3A165 Engine Training Presentation

Machine Translated by Google
Daedong Service Business Team

List of developments for HDI
Page 2.
1. Description of engine model name
Doosan (DS) equipment model name VGK 2.7 VGK 3.5
engine power 18.4kW/2400rpm 18.4kW/2200rpm
TIER4 3A165-T4DSA 3A165-T4DSB

exhaust gas regulation
STAGE5 3A165-S5DSA 3A165-S5DSB
T4 : Tier 4
S5 : STAGE 5
DS : Doosan
A : 2400rpm
B : 2200rpm
Engine model is 3A165-T4DSA
3A165-T4DSB
3A165-S5DSA
Create 4 models 3A165-S5DSB
Page 3.
2. Comparison between Tier4 and Stage5 products
Tier 4 Stage 5
1. Air heater or intake pipe
2. Atmospheric pressure sensor (shipped product) Yes (tier4)/No (stage5)
Page 4.
3. Difference between A and B models
A
B
Fan pulley : EH36-0001A
Fan pulley : E5616-74252
Fan driven pulley : EA12-0008A
Fan driven pulley : EA12-0009A
Page 5.
4. List of developments
Classification level Part number Product Name mostly division
2 EA14-0016A Oil Pan 1
1 3 EA14 -0001A Combination 1
4 EA14 -0002A Oil Pan Oil 1
oil pan
2 4 EA14 -0007A Pan Body Pipe -OIL 1
3 EA14 -0008A PAN Oil Stopper 1
3 3 EA14 -0009A Gasket -PLUG 1
4 2 EA11 -0034A Gear Case 1
5 3 EA11 -0035A Combination Gear 1
6 3 EA14 -0014A Case Pipe 1
gear case
7 2 EA14 -0005A Cover -GEARCASE SIDE 1
8 3 EA14 -X0005A Cover -GEARCASE SIDE (Material) Cover 1
9 2 EA14 -0006A bolt Tension adjuster 1
10 2 EA16 -0004A Tension adjuster (Material) 1
11 3 EA16-X0004A Tension bolt spacer Fan belt, 1
fan belt tensioner

12 2 EA16 -0005A GREEN4 support 1
13 2 EA16 -0006A bracket Cover -OIL 2
14 EA12 -0010A -
2 FILTER SIDE 1
15 2 EA14 -0003A 1
16 2 EA14 -0004A 1
remote
17 3 EA14 -X0004A COVER -OIL FILTER SIDE (Material) 1
engine oil filter
18 2 EA14 -0012A Oil Hose (Suction) 1
19 2 EA14 -0013A Oil Hose (Discharge) 1
20 2 EA12 -0006A Flywheel 1
21 3 EA12 -0007A Combination 1 flywheel

22 4 EA12-X0007A Flywheel Flywheel 1
23 2 EA15 -0003A (Material) Fuel Pipe 1
fuel hose
24 3 EA15-0006A Combination Fuel 1
bracket
25 3 EA15 -0007A Pipe Bracket 1
26 2 EA14 -0010A Oil Oil Cover Oil 1
27 3 EA14-X0011A Oil Cover 1 oil oil cover

28 2 EA14 -0015A 1
29 3 EA14 -0011A 1 Proto uses Doosan

30 4 EA14 -X0011A Oil filler plug (material) Fork lever 1 products
31 2 EA15 -0004A combination Fork lever 1
32 3 EA15 -0008A 1 combination Fuel limit 1 fork lever combination
33 4 EA15 -0005A pin Fan drive pulley 1
34 2 EA12 -0008A Fan drive pulley 1
35 3 EA12-X0009A (material) Fan drive pulley 1
fan driven pulley

36 2 EA12 -0009A Fan drive pulley 1
37 3 EA12-X0009A (material) Wiring bracket 1
38 2 EA19 -0007A Intake manifold flange 2

-
39 2 EA13 -0006A 1
-
40 3 EA13 -X0006A Intake manifold flange (Material) Intake 1
41 2 EA13 -0007A connector Intake 1

-
42 3 EA13-X0007A connector (Material) 1
43 2 EA18 -0006 EPA certification plate 1
44 2 EA18-0007 EPA certification plate 1
Certification plate
45 2 EA18 -0008 EPA certification plate 11
46 47 48 49 2 EA18 -0009 EPA certification plate
Page 6.
5. Oil Pan Related Products
Doosan Specifications UNF 3/4
Page 7.
6. Gear case combination related products
Page 8.
7. Fan belt and belt tensioner related products
fan belt
Page 9.
8. Remote oil filter related products
Page 10.
9. Flywheel
Page 11.
10. Fuel hose bracket
Hose hardness
is high, so assembly is not good.
Page 12.
11. Oil refueling cover
M30 cap
Gas stopper: Proto engines use

Doosan products
Page 13.
12. Fork lever combination
Different tip specifications for torque rising.
Page 14.
13. 2 types of fan driven pulleys
Double diameter of 2-stage air conditioner pulley side
Page 15.
14. Wiring bracket
Page 16.
15. Intake manifold flange
Page 17.
16. Connector
Connection flange for Stage V
- End -
Semi-Electronic Governor System (to page 61)

Page 18.
IDI Engine Basic Structure
2021.04.12
Daedong Service & Training Team
1. Engine general information
2. Cylinder Block and Head System
3. Lubrication System
4. Cooling System
5. Air system
6. Fuel System
7. Servicing
8. Trouble shooting
Page 20.

A. Engine identification
A) EPA plate
B) Barcode for engine serial number

A-1) European certification plate
C) Engraved Engine Serial number 3A165 1833-2413E
-. 3A165 : Daedong engine model
name, if there is A, B, or C series, the bore and
There is a difference in stroke.
-. 18: 18kW
-. 33: Torque Rising 33%
-. 24: Rated speed 2400rpm, only 24
displayed
-. 1: Marking with or without turbo.
-. 3: stage 3B, meaning 3
Page 21.
Page 22.

B. Engine model assignment
Page 23.

C. Specification
engine model name 3A165
3A165-S5(T4)DSB 3A165-S5(T4)DSA
Derived model Daedong General
(Doosan VGK3.5) (Doosan VGK2.7)
form Upright water-cooled 4-cycle 3-cylinder diesel engine
Cylinder diameter x stroke (mm) ÿ87 x 92.4
Total displacement (cc) 1,647
Combustion chamber type Vortex Chamber (IDI)
BTDC18ÿ BTDC16ÿ BTDC18ÿ BTDC16ÿ

injection timing BTDC18ÿ
STAGE5 TIER4 STAGE5 TIER4
intake method naturally aspirated
Rated output/rpm (kW/rpm) 25.5 / 2,600 18.3 / 2,200 18.3 / 2,400
Maximum torque/rpm (Nm/rpm) 97 / 1,700 97 / 1,600 97 / 1,600
ignition sequence 1-2-3
generator capacity 12V – 75A
Starter motor capacity 12V – 1.7kW
Coolant capacity 2.8 (engine only)
(ÿ) Engine oil capacity (ÿ) 5.8 (including oil filter)
dry weight (kg) 189 165 ÿ
Note) Tier 4 is equipped with air heater

Page 24.

D. Hardware layout
3A165
Coolant Temp
Sensor
Coolant Out
(to Radiator) Oil Cap
Ex-Manifold
Speed Actuator
Oil switch
belt tensioner
Starter
Coolant In Alternator
Oil Drain Plug (from Radiator)
Page 25.
In-Manifold
Fuel Nozzle Air Heater
Oil Cap
RPM Pick-up Sensor
Mech Feed Pump

Oil Filter
(Remote)
Page 26.

E. Performance curve(2.7ton)
Page 27.
E. Performance curve(3.5ton)
28 Page 28.

F. Supplied part list
No Part number Product Name note
One T4125-35012 fuel filter 90 microns
2 E5760-16801 water separater
Not To Exceed (NTE)

3 E5800-26101
controller
Atmospheric pressure
4 E5800-26201
sensor
5 TB16-0637A Cooling connector Doosan's own sourcing
6 engine wiring engine wiring Doosan's own sourcing
Page 29.
2. Cylinder head and cylinder block

A. Cylinder head
1) Direct injection 2) In-direct injection
2. Injection nozzle 4. Cylinder head

1. Swirl chamber 4. Injection nozzle
3. Glow plug 5. Piston
5. Glow plug 6. Cylinder head
After heat, glow plug (ECU)

+ air heater (VCU)
Page 30.

B. Cylinder block components
drain plug pipe
Page 31.

C. Head gasket (MLS: Multi Layered Steel)
top view
embossing
c b c c b b b
c c cc c
b b b b a: Fitting bolt
b
c c b: Head bolt
c c c
c: water hole
c c
c c c d: Pressurized oil
b
b b b a e: Push rod hole
c c c c c c
b c c
d b b
e b
e e e
e
1. Embossing: Localized sealing
2. Layers: Securing specific “spring rate” ÿ The cylinder head is lifted during combustion.
It usually causes gasket damage, but MLS excels in this area.
Page 32.
3. Lubricating System
A. Lubricating system components
Trocoid gear pump type
Page 33.
B. Oil flow
Page 34.
C. Oil filter and relief valve
Max 81 (+-5 microns)

Aver 64 (+-5 microns)
Filter area 1,560cm^2
Page 35.
D. Oil pressure
Place of oil pressure switch
-. operating pressure:
0.5kg/cm^2
At idle Factory spec. 0.7kgf/cm2 (9.95 psi)

speed Allowable limit -
Oil
Pressure
At rated Factory spec. 2.5 ~ 4.5kgf/cm2 (35.8 ~ 64.0 psi)
speed Allowable limit 3.0kgf/cm2 (42.7 psi)
Page 36.
E. Oil pressure switch
Oil pressure
switched at 0.5kg/cm^2
Page 37.
4. Cooling system
A. Cooling flow
1. Water pump
2. Thermostat flange
3. Return hose
4. Thermostat
5. Drain hose
6. Drain cock
7. Radiator hose (upper)

8. Radiator hose (lower)
Page 38.
4. Cooling system
B. Thermostat
gasket insert type
Ziggle valve
Opening temperature: 82 degrees (+-1.5
degrees) Fully open: 95 degrees (+-1.5 degrees)
Page 39.
4. Cooling system
B. Thermostat testing
1. Start to open:
A series without by-pass valve : 82 ÿ±1.5
2. Full open (More then 8mm(0.315in):

A series without by-pass valve : 95 ÿ ± 1.5
Page 40.
4. Cooling system
C. Water pump
Engine Pulley: Pump Pulley
Page 41.
4. Cooling system
D. Radiator cab
Page 42.
5. Air system
A. Air flow
ÿIntake air pressure test data(at full load)
relative pressure
SPEED 3A165 4B243T

Checking point for T engine (RPM) (kPa) (kPa)
2800 -2.2 -1.3
2700 -2.0 -1.7
2600 -1.7 -2.0
2550 -1.6 -1.9
2400 -1.3 -1.8
2200 -1.1 -1.6
2000 -0.8 -1.4
1800 -0.6 -1.1
1700 -0.5 -1.0
1600 -0.4 -0.9
1400 -0.4 -0.7
1200 -0.4 -0.5
Checking point for N/T engine 1050 -0.3 -0.1
Page 43.
5. Air system
B. PCV Valve (Positive Crankcase Ventilation/CCV, Closed Circulation Valve)
heavier oil droplets fall down
The lighter air molecules

going to intake
mixture of air and
gasoline(blow by gas)
+
oil vapor
1. Head cover bolt 6. Intake manifold

2. Oil filler flange 7. Bleeding pipe
3. Oil baffle plate 8. Intake valve
4. Head cover gasket 9. Cylinder head

5. Head cover 10. Head cover
11. Oil baffle plate

12. Bleeding pipe
ÿ The turbo charged engine has the open crankcase type that discharges the blow-by gas to the air
Page 44.
6. Fuel system
A. IDI engine fuel system
Page 45.
6. Fuel system
C. Fuel filter
Page 46.
6. Fuel system
D. Feed pump(for mechanical type)
Flow-rate: 400cc/rev
Suction pressure: -300mmHg
Discharging pressure:
0.2kg.cm^2
Page 47.
6. Fuel system
E. Feed pump(for electrical type)
Page 48.
6. Fuel system
F. Injection pump
Page 49.
6. Fuel system
F. Injection pump
1) Pump element
Page 50.
6. Fuel system
2) Operation of pump
Page 51.
6. Fuel system
3) Operation of delivery valve
Page 52.
6. Fuel system
H. nozzle
1) Standard fuel pressure (for IDI) 2) Standard fuel pressure (for DI)
150~160kgf/cm^2 220~230kgf/cm^2
1. Nozzle holder 1. Nozzle holder
2. Adjusting washer 2. Adjusting washer
3. Nozzle spring 3. Nozzle spring
4. Push rod 4. Push holder body
5. Lock nut 5. Lock nut
6. Needle body 6. Needle body
7. Needle valve 7. Needle body
8. Heat seal
9. packing
Page 53.
6. Fuel system
I. Fuel supply system (governor system)
Cam for
mechanical feed
pump
Related to B section
Max. torque Max. power

point point
Page 54.
6. Fuel system(for mechanical engine)
governor springs
Fork lever 2 Fork lever 1
Page 55.
6. Fuel system(for electronic governor engine)
I. Fuel supply system (electronic governor system)
Output Adjustment Volts (Max)
Page 56.
I. Controller Structure
Other sensors
-. Engine coolant temperature sensor
-. Atmospheric pressure sensor -. oil
pressure switch
Page 57.
2) Diagnostic connector
TB25-0005A Diagnosis wire connector

(RS232 converter)
Page 58.
3) Flash code
Detailed error code list on page 92
Page 59.
3) Actuator
<Installation Guide>
1) Assemble the actuator to the gear case.
2) When assembling to the gear case, alternately tighten the nuts little by little to maintain concentricity between the cover and the rod.
E5800-60011 04811-00040 TBD

04814-05250
Assy zig
actuator O-ring cover
O-ring
Points to note when assembling the actuator
Page 60.
6. Fuel system
Depending on this spring, engine keep low idle speed.

ÿ pushing the control rack to right side
Page 61.
7. Servicing
A. Injection timing check
Page 62.
7. Servicing
Nozzle
holder
Page 63.
7. Servicing
Shims
Page 64.
7. Servicing
B. Injection pump assembly
Page 65.
7. Servicing
C. Governor spring assembly
(One) (2)
Governor lever
ÿ Governor spring 1
ÿ Governor spring 2
How to install
1. Hold governor spring 1, 2 on fork lever(1,2) as shown at picture (1) and hook it to
governor lever.
<caution>
Be careful not to drop the governor spring 1, 2 inside engine. Page 66.
7. Servicing
D. Valve clearance
Valve 3A165 4B243TLX Remark

Intake 0.25mm 0.25mm
Exhaust 0.3mm 0.3mm
Page 67.
7. Servicing
View from front
For 3 cylinder 1 cy. Intake & Exhaust
closed
3. cy 2 cy.
Turn 1 around
Intake closed exhaust closed
Page 68.
7. Servicing
E. Cylinder head bolts tightening order
3 cyl.
4 cyl.
applied model Head bolt Part # Part specs Torque + Angle
A, B Series E6850-03451 M11, P1.25 4kgf-m + 90º + 80º
Page 69.
7. Servicing
1. Add a little engine oil to the thread

and bottom face of bolt head.
2. Tighten the head bolt to 4 kgf-m in

according with head bolt tightening
order.
3. Tighten every bolts 90º with angle

torque wrench in accordance with
tightening order.
4. Tighten bolts 80º more in
accordance with tightening order
5. Do not re-use old head bolts.
6. In case new bolt, you can re-use just

one time.
Page 70.
7. Servicing
F. Piston rings assembly
1 and 2 should face to Injection pump
Page 71.
7. Servicing
Page 72.
7. Servicing
G. Compression pressure measurement
Page 73.
7. Servicing
H. Main bearing case assembly
Page 74.
7. Servicing
Main bearing cover bolts, connecting rod

cover bolts, fly wheel bolts should be hand
tightened fully with sufficient oil applied before applying torque.
Page 75.
7. Servicing
Page 76.
8. Trouble shooting
Engine will not start
Probable Causes Diagnosis or solutions
1. Air in the fuel line 1. Breathe air in the Fuel line
2. Low cranking RPM 2. Check battery or starter 3. A)

3. Hard cold start Give enough glow time
4. Lift pump failed B) Check glow system
C) Check valve clearance
D) Use winter Diesel fuel

or correct additive
5. Engine off after cranking 5. Check Pickup Sensor/Wire
Check actuator operation status
Page 77.
Back up] Engine turns off after cranking
Page 78.
8. Trouble shooting
Low Engine Power
1. Clogged Fuel Filter 1. Check Fuel Filter
2. Excessive Piston/Ring Wear 2. Compression Check
3. Incorrect Fuel Pump Timing 3. Check Fuel Pump Timing
Page 79.
8. Trouble shooting
Excessive Exhaust Smoke
1. Black Smoke:
1. Pressure Test Nozzles
Faulty Injection Nozzles
2. Blue Smoke:
2. Check Compression
Excessive Ring Wear
3. White Smoke:
3. Check Air Filter
Fuel/Air Mixture Overly Rich
4. Initial white smoke:
4. Check preheating system
Not enough preheating
Page 80.
8. Trouble shooting
Glow Plug Indicator Not Working
1. Blown Fuse 1. Check Fuse
2. Faulty Preheat Relay 2. Check Voltage To/From Relay
3. Faulty Preheat Controller 3. Check Voltage Output

From Controller
Page 81.
8. Trouble shooting
Engine Will Not Shutoff
1. Not returned Stop solenoid 1. Replace Stop solenoid
2. Faulty Injection pump 2. Replace Injection pump
Page 82.
8. Trouble shooting
engine vibration
1. Connecting rod unbalance 1. Weigh connecting rods and

reduce the weight as needed
2. Flywheel and clutch cover unbalanced 2. Adjust the balance for the flywheel
and clutch cover with experts
Page 83.
3A165 Error Code List

Doosan Infracore
I. Controller Structure
Lamp diagnosis
Enter pedal value
Other sensors
-. Engine coolant temperature sensor
-. Atmospheric pressure sensor -. oil
pressure switch
Page 85.
Page 86.
Power
(+12)
oil warning lamp
87 Page 87.
Preheating & crank heating time
When the temp. sensor was cut,

preheating time will be 15sec same as at
19 degrees
108ÿ.
If it is more than 20 degrees, there is no heating.
Note) Daedong Logic
Page 88.
2) Diagnostic connector
Woodward Installer Distribution - Hyojung Kang
General access: Monitoring

only Level 2: Level 3:
Reprogramming
TB25-0005A Diagnosis wire connector

(RS232 converter)
Page 89.
3) Flash code
Page 90.
Error Code List

SPN List
FMI list
LAMP SPN
FAULT DESCRIPTION ACTION FMI Severity
CODE Code
Actuator output over current
• Wire short circuit

ACTUATOR_ : Check for actuator power supply line CEL
11 638 6 2
OVERCURRENT short to ground. Shut down
• Short circuit inside the actuator
: Power the controller off and replace the
actuator.
actuator output unconnected
• Shutdown relay
: If shutdown relay is used in the system,
ACTUATOR_ check that: CEL
12 638 5 2
OPEN_CIRCUIT - the discrete output is properly configured. Shut down
- relay coil is properly wired. •
Wire unconnected
: Check actuator and shutdown relay contact
wiring.
Activated when APS output short to ground for at lease 100ms is detected. CEL
APS_POWER_
Limp Home
13 SUPPLY(5V-1) 3509 4 2
(1,500rpm)
(actuator position • Wire short to ground
And
sensor) : Check the APS +5V (Pin J2-B2) wiring.
Shut down
Activated when CAN bus off, CAN transmitter/receiver error or CAN

synchronization error condition is detected for at least CAN_LOST_DELAY
14 CAN_ CEL 639 2
COMMUNICATION (configurable parameter). One
• Wire unconnected
Move one page (to page 64)

Page 91.
Error Code List
LAMP SPN
CODE Code
Activated when TSC1 frame with correct SPN898 data is not received within
period defined in PGN_TSC1_TIMEOUT. Setting PGN_TSC1_TIMEOUT to zero
disables this fault detection.
CAN_RECEIVE_ CEL
15 639 9 2
TIMEOUT
• set point in CAN speed mode is switched to CAN_DEFAULT_SPEED
Activated when controller's internal digital circuit power supply dropout is

detected.
18 CPU_POWER_SUP CEL 168 One One
PLY(5V-3) • Excessive battery voltage drop

: Verify that power supply voltage does not fall bellow specification.

Page 92.
Error Code List
LAMP SPN
CODE Code
Activated when DO1 (CEL) over current or open

circuit is detected.
6
• Lamp/relay wiring short to battery voltage or
open circuit
DOUT_1_OVERCURRENT (CEL) : Check the wiring of the device connected
21 to the discrete output CEL 0
DOUT_1_OPEN_CIRCUIT (CEL)
• Lamp/relay current draw excessive
: Check that the current drawn for discrete
output does not exceed 250mA.
• Discrete output misconfiguration 5
: Verify that proper discrete output is
configured.
6
22 DOUT_2_OVERCURRENT (Glow Lamp) CEL 0
DOUT_2_OPEN_CIRCUIT (Glow Lamp) 5
6
23 DOUT_3_OVERCURRENT (Fan Control) CEL 0
DOUT_3_OPEN_CIRCUIT (Fan Control) • Activated when DO2/3/6/8 over current or open 5
circuit is detected.
• Same as above Fault Lamp Code “21” 6
26 DOUT_6_OVERCURRENT (Shutdown Relay) CEL 0
DOUT_6_OPEN_CIRCUIT (Shutdown Relay) 5
6
28 DOUT_8_OVERCURRENT (Glow Plug Relay) CEL 0
DOUT_8_OPEN_CIRCUIT (Glow Plug Relay) 5

Page 93.
Error Code List
LAMP SPN
CODE Code
Activated when engine coolant temperature input goes outside configured range for at
lease 100ms. CEL 3
ECT_SENSOR_HI
• Wiring issue: Limp Home 2
31 ECT_SENSOR_LO 110
Check the ECT analog input wiring. (1,500rpm)
(Coolant temperature sensor)
• Temperature sensor defective 4
: Check or replace the coolant temp. sensor.
Activated when battery voltage exceeding 16.2V is detected over 60sec.

HIGH_BATTERY
33 CEL 168 0 One
VOLTAGE • Wiring issue

: Verify the voltage at controller supply pins.
MPU (Magnetic Pick Up) sensor failure

LOSS_OF_SPEED Activated when sudden drop of engine speed input frequency is detected. CEL
34 (pickup sensor_speeder (desired & real rpm: 1,000rpm difference detected) Limp Home 190 8 2
under) (1,500rpm)
• MPU wiring issue : Check or replace MPU wire.
• MPU damaged : Check or replace MPU sensor.
MAP_SENSOR_HI Activated when Air Pressure Sensor goes outside configured range for at lease 1s.(1000 3
MAP_SENSOR_LO ADC-1.2BAR / 500 ADC-0.6BAR)
35 CEL 102 One
(atmospheric pressure
• Wiring issue: Check the analog input wiring. 4
sensor_USA only)
• MAP sensor defective : Check or replace the MAP sensor.
Activated when OPS (Oil Pressure Switch) input is activated in conditions

Lamp On
• LOW_PRESSURE_RUN_TIME – time that the engine must be running before the OPS Shut down
LOW_OIL_PRESSU input is monitored (since
36 100 2
• LOW_PRESSURE_DELAY – time that OPS input must be constantly enabled before
One
RE 8,000sec
LOW_OIL_PRESSURE fault is activated.(action enters after 5 seconds) after lamp
• HIGH_PRESSURE_DELAY – time that OPS_INPUT must in constantly disabled in on)
order to clear existing fault and recover from limp home operation.
(After healing for more than 1 second, it enters normal mode)

Page 94.
Error Code List
LAMP SPN
CODE Code
Activated when Air Pressure Sensor power supply output short to ground for at
least 100ms is detected.
41 MAP_POWER_SUP • Wiring short to ground : CEL 3510 4 One
PLY(5V-2) Check the MAP +5V (pin J2-H1) wiring.

• MAP sensor current draw excessive
: Verify that MAP sensor supply current does not exceed 15mA.
Activated when configured engine speed limit is reached at least for at least
5,000ms.
(3C100: 3,400rpm, 3A139: 3,000rpm, 3A165: 3,000rpm) CEL
42 OVERSPEED 190 0 2
Shut down
• Actuator not capable of closing the fuel throttle
: Check the force needed to close the fuel against the actuator force.
Activated when engine coolant temperature is higher than 110ÿ, FOR MORE
THAN 5S. CEL
Limp Home
43 OVER_TEMPERAT • Engine coolant temperature exceeded 110 0 2
ure (1,500rpm)
: Verify the engine coolant temperature. or
• Temperature sensor defective Shut down
: Verify the temperature sensor signal against measured engine coolant
temperature.
Activated when the APS input goes outside a configured range for at least
100ms.
(1000 ADC / 500 ADC) 3
POSITION_SENSO CEL
44 R_HI • Wiring issue: 1210 2
Limp Home
POSITION_SENSO Check the APS analog input wiring. (1,500rpm)
R_LO • Position sensor defective
: Measure the position signal against the actuator position. 4
Replace the actuator if needed.

Page 95.
Saving off set value
Page 96.
thank you
Page 97.

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Machine Translated by Google

Daedong Service Business Team

List of developments for HDI

1. Description of engine model name

Doosan (DS) equipment model name VGK 2.7 VGK 3.5

engine power 18.4kW/2400rpm 18.4kW/2200rpm

TIER4 3A165-T4DSA 3A165-T4DSB

STAGE5 3A165-S5DSA 3A165-S5DSB

Engine model is 3A165-T4DSA

Create 4 models 3A165-S5DSB

2. Comparison between Tier4 and Stage5 products

1. Air heater or intake pipe

2. Atmospheric pressure sensor (shipped product) Yes (tier4)/No (stage5)

3. Difference between A and B models

Classification level Part number Product Name mostly division

2 EA14-0016A Oil Pan 1

1 3 EA14 -0001A Combination 1

4 EA14 -0002A Oil Pan Oil 1

3 EA14 -0008A PAN Oil Stopper 1

3 3 EA14 -0009A Gasket -PLUG 1

4 2 EA11 -0034A Gear Case 1

5 3 EA11 -0035A Combination Gear 1

6 3 EA14 -0014A Case Pipe 1

8 3 EA14 -X0005A Cover -GEARCASE SIDE (Material) Cover 1

9 2 EA14 -0006A bolt Tension adjuster 1

10 2 EA16 -0004A Tension adjuster (Material) 1

11 3 EA16-X0004A Tension bolt spacer Fan belt, 1

fan belt tensioner

13 2 EA16 -0006A bracket Cover -OIL 2

19 2 EA14 -0013A Oil Hose (Discharge) 1

20 2 EA12 -0006A Flywheel 1

21 3 EA12 -0007A Combination 1 flywheel

23 2 EA15 -0003A (Material) Fuel Pipe 1

26 2 EA14 -0010A Oil Oil Cover Oil 1

27 3 EA14-X0011A Oil Cover 1 oil oil cover

29 3 EA14 -0011A 1 Proto uses Doosan

32 3 EA15 -0008A 1 combination Fuel limit 1 fork lever combination

33 4 EA15 -0005A pin Fan drive pulley 1

34 2 EA12 -0008A Fan drive pulley 1

35 3 EA12-X0009A (material) Fan drive pulley 1

fan driven pulley

37 3 EA12-X0009A (material) Wiring bracket 1

38 2 EA19 -0007A Intake manifold flange 2

41 2 EA13 -0007A connector Intake 1

43 2 EA18 -0006 EPA certification plate 1

44 2 EA18-0007 EPA certification plate 1

46 47 48 49 2 EA18 -0009 EPA certification plate

5. Oil Pan Related Products

Doosan Specifications UNF 3/4

6. Gear case combination related products

7. Fan belt and belt tensioner related products

8. Remote oil filter related products

10. Fuel hose bracket

11. Oil refueling cover

Gas stopper: Proto engines use

12. Fork lever combination

Different tip specifications for torque rising.

13. 2 types of fan driven pulleys

Double diameter of 2-stage air conditioner pulley side

14. Wiring bracket

15. Intake manifold flange

Connection flange for Stage V