BRAZING PROCEDURE

SPECIFICATION (BPS)

Procedure Qualification Record (PQR): None Welding Process: Manual torch brazing (TB)

Scope: For welder qualification only Prior Qualification Requirements: None

BASE MATERIAL (QB-402) FILLER METALS (QB-403)
Test coupon type: Tube to Coupling Filler Metal F No.: F-103
Material Spec, type or Grade: Copper K K AWS specification: A5.8
SAMS (01-547-119) AWS Classification: Bag-3
Diameter of tube: 28.6mm" OD SAMS Stock Number: 20-724-454 (Bag-3)
Thickness of tube: 1.3 mmt
To Material spec. type or grade: Copper Product Form: Rod
SAMS (03-620-472) Size: 2 mm (Bag-3)
POST WELD HEAT TREATMENT (QB-404) BRAZING PROCESS (QB-405)
Temperature: 718°C - 816°C H-No: 101
Time: Other:
Other:
BRAZING FLUX (QB-406) FLOW (QB-407)
Flux Type: Granular Position: Vertical up Flow “C” Horizontal Flow
Flux Trade Name: "HARRIS 0" “D”
SAMS Stock Number: Position of Groove: 6G
JOINT (QB-408) TECHNIQUE
Type: SOCKET String or weave: Stringer or Weave
Joint Clearance: 0.3 – 0.13mm Oscillation:
Lap Length: Half Length of Socket (24mm) Multiple or Single pass per side: Multiple
Others: N/A Single or multiple electrode: Single
Prebraze Cleaning: Abrasive or mechanical
means
Filler Application: Face feed
Post Braze Heat Treatment: None
Post Braze Cleaning: None
Other:
 BRAZING PROCEDURE
SPECIFICATION (BPS)

Joint Design: Socket

Joint Clearance: 0.3 – 0.13mm

WELDER PROCESS FILLER CURRENT VOLTAGE TRAVEL

LAYER METAL SPEED
Class Dia Polarity Amps.
(mm)
Root `Manual Torch F-103 N/A N/A N/A N/A
Brazing (TB)