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TECHNICAL REPORT 3
(COMBINED CYCLE (GAS-VAPOR) PLANT DESIGN)
By harnessing the waste heat that's typically lost in conventional power plants,
combined cycle systems achieve notably higher efficiency levels. The gas turbine's
leftover heat, captured and repurposed by the HRSG, drives the second turbine,
enabling the plant to generate more power from the same amount of fuel. This setup not
only amplifies efficiency but also contributes to environmental sustainability by reducing
fuel consumption and cutting down on emissions per unit of electricity produced. This
technological synergy has made combined cycle power plants a pivotal player in large-
scale electricity generation, offering a more eco-friendly and resource-efficient approach
to meet the world's increasing energy demands.
Through the combination of the gas and steam turbine cycles, combined cycle
power plants stand as a testament to efficiency and innovation in energy production.
They represent a smart and strategic advancement in the power generation landscape,
maximizing energy output while minimizing waste. This comprehensive utilization of
resources underscores a pivotal shift towards more sustainable and eco-conscious
methods of generating electricity, reflecting a profound commitment to both efficiency
and environmental responsibility in the realm of power generation.
Objectives:
This paper aims to provide energy analysis of a combined cycle power plant and its vital
components that would comply to the following objectives:
2. Steam Turbine: It is the most important part and has rotating blades. The burnt
gases from the combustion chamber strikes the blades of the turbine and it starts
rotating and produces electricity with the help of the generator coupled to its shaft.
4. Water/Boiler Feed Pump: It a type of centrifugal pump used to deliver water to the
boiler for the steam generation process.
5. Boiler/ Heat Recovery Steam Generators (HRSG): It is used to recovers the heat
from the hot gases of the gas turbine to produce steam for the steam turbine in the
CCPP. As it generates steam by the heat recovers from the hot gases of gas turbine
it is called HRSG.
The advantages and disadvantages of combined power plants are listed below:
Advantages:
1.) Low Capital: building a combined cycle unit you require half of the money than
that required for constructing the coal power plant.
2.) The abundance of fuel sources: For running the CCPP, you have large fuel
resources like natural gas. Nowadays, biogas is also in use for operating the
CCPP.
3.) Less emission: As compared to the traditional power plant, the CCPP emits less,
and it also burns the natural gas in a cleaner way. Thus, it is quite environment-
friendly, and it affects the environment to a very small extent.
4.) Brilliant efficiency: As previously stated, the combined cycle power plant is more
efficient than the traditional power plant and energy production methods. It
produces electricity with more than 50% efficiency than that of the conventional
resources.
5.) Large availability: The combined cycle units are available anywhere in the world.
They are very flexible if their transportation is considered.
Disadvantages:
1.) Building this power plant is quite complex. That means that it has to be
designed and test properly. A single mistake can ruin the entire area around
those power plants.
2.) High Maintenance cost: Maintaining such complex systems is another
challenging part. Care should be taken of every part regularly.
3.) It uses natural gas and biogas. Therefore, it can be constructed in places where
these gases are present. So, it is an area bound power plant.
II. Combined Cycle Power Plant Design and Energy Analysis
MS6001B as backup for emergency
Meeting the Load Based on the 2021 annual load curve of Bohol
Figure1. The average annual load curve in year 2021 (months vs. load).
Thus,
Plant capacity = Reserve capacity + Max.demand
Plant capacity = Max.demand + 20%(Max.demand)
Plant capacity = 117MW + 117MW(20%) = 𝟏𝟒𝟎. 𝟒𝐌𝐖
Operating Schedule
Time Units in operation
For 24-hour 105.7 MW Mitsubishi H-100 gas turbine for base load
period
From 9AM to Steam Turbine Siemens SST-300 50 MW
10PM
1 unit for standby GE MS6001B for backup/emergency
situation
Plant Use Factor
𝑆𝑡𝑎𝑡𝑖𝑜𝑛 𝑜𝑢𝑡𝑝𝑢𝑡 𝑖𝑛 𝑀𝑊𝐻
𝑃𝑙𝑎𝑛𝑡 𝑢𝑠𝑒𝑑 𝐹𝑎𝑐𝑡𝑜𝑟 =
𝑃𝑙𝑎𝑛𝑡 𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑦 𝑋 𝐻𝑜𝑢𝑟𝑠 𝑜𝑓 𝑈𝑠𝑒
63.9079597𝑀𝑊 × 24 ℎ𝑟𝑠
𝑃𝑙𝑎𝑛𝑡 𝑢𝑠𝑒𝑑 𝐹𝑎𝑐𝑡𝑜𝑟 =
(105.7𝑀𝑊 × 24ℎ𝑟𝑠) + (50𝑀𝑊 × 13ℎ𝑟𝑠)
𝑷𝒍𝒂𝒏𝒕 𝒖𝒔𝒆𝒅 𝑭𝒂𝒄𝒕𝒐𝒓 = 𝟎. 𝟒𝟖𝟏𝟐𝟗𝟓𝟎𝟑𝟗𝟖
𝑷𝒍𝒂𝒏𝒕 𝒖𝒔𝒆𝒅 𝑭𝒂𝒄𝒕𝒐𝒓 = 𝟒𝟖. 𝟏𝟑%
Energy Generated Per Year
𝑈𝑛𝑖𝑡𝑠 𝑔𝑒𝑛𝑒𝑟𝑎𝑡𝑒𝑑
= 𝐴𝑣𝑒𝑟𝑎𝑔𝑒 𝑙𝑜𝑎𝑑 × 𝐻𝑜𝑢𝑟𝑠 𝑖𝑛 𝑎 𝑦𝑒𝑎𝑟
𝑎𝑛𝑛𝑢𝑚
𝑈𝑛𝑖𝑡𝑠 𝑔𝑒𝑛𝑒𝑟𝑎𝑡𝑒𝑑
= 63.9079597 𝑀𝑊 × 8760 ℎ𝑟𝑠
𝑎𝑛𝑛𝑢𝑚
𝑼𝒏𝒊𝒕𝒔 𝒈𝒆𝒏𝒆𝒓𝒂𝒕𝒆𝒅
= 𝟓𝟓𝟔, 𝟖𝟑𝟑. 𝟕𝟐𝟕𝑴𝑾𝒉𝒓/𝒚𝒓
𝒂𝒏𝒏𝒖𝒎
The rejected energy (low-quality combustion gases) of gas cycle will be the input
energy for the steam power plant through heat exchanger as shown in Figure 4. The
HRSG (Heat-Recovery Steam Generator), a heat exchanger which is the key
component of a combined cycle power plant. Its role is to capture exhaust heat from the
gas turbine that would otherwise escape through the exhaust stack. The HRSG creates
steam from the gas turbine exhaust heat and delivers it to the steam turbine
Brayton Cycle
transferring it to the steam in a heat e changer that serves as the boiler. n
general, more than one gas turbine is needed to supply sufficient heat to the
steam. Also, the steam cycle may involve regeneration as well as reheating.
Energy for the reheating process can be supplied by burning some addi
tional fuel in the o ygen rich e haust gases.
evelopments in gas turbine technology have made the combined gas
steam cycle economically very attractive. The combined cycle increases the
efficiency without increasing the initial cost greatly. Conse uently, many new
power
*Ideal-gas properties of air forplants
Gasoperate
Cycleon combined
can cycles,
be found in and
Tablemany moreCengel,
A-17, e isting steam
Y. A.,or& Boles, M. A. (2015).
Thermodynamics An Engineering Approach Eight Edition
in
Combustion
Process 5-6: Isentropic compression (in a compressor)
chamber
as
P6 turbine
rp = = 12.7 as cycle
P5
Compressor
(k−1)
P7 k
T7 = T8 ( )
P8
(1.4−1)
1270 1.4
T7 = 809.15K ( )
100
T7 = 1672.64K
kg kJ
Wgas turb,out,@ 7−8 = ṁair (h7 − h8 ) = 231.13 (1846.46 − 832.03)
s kg
𝑾𝒏𝒆𝒕,𝒈𝒂𝒔 = 𝟏𝟓𝟗. 𝟐𝟒 𝐌𝐖
Process 2-3: Constant pressure heat addition (Superheating steam using HRSG)
kg kJ
Wpump,in @1−2 = ṁsteam (h2 − h1 ) = 28.22 (261.33 − 251.18)
s kg
𝐖𝐩𝐮𝐦𝐩,𝐢𝐧 @𝟏−𝟐 = 𝟐𝟖𝟔. 𝟒𝟑𝟑 𝐤𝐖 = 𝟎. 𝟐𝟖𝟔 𝐌𝐖
Process 3-4: Isentropic expansion (in a steam turbine)
kJ
s3 = s4 = 6.5995
kg − K
s4 = sf + x4 sfg
s3 − sf
x4 = = 0.81507067
sfg
kJ
h4 = hf + x4 hfg = 2172.81
kg
kg kJ
Wsteam turbine,out@3−4 = ṁsteam (h3 − h4 ) = 28.22 (3375.1 − 2172.81)
s kg
kg kJ
Qout = ṁsteam (h4 − h1 ) = 28.22 (2172.81 − 251.18)
s kg
54, 228.3986 kW
ṁcooling water =
kJ kJ
4.19 (333.58 − 305.15 )
kg − K kg
𝐦̇𝐜𝐨𝐨𝐥𝐢𝐧𝐠 𝐰𝐚𝐭𝐞𝐫 = 𝟒𝟓𝟓. 𝟐𝟒 𝐤𝐠/𝐬
Thermal Efficiency
Brayton Cycle
𝑊𝑜𝑟𝑘 𝑛𝑒𝑡
η𝑡ℎ,𝑏𝑟𝑎𝑦𝑡𝑜𝑛 =
𝑄 𝑖𝑛
159.24𝑀𝑊
η𝑡ℎ,𝑏𝑟𝑎𝑦𝑡𝑜𝑛 =
282.58𝑀𝑊
𝛈𝒕𝒉,𝒃𝒓𝒂𝒚𝒕𝒐𝒏 = 𝟎. 𝟓𝟔𝟑𝟓𝟐𝟏 = 𝟓𝟔. 𝟑𝟓%
Rankine Cycle
𝑊𝑜𝑟𝑘 𝑛𝑒𝑡
η𝑡ℎ,𝑟𝑎𝑛𝑘𝑖𝑛𝑒 =
𝑄 𝑖𝑛
33.664𝑀𝑊
η𝑡ℎ,𝑟𝑎𝑛𝑘𝑖𝑛𝑒 =
87.88𝑀𝑊
𝛈𝒕𝒉,𝒓𝒂𝒏𝒌𝒊𝒏𝒆 = 𝟎. 𝟑𝟖𝟑𝟎𝟔 = 𝟑𝟖. 𝟑𝟏%
Combined Thermal Efficiency
Resources
Mass flowrate of fuel 5.65016 kg/s
Mass flowrate of air 231.13 kg/s
Mass flowrate of steam 28.22 kg/s
Mass flow rate of cooling water 455.24 kg/s
Thermal Efficiencies
Brayton Cycle 56.35%
Rankine Cycle 38.31%
Combined Cycle 76.61%
Human Health:
Sulfur dioxide (SO2) pollution is produced by burning fossil fuels with coal and oil-
fired power plants. At the combined cycle power plant (CCPP), the state electricity
company has the largest role in SO2 production. In addition, SO2 can cause respiratory
tract dysfunction, decreased lung function, eye irritation, throat irritation, and coughing at
certain concentrations. [8]
Other Concerns:
(i) Noise & vibration and air & water pollution during construction may have impacts
on surrounding environment.
(ii) NOx in the flue gas may cause air pollution.
(iii) Noise & vibration from operation may have impacts on local people.