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Design of Mono pile for column height of

8.63m
Project Ahmedabad Metro Rail Project

Client MEGA
Job Typical Substructure for 8.63m height
Structure Introduction Prepared NK Project Code : 1858
Dwg Ref Checked BSK Job Code :
Date 06/20/20 Rev : 1

Introduction

Design of Mono pile for column height of 8.63m

Material properties

Concrete density (RCC) = 2.5 t/m3


Precast Concrete density(PSC) = 2.5 t/m3
Unit wt. Of Steel = 7.85 t/m3

Grade of concrete
For pier = M 50
For pile = M 35
For pile cap = M 35

Grade of steel
Characteristics strength of steel = Fe 500
characteristics strength of stirrups/links steel = Fe 415
Youngs modulus of reinforcement steel Es = 200000 Mpa

Design parameter

Left Span = 31 m
Right Span = 31 m
C/C spacing between piles = 0D m
Depth of pile cap = 1.2 m

Codal and book Reference

1) IRS CODE OF PRACTICE FOR PLAIN, REINFORCED & PRESTRESSED CONCRETE


FOR GENERAL BRIDGE CONSTRUCTION
2) IRS CODE OF PRACTICE FOR THE DESIGN OF SUB-STRUCTURES
AND FOUNDATIONS OF BRIDGES
3) IS:2911 CODE OF PRACTICE FOR DESIGN AND CONSTRUCTION
OF PILE FOUNDATIONS
4) IS:6403 CODE OF PRACTICE FOR DETERMINATION OF BREAKING CAPACITY
OF SHALLOW FOUNDATIONS
5) SP:16 DESIGN AIDS FOR REINFORCED CONCRETE TO IS : 456-l 978
6) IS:456 PLAIN AND REINFORCED CONCRETE -CODE OF PRACTICE
7) IRC :78- STANDARD SPECIFICATION AND CODE OF PRACTICE FOR ROAD BRIDGES
2014 SECTION-VII – FOUNDATION AND SUBSTRUCTURE
8) IRC :6-2014 SECTION-II – LOAD AND STRESSES WITH AMMEDMENTS

Note: Page
For this document references, MEGA/DBR/VIADUCT/COM-VER-5 1
Project : Ahmedabad Metro Rail Project

Client : MEGA

Job : Typical Substructure for 8.63m height

Subject : Depth of fixity for Pile Prepared : NK Project Code : 1858


Checked : BSK Job Code :
Date : 06/20/20 Rev : 1

for SPT-N value 35


Modulus of horizontal sub-grade reaction for Normal loading ɳh for Medium soil = 500 t/m3
Modulus of horizontal sub-grade reaction for Seismic loading ɳh for Medium soil = 1750 t/m3
Diameter of pile D = 0.8 m
Pile cap top level 0 m
Depth of pile cap 0 m
Length of pile above free soil level,L1 0 m
Grade of Concrete M 35
Grade of steel Fe 500
Length of pile L1 0.25 m

Depth of fixity for normal condition


Type of pile Fixed head pile
E = modulus of elasticity of pile material = 2950000 t/m2
I = Moment of inertia of pile = 0.020 m4

T = T=5 √ ( E ∗I / K1) = 2.599

Min. length 4T = 11 m

IS2911-1- L1/T = 0.096184177822


2 Lf/T = 1.9
Lf = 4.938 m

Depth of fixity for Seismic condition


Type of pile Fixed head pile
E = modulus of elasticity of pile material = 2950000 t/m2
I = Moment of inertia of pile = 0.020 m4

T = T= 5 √ ( E ∗I / K1) = 2.023

Min. length 4T = 9 m

L1/T = 0.123571194807
Lf/T = 1.9
Lf = 3.844 m

Length of fixity from the centre of the Pile cap = 3.85 m

Deflection for fixed head pile for Normal load case

Q = TF + BF +CF = 84.102 t

Y = Q(L1 + Lf)3 Q x (0.25 + 4.939)^3 = 16.504 mm


12EI 12 x2950000 x 0.021

IS2911-1- Moment Reduction factor m = 0.400


2

Page
17
Project : Ahmedabad Metro Rail Project

Client : MEGA
Job : Typical Substructure for 8.63m height

Subject : Pile Design Prepared : NK Project Code : 1858

Checked : BSK Job Code :

Date : 06/20/20 Rev : 1

Pile Design
Pile Dimension = 800 mm 1800 mm
Clear cover for pile C = 75 mm
Effective Clear cover for pier d' = 97 mm
Materials and Constants d'/D = 0.121
Characteristic strength of concrete fck = 35 N/mm2
Characteristic strength of steel fy = 500 N/mm2
From Sp-16 Chart no. 60
Section at inflexion level

Pu / Mr / P/ Pt Load
Case Pu Mr Fck
FckD2 fckD3 % Case
Pmax
P-max 126.00 9.00 0.056 0.005 0.023 0.80 251 Refer Page 28
ML-max 78.00 55.00 0.035 0.031 0.023 0.80 265
MT-max 59.00 40.00 0.026 0.022 0.023 0.80 264
P-min 24.00 4.50 0.011 0.003 0.023 0.80 261
Reinforcement Details Section 1 2
Percentage of steel required Pt % 0.80 265.00
Area of steel required Ast req mm2 4021 1332035
Bar diameter mm 20 20
Number of bars provided no 7 10
+ +
Bar diameter mm 20 20
Number of bars provided no 7 10
Number layers no 1 1
Spacing of the Reinforcement mm 272 190
Area of steel provided Ast pro mm2 4398 6283
Percentage of steel provided Pt % 0.875 1.25

Governing criteria is servicibility and hence provid reinforcment0.875 % at fixity level

Check for ultimate tension


Ultimate tension = #DIV/0! t
Ast reqd. = #DIV/0! mm2
min. area = 6283.19 mm2
Check #DIV/0!

Page
31
Project : Ahmedabad Metro Rail Project

Client : MEGA
Job : Typical Substructure for 8.63m height

Subject : Pile Design Prepared : NK Project Code : 1858

Checked : BSK Job Code :

Date : 06/20/20 Rev : 1

Stress Check
At depth of fixity Curtailment

with max. axial load with min. axial load


Description Units
Pmax ML-Max MT-max Pmin Pmax ML-Max MT-max

Load Case 101 103 108 107


Axial Thrust P t 84 46 52 26 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Bending Moment M tm 4 6 5 0 #DIV/0! 6 5 79
Outer dia d1 cm 80 80 80 80 80 80 80 80
Outer rad (r1 = d1/2) r1 cm 40 40 40 40 40 40 40 40
Inner dia d2 cm 0.0 0.0 0.0 0.0 0.0 0.0 0.0 1.0
Inner rad (r2 = d2/2) r2 cm 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.5
Effective depth d cm 70.3 70.3 70.3 70.3 70.3 70.3 70.3 70.3
E Kg/cm
2
2E+06 2E+06 2E+06 2E+06 2E+06 2E+06 2E+06 2E+06
Youngs Modulus of steel s

Modular ratio m 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0
Assume NA from extreme comp. cm 80.0 41.3 51.8 18.3 35.2 33.0 37.1 50.4
Distance of NA from CG (b) cm -40.0 -1.3 -11.8 21.7 4.8 7.0 2.9 -10.4
Provided Reinforcement cm2 44 44 44 44 44 44 44 63
Crack properties Calculations
25.3 Area u 3.1 1.6 1.9 1.0 1.4 1.4 1.5 1.8
1
u 3.1 3.1 3.1 0.0 0.0 0.0 0.0 3.1
2
2
A1 cm 5027 2620 3443 870 2128 1953 2279 3337
2
A2 cm 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.8
2
A
eff
. cm 5334 2928 3751 1178 2436 2260 2587 3777
Center of Gravity (From centroid 'O')
X cm 0.0 16.3 10.8 29.2 19.6 20.8 18.6 11.5
1

X cm 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0


2

Distance of c.g from physical centroid:


e' cm 0.0 14.5 9.9 21.5 17.1 18.0 16.4 10.2
e cm 4.7 13.5 10.4 1.9 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
e-e' cm 4.7 -1.0 0.5 -19.7 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Moment of Inertia of Segment abt. its own axis
I 4 2.01E+06 3.13E+05 6.46E+05 2.03E+04 1.84E+05 1.48E+05 2.19E+05 5.93E+05
1 cm
I 4 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
2 cm
I 4
2.15E+06 5.27E+05
eff cm 8.20E+05 3.55E+05 4.29E+05 4.05E+05 4.54E+05 8.46E+05

Distance of NA below C.G eff cm 85.8 -176.5 417.23 -15.34 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Compared with dist. b/w N.A & C.Geff cm 40.0 15.9 21.72 -0.12 12.3 11.0 13.4 20.6

45.77 -192.39 395.51 -15.22 #DIV/0! #DIV/0! #DIV/0! #DIV/0!


Adjusted N.A 80.00 41.34 51.80 18.35 35.18 32.95 37.07 50.42

Max. comp. stress in concrete kg/cm2 23.1 13.4 14.9 -4.5 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Max. Perm. stress in concrete kg/cm2 178.4 178.4 178 178 178.4 178.4 178.4 178.4
O.K. O.K. O.K. O.K. #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Max tensile stress in steel kg/cm2 81 158 100 779 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Max. Perm. stress in steel kg/cm2 3824 3824 3824 3824 3824 3824 3824 3824 Page
O.K. O.K. O.K. O.K. #DIV/0! #DIV/0! #DIV/0! #DIV/0! 32
Project : Ahmedabad Metro Rail Project

Client : MEGA
Job : Typical Substructure for 8.63m height

Subject : Pile Design Prepared : NK Project Code : 1858

Checked : BSK Job Code :

Date : 06/20/20 Rev : 1

Shear check for pier

Max shear force in pier = 8.8 T (Load case-258)


Diameter of stirrup = 12 mm
Diameter of main reinforcement = 20 mm
No. of layer = 1 No.
Dr = 586 mm
De = (D/2+Dr/π) = 587 mm

Width = 0.80 m
Shear Depth (0.9*de) = 0.53 m
Shear stress V = 30 T/m2

Depth factor S = 0.89


% of reinforcement provided = 0.88 %
Ultimate shear stress Vc = 66.81 T/m2
Permissible shear stress S*Vc = 59 T/m2
Nominal Shear reinforcement to
be provided

Ast/Sv = 0.89 mm
using 12 dia
Ast = 226 mm2
sv = 255 mm
shear reinforcement is provided upto 2D distance to avoid any sudden shear failure.

Nominal Shear reinforcement to


be provided

Ast/Sv = 0.585
using 12 dia Ast = 226.195 mm2
sv = 386.774 mm

D = 12 mm d = 12 mm
Ash = 113.1 mm2 Ash = 113.097 mm2

S = #REF! mm S = #REF! mm

Page
33
Project : Ahmedabad Metro Rail Project
Client : MEGA
Job : Typical Substructure for 8.63m height
Subject : Pile Capacity Calculations Prepared : NK Project Code : 1858
Checked : BSK Job Code :

Date : 06/20/20 Rev : 1

Pile Capacity Calculations


Type of Pile Bored Cast-in-situ Pile
Diameter of Pile D = 0.80 m
Natural Ground level considered = 0.00 m
Cut-off level of pile = 1.70 m
Founding level of Pile = 18.20 m
Water Table level (assumed at 11m below GL) = 11.00 m
Length of Pile from Cutoff level to Founding level = 16.50 m

Maximum Pile reactions


Normal Load Condition = 126 t LC-251
Seismic Load condition = 100 t LC-264
Wind Load condition = 100 t LC-252
Seismic Load condition ( Applied Load reduced by 25%) = 80 t
RDSO
Wind Load condition ( Applied Load reduced by 25%) = 80 t guideline
Table-5
Max Pile Load reaction = 126 t
Dead Load of the Pile = 17.97 t
Total Axial Load = 126 t

Ultimate Bearing Capacity of the Pile

Ultimate Bearing Capacity of the Pile Qu = Qu1 + Qu2


IS: 2911,
For Granular Soil Part 1/Sec2
Qu1 = Q1 + Q2 n
Q1 = Ap(0.5 D g Ng +PD Nq) Q2 = Ʃ K Pdi Tand Asi
i=1
For Clayey soil
Qu2 = Q3 + Q4 n
Q3 = Ap Nc Cp Q4 = Ʃ a C Asi
i=1

Where
Ap = Cross Sectional Area of Pile = 0.50 m2
As = Surface Area of Pile = 2.51 m2/m
g = Dry Unit weight of the Soil = 1.80 t/m3
IS2911-1-2-
g sub = Submurged Unit weight of the Soil = 0.80 t/m3 2010,
K = Coefficient of Earth Pressure = 1 to 1.5 for Phi 30 to 40 = Interpolated Annex- B
note no. 3
d = Angle of Wall Friction b/w Pile and soil
Nc,Nq,Ng = Bearing Capacity Factor
a = Reduction Factor for Cohesive Soil = 0.30
D = Diameter of the Pile = 0.80 m
Pdi = 2 th
Effective overburden pressure in t/m for "i" layer (Restricted to 9.6 t/m2)
PD = Effective overburden pressure in t/m2 = 20.60 t/m2
Cp = Average cohesion at pile tip
C = Average cohesion throughout the length of the pile

Page
1
Project : Ahmedabad Metro Rail Project
Client : MEGA
Job : Typical Substructure for 8.63m height
Subject : Pile Capacity Calculations Prepared : NK Project Code : 1858
Checked : BSK Job Code :

Date : 06/20/20 Rev : 1

For Bore hole No. BH8


Location : Near C8 f value is restricted to 30 for end bearing

Q1 = Ap(0.5 D g Ng +PD Nq) IS2911,


Fig.1
Nq = 12.21 Nc = 9
Ng = 13.18 IS6403,
Table 1
Q1 = 0.503 x (0.5 x 0.8 x 13.184 + 9.6 x 12.208 ) = 61.03 t
Q3 = 9 x 0.503 x 40 = 180.96 t

S. No. depth inter. g g sub C f Pdi Av. Pdi Q2 Q4


k
m m t/m3 t/m3 t/m2 deg t/m2 t/m2 t t
1 1.70 C.O.L 1.8 0 0 0 0
2 4.50 2.80 1.8 1.8 0 0 5.04 0.00 1.00 0.00 0.00
3 9.00 4.50 1.8 1.8 0 0 13.1 9.09 1.00 0.00 0.00
4 10.50 1.50 1.8 1.8 0 30 15.8 14.49 1.00 31.50 0.00
5 12.00 1.50 1.8 0.8 0 30 17.0 16.44 1.00 35.74 0.00
6 13.00 1.00 1.8 0.8 0 33 17.8 17.44 1.15 32.69 0.00
7 13.50 0.50 1.8 0.8 0 33 18.2 18.04 1.15 16.91 0.00
8 14.00 0.50 1.8 0.8 0 33 18.6 18.44 1.15 17.28 0.00
9 14.50 0.50 1.8 0.8 0 33 19.0 18.84 1.15 17.66 0.00
10 15.00 0.50 1.8 0.8 0 33 19.4 19.24 1.15 18.03 0.00
11 15.50 0.50 1.8 0.8 0 26 19.8 19.64 1.00 12.02 0.00
12 16.00 0.50 1.8 0.8 0 26 20.2 20.04 1.00 12.27 0.00
13 18.00 2.00 1.8 0.8 0 26 20.6 20.42 1.00 50.00 0.00
14 18.20 0.20 1.8 0.8 40 0 20.6 20.60 1.00 0.00 6.02
Total 16.50 244 6.02
* Length of the pile is decided after the pile test is over
Ultimate Bearing Capacity of the Pile Qu = 431.07 t
Reducing self weight = 413.10 t
Factor of safety for safe bearing capacity = 2.50
Safe Bearing Capacity of the Pile = 165.24 t
> 126 O.K

Safe Bearing Capacity of the Pile for seismic load comb. = 25.00 % more
RDSO
= 206.55 t guideline
Table-5

Uplift Capacity = 0.5 x (Q2 + Q4 ) = 125.06 t IRC 78, Cl


709.3.6

Page
2
Project : Ahmedabad Metro Rail Project

Client : MEGA

Job : Typical Substructure for 8.63m height

Subject : Lateral deflection Prepared : NK Project Code : 1858


Checked : BSK Job Code :
Date : 20-06-20 Rev : ###

Design of pile cap


Modulus of horizontal sub-grade reaction for Normal loading for Medium soil = 500 t/m3
Modulus of horizontal sub-grade reaction for Seismic loadingfor Medium soil = 1750 t/m3
Diameter of pile D = 0.8 m
Pile cap top level 0 m
Depth of pile cap 0 m
Length of pile above free soil level,L1 1 m
Grade of Concrete M 35
Grade of steel Fe 500
Length of pile L1 0.25 m

Depth of fixity for normal condition


Type of pile Fixed head pile
E = modulus of elasticity of pile material = 2950000 t/m2
I = Moment of inertia of pile = 0.020 m4

T = T= 5 √ ( E ∗I / K1) = 2.599

Min. length 4T = 11 m

IS2911-1- L1/T = 0.10


2 Lf/T = 1.9
Lf = 4.938 m

Deflection for free head pile for Normal load case

Q = = 6.400 t 110

Y = Q(L1 + Lf)3 Q x (0.25 + 4.939)^3 = 5.024 mm


3EI 3 x2950000 x 0.021
IRC 78
Permissible limit 1% of pile dia = 8.000 mm CL-
709.3.5.2

The actual maximum service horizontal load on pile is 6.4 T

The stress are as follow


Actual Permissible
compression 14.86 kg/cm2 178.4 kg/cm2 OK
Tension 100 kg/cm2 3824 kg/cm2 OK

0
1

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