2.0 Gel-Tech-Power-Plant

Purok Maunlad brgy.
Irawan, Puerto Princesa palawan

GEL-TECH CONSTRUCTION INDUSTRIAL CORPORATION
1 x 25 M W B I O M A S S R EN E W A B L E
EN E R G Y I ND I P END E N T P O W ER
PLANT
Lauan Antique Province Philippines
Location : Lauan Antique Province

Philippines,
Purok Maunlad brgy. Irawan, Puerto Princesa palawan
Table of Contents
SR Description Page No
No
1 General Description of the small scale Project Activities 3

2 Purpose of the Project 3
3 Feature of the Project 4
4 Project Scenario 4
5 Chronological Description of the Projects background 5
6 Availability Bio mass fuel 5
7 Contribution to sustainable Development 6
8 Project Participant 6
9 Technology Overview of project Activities 7
10 Plant and Machinery list 9
11 Financial Aspect 1
2
1. General Description of the Small Scale Biomass Gas generation

Project Power Activities:-

Unit 1x 25MW Biomass Independent Power Generation Project at Lauan

Antique Philippines.

Location of the Biomass Renewable Energy Independent

Power Plant : Antique Province Sub Station
PHILIPPPINES
2.Purpose of the project;

The purpose of the Lauan Antique Province Substation Biomass
Thermal power project is to utilize biomass fuel like Municipal Waste Rice
Hull Wood Chip Elephant Grass, etc.. for generation of electricity for in-
house consumption and export surplus to the electricity grid. The project
activities indirectly helps in reducing the power deficit in the Area Antique
Province Grid system’s dependency on fossil fuel resources [ primarily
coal and gas ] and reduces the emission of greenhouse gases [GHG]. The
project activity also contributes to an economically, environmentally and
sustainable development in the region through the commercial operation
of the power plant and thereby creating sustainable stakeholder value.

The proposal shows the proposed alternative heat source from

biomass Thermal power generation (combined power and heating), which
can significantly reduce the operation and maintenance cost of the
cornstarch processing plants.

``The framework of this proposal is to show how a biomass Power

generation system works. With the biomass power plant to power system
can be robust, reliable and with the use of indigenous fuel the Municipal
Waste Rice Hull Wood Chip Elephant Grass.
Nowadays, the amount of use able power being produced from
biomass is very small relative to the biomass resources available for this
use and although the use of biomass power plants rely on less efficient
boiler/steam turbine technology; have a higher installed price per kilo
Watt; and draw on fuel supplies that are bulkier, less homogeneous, and
more difficult to fire and handle than fossil fuels (especially relative to oil
and natural gas which are not solids).
However, the reasons for consideration of the biomass Thermal power

Plant option are:
(1)Lower operating costs.
(2)Disposal of biomass residues combined with the production of
electricity and heat,
(3)Power production from abundant indigenous biomass resources,
(4)Power for locations rich in biomass resources, and
(5)It is a renewable energy option. These have been chosen for many
applications.
Due to feedstock availability issues, dedicated biomass Renewable Power

Plants are typically of smaller size but in Cogeneration mode, the total efficiency
can reach 85 percent-90 percent.
The project will entail a total amount of Php 6,750,000,000.00 [ Six Billion
Seven Hundred Fifty Million pesos]. 1 Unit 25 Mega Watt. The bulk of the
project cost shall be used for the purchase of equipment such as biomass
power generation equipment, Turbine Generator set and balance of
equipment including Civil and site development work for power plant.

Equity IRR and project IRR of 11 and 06 per cent respectively can be
achieved from the project during the 8-year project duration.
As output of simulation, overall power generation electrical and thermal
efficiency of the system are tabulated. All the technical details including
formula, detailed description of the technology and related calculations
are presented in the attached Annex.
3.Features of the Projects:-
The project involves the implementation of a biomass based power

co generation plant using Steam Turbine to generate Electricity from
Generator. The installed capacity of the plant is 1 Unit x 25MW. The fuel
used in primarily agro waste like elephant grass, Rice Husk, Wood Chips
& Municipal Waste etc, The Generating electricity being meets captive
requirements of Anyique Province Area and the surplus electricity being
sold to the grid. The generated electricity replaces a mixture of coals and
gas based power generation. The total amount of emission reductions
[CERs] to be delivered is expected 183,600,000.00 power output kw
Approximate.The implementation of the project also leads to additional
income and employment in the region [approximately 30,000 man days of
work per year’s]
4.Project Scenario:-
The project is limited to the captive electricity consumption and the

electricity export to the electricity grid, electricity generation highly
dependent on fossil fuel in the grid system and thereby reducing emission
in the electricity grid system.
KEY DESIGN DATA FOR THE PROJECT :
GENERATION FEASIBILITY Installed Capacity: 25000
Description Data Units Daily Yearly

APower Generation Capacity KW 510,000,00 183,600,000,00
BIn house power demand KW 90,000,00 32,400,000,00
CAuxiliary’s Power plant in use. KW 90,000,00 32,400,000,00
DScheduled export to the Grid KW 420,000,00 151,200,000,00
EFuel (Elephant Grass, Municipal Waste, Rice Ton 120.oo 43,200.00
Husk, Wood Chips) appxs
FBio Mass Steam Turbine Set Nos ( 1 x 25MW -Working)
Gsteam Generator ( Boiler ) unit 250 TPH

5.Chronological Description of the Projects background:-
In January 2021, Salvel Construction Philippines Inc a

E.P.C.Contractor for Power Plant Projects, decided to set up a 25.00 MW
biomass Renewable Thermal Power Plant at subsequently, Antique
Province has evaluated several technical and financial risks associated
with project and decided to go with ordering of main Power Plant Turbine
& Generator in Oct 2019. Now, Planned to install the unit and being
started commissioning of Main Steam Turbine Generator along with
axillaries equipment to generate Power by end January 2022.
6.Availability of Bio-mass fuel:
The has planned to tie up with existing Elephant Grass

Plantation owners who Has planted is around 100 Hectares around the
area Province from Antique Province site. Around 10 – 12 Nos Trucks
equitant to 120 MT of elephant Grass per day being in a warded in Antique
Province site factory every day for consumption of power plant. The Area
having plenty of elephant grass / rice hull Municipal Waste Wood Chip
availability in next 10 – 12 years. Thus, Antique Province Area is not
foreseeing any problems to arrange biomass fuel throughout the years to
run the power plant. The volume of biomass fuel estimated to be available
in the vicinity of. The estimate is based on the present survey who planted
Elephant Grass owners & formers.
ESTIMATED SUPPLY AND DELIVERED COST OF BIOMASS DELIVERED TO PTC I SITE

Unit in MT per
Landed Cost of Calorific Moisture
Sr No Fuel Source Ash (%)

Month Fuel in Pesos value(Kcal/Kg) Content(%)
1 Bana Grass₱2.50360040% 7%
2 Rice Husk₱2.20320010% 8.50%

3,60
3 Wood Chips0₱3.50370015% 6.50%
4 Municipal Waste (DRY)₱1.00280015% 17%
Note: Fuel Price Based On Study at Actual We May Reduced With Contract Of
Supplier
7.Contribution to Sustainable Development:-

The project activity has excellent contribution towards sustainable
development and addresses the key issues:-
Environmenta l Sustainability:
 Substituting the electricity requirement form grid by Cogeneration
scheme thereby eliminating the generation of equivalent quantum of
electricity using conventional fuel feeding the grid.
 Converting coal and other non- renewable natural resource. .Mitigating
 the emission of biomass in a carbon neutral fuel.
Economic
Sustainability:
.Antique Province Area had a peak power deficit at every year to
meeting the grooving demand of power in the province. The
biomass based power plants will contribute, through in a small
measure, to bridging the gap between the supply and demand of
power in the Antique Province .
.The plant is situated far from an urban centre, creating rural employment. It is estimated that
the project has potential to create
approximately 10,000 man- days of work per year. Certain of
employment opportunities in rural area have long been recognized
as a major element of sustainable development and to stem the
large – scale migration from rural to urban areas. To this extent,
the project directly addresses a core national concern.
8.Project Participants:
“SALVEL CONSTRUCTION PHILIPPINES INC” company is one of

leading Erection / Construction company in sector of Power & Energy. The
company started its commercial Established in 2009. Subsequently the
company has intended to go for biomass power plant by 2021 with 100%
project cost on finance Funder to meet power demand to consistency with
power feeding the grid.

The project participation & Investor in the biomass power plant is

belongs to: Antique Province PHILIPPINES,
MANAGEMENT AS FOLLOWS .
Control ling Stockholders & Company Directors and Office (list of board
members and company officers)
NamePosition
Enriqeue T. Gela CEO/PRESIDENT OF GEL-TECH CORPORATION

Salvador T.Veluz CEO SALVEL CONSTRUCTION PHILIPPINES INC.
Asterio L. Ramoso Jr. PRESIDENT
9.Technology Overview of project Activities:

In all, Biomass Energy Resources has the characteristics of

numbers varieties, highly dispersion and high collection cost. Therefor it is
appropriate for the development of the multiple uses of the technology,
and expand different markets. It is also okay to start from the utilization of
the existing waste resources for gradually enhance the development and
utilization levels.
There for, Biomass power plant designed below flow Graph of the electric
system.
FUEL HANDLING PLANT
BIOMASS COMBINED CYCLE POWER GENERATION SYSTEM

10. Plant & Machinery List (Technica l Details)
Note: Upon Detailed Engineering the Equipment Specification will changed

based on Feed input Results
STEAM GENERATOR:
Boiler Pressure Parts
The complete system of boiler pressure parts, covering
-Steam and water drums
-Furnace water wall & other circulating system components
-Boiler bank system
-Super heater system
-Economizer system
Together with all required headers, integral piping, interconnecting

piping, valves, fittings, supports, etc. are to be provided.
The complete system of pressure parts tubing, piping and headers shall
be of seamless construction, as per reputed international material
specifications and bought from renowned Suppliers.
Steam Drum & Water Drum
The boiler is provided with one steam and one water drum and the drums
shall be of fusion welded type. Both the drums will be provided with Tori
spherical / Semi-Ellipsoidal dished ends fitted with man-ways on both the ends. The man way
doors shall be arranged to open inwards. The drum shell, dished ends and the man way
doors shall conform to SA 515 Gr. 70 or equivalent material specification. The system of
internals consisting of the cyclone
separators shall ensure steam of highest purity at all loads of the boiler.
Furnace - Water Wall System
The Furnace envelope is constructed of fully water cooled membrane /

fin welded walls and adequately supported. The construction is fully gas pressure tight,
with welded
corners, and the furnace shall be strengthened by providing buck-stay and tie-bar system.
The buck-stay system shall be adequately designed to stiffen the furnace walls against the
internal and external pressures and also to transfer the wind and seismic loading from the
boiler envelope to the boiler structures through suitably designed guides. Necessary
provisions are made in the furnace for admitting the required quantity of over fire air at
various levels.
The furnace EPRS will be so selected to give acceptable furnace outlet
temperatures, while firing the fuels or any combination of the other fuels. The furnace design
shall incorporate necessary manholes, peep holes, openings for the fuel distributors, ignition
/ reflection arch and refractory covering in the lower furnace area if required.
Adequate number of inlet and outlet headers, with the necessary stubs,
commensurate with the arrangement of the furnace will be provided. The down comers,
supply pipes and relief tube sizing will be based on the circulation calculations.
Super heaters
The super heater (SH) system will be of Two (2) stage design with inter-stage de
super heating to achieve the rated steam temperature over 60 to 100% load range while
firing the design fuels mentioned. The super heater will be of convection or a combination of
convection and radiation type arranged to give the minimum metal temperature. The super
heater pressure drop, the inlet and outlet header sizing, arrangement and sizing of their
respective inlet and take off connections shall be so as to give minimum unbalance and the
tube element material selection shall be based on the actual metal temperature calculations.
The tube spacing of the super heater will be designed to minimize bridging and tube
erosion and shall be suitable for proper on-load cleaning by means of soot blowers. Suitable
spacers will be provided both along and transverse to the gas flow directions.
Attemperator
The attemperator system to control the temperature of the final super heater outlet
steam temperature within the specified value shall be provided in between the two stages of
the super heaters. The inter stage attemperator shall be of the spray type, using the boiler
feed water tapped off at the outlet of the boiler feed water pumps, to control the final steam
temperature between 60 % to 100 % MCR load.
Economizer
The Economizer is located immediately downstream of the Screen Tubes. The

design will be of bare tube construction with inline, counter flow, and drainable arrangement.
The coil arrangement will take care of proper calculated end gaps to avert gas bypassing
and the consequent erosion of the element tubes. No gas side or water side bypass
arrangement is provided.
The economizer is complete with drains and vents, coil supports, supporting
structures for the complete economizer, interconnecting piping for the inlet and the outlet,
access, etc. The economizer casing will be 5 mm thick, mild steel plate suitably stiffened /
reinforced. The economizer gas path shall be of the pressure tight construction with the
proper design of the seals at the tube penetrations with the casing. The inlet and the outlet
headers are adequately supported and anchored to take care of the loading from the
connected piping.
Air Heater
The Air heater shall be arranged as the last heat recovery section
downstream of the economizer. The Air heater shall be recuperative type with
flue gas flowing inside the tubes and the combustion air flowing over the tubes. The Air
heater will be arranged with the tubes in the vertical direction. The
tubes except those required for staying purposes shall be welded into the tube sheets on
both ends.
Considering the high moisture in the flue gases, suitable precautions will
be taken to prevent the tube corrosion at the air inlet side of the air-heater. The
low temperature bank of the Air pre-heater will be designed to prevent
corrosion.
Sample coolers
Sampling facility with sample coolers as required will be provided for

feed water, saturated steam, superheated steam and blow down water. There
will be individual sample coolers for each of the above applications with
associated sampling lines, valves, cooling water lines etc.
Soot Blowing System
The boiler will be provided with a complete system of soot blowers to

effectively dislodge deposits from the heat transfer areas. In the zones where
the gas temperature exceeds 700°C only long retractable soot blowers will be
given. For the blowers located in zones where the gas temperature exceeds
400°C, the lance material shall be a minimum of stainless steel type 304. All
soot blowers will be provided with poppet valves and a separate isolation valve
at the inlet of the soot blower.
Boiler draft system
All The fans will be suitable for outdoor installation. The ID fan will be a
Variable speed drive, FD & SA fans will be a constant speed, horizontal, radial,
backward curved and electric motor driven. Primarily the fan control shall be
pneumatic operated damper at the inlet of fans. Damper operating links/drives
should be mounted outside to the extent possible to avoid settlement of dust on
links.
Ducting system
All ducts will be rectangular in cross section and will be of welded

construction, properly stiffened and reinforced. All the air ducts is fabricated
from steel plates of minimum 4 mm thick, and all flue ducts shall be of minimum
5 mm thick. The duct plate material shall conform to IS 2062.
The ducting system is complete with all required expansion joints, mating
flanges, dampers, supports, access doors, platforms, insulation etc. Ducts will be
sized considering a maximum velocity of 18 m/sec for hot air and flue gases and
12 m/sec for cold air. The duct design consideration shall include the operating
internal pressure, medium temperature, dead loads, ash loads, live loads,
seismic loads, expansion joint reactions etc.
Boiler Feed Pumps 1
Two (2) Nos. of 100% capacity (1W +1S) boiler feed water pumps with
constant drive motors, shall be provided to supply feed water to the boiler. The boiler feed
water pumps shall be capable of meeting the peak generating capacity of the boiler. The
feed water pump will take suction from the de- aerator. The design margin for the
calculation of the rated head
of the pumps shall be 10% of its maximum discharge pressure requirements for the
continuous operation of the boiler. The pump shall be single suction, multi stage
centrifugal type with drive motor of suitable rating, coupling, common base frame,
foundation bolts etc.
STEAM TURBINE GENERATOR & AUXILIARIES (As per OEM Standards)
GENERAL
The turbine generator equipment basically comprises the turbine

mounted on base frame, gearbox and generator, directly mounted on
foundation and other items such as ejectors, turbine control cubicles,
generator control cubicle, valves and piping.
The following design features characterize the turbine (these are
typical and may vary from manufacturer to manufacturer)
OUTER CASING OF THE TURBINE
The upper and lower casing halves are almost symmetrical, except parts
for the live- steam connection and the supports. All thermal stresses in the case
of load changes or temperature variations are thus reduced to a minimum. It is
horizontally split and held together by thermally pre-stressed expansion bolts.
The surfaces of the casing joints are steam-tight milled.
INLET PART / NOZZLE CASING
The hydraulically operated emergency stop valve has no mechanical

passage to the atmosphere, is intrinsically fully enclosed, and is steam tight. The
operating power is produced by means of a built-in spring and the steam
pressure. A pilot control device, working on the three-way principle directs the
hydraulic signal required to initiate the opening of the valve. The control signal is
received from the open oil safety circuit. The closing procedure is activated by
the interruption of the control oil signal and by the spring. A steam strainer is
built into the ESV body.
The steam is admitted through control valves located in a tubular
casing. The valve casing is welded to the bottom part of the turbine casing.
The valve block housing with control valves is fitted with the hydraulic
actuator on one end and with the emergency trip valve on the other end. Valve
actuators are installed to adjust the valve opening to the necessary steam flow.
The steam quantity corresponds to the hydraulic signal, which is determined by
output, steam pressure or speed.
SERVO-MOTOR
With a piston forced by a spring to close on one side, hydraulic oil

pushes on the other side to open the valves.
EXHAUST STEAM CASING
The exhaust steam casing may be of cast or welded design.
The two casing halves are assembled with bolts at the horizontal split.
The bolts are also employed for bolting the exhaust casing to the HP turbine casing at 8
the vertical split flange.
GUIDE-BLADE CARRIERS
The suspension and construction of the guide blade carriers shall
ensure high thermal elasticity and easy assembly. The thermal masses of
guide blade carriers and the rotor shall be well harmonized so as to cause only little relative
expansion during transient operating conditions.
ROTOR
The turbine rotor shall be made from one single forging and shall be
subjected to severe tests (non-destruction tests, over-speed test).
The bladed rotor shall be high-speed balanced under vacuum conditions.
LABYRINTH SEALS
The labyrinths ensure contact-free sealing of the shaft, balance piston, and
blading. The sealing effect is achieved by the fact that the steam passes through
a great number of successive ring gaps and ring spaces whereby the pressure is
converted into velocity energy and the leak steam flow is limited by the
increasing steam volume.
BLADING
The rotor blades shall be milled from the solid. The roots shall be fitted
radially to the rotor and the blades shall have an integral shroud. The guide
blades shall be made from drawn profile material.
Those rotor blades which, due to their height, are exposed to high
centrifugal forces, shall have no integral shrouding, but shall be fitted with
damping wires instead. The damping wires shall be loosely inserted into bores
and shall develop their damping effect in operation. In the wet-steam zone, the
inlet edges shall be flame hardened in the upper area, if necessary.
The guide blades shall be fastened in the fixing groove of the carrier.
Sealing against the shaft shall be done with double labyrinth sealing tips.
LUBE OIL SYSTEM
The Lube oil system supplies the necessary lubricating oil under all
conditions to the bearings of turbine, gear box and generator. The lubrication oil
system consists of the oil supply section and the oil cooler and filtration system.
The oil supply section consists of oil reservoir, on top of which are
mounted pumps and oil vapour extraction fan (with oil filter). The oil cooling
and filtration section consists of oil coolers and filters
DRAIN SYSTEM
The drain system ensures proper draining of the steam turbine during
start-up, normal operation and coast-down. It prevents water from entering into
the turbine. Each drain line shall have a manually controlled drain (used during
start-up and after shut down).
GENERATOR
The generator shall be of the end-shield bearing design, with
top/bottom mounted air/water coolers, cylindrical pole rotor and brush-less 0

excitation system.
The lower part of the casing shall consist of bearing support plates, side
beams and a bottom plate, all of which shall form a single unit.
The stator shall be a separate unit with the end plates bolted to the side
beams of the lower casing part to achieve maximum stiffness. With this
arrangement, all dynamic and static loads are transmitted directly to the
foundation.
The rotor shaft shall be a one-piece forging made of high quality steel. The
rotor shall be of the cylindrical pole design with a single layer copper bar winding
surrounding each pole. The coils shall be compressed and cured under heat and
pressure and shall be insulated from the pole plates and rotor hub by a collar of
laminated glass fibre.
Two axial flow fans shall supply cooling air to the stator and rotor from both
sides.
The hot air is discharged radially at the centre of the machine and is re-
cooled in the air/water heat exchangers mounted on top.
GRATE & FLY ASH HANDLING SYSTEM:
Type : Submerged gate ash
handling System/Dense phase fly ash handling system
Grate ash handling Capacity : **
Fly ash handling Capacity : **
Fuel : Rice husk, Wood Chip, Bana

Grass, Municipal Waste
Fly ash Collection points : Bank tube, Economizer, Air
heater& ESP.
Grate & Fly ash silo : RCC supports by client. MS Silo
BIOMASS FUEL HUSK HANDLING SYSTEM:
Capacity : **
Fuel : Rice husk, Wood Chip, Bana

Grass, Municipal Waste
Fuel Inlet size : Granular size free from mud & stones.
Scheme : Grizzly/Ground hopper+ vibratory feeder
+ Belt / Bucket conveyor + Screen+ Product Bucket Elevator/conveyor.
WATER COOLING TOWER
Water Cooling tower is two cells (1 W+ 1S) working induced

mechanical draft counter-flow cooling tower.

Air shall be drawn from air entry at the bottom and shall pass through
heat and mass transfer FILM surfaces. Design air flow rate shall be discharged from the
axial flow FRP bladed fans at the top. Hot water shall be uniformly distributed from the
top.
The cooling tower shall be designed taking into consideration the requirement of
continuous, stable and reliable operation with best availability. Safety and reliability shall be
the two paramount considerations in the design of cooling tower.
WATER TREATMENT SYSTEM
Purchaser shall provide the raw water at the inlet of water treatment plant.
Based on the actual analysis scheme may be changed and same shall be confirmed during
detail engineering.
Multi Grade Sand Filter
The Clarified water / Bore water is passed through a Multi grade sand filter to reduce
the Suspended solids. The suspended particles in the raw water get entrapped in the filter
media. Influent water with suspended solids is pumped to the Multi grade sand filter. Media
used for this filtration is Graded Sand. Filter need to be backwash with influent water at least
once in a day for 10 to 15 min.
Reverse Osmosis
Reverse Osmosis process is a membrane process in which a synthetic semi-

permeable membrane is used to separate water from dissolved impurities. When a semi-
permeable membrane separates a dilute and concentrate solution of salts, due to osmosis,
the water from the dilute solution side passes through the membrane to the concentrated
side till osmotic equilibrium is attained. Now, if the pressure is applied and increased
gradually on the concentrated side, the flow of water continues to reduce till the applied
pressure reverses the direction of flow of water and water from the concentrated side enters
the dilute side. This process is called the Reverse Osmosis.
It is very essential to ensure that the water fed to reverse osmosis membranes is free
from particulate matter to prevent membrane fouling. Also, the water should be free from
organic matter, heavy metals and oxidizing agents like free chlorine.
The Reverse Osmosis Unit comprises a high-pressure pump, pressure tubes and
membranes as the main components. The high-pressure pump boosts the feed water to a
pressure required to desalinate the water. About 70% of the feed water is available as the
permeate (product) and the balance is the reject from the system. The permeate is then
passed through the degasser unit.
Degasification unit
The treated effluent from the Reverse Osmosis unit is fed to the degasser tower to
reduce carbon dioxide content. The degasser tower is a packed column (Pall Rings) where
water, sprayed from top of the packing, breaks into fine droplets, thereby increasing the
surface area for contact. These droplets come in contact with a counter current flow of air
supplied by degasser fans. In the scrubbing action, therefore, the unstable carbonic acid, is
broken into water and carbon dioxide. The air containing liberated carbon dioxide is vented
and degassed water (Free from alkalinity or carbonic acids) is collected in the degassed
water tank, from where it is pumped to the anion exchanger.
Mix Bed Exchanger
Cationic Exchanger: Using ion exchange principle it reduces cationic ionic

load from the exchanging cautions like traces of Calcium, Magnesium and Sodium with
Hydrogen ion. This brings down the conductivity of water.
Anionic Exchanger: Using ion exchange principle it reduces anionic
load by exchanging anions like traces of Sulphates, Chlorides and silica with
Hydroxyl ions. This brings down the conductivity of water.
pH Correction System: pH of water needs to be alkaline to be used for boiler

feed.
Typically pH coming out of Mix Bed column will require some fine adjustment of pH
to turn it alkaline.
COMPRESSED AIR SYSTEM
The compressed air system includes Two (2) (1W +1S) nos. Compressors
for Instrument air system of twin rotary, positive displacement, energy efficient,
air compressors with delivery pressure of 10.0 Kg/ cm2.
POWER PLANT PIPING
Interconnecting piping along with required valves fitting and accessories

required for the proposed power plant within battery limit.
ELECTRICAL SYSTEM
MOTORS [High Efficiency motors]
All other motors as required in the proposed power plant within the battery
limits as specified in the offer.
UPS AND BATTERY – BATTERY CHARGER
One (1) number 110V AC UPS system with redundant meeting the
requirement of the proposed control system.
One (1) number Battery bank of SMF battery with 30 minutes backup of
proposed UPS requirement.
One (1) number 110V DC Battery charger with VRLA battery, one Float and
one float cum boost chargers.
One (1) number PLC Panels & Computer UPS Dedicated with 30 Min Back up
OTHER ELECTRICAL ITEMS
One (1) Lot LT Power cable (Al, Armoured, XLPE insulated and
sheathed). One (1) Lot LT control cables (Cu, Armoured. PVC
insulated and Sheathed). One (1) Lot of local push button station
for field auxiliary drives.
One (1) Lot Cable glands (SC type), Cable lugs etc.
CONTROL & INSTRUM ENTATI ON SYSTEM

26
Introduction
All instrument as required for safe, reliable, trouble free and efficient operation as per modern power
plant practces and as per term and cinditions of the contact will be requirement.
The disign. Manufacture, factory inspection ,installation, testing and commissioning of equipment
covered under this contract wll comply with all currently applicable statutory regulations and safety
codes in the locality where the equipment will be installed and will comfort to the latest editions of
Indian/international standards and codes as aplicable including but not be limited to those mentioned in
the specification.
All field instruments and equipment will be suitable for hot,humid,tropical and dusty environment wih
necessary protection clause. All transmitters will be SMART type with local indication and output as 4-
20mA. Conopy will be provided at necessary location.
Pressure gauges shall have a dial size of 150mm with weather proof casing screwed bezels, zero
adjusment, over range protection. Sensing element material for pressure gauges shall be SS316.
Presure switches & differential pressure switches will be supplied for interlocking/alarm as required.
Pressure / DP type transmitters shall be SMART 2 wire 24 V DC loop powered with 4-20mA outpot.
Temperature gauges shall have a dial size of 150mm with weather proof casing screwed bezels, zero
adjustments, over range protection. RTDs shall be provided for temperature measurement . All RTD
shall be of PT100(platinum element-100 ohms at 0+c)3-wire type.
For Main steam flow measurement, flow Nozzle shall be used. For feed water, condensate, spray water
flow measurement and LP steam , Soot blowing steam flow measurement orifice shall be used. For air
flow measurement, Venturi shall be used. For oil flow measurements, PD meter shall be used.
Control valves for steam, water and condensate services shall be of global type. Body and flange rating
and body material of the control valves shall be as per piping class. Generally body size shall be limited
to 1",1 1/2"2"to 10"and 12" trim material shall be SS316.
Need for monitoringg the boiler operation, needs no further justification. However such monitoring
cannot be done by conventional manual logging of data every houre. This calls for Machine to Machine
(M2M) based monitoring that tracks critical parameters of operations minute by minute oe even second
by second, followed by outo mated analytics and managing the operation of the boiler through on line
reports, alerts exactly like the net banking transactions, report and alert!
However such monitoring cannot be done by conventional manual logging of data every
hour. This calls for Machine-to-Machine (M2M) based monitoring that tracks critical
parameters of operations minute-by-minute or even second-by second, followed by
automated analytics and managing the operation of the boiler through on-line reports, alerts
– exactly like the net- banking
transactions, reports and alerts!
How to monitor
First step is to select critical parameters like: temp profile across flue
gas path - the radiant zone, convective heat transfer surfaces, economizer and APH zones, as
also percentage O2 in flue gas, exit flue gas temperature, fuel & steam flow, run hours, feed
water characteristics etc. Thus parameters selected could be on-line, set point parameters or
off-line parameters like: fuel calorific value enabling calculations of efficiency / steam to fuel
ratio, availability etc.
Second step is to establish connectivity for pick up of this data from PLC
and/or sensors and configure it in a data historian. With viewer function of
database, the stored data can be viewed in tabular, excel, or PDF formats. This
enables trending / analysis of data for periodic reviews & corrections.
Lastly customized software algorithms can be built for developing alerts,
reports as needed by the users.
Benefits of monitoring
Managing Efficiency, Load and Costs Boiler efficiency, power

consumption by ID/FD/Stokers are evaluated continuously through direct
and indirect methods and SMS/Alerts are generated as needed.
Operational patterns like drum level patterns, steam pressure and

consumption patterns through the day etc. are recorded continuously. Any
abnormalities in operating patterns, like sudden variations in steam demand, or
irregularity in fuel supply can be easily identified and rectified.
Improved Reliability and Maintenance.
Temperature profile can provide vital information on state of fouling

and corrective measures can be taken in time.
Blow-down practices can be analyzed and irregularities can be
corrected by monitoring blow-down frequency and quantity.
Through continuous monitoring of dissolved oxygen and pH of feed
water, de- aeration effectiveness can be improved and boiler corrosion risks
can be minimized, thus enhancing the life of the boiler.
By monitoring feed water conductivity any abnormality in the water

quality can help identify issues in the water treatment plant on a proactive
basis.
Individual tracking of run hours of ID/FD fans, grates etc. empowers users
to perform condition based maintenance of moving parts as against traditional
time based maintenance.
Thus reducing maintenance costs in terms of reduction of downtime & spare

parts consumption.
11.Financial Aspects
The objective of the financial analysis is to examine the financial return on

investments needed to implement the proposed power plant project. The
evaluations were carried out by comparing the costs and incremental revenues in terms
of financial internal rate of return & cash flow statement of the project.
Since this projected is funded 100% by Buyer. The same will enjoy the savings that
can be generated brought about by the difference on their energy
consumption from their existing system and the proposed biomass power plant.
Overall Project Cost Estimates

Several equipment Are to be procured with the installation of biomass- thermal Power
Project. These are: biomass Power Plant, Boiler,Steam Turbine, water treatment plant,
transformers, storage yard and balance of equipment such as controls, storage tank,
heat exchanger, water pump, pipes, cooling tower,ACC etc. There is enough space at
present to locate the new equipment.
There will be attendant cost in installing the equipment.
Sr.TOTAL PROJECT COST Price in Php

No.
(Vat-ex)
1OFF SHORE SUPPLY
₱2,559,489,884.14
2ON SHORE SUPPLY & SERVICE
₱1,446,062,500.00
3ON SHORE SITE DEVT, ADMIN BLDG, FUEL
₱1,300,802,353.11
WAREHOUSE
4ON SHORE MISC EXP ₱794,582,762.75
5OTHER PLANT REQUIREMENTS ₱649,062,500.00
TOTAL PROJECT EPC COST ₱6,750,000,000.00
COST COMPONENTS
43
%
52
%

5%
Capital Recovery
Operation &
Maintenace Fuel
32
BIOMASS Fired Boiler & Thermal Power Plant 25 MW 1 x 25
OFF SHORE
Sr.NoDESCRIPTION PRICE IN USD
CIF Philippines any Port
Price for design, manufacture and supply of machinery and

equipment for 1unit x 25MW gross capacity biomass Fired
1 Boiler with Steam Turbine, Independent Power Plant as per
scope of supply mentioned in the technical offer with Air Cooled $51,189,797.68
Condensor Technology designed to accommodate the Bana
Grass, Rice Husk, Wood Chips, Municipal Dry Waste as fuel
with its Complete Accessories
FINAL PRICE IN USD$51,187,797.69
PRICE IN PESOS (1USD = 50 Pesos)₱2,559,489,884.14
ON SHORE
Sr.No.BALANCE OF PLANT LOCAL WORKSPrice in Php (Vat-ex)
APre-develoment Activities₱86,937,430.53
BNGCP Related activites (SIS, FS, P2PS, ETC)₱66,016,180.56
CEngineering & Design₱107,858,680.56
DSite Management & Supervision₱118,319,305.56
ERECTION, INSTALLATION & COMMISSIONING SUPPORT
Price towards the electro-mechanical activities for the supplied

Emachinery and equipment for 25MW Independent Biomass₱361,375,347.23
Power Plant as per scope of supply mentioned in the technical
offer.
CIVIL WORKS FOR POWER PLANT ISLAND
Price towards the civil activities as follows; foundation and

Fpedestals of the supplied machinery and equipment including₱705,555,555.56
WTP bldg., with laboratory, Turbine generator power house
building, and it’s accessories, Switch Yard,Cooling tower ,
Storage tank, for 25 MW Biomass Power Plant
TOTAL ON-SHORE SUPPLY & ACTIVITIES₱1,446,062,500.00
33
Sr. OTHERS CIVIL WORKS Price in Php

No. Tentative expenses Allocation (Vat-ex)

1 Site Development Works (10 hectars) 180,769,230.77
back fill, compaction 70,769,230.77

access road from main to plant 70,769,230.77

soil bearing testing 35,769,230.77

topography survey 33,769,230.77
deep well drilling 35,769,230.77
Grid Line (69KV) NGCP for 20Km 176,858,327.77
deep well drilling
Land Acquisation200hectares Elephant Grass Plantation

2 [ Fuel ] 68,769,230.77

Internal Roads
3 60,556,230.77
Admin Building area 10 Mtrs X 24 Mtrs

4 43,457,230.77
Fuel Loading area (as per Design Engg)

5 213,607,486.88
213,607,486.88
Workshop & Lab testing equipments
6
Fencing & masonry, storm drainage, manhole, lamp & post,

7 back filling & compaction at boiler and STG building
216,244,230.76
TOTAL OF OTHER CIVIL / SITE DEVELOPMENT WORKS
1,420,715,609.22
Sr.OTHER PLANT REQUIREMENTS No. Price in Php

Tentative expenses Allocation
1Dump Truck, 10units 6m³ capacity (Vat-ex)
₱75,354,248.18
2Truck Scale, 1 unit
₱46,354,248.18
3 Pay Loader, 6unit ₱66,354,248.18
₱66,354,248.18
4 Elephant Grass Harvester Chopper, 6 Units
₱193,854,248.17
5 Fuel Warehouse, 8-units 40m x 80m
₱111,554,248.18
6 Lubrican & Grease ( Initial Filling)
₱89,237,010.93
7 Testing Commissioning Instruments
₱649,062,500.00
TOTAL OTHER PLANT REQUIREMENTS
Assumptions Used in the Financial Analysis:
RETURN ON INVESTMENT : BIOMASS FIRED THERMAL POWER PLANT [ 1 unit x 25 MW ]
Operating Days 345
Operating 24
hours
Gross MW = 25
Net MW = 21.25
Over Night Capital Cost /Kwh $5,400

Cost/year
Fuel cost/year, P
O&M, P
74,529,375.50
(0.1 P/Kwh)DOE Fund, P
37,500,000.00
Financing cost/year
18,216,000.00
Capital cost, P
Interest cost, P (8%) 6,750,000,000.00
Total Cost/Year 110,466,000.00
Power output Export, kwh 182,160.000

The feed-in tariff price for Biomass plant is
Power Sales, P/kwh 6.5969

P6.5969/kwh

Total sales/year, P 1,201,691,304.00
Taxes, P/year (2.005%) 24,093,910.65
Net Income/year 1,115,319,214.65
Profit Margin 58.47%
Return of Investment (ROI) 14.11%

Payback Period
Per Half Income PhasingCumm. IncomeNoted
40% Design EPC & Operation

1st Half 557,659,607.32557,659,607.32
60% Funder Year 1

2nd Half 557,659,607.321,115,319,214.65
Year 2 1st Half 557,659,607.321,672,978,821.97
2nd Half 557,659,607.322,230,638,429.29
Year 3 1st Half 557,659,607.322,788,298,036.61
2nd Half 557,659,607.323,345,957,643.93
Year 4 1st Half 557,659,607.323,903,617,251.25
2nd Half 557,659,607.324,461,276,858.57
Year 5
1st Half 557,659,607.325,018,936,465.89
Green
2nd Half 557,659,607.325,576,596,073.21denotes
payback of
Year 6 1st Half
557,659,607.326,134,255,680.53capital
2nd Half costs
557,659,607.326,691,915,287.85
Year 7 1st Half 557,659,607.327,249,574,895.17
2nd Half 557,659,607.327,807,234,502.49
Year 8 1st Half 557,659,607.328,364,894,109.81
2nd Half 557,659,607.328,922,553,717.13
Year 9 1st Half 557,659,607.329,480,213,324.45
2nd Half 557,659,607.3210,037,872,931.70
Year 10 1st Half 557,659,607.3210,595,532,539.00
2nd Half 557,659,607.3211,153,192,146.30

OPERATIONS, MAINTENANCE , AUX I POWER & CONSUMABLES EXP :-
Additional O&M equipment supplier personnel experts shall be employed

in the course of the project to take care of the biomass gas plant operation to
maintain the uptime of plant along with local personals to train them on power
plant operations. It is assumed that the project is going to be employed 85
personnel on O & M front. The overall cost of personnel is about Php 37.000.000
Million per year including benefits and insurance.

For other operation and maintenance costs, the plant will require about
43,200 tons of Biomass Fuel per year or a cost equivalent of about Php 64,800,000.00
based on Php
1.50 per kilogram of Biomass Fuel . For plant maintenance, the project will require a
total of about 9,050.00 kg of lube oil per year. A considerable amount of spare parts
shall also be utilized for preventive maintenance, minor overhauls, and major
overhauls. Total cost of spare parts is pegged at about Php 20,000,000.00 Million per
year. All the costs provided in this proposal are based on 2020 current prices.
Asterio Ramoso ********** END OF THE REPORT **********
President
ENGR. ENRIQUE T. GELA
CEO/PRESIDENT GEL-TECH CONSTRUCTION
INDUSTRIAL CORPORATION
Salvador T . Veluz Ghunasheelan Gunasekaran

Chief Executive Officer Technical Consultant
26 Jan 2022 26 Jan 2022
Prepared by:
CRHISTOPHERG. DUMENCEL

2.0 Gel-Tech-Power-Plant

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Purok Maunlad brgy.

Irawan, Puerto Princesa palawan

Lauan Antique Province Philippines

Location : Lauan Antique Province

1 General Description of the small scale Project Activities 3

1. General Description of the Small Scale Biomass Gas generation

Unit 1x 25MW Biomass Independent Power Generation Project at Lauan

Location of the Biomass Renewable Energy Independent

2.Purpose of the project;

The proposal shows the proposed alternative heat source from

``The framework of this proposal is to show how a biomass Power

However, the reasons for consideration of the biomass Thermal power

Due to feedstock availability issues, dedicated biomass Renewable Power

The project involves the implementation of a biomass based power

The project is limited to the captive electricity consumption and the

Description Data Units Daily Yearly

Gsteam Generator ( Boiler ) unit 250 TPH

5.Chronological Description of the Projects background:-

In January 2021, Salvel Construction Philippines Inc a

The has planned to tie up with existing Elephant Grass

ESTIMATED SUPPLY AND DELIVERED COST OF BIOMASS DELIVERED TO PTC I SITE

Sr No Fuel Source Ash (%)

2 Rice Husk₱2.20320010% 8.50%

4 Municipal Waste (DRY)₱1.00280015% 17%

7.Contribution to Sustainable Development:-

“SALVEL CONSTRUCTION PHILIPPINES INC” company is one of

The project participation & Investor in the biomass power plant is

Enriqeue T. Gela CEO/PRESIDENT OF GEL-TECH CORPORATION

9.Technology Overview of project Activities:

In all, Biomass Energy Resources has the characteristics of

FUEL HANDLING PLANT

BIOMASS COMBINED CYCLE POWER GENERATION SYSTEM

10. Plant & Machinery List (Technica l Details)

Note: Upon Detailed Engineering the Equipment Specification will changed

Boiler Pressure Parts

The complete system of boiler pressure parts, covering

-Steam and water drums

-Furnace water wall & other circulating system components

-Boiler bank system

-Super heater system

Together with all required headers, integral piping, interconnecting

Steam Drum & Water Drum

The Economizer is located immediately downstream of the Screen Tubes. The

Sampling facility with sample coolers as required will be provided for

The boiler will be provided with a complete system of soot blowers to

Boiler draft system

All ducts will be rectangular in cross section and will be of welded

STEAM TURBINE GENERATOR & AUXILIARIES (As per OEM Standards)

The turbine generator equipment basically comprises the turbine

INLET PART / NOZZLE CASING

The hydraulically operated emergency stop valve has no mechanical

With a piston forced by a spring to close on one side, hydraulic oil

The exhaust steam casing may be of cast or welded design.

The generator shall be of the end-shield bearing design, with

top/bottom mounted air/water coolers, cylindrical pole rotor and brush-less 0

Type : Submerged gate ash

handling System/Dense phase fly ash handling system

Grate ash handling Capacity : **

Fly ash handling Capacity : **

Fuel : Rice husk, Wood Chip, Bana

BIOMASS FUEL HUSK HANDLING SYSTEM:

Fuel : Rice husk, Wood Chip, Bana