x 700 mm


excluding the base

Base dimension (height x width x depth) 150 mm x 700 mm x 700 mm

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Chapter 4 System Architecture

Item Specification

Weight 145 kg

4.2 Heat Dissipation Devices


4.2.1 Heat Exchanger
A heat exchanger is used to maintain the normal operating temperature of a cabinet. For
the ZXDT22 SF01, a 1800 W heat exchanger is used in a 1750 mm cabinet; a 1000 W
heat exchanger is used in a 1050 mm cabinet.

Front View
Figure 4-5 shows the front view of a heat exchanger.

Figure 4-5 Front View of a Heat Exchanger

Operating Principles
Figure 4-6 shows the operating principles of a heat exchanger.

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ZXDT22 SF01 Solution Description

Figure 4-6 Heat Exchange and Dissipation

As shown in Figure 4-6, the operating principles of a heat exchanger are described as
follows:
1. A heat exchanger takes in cold air from the bottom of a cabinet.
2. Cold air cools the cabinet from bottom up while cold air is gradually becoming warm
air.
3. Warm air is taken out from the top of the cabinet.

4.2.2 Inner Circulating Fan


An inner circulating fan cools a cabinet together with a heat exchanger.
An inner circulating fan is located at either of the following positions:
l Top slot in a cabinet (height: 1050 mm)
l Heat exchanger in a cabinet (height: 1750 mm)
Figure 4-7 shows the front view of an inner circulating fan.

Figure 4-7 Front View of an Inner Circulating Fan

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Chapter 4 System Architecture

4.3 Modular Subracks


4.3.1 2U Solar Energy Subrack
A 2U solar energy subrack is used to accommodate solar energy power modules. A
maximum number of three solar energy power modules can be installed in a 2U solar
energy subrack to provide 150 A power supply.

Front View
Figure 4-8 shows the front view of a 2U solar energy subrack.

Figure 4-8 Front View of a 2U Solar Energy Subrack

Structure
Figure 4-9 shows the structure of a 2U solar energy subrack.

Figure 4-9 Structure of a 2U Solar Energy Subrack

For a description of the components of a 2U solar energy subrack, refer to Table 4-5.

Table 4-5 Component Descriptions of a 2U Solar Energy Subrack

Component Function

Solar energy power module Converts the electrical energy provided by the
Photo Voltaic (PV) module into steady 48 VDC.

Cable trough Routes cables.

Technical Specifications
For a description of the technical specifications of a 2U solar energy subrack, refer to Table
4-6.

Table 4-6 Technical Specifications of a 2U Solar Energy Subrack

Item Specification

Dimension 19-inch (width) and 2U (height)

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ZXDT22 SF01 Solution Description

Item Specification

Maximum number of solar energy power modules 3


that can be accommodated

4.3.2 3U Solar Energy Subrack


A 3U solar energy subrack is used to accommodate solar energy power modules. A
maximum number of six solar energy power modules can be installed in a 3U solar energy
subrack to provide 300 A power supply.

Front View
Figure 4-10 shows the front view of a 3U solar energy subrack.

Figure 4-10 Front View of a 3U Solar Energy Subrack

Structure
Figure 4-11 shows the structure of a 3U solar energy subrack.

Figure 4-11 Structure of a 3U Solar Energy Subrack

For a description of the components of a 3U solar energy subrack, refer to Table 4-7.

Table 4-7 Component Descriptions of a 3U Solar Energy Subrack

Component Function

Solar energy power module Converts the electrical energy provided by the
Photo Voltaic (PV) module into steady 48 VDC.

Cable trough Routes cables.

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Technical Specifications
For a description of the technical specifications of a 3U solar energy subrack, refer to Table
4-8.

Table 4-8 Technical Specifications of a 3U Solar Energy Subrack

Item Specification

Dimension 19-inch (width) and 3U (height)

Maximum number of solar energy power modules 6


that can be accommodated

4.3.3 6U Rectifier Subrack


A 6U rectifier subrack is used to accommodate rectifiers and solar energy power modules.
A maximum number of six rectifiers or solar energy power modules can be installed in a
6U rectifier subrack to provide 300 A power supply. Rectifiers and solar energy power
modules can be installed together in a 6U rectifier subrack.

Front View
Figure 4-12 shows the front view of a 6U rectifier subrack.

Figure 4-12 Front View of a 6U Rectifier Subrack

Structure
Figure 4-13 shows the structure of a 6U rectifier subrack.

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ZXDT22 SF01 Solution Description

Figure 4-13 Structure of a 6U Rectifier Subrack

For a description of the components of a 6U rectifier subrack, refer to Table 4-9.

Table 4-9 Component Descriptions of a 6U Rectifier Subrack

Component Function

Solar energy power module Converts the electrical energy provided by the
Photo Voltaic (PV) module into steady 48 VDC.

Rectifier Converts AC into –48 VDC.

AC input air circuit breaker Provides the overcurrent protection function and
controls the connection/disconnection of AC
input.

AC lightening protection module Provides AC lightening protection.

AC output air circuit breaker Provides the overcurrent protection function and
controls the connection/disconnection of the
three-hole maintenance socket.

Three-hole maintenance socket Provides standby 220 VAC.

Technical Specifications
For a description of the technical specifications of a 6U rectifier subrack, refer to Table
4-10.

Table 4-10 Technical Specifications of a 6U Rectifier Subrack

Item Specification

Dimension 19-inch (width) and 6U (height)

Maximum number of rectifiers or solar energy 6


power modules that can be accommodated Rectifiers and solar energy power modules can
be installed together in a 6U rectifier subrack.

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Chapter 4 System Architecture

4.3.4 7U Rectifier Subrack


A 7U rectifier subrack is used to accommodate rectifiers and solar energy power modules.
A maximum number of nine rectifiers or solar energy power modules can be installed in
a 7U rectifier subrack to provide 450 A power supply. Rectifiers and solar energy power
modules can be installed together in a 7U rectifier subrack.

Front View
Figure 4-14 shows the front view of a 7U rectifier subrack.

Figure 4-14 Front View of a 7U Rectifier Subrack

Structure
Figure 4-15 shows the structure of a 7U rectifier subrack.

Figure 4-15 Structure of a 7U Rectifier Subrack

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ZXDT22 SF01 Solution Description

For a description of the components of a 7U rectifier subrack, refer to Table 4-11.

Table 4-11 Component Descriptions of a 7U Rectifier Subrack

Component Function

Solar energy power module Converts the electrical energy provided by the
Photo Voltaic (PV) module into steady 48 VDC.

Rectifier Converts AC into –48 VDC.

AC input air circuit breaker Provides the overcurrent protection function and
controls the connection/disconnection of AC
input.

AC lightening protection module Provides AC lightening protection.

AC output air circuit breaker Provides the overcurrent protection function and
controls the connection/disconnection of the
three-hole maintenance socket.

Three-hole maintenance socket Provides standby 220 VAC.

Technical Specifications
For a description of the technical specifications of a 7U rectifier subrack, refer to Table
4-12.

Table 4-12 Technical Specifications of a 7U Rectifier Subrack

Item technical specifications

Dimension 19-inch (width) and 7U (height)

Maximum number of rectifiers or solar energy 9


power modules that can be accommodated Rectifiers and solar energy power modules can
be installed together in a 7U rectifier subrack.

4.4 DC PDU
Function
A DC PDU provides the following functions:
l Distributes direct current.
l Connects battery packs.
l Provides DC output overcurrent protection
l Provides DC lightening protection.
l Supports the primary, secondary, or battery power-off function

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Chapter 4 System Architecture

Structure
A DC PDU can be flexibly configured. The actual configuration is subject to your shipment.
This section uses a typical configuration as an example, see Figure 4-16.

Figure 4-16 Typical Configuration of a DC PDU

For a description of the components of a DC PDU, refer to Table 4-13.

Table 4-13 Component Descriptions of a DC PDU

No. Component Function

1 DC output air circuit breaker (primary Provides the overcurrent protection function
power-off) and controls the connection/disconnection of
DC output for primary power-off.

2 DC output air circuit breaker Provides the overcurrent protection function


(secondary/battery power-off) and controls the connection/disconnection of
DC output for secondary/battery power-off.

3 Battery air circuit breaker Provides the overcurrent protection function


and controls the connection/disconnection
of the battery.

4 DC lightening protection module Provides DC lightening protection.

4.5 Rectifier
Function
The ZXD3000 (V5.0) rectifier converts AC input to DC output. It can supply power for loads
and charge battery packs.

External View
For the external view of the ZXD3000 (V5.0), see Figure 4-17.

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ZXDT22 SF01 Solution Description

Figure 4-17 External View

1. Fan 2. Indicator 3. QUY (query) button

For a description of the components of a rectifier, refer to Table 4-14.

Table 4-14 Component Descriptions of a Rectifier

No. Component Function

1 Fan Cools the rectifier.

2 Indicator Indicates the operating state of the rectifier.

3 QUY (query) button By long pressing this shortcut button, you can quickly display the
rectifier menu page on the Centralized Supervision Unit (CSU). In
this way, you can query the point-to-point information of the rectifier.

Indicator
The indicators display the operational status of the rectifier. For the indicator descriptions,
refer to Table 4-15.

Table 4-15 Indicator Descriptions

Indicator
Rectifier
Power Run Alarm Fault

Remain lit Remain lit - Go off Operating with stable


voltage

Flashing Go off - Go off Sleep

Remain lit Flashing - Go off Output current limit

Remain lit - Flashing - Communication


interruption

Remain lit - Remain lit - Alarm

Remain lit Go off - Remain lit Fault

• “-” indicates that the status of the indicator is unstable.

Technical Specifications
For a description of the technical specifications of a rectifier, refer to Table 4-16.

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Chapter 4 System Architecture

Table 4-16 Technical Specifications of a Rectifier

Type Item Specification

Envi- Operating temperature -40 ℃ to +75 ℃


ron-
Storage temperature -40 ℃ to +85 ℃
ment
Relative humidity ≤95% (no condensation)

Altitude l 0 to 2000 m: full power output.


l 2000 m to 3000 m: An increase of every 100 meters in
altitude results in a decrease of 1% system power output.

AC AC input mode Single-phase three-wire system (L/N/PE)

AC input voltage l Rated input voltage range: 100 to 240 V


l Input voltage range: 85 to 295 V

Maximum input current 18 A

Frequency l Rated frequency: 50 Hz/60 Hz


l Frequency range: 45 to 66 Hz

Input power factor ≥ 0.998 (rated input and rated output)

DC Maximum output power 3000 W (input voltage: 176 to 295 V, ambient temperature: -40
to +55 ℃)

Rated DC output voltage 53.5 V

Adjustable output voltage 42 to 59.5 V (adjusted through the Centralized Supervision Unit
range (CSU) of the DC power system)

Output current limiting You can set an output current limiting value within the range of
value 5 to 63.5 A through the Centralized Supervision Unit (CSU) of
the DC power system.

Output efficiency l Peak efficiency ≥ 96%


l Output efficiency of rated load ≥ 95%

Secu- Insulating strength l 2840 VDC voltage is provided between the AC input
rity terminal and the shell for one minute, neither breakdown
nor flashover occurs, and steady leakage current is smaller
than 1 mA.
l 4240 VDC voltage is provided between the AC input
terminal and the DC output terminal for one minute, neither
breakdown nor flashover occurs, and steady leakage
current is smaller than 1 mA.
l 707 VDC voltage is provided between the DC output
terminal and the shell for one minute, neither breakdown
nor flashover occurs, and steady leakage current is smaller
than 1 mA.

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ZXDT22 SF01 Solution Description

Type Item Specification

l 707 VDC voltage is provided between another interface and


the shell for one minute, neither breakdown nor flashover
occurs, and steady leakage current is smaller than 1 mA.

Security standard IEC60950

Electromagnetic EN55022 class B and IEC61000


compatibility (EMC)

Reliability Mean Time Between Failure (MTBF) ≥ 2 x 105 h

Struc- Dimension (height x width 41.5 mm x 132 mm x 300 mm


ture x depth)

Weight 2 kg

4.6 Solar Energy Power Module


Function
A solar energy power module is used to convert the electrical energy provided by the
photovoltaic unit (PU) module into steady 48 VDC.

Front View
Figure 4-18 shows the front view of a solar energy power module.

Figure 4-18 Front View of a Solar Energy Power Module

Structure
Figure 4-19 shows the structure of a solar energy power module.

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Chapter 4 System Architecture

Figure 4-19 Structure of a Solar Energy Power Module

1. Status indicator 3. Photovoltaic Unit (PU)


2. Button module input interface

For a description of the components of a solar energy power module, refer to Table 4-17.

Table 4-17 Component Descriptions of a Solar Energy Power Module

Component Function

Status indicator Indicates the operating state of the solar energy power module.

Button By pressing this button, you can quickly display the menu page of the solar
energy power module on the Centralized Supervision Unit (CSU).

photovoltaic unit Connects a PU module.


(PU) module input
interface

Status Indicators
Figure 4-20 shows the status indicators of a solar energy power module.

Figure 4-20 Status Indicators of a Solar Energy Power Module

For a description of the status indicators of a solar energy power module, refer to Table
4-18.

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Table 4-18 Status Indicators of a Solar Energy Power Module

Indicator Status Description Remarks

Power (green) Off No input is available or -


the ancillary power of
the solar energy power
module is faulty.

On Input is available and


the ancillary power of
the solar energy power
module is normal.

RUN (green) Off Power-off -

Slowly blinking Enters the MPPT


scanning and tracking
state.

Quickly blinking Enters the current limiting


state.

On Enters the stabilized


voltage state.

Alarm (amber) Off There is no alarm. This indicator raises


alarms that are mostly
Blinking The communication of
coming from external
the solar energy power
devices or other devices,
module is interrupted.
rather than solar energy
On Input overvoltage,
power modules.
input undervoltage,
over-temperature, or
address conflict

Fault (red) On Output overvoltage, This indicator raises


output overcurrent, fan alarms that are mostly
fault, or output fuse failure coming from this product
itself.

Technical Specifications
For a description of the technical specifications of a solar energy power module, refer to
Table 4-19.

Table 4-19 Technical Specifications of a Solar Energy Power Module

Type Item Specification

Environment Operating temperature -24 to +65 ℃

Storage temperature -40 to +85 ℃

Relative humidity ≤ 95% (no condensation)

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Chapter 4 System Architecture

Type Item Specification

PU module input Nominal input voltage 60 to 150 VDC

Maximum input current 35 A

Input voltage range 0 to 150 VDC

Direct Current (DC) Maximum output current 55 A


output
Rated output voltage 53.5 V

Adjustable output voltage range 42 to 58 V

Self loss 5W

Peak efficiency 98%

MPPT precision l Static MPPT precision: 99.9%


l Dynamic MPPT precision: 99.5%

Security Insulating strength l 707 VDC voltage is provided


between the DC output terminal
and the shell to for one minute,
neither breakdown nor flashover
occurs, and steady leakage current
is smaller than 1 mA.
l 707 VDC voltage is provided
between another interface and
the shell for one minute, neither
breakdown nor flashover occurs,
and steady leakage current is
smaller than 1 mA.

Security standard IEC60950-1 and EN60950-1

Electromagnetic compatibility EN55022 class A and IEC61000


(EMC)

Structure Dimension (H x W x D) 41.5 mm x 132 mm x 300 mm

Weight 1.65 kg

4.7 Centralized Supervision Unit (CSU)


Function
l Management
à Provides discharging management, recharging management, and testing
management for battery packs.
à Controls auto sleep and saves energy for a rectifier.
à Supports the export of historical records through a USB drive.

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ZXDT22 SF01 Solution Description

à Allows you to query data, set parameters, and control the system through the
LCD display and operation buttons.
l Alarm
Raises an alarm for protection when the power system becomes faulty.
l Monitoring
à Collects the operation data of the power system and monitors the operating status
of the power system in realtime.
à Reports data to the Supervision Center (SC) and receives the commands from
the SC to remotely monitor the power system.
l Remote access
Provides remote access to the Centralized Supervision Unit (CSU) through the
Internet Explorer (IE) 7.0 or later.

Structure
Figure 4-21 shows the structure of a CSU.

Figure 4-21 Structure of a CSU

1. Individual RS485 interface 4. RJ45 Ethernet interface 9. Extended analog detection


2. Multiplexing RS485 5. USB interface interface
interface 6. Indicator 10. Water sensor interface
3. RS232 serial 7. Display 11. Ambient humidity sensor
communication interface 8. Menu interface

For a description of the signal interfaces of a CSU, refer to Table 4-20.

Table 4-20 Signal Interfaces of a CSU

Interface Function

RS485_B0A0 Extends a functional board.

RS485_B1A1 Communicates with RS485 (It cannot be used together with any RS232
interface).

RS232 Communicates with RS232 (It cannot be used together with any RS485_B1A1
interface).

RJ45 Communicates with an Ethernet network.

USB Supports a USB drive only, instead of any SD card, mobile hard disk, MP3,
MP4, and other pluggable storage device.

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Interface Function

Extended analog Detects extended analog.


detection

Water sensor Connects a water sensor.

Ambient humidity Connects an ambient humidity sensor.

Indicator
For a description of the indicators of a CSU, refer to Table 4-21.

Table 4-21 Indicator Descriptions of a CSU

Indicator Status Centralized Supervision Unit

Power RUN Alarm (CSU) Status

Lit Blinking Off Operating properly

Lit Lit or off - Faulty

Lit Blinking Blinking Alarm

Off Off Off Not operating

• The - sign indicates an unstable indicator.

Buttons
For a description of the buttons of a CSU, refer to Table 4-22.

Table 4-22 Button Descriptions of a CSU

Sign Button Function

▲ Up/direction Previous page/option switch/value increase

▼ Down/direction Next page/option switch/value decrease

◄ Left/direction Cursor moving to the left side/page switch

► Right/direction Cursor moving to the right side/page switch

Ent Confirmation Confirmation/saving

Esc Back Exit/cancellation

<◄+▲> Combination Press the ◄ and ▲ buttons to display the Language


Setting menu.

<▲+Ent> Combination Press the ▲ and Ent buttons to display the help information
of the current menu.

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ZXDT22 SF01 Solution Description

4.8 Fan Controller


A fan controller is used to convert wind energy into electrical energy and output –48 VDC.
This section describes the components and functions of two fan controller types (2 kW and
5 kW). For more information, refer to the corresponding fan controller user guide.

Front View
Figure 4-22 shows the front view of a 2 kW fan controller.

Figure 4-22 Front View of a 2 kW Fan Controller

Figure 4-23 shows the structure of a 2 kW fan controller.

Figure 4-23 Structure of a 2 kW Fan Controller

For a description of the components of a fan controller, refer to Table 4-23.

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Table 4-23 Component Descriptions of a Fan Controller

Sign Component Function

BRAKE Brake air circuit When it is set to ON, the fan controller is braked for installation,
breaker debugging, and repair. During normal operation, you must
set it to OFF.

WIND TURBINE Wind turbine air When it is set to ON, the fan controller is connected to the
circuit breaker control power supply. Never set it to OFF when BRAKE is OFF.

BATTERY Battery air circuit When it is set to ON, the battery provides power to the fan
breaker controller.

LOAD Load air circuit When it is set to ON, the control power supply provides power
breaker to the load.

Signal interface Provides the alarm signal interface, temperature sensor signal
interface, and RS485 communication interface.

Wiring terminal Provides the wiring terminals for diesel input, mainly supply
input, and direct current output.

5 kW Fan Controller
Figure 4-24 shows the front view of a 5 kW fan controller.

Figure 4-24 Front View of a 5 kW Fan Controller

Figure 4-25 shows the structure of a 5 kW fan controller.

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ZXDT22 SF01 Solution Description

Figure 4-25 Structure of a 5 kW Fan Controller

For a description of the components of a fan controller, refer to Table 4-23.

4.9 GPRS Module


Function
A GPRS module is used to implement the following functions:
l Wireless network connection
l Transmitting alarm messages

Structure
A GPRS module consists of an MPB board and aGPRS modem. The MPB board provides
power to the GPRS modem. The GPRS modem needs to be installed with a valid SIM card.
Figure 4-26 shows the components and interfaces of a GPRS module.

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Chapter 4 System Architecture

Figure 4-26 Components and Interfaces of a GPRS Module

For a description of the interfaces of a GPRS module, refer to Table 4-24.

Table 4-24 Interface Descriptions of a GPRS Module

Identifier/Name Pin No. Meaning Description

X1/+48 V power input 1 VL+ 48 V positive power


interface
2 VL- 48 V negative power

X2/+12 V power output 1 GND 12 V negative power


interface
2 +12 V 12 V positive power

RS232 communication 2 RXD Data receiving


interface
3 TXD Data sending

5 GND Signal grounding

4.10 Inverter
4.10.1 1 KVA Inverter
A 1 KVA inverter is used to convert –48 VDC into 220 VAC for the purpose of providing
power to AC load. This section describes two 1 KVA inverter models: inverter A and
inverter B.

Inverter A
Inverter A with output power of 1 kVA, see Figure 4-27. For the component descriptions,
refer to Table 4-25.

Figure 4-27 Inverter A

1. –48 V DC input terminal 2. Power switch 3. 220 V AC output socket

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4. Indicator 6. AC input/output terminal


5. Relay signal interface (Lo/No/PE/PE/Ni/Li)

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Table 4-25 Inverter A Components

No. Component Description

1 –48 V DC input terminal Connects the output terminal of the –48 V DC power
distribution unit to input the DC power to the inverter.

2 Power switch Enables or disables the inverter.


ON: indicates that the inverter is enabled.
OFF: indicates that the inverter is disabled.

3 220 V AC output socket Connects the connector of a 220 V AC load.


(L/N/PE)

4 Indicator Indicates the operational status of the inverter. Three


indicators are provided:
l INV.: If the inversion indicator is in green and remains
lit, it indicates that the inverter is operating properly; if
the indicator is flashing, AC input supplies power for
AC output.
l BAT.H/L (DC input): If the DC input indicator is in yellow
and remains lit, it indicates that DC input is improper.
l FAULT: If the fault indicator is in red and remains lit, it
indicates that the inverter is faulty.

5 Relay signal interface Provides alarm relay signal interfaces:


l 1, 2: alarm relay signals of abnormal AC input (SPD).
Open circuit indicates proper AC input and short circuit
indicates improper AC input.
l 1, 3: alarm relay signals of abnormal AC input (SPD).
Open circuit indicates proper AC input and short circuit
indicates improper AC input.
l 4, 5: alarm relay signals of abnormal inverter. Open
circuit indicates proper inversion and short circuit
indicates improper inversion.
l 4, 6: alarm relay signals of abnormal inverter. Open
circuit indicates proper inversion and short circuit
indicates improper inversion.

6 AC input/output terminal The upper three terminals are Lo, No, and PE respectively.
(Lo/No/PE/PE/Ni/Li) The terminals connect 220 V AC output cables to the
corresponding terminals.
The lower three terminals are PE, Ni, and Li respectively.
The terminals connect 220 V AC input cables to the
corresponding terminals.

Inverter B
Inverter B with output power of 1 kVA, see Figure 4-28. For the component descriptions,
refer to Table 4-26.

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Figure 4-28 Inverter B

1. –48 V DC input terminal 4. 220 V AC output socket 2 7. Relay signal interface


2. Power switch 5. 220 V AC input socket
3. 220 V AC output socket 1 6. Indicator

Table 4-26 Inverter B Component Descriptions

No. Component Description

1 –48 V DC input terminal Connects the output terminal of the –48 V DC power
distribution unit to input the DC power to the inverter.

2 Power switch Enables or disables the inverter.


ON: indicates that the inverter is enabled.
OFF: indicates that the inverter is disabled.

3 220 V AC output socket 1 Connects the connector of a 220 V AC load.


(L/N/PE)

4 220 V AC output socket 2 Connects the connector of a 220 V AC load.


(L/N/PE)

5 220 V AC input socket Connects a 220 V AC input (L/N/PE) connector.


If an AC power supply is connected to the AC input socket,
AC output preferentially uses the AC input.

6 Indicator Indicates the operational status of the inverter. Four


indicators are provided.

7 Relay signal interface Provides alarm signals.

4.10.2 3 KVA Inverter


A 3 KVA inverter is used to converts –48 VDC into 220 VAC for the purpose of providing
power to AC load. This section describes two 3 KVA inverter models: inverter C and
inverter D.

Inverter C
Inverter C with output power of 3 kVA, see Figure 4-29. For the component descriptions,
refer to Table 4-27.

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Figure 4-29 Inverter C

1. –48 V DC input terminal 5. Relay signal interface 9. Lightning protection ground


2. AC input terminal/output 6. RS232 communication wire outlet
terminal interface 10. Earthing nut
3. AC input fuse 7. Indicator
4. AC output socket 8. Inverter power switch

Table 4-27 Inverter C Component Descriptions

No. Component Description

1 –48 V DC input terminal Connects the output terminal of the –48 V DC power
distribution unit to input the DC power to the inverter.

2 AC input (L/N)/output (N/L) Connects 220 V AC input (L/N) and 220 V AC output (N/L)
terminal terminals.

3 AC input fuse Protects AC input.

4 AC output socket (L/N/PE) Connects the connector of a 220 V AC load.

5 Relay signal interface Provides alarm relay signal interfaces:


l 1, 2: alarm relay signal of AC input undervoltage.
Open circuit indicates proper AC input and short circuit
indicates improper AC input.
l 3, 4: alarm relay signal of abnormal AC input. Open
circuit indicates proper AC input and short circuit
indicates improper AC input.
l 5, 6: alarm relay signal of abnormal inverter. Open
circuit indicates proper inversion and short circuit
indicates improper inversion.

6 RS232 communication Used for RS232 communication.


interface

7 Indicator Indicates the operational status of the inverter. Four


indicators are provided:
l INV.: If the inversion indicator is in green and remains
lit, it indicates that the inverter is operating properly; if
the indicator is flashing, AC input supplies power for
AC output.
l BAT.H/L (DC input): If the DC input indicator is in yellow
and remains lit, it indicates that DC input is improper.
l FAULT: If the fault indicator is in red and remains lit, it
indicates that the inverter is faulty.

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ZXDT22 SF01 Solution Description

No. Component Description

8 Power switch Enables or disables the inverter.


ON: indicate that the inverter is enabled.
OFF: indicate that the inverter is disabled.

9 Lightning protection ground Cabling hole of the lightning protection ground wire.
wire outlet

10 Earthing nut Used for inverter earthing.

Inverter D
Inverter D with output power of 3 kVA, see Figure 4-30. For the component descriptions,
refer to Table 4-28.

Figure 4-30 Inverter D

1. Earthing terminal 6. AC output socket 2 10. RS232 communication


2. Power switch (L/N/PE) interface
3. DC input terminal 7. AC output terminal (L/N/PE)
4. AC input socket 8. Indicator
5. AC output socket 1 9. Relay signal interface
(L/N/PE)

Table 4-28 Inverter C Component Descriptions

No. Component Description

1 Earthing terminal Used for inverter earthing.

2 Power switch Enables or disables the inverter.


ON: indicates that the inverter is enabled.
OFF: indicates that the inverter is disabled.

3 DC input terminal Connects the output terminal of the –48 V DC power


distribution unit to input the DC power to the inverter.

4 AC input socket Connects a 220 V AC input (L/N/PE) connector.


If an AC power supply is connected to the AC input socket,
AC output preferentially uses the AC input.

5 AC output socket 1 (L/N/PE) Connects the connector of a 220 V AC load.

6 AC output socket 2 (L/N/PE) Connects the connector of a 220 V AC load.

7 AC output terminal (L/N/PE) Connects a 220 V AC load.

8 Indicator Indicates the operational status of the inverter. Four


indicators are provided.

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No. Component Description

9 Relay signal interface Provides the fault alarm signals of the inverter. If the relay
is open, it indicates that the inverter is proper. If the relay is
closed, it indicates that the inverter is improper.

10 RS232 communication Used for RS232 communication.


interface

4.11 Ancillary Devices


4.11.1 Integrated Generator Set
An integrated generator set is used in the ZXDT22 SF01 hybrid energy solution, and
provides AC power input for the DC power system if no mains electricity is supplied
or mains electricity is unstable for a communication site. In this solution, a new site
is configured with a new generator set that is integrated with the ATS based on the
traditional diesel generator. This section uses the new generator set as an example.
For the external view of a typical generation set, see Figure 4-31.

Figure 4-31 Structure of a Typical New Generator Set

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Note:
The actual generator set is subject to your shipment if it is different from that shown in
Figure 4-31.

For the component descriptions of the generator set, refer to Table 4-29.

Table 4-29 Component Descriptions for the Generator Set

Component Description

Generator unit The generator unit is installed on the oil tank to convert the chemical energy of oil
to AC electrical energy. The generator unit with the following specifications can
be configured in the solution:
l Single-phase three-wire output: 7 kVA/10 kVA/15 kVA
l Three-phase five-wire output: 7 kVA/10 kVA/15 kVA/20 kVA/30 kVA/40 kVA

Oil tank The oil tank is installed on a specialized tank base on site to store and transport oil
to the generator unit. The oil tank with the following specifications can be configured
in the solution: 500 L/1000 L/1500 L/2000 L.

Controller The controller consists of a screen and related buttons to monitor the operational
status of the generator set and control the generator set.
For the controller descriptions, refer to the user manual of the generator set.

Electrical The electrical terminal includes AC input and AC output:


terminal l The single-phase three-wire generator set provides two connection terminals
for AC input (L/N) and two connection terminals for AC output (L/N) at least.
l The three-phase five-wire generator set provides four connection terminals for
AC input (L1/L2/L3/N) and four connection terminals for AC output (L1/L2/L3/N)
at least.
For the position and connection descriptions of the electrical terminal, refer to the
related user manual of the generator set.

Signal The signal terminal is connected to the upper-level supervision unit. It transmits the
terminals operational status and alarms of the generator unit to the supervision unit, receives
and performs a startup/stop command for the generator unit from the supervision
unit. The generator set includes the following signal terminals at least:
l One input relay receives a remote-control startup/stop message from the
supervision unit.
l One output relay transmits a failure message of the generator unit to the
supervision unit.
l One output relay transmits a failure message of the input terminal (mains
electricity or the other generator set) of the generator unit to the supervision
unit.
l One communication terminal (RS485) communicates with the supervision unit.

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Component Description

For the descriptions of the signal terminal positions and connections, refer to the
related user manual of the generator set.

Embedded The ATS unit can be embedded in the generator set to enable automatic switch
ATS unit between the following AC outputs:
(optional) l AC generated by the generator set.
l Mains electricity or other AC power supplies connected to the AC input terminal
of the generator set.
In an application scenario with multiple AC inputs and without the generator set, the
ATS unit should be configured independently.

Emergency Press the button to power off the generator set immediately.
stop button

4.11.2 ATS
The ATS is used to switch over between two AC inputs and select either of them for the
DC power. This section describes two ATS types: a built-in ATS and an individual ATS. A
built-in ATS serves as part of a new generator set and it is introduced in the corresponding
document about a new generator set. An individual ATS can be two-input or three-input.
This section uses the most widely-used three-input individual ATS as an example. For
more information, refer to the corresponding ATS user guide that is shipped with your ATS.

Front View
Figure 4-32 shows the front view of an ATS.

Figure 4-32 Front View of an ATS

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Figure 4-33 shows the dimension of an ATS.

Figure 4-33 Dimension of an ATS

Structure
Figure 4-34 shows the structure of an ATS.

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Figure 4-34 Structure of an ATS

For a description of the components of an ATS, refer to Table 4-30.

Table 4-30 Component Descriptions of an ATS

Compo- Function
nent

Outer door Protects the components in the subrack from being damaged by any external source.

Inner door Protects the components in the subrack from being damaged and accommodates the
controller and indicators.

Controller Provides a Man-to-Machine (M2M) interface for users to operate the ATS.

Indicator Sends alarm signals.

Signal Detects a variety of signals.


detection
interface

Conversion Automatically implements switchover between two AC inputs.


switch

AC Provides AC input and AC output electrical interfaces.


input/output
interface

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ZXDT22 SF01 Solution Description

Note:
For more information about the ATS subrack, refer to the corresponding ATS user guide
that is shipped with your ATS.

4.11.3 Solar Photovoltaic Module


A solar photovoltaic module is used to convert solar energy into electrical energy and
output electrical energy to the photovoltaic junction box through the cables on the rear
panel of the solar photovoltaic module.

The ZXDT22 SF01 supports two series of solar photovoltaic modules: 195 W/200 W series
and 245 W/250 W series. For the appearances of solar photovoltaic modules, see Figure
4-35.

Figure 4-35 Solar Photovoltaic Module

For the descriptions of two series of solar photovoltaic modules, refer to Table 4-31.

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Table 4-31 Solar Photovoltaic Module Descriptions

Product Series Module Technical Specification

195 W/200 W Monocrystalline silicon. l Peak voltage: 36 V


The solar photovoltaic module is l Peak power: 195 W/200 W
composed of 72 cells. The dimensions
of each cell is 125 mm (H) × 125 mm
(W).

245 W/250 W Polysilicon. l Peak voltage: 30 V


The solar photovoltaic module is l Peak power: 245 W/250 W
composed of 60 cells. The dimensions
of each cell is 156 mm (H) × 156 mm
(W).

Note:
The technical specifications of different solar photovoltaic modules are various. The
technical specifications listed in Table 4-31 are for reference purposes only. The products
actually delivered shall prevail.

4.11.4 Solar Bracket


A solar bracket is used to support solar photovoltaic modules.
The ZXDT22 SF01 supports the following three types of solar brackets.
l ZXDT02 SK01 (V1.0R01) solar bracket: It has a smaller footprint and is applicable
to site reconstruction scenarios to support the 195 W/200 W series solar photovoltaic
modules.
l ZXDT02 SK01 (V2.0) solar bracket: It has a smaller footprint and is applicable to
site reconstruction scenarios to support the 245 W/250 W series solar photovoltaic
modules.
l ZXDT02 SK02 (V1.0) solar bracket: It has a larger footprint and is applicable to site
creation scenarios to support the 245 W/250 W series solar photovoltaic modules.

These three types of solar brackets can be further divided into several models. For a
description of bracket models, refer to Table 4-32.

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Table 4-32 Descriptions for Solar Brackets

Bracket Series Description Typical Model and Appearance

ZXDT02 Five bracket models are Typical model: two-link R8 bracket.


SK02(V1.0) provided: four-link R8 bracket, Eight solar photovoltaic modules can be installed
two-link R8 bracket, two-link on a two-link R8 bracket.
R4 bracket, indented special
bracket, and R12 special
bracket.
The dip angle supported by
each model is 10°, 15°, 20°,
25°, 30°, 35°, 40°, 45°, and
50°.

ZXDT02 SK01 Eight bracket models are Typical model: R4×2 bracket.
(V1.0R01) provided: R2×2 bracket, R3×2 Eight solar photovoltaic modules can be installed
bracket, R4×2 bracket, R5×2 on an R4×2 bracket.
bracket, R6×2 bracket, R4×3
bracket, R5×3 bracket, and
R6×3 bracket.
The dip angle supported by
each model is 10°, 15°, 20°,
25°, 30°, and 35°.

ZXDT02 Seven bracket models are Typical model: R3×3 bracket.


SK01(V2.0) provided: R2×2 bracket, R3×1 Nine solar photovoltaic modules can be installed
bracket, R3×2 bracket, R3×3 on an R3×3 bracket.
bracket, 3×3 bracket, R4×3
bracket, and R5×3 bracket.
The dip angle supported by
each model 10°, 15°, 20°, 25°,
30°, and 35°.

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Chapter 4 System Architecture

4.11.5 Battery
Batteries are used to store electrical energy and supply power for loads as required.
The ZXDT22 SF01 supports the following four types of batteries:
l Deep cycle battery (HL series): It is applicable to colloidal batteries application
scenarios, which has better deep cycle performance and highest price.
The HL series batteries are used to store electrical energy and supply power for loads
as required.
l High rate battery (HC series): It is applicable to the scenarios that requires high current
charging in a short time, for example, diesel and electricity power supply scenarios.
Both the charging duration and power supply duration are short.
l High temperature battery (HP series): It is applicable to high temperature scenarios,
which has excellent cycle performance under high temperature.
l Dedicated solar battery (HS series): It is applicable to pure solar scenarios and
solar-diesel hybrid power supply scenarios, which has better shallow cycling
performance and undercharging performance.

4.12 Boards
4.12.1 UIB
Function
The User Interface Board (UIB) is located on the right side of the Centralized Supervision
Unit (CSU). It provides the system with the input/output dry contact, battery temperature
detection interface, magnetic door detection interface, and ambient temperature detection
interface.

Structure
Figure 4-36 shows the interfaces of the UIB.

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Figure 4-36 Interfaces of the UIB

For a description of the interfaces and functions of the UIB, refer to Table 4-33.

Table 4-33 Interfaces and Functions of the UIB

Silk- Interface Function


Screen

X4 Output dry contacts 1 and 2 Sets alarms through the Centralized Supervision Unit
(CSU).
Interface code: A1 and A2

X5 Output dry contacts 3 and 4 Sets alarms through the Centralized Supervision Unit
(CSU).
Interface code: A3 and A4

X6 Output dry contacts 5 and 6 Sets alarms through the Centralized Supervision Unit
(CSU).
Interface code: A5 and A6

X7 Output dry contacts 7 and 8 l Output dry contact 7 is used to control a diesel
generator.
l Output dry contact 8 is used to control an
emergency light.

X8 CSU fault output dry contact Generates an alarm when the through the Centralized
Supervision Unit (CSU) is faulty.

X9 Four-input dry contact Sets alarms through the Centralized Supervision Unit
(CSU).

X10 Extended four-input dry Sets alarms through the Centralized Supervision Unit
contact (CSU).

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Silk- Interface Function


Screen

X11 Magnetic door detection Connects a magnetic door sensor.


interface

X12 Ambient temperature Connects an ambient temperature sensor.


detection interface

X13 Battery temperature detection Connects the ambient temperature sensor of battery
interface 1 pack 1.

X14 Battery temperature detection Connects the ambient temperature sensor of battery
interface 2 pack 2.

X15 Battery temperature detection Connects the ambient temperature sensor of battery
interface 3 pack 3.

X16 Battery temperature detection Connects the ambient temperature sensor of battery
interface 4 pack 4.

4.12.2 GMU
Function
The Genset Management Unit (GMU) is optional. It is used to supervise and manage
diesels.

Structure
There are two structures for the GMU. This section describes the second structure only
because the first structure is rarely used. The GMU and GMUE boards are configured in
the second structure, see Figure 4-37.

Figure 4-37 Second Structure of the GMU

For details about the GMU interfaces and how to install the GMU, refer to ZXDUPA-GMU
(V1.0) Genset Management Unit User Manual.

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Chapter 5
Technical Indicators
Table of Contents
Electrical Indicators ....................................................................................................5-1
Interface Indicators.....................................................................................................5-2
Structure Indicators ....................................................................................................5-3
Security Indicators......................................................................................................5-4
Environmental Indicators ............................................................................................5-5

5.1 Electrical Indicators


Photo Voltaic (PV) Input
For a description of the electrical characteristics of PV input, refer to Table 5-1.

Table 5-1 Electrical Characteristics of PV Input

Parameter Indicator

Input voltage of a single solar l Rated input voltage: 60 to 150 VAC


energy power module l Input voltage range: 0 to 150 VAC

Cell pieces of a single solar l 245 W poly crystalline silicon: Three solar cell pieces are
energy power module connected in series and four solar cell pieces are connected
in parallel.
l 195 W (200 W, 205 W) mono-crystalline silicon: Two solar
cell pieces are connected in series and six solar cell pieces
are connected in parallel.

Maximum solar energy input 35 A


current of a single line

Maximum PV batter power of 3.2 kW


a single solar energy power
module

Input inrush current ≤150% x stabilized input current

DC lightening protection ≥10 kA


discharge current

AC Input
For a description of the electrical characteristics of AC input, refer to Table 5-2.

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Table 5-2 Electrical Characteristics of AC Input

Parameter Indicator

Input mode Three-phase five-wire system

Nominal voltage 220 VAC

AC lightening Level C (Level B is optional.)


protection level

DC Output
For a description of the electrical characteristics of DC output, refer to Table 5-3.

Table 5-3 Electrical Characteristics of DC Output

Parameter Indicator

Output voltage l Rated voltage: - 53.5 VDC


l DC output voltage range: -42 to -58 VDC

Maximum system l 1050 mm cabinet: 18 kW


output power l 1750 mm cabinet: 27 kW

Efficiency l Peak efficiency of a solar energy power module ≥ 98% (rated input)
l Peak efficiency of a rectifier ≥ 96% (rated input)

Stabilized voltage ≤ ±0.6%


precision

Temperature ± 0.02%/℃
coefficient

5.2 Interface Indicators


For a description of interface indicators, refer to Table 5-4.

Table 5-4 Interface Indicators

Interface Indicator

Communica- Dry contact Standard configuration: eight input dry contacts and eight output
tion/detec- interface dry contacts
tion interface Maximum configuration: 16 input dry contacts and 16 output dry
contacts

Communication l One Ethernet interface


interface l One RS232 interface
l Two RS485 interfaces
l (Optional) GPRS module (wireless connection)

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Chapter 5 Technical Indicators

Interface Indicator

Data One USB interface


transmission
interface

Environment l Standard configuration: 2-line battery temperature detection


detection interface; Maximum configuration: 4-line battery temperature
interface detection interface
l Standard configuration: 1-line ambient temperature detection
interface
l Standard configuration: 1-line magnetic door detection
interface
l Standard configuration: 1-line water detection interface
l Standard configuration: 1-line smoke detection interface

Electrical AC input 1-line


interface
Standby AC 1-line
output

DC output l Primary power-off: 6-line (maximum)


l Secondary power-off: 6-line (maximum)
The actual DC output is subject to the contract.

Batter input Standard configuration: 2-line


Maximum configuration: 4-line

5.3 Structure Indicators


For a description of structure indicators, refer to Table 5-5.

Table 5-5 Structure Indicators

Parameter Indicator

Dimension of a 1750 mm cabinet 1750 mm x 700 mm x 700 mm (height x width x depth)


(including the base)

Dimension of a 1050 mm cabinet 1050 mm x 700 mm x 700 mm (height x width x depth)


(including the base)

Weight of a 1750 mm cabinet 145 kg


(including the base but excluding
any module)

Weight of a 1050 mm cabinet 65 kg


(including the base but excluding
any module)

Wiring mode Downward wiring

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Parameter Indicator

Mounting mode •Floor-mounting


•Press-mounting

Maintenance mode Pre-maintenance

Protection rating IP55

5.4 Security Indicators


EMC
For a description of EMC indicators, refer to Table 5-6.

Table 5-6 EMC Indicators

Parameter Indicator

EMI CE/RE CISPR 22 class A

EMS ESD Contact discharge: ± 6 kV


Air discharge: ± 8 kV

EFT l AC power port: ± 2 kV


l DC power port: ± 2 kV
l Signal cable and control cable port: ± 1 kV

RS 10 V/m

CS 3 V (AC power port and signal/control/DC input/output port,


whose length exceeds three meters)

Surge test l DC port cable: ± 2 kV/ground cable: ± 4 kV


l AC port cable and ground cable: ± 6 kV
l Unshielded indoor/outdoor signal port cable and ground
cable: ± 2 kV

Safety Design
It is compliant with the safety design requirements in EN55022 and the Conformite
Europende (CE) certification requirements.

Reliability Indicators
For a description of reliability indicators, refer to Table 5-7.

Table 5-7 Reliability Indicators

Parameter Indicator

MTBF ≥ 20,000 hours (average service time: two hours; system: N+1
backup)

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Chapter 5 Technical Indicators

Lightening Protection Indicators


For a description of lightening protection indicators, refer to Table 5-8.

Table 5-8 Lightening Protection Indicators

Parameter Indicator

AC input lightening protection Class C (Class B is optional.)

5.5 Environmental Indicators


For a description of environmental indicators, refer to Table 5-9.

Table 5-9 Environmental Indicators

Parameter Indicator

Operating temperature -20 to + 45 ℃ (full output)

Storage temperature -40 to + 70℃

Operating humidity 5% to 95% (no condensation)

Storage humidity 5% to 95% (no condensation)

Altitude ≤ 3000 m

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Glossary
ATS
- Automatic Transfer Switch
CE
- Conducted Emission
CE
- CONFORMITE EUROPENDE
CS
- Conducted Susceptibility
CSU
- Centralized Supervision Unit
EFT
- Electrical Fast Transient
EMC
- Electromagnetic Compatibility
EMI
- Electromagnetic Interference

EMS
- Electromagnetic Susceptibility

ESD
- Electrostatic Discharge
GMU
- Genset Management Unit
GPRS
- General Packet Radio Service
IE
- Internet Explorer
LCD
- Liquid Crystal Display
MPB
- MODEM Power Board

MPPT
- Maximum Power Point Tracking
MTBF
- Mean Time Between Failures

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ZXDT22 SF01 Solution Description

RE
- Radiated Emission
RS
- Radiated Susceptiblility
SC
- Supervision Center
SD
- Secure Digital memory card
SIM
- Subscriber Identity Module
SIU
- Signal Interface Unit
UIB
- User Interface Board
USB
- Universal Serial Bus

II

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