[ot E:TN | Electrical LVCA Form JOCKEY PUMP CONTROLLER INSPECTION / TEST CHECKLIST (3 Operators) Assembly Line Section Castomer Order Number Meh TAF | Catalogue Number: “feuf Op EF Horsepower Sa _HP System Voltage ARV PH W_ 60 Hz! Control Voltage (Zoe Wiring Diagram Dwg No Rk DET Rev No Z Note: The information contained within refers to the inspection and test ofthe Jockey Pump Controller. Station 1 Set Up * Check paperwork for AMO and special notes, Then circle them. * Check for pick and packs and parts available. Checked by: Yo ate:__ as fefa Station 2 Wiring (Inspect station 1) * Check pick and pack paperwork. ae Make sure that power wire is in the correct place. Check for labels (for correct country). Check for fuse. fi te ae oo . Check breaker (torque marks, operating mechanism), . Check Overload and Contactor are tight and in securely in place, (If Required) Check thet terminal blocks are installed, Check power wire for correct gauge. Check hamess for correct control wirin Checked by: Ke Date:__osfar/ru Station 3 Final Assembly (Inspecting Station 2) * Buzz power wire. a “ Check for splayed & bent wire. Pull all wires to make sure they are secure. Check that pressure switch is tight. ae Check that wire markers are facing correct directions. Checked by: Ye Date: Station 1 (Inspect Station 3) ‘+ Check that MI matches the information on the door. ‘Check that 4 bolts for pan are tight. Check that pressure switch is snug. Check for bent, splayed wires in unit, - Cheek for correct wiring of door switch, and pull test wires. Check box to make sure all screws are installed and tight. Check for correct stickers on door (for correct country). Checked by: g 2 Date oxpfow Printed copies of this document are uncontrolled. Rev.05 10/15/2008 LVCA-QF-1022 Jockey Pump Checklist (3 Operator) Page 1 of 2E:N | Electrical LCA Fam, Test Section A) Visual Inspection: B) Mechanical inspection Check circuit breaker. . Size FO ( ¥Setai Check current limiter. Check contactor. Check overload. Check overload Check overload setting, Check power wire for correct gauge Check the nameplate data is complete and correct Check transformer ratings Pressure switch, Check pressure switch with compressed air for lead and operation. ©) Electrical Tests: PRIOR TO CONDUCTING THE FOLLOWING TEST, DISCONNECT ALL ELECTRONIC DEVICES. NOTE: DO NOT HI-POT ANY ELECTRONIC EQUIPMENT. Subject to the JPC to a dielectric test of twice the rated voltage plus 1000 volts plus 20% at each electrical termination for a period of 1 second. Test voltages are as follows: Line / Control Voltage | Test Voltage | Check | Line/Control Voltage | Test Voltage | Check 120 VAC 1450 4 400 VAC 2150 208 VAC [1700 416 VAC 2200 240 VAC 1800 O 480. VAC 2350 t 380 VAC 2100 «) 600 VAC 2650 D) Operational Tests: ‘Opt ~ | Opt . | Code | Description Check Code | Desetiption POL | Power On (Red Light) C YNAC) | T_| Running Period Timer PRI. | Pamp Run (Green Light) CANAY) [RI | Space Heater C1_| Extra Contacts t NAIC) [R2_| Space Heater w/Thermostat | C2_| AC Power Failure Relay we ANAC) | R3_| Space Heater wiFtumidistar * Clearance / Insulation checks (gasketing). * Continuity /Phase check. ‘* Wipe down unit, dust and fingerprints. Comments: Tested by: RE Date: May 2S Lof> stamp: & =) Printed copies of this document are uncontrolled. Rev.05 40/15/2008 LVCA-QF-1022 Jockey Pump Checklist (3 Operator) Page 2 of 2LG 2. E:TN | Electrical LVCA Fon JOCKEY PUMP CONTROLLER INSPECTION / TEST CHECKLIST (3 Operators) Assembly Line Section Customer Order Number WK 7G6 Catalogue Number: WP 2d ES Horsepower AAP ‘System Voltage ARO 3PH 3 W_6?¥iz! Control Voltage 12 © ‘Wiring Diagram Dwg No. 7%; T Rey No 7 ‘Note: The information contained within refers to the inspection and test of the Jockey Pump Controller. Station 4 Set Up '* Check paperwork for AMO and special notes. Then circle them. * Check for pick and packs and parts available. Checked by: fe Date:__osy 7, Station 2 Wiring (Inspect station 1) Check pick and pack paperwork. Moke sure that power wire isin the correct place. Check for labels (For correct country). Check for fuse. Check breaker (lorque marks, operating mechanism) a Check Overload and Contactor are tight and in securely in place. (if Required) Check that terminal blocks are installed, Check power wire for correct gauge. ‘Check hamess for correct control wiring. Checked by: uv Date:___087/sa7%/-a Station 3 Final Assembly {inspecting Station 2) © Buzz power wire... . ‘Check for splayed & bent wire... Pull all wires to make sure they are secure. Check that pressure switch is tight. Check that wire markers are facing correct directions. Checked by: YW Date: osfor fra Station 1 (Inspect Station 3) ‘+ Check that MI matches the information on the door. - oe nee fe Check that 4 bolts for pan are tight, . Check that pressure switch is snug. Check for bent, splayed wites in unit. Check for correct wiring of door switch, and pull test wires. Check box to make sure all screws are installed and tight. . . . 1) Check for correct stickers on door (for correct country). a sae Y) Checked by: Ye Date:__arhr/ feo Printed copies of this document are uncontrolled Rev.05 10/15/2008 LVGA-QF-1022 Jockey Pump Checklist (3 Operator) Page 1 of 2E:TeM Electrical LVCA Form Test Section A) Visual Inspection: Cheek circuit breaker. © Check current limiter. © Check contactor. © Check overload. Code NAC * Check overtoad. . Range 2 & Amp 4x0 Amp * Check overload setting set 34 ( >- © Check power wire for correct gauge . LF * Check the nameplate data is complete and correct CL © Check transformer ratings. .80( } B) Mechanical inspection © Prossure switch. ‘© Check pressure switch with compressed air for lead and operation. ©) Electrical Tests: PRIOR TO CONDUCTING THE FOLLOWING TEST, DISCONNECT ALL ELECTRONIC DEVICES. NOTE: DO NOT HI-POT ANY ELECTRONIC EQUIPMENT. Subject to the JPC to a dielectric test of twice the rated voltage plus 1000 volts plus 20% at each electrical termination for a period of | second. Test voltages are as follows: Line / Control Voltage | Test Voltage | Check | ~Line/ Control Voliage | Test Voltage 120 VAC 1430, m=) 400 VAC [2150 208 VAC 1700 C) 416 VAC 2200 240 VAC 1800 O 480 VAC 2350 380 VAC 2100 (oe) 600 2650 D) Operational Tests: ‘Opt Cafe | Description Coie | Peseription POL | Power Gn (Red Light) T_| Running Period Timer PRE. | Pump Run (Greea Light) RI_| Space Heater CI_| Extra Contacts R2_| Space Heater w/Thermostat €2_[ AC Power Failure Relay R3_| Space Heater with ‘© Clearance / Insulation checks (gasketing). Continuity / Phase check. © Wipe down unit, dust and fingerprints. Comments: _ testedby: AF Date: 14 425, lio Stamp Printed copies of is document are ncontoled Revs 7orrsr2008 LVCA-QF-1022 Jockey Pump Checkiist (3 Operator) Page 2 of 2CIRCUIT BREAKER cru 1F sy GND x1 120v K2 COST RA 4 SOF CLOSES ON es aL 24-40 © 34 LOW PRESSURE Size D SireB OPTION SSIEMLINFORUADON MER_INEORWATION Cayo sprees Ze PROJECT: __ Be Son epee owas face, “Zex | custOMeR: sree tino seawhn sw wat sl OO @e |ecsrnce ENCLUSURE TYPE: NEMA_41 ~ 1 eo me cee Se i Sane « wero Cutler-Hammer _ wea ampem, 4B - A ices 8 oes te su TR, oH THE 2 ~ Proouction |™™ me ln 4727/10 | yyge SPHASE JOCKEY PUMP CONTROLLER a WE New yori cry |ign muai& Bie Sr JOCKEY PLA GoM nt LARGER? sey a te os [_ wen tesae-c i A Ie 16BK786J 1