DATASHEET FOR OXYGEN COMRESSOR – BPCL (2 NOS.

200Nm3/hr)

1 GENERAL
2 Project: Oxygen Enriched Gas Compressor Job No.:
3 Owner: BPCL Site: 2no compressors each at BPCL Mumbai Refinery,
Kochi Refinery & Bina Refinery, India

4 Purchaser: Unit: Unit No.:

5 Item No.: Service: Oxygen
6 No. reqd.: Working: Standby: Driver: Working: Standby
7 Applicable to:  Proposal  Purchase  As Built
8
 Scope option & Information specified by purchaser  Info. Reqd. from & option left to vendor. Vendor to cross  the selected option.
9  Manufacturer:  Model No.:
10  Place of manufacture:
11  No. Of stages:  Cylinder arrangement:
12 Cylinder lubrication:  Lubricated  Minimum Lubricated  Non – Lubricated
13 Driver Type:  Electric Motor
14  Diesel Engine  Gas Engine  Steam Turbine  Gas Turbine
15 Supplied By: Vendor  Others
16 Drive:  V - Belts  Gear Reducer  Direct by Coupling
17  Direct Flanged (rigid) 
18 Direction of Rotation (Facing Driven End):  Clockwise  Counter Clockwise
19
20  SITE / INSTALLATION DATA
21 Site Data: Ambient Temp. (C): Max:48 Deg. C Min:02 Deg. C Design:
22 Relative Humidity (%): Max: Min: Design:
23 Altitude (m):  Un-Usual Conditions  Dust  Fumes
24 Earth Quake Zone Wind Velocity (km/hr)
25 Installation:  Outdoor  Under Roof  Without Roof
26  Indoor  Heated  Unheated
27  On concrete foundation  Offshore platform  Partial Sides
28  On Platform without anchoring  Grade  Mezzanine
29  Winterization Required  Tropicalization Required
30
31  Electrical Area Hazard:
32 Class/Zone: Zone 0 Safe Zone Division: Gas Group:
33 As per NEC / ISO:
34
35 APPLICABLE CODES AND STANDARDS
36  Compressor:  Job Specification:
37  Gear Box:  Other:
38  Pressure Vessels:
39  Oil Cooler:  Gas Cooler:
40  Piping:  Sound:
41  Drive Motor for Compr:
42  Aux. Elect. Motors:
43  Control Panel & Instrumentn.
44
45 PAINTING
46  Manufacturer's Standard:  Others:
47
48 SHIPMENT
49  Domestic:  Export:  Export Boxing Reqd.:
50  Out Door Storage for more than 12 months
51
52
53
54
55 REMARKS:
56
57
58
59
60

Page 1 of 13
 DATASHEET FOR OXYGEN COMRESSOR – BPCL (2 NOS. 200Nm3/hr)

61 UTILITIES DATA
62  Cooling Water
63 Type: Supply temperature (C): Max return temperature (C):
64 Fouling Factor: Supply pressure Min. return pressure (kg/cm²G):
(kg/cm²G):
65 Design pressure (kg/cm2): Design temperature(C):
66 Water Flow Rates (m3/hr)
67 Compressor Cylinders
68 Oil Cooler
69 Intercooler(s) As applicable by vendor design
70 Aftercooler
71 TOTAL
72
73  Electricity
74 Power Supply
75 Main Motor : V Ph Hz
76 Auxiliary Motors : V Ph Hz
77 Oil Heaters : V Ph Hz
78 Solenoid Valves : A.C/D.C V Ph Hz
79 Instruments : A.C/D.CA.C/ V Ph Hz
80 Local Panel INDI. /Alarm/Ann : A.C/
A.C/D.C A.C/D.C V Ph Hz
81 Local Panel Trip Circuit : A.C/D.C V Ph Hz
82
83  Steam
84 Inlet Conditions (Min): Pressure Temperature
85 Inlet Conditions (Nor): Pressure Temperature
86 Inlet Conditions (Max): Pressure Temperature
87 Inlet Conditions (Mech. Design): Pressure Temperature
88 Exhaust Conditions (Min): Pressure Temperature
89 Exhaust Conditions (Nor): Pressure Temperature
90 Exhaust Conditions (Max): Pressure Temperature
91 Exhaust Conditions (Mech. Design): Pressure Temperature
92
93  Instrument Air
94 Minimum: Pressure Temperature Dew Pt.
95 Maximum: Pressure Temperature Dew Pt.
96
97  Nitrogen
98 Minimum: Pressure Temperature Dew Pt.
99 Maximum: Pressure Temperature Dew Pt.
100
101  Total Utility Consumption
102 Cooling Water (m3/hr)
103 Steam - Normal (kg/hr)
104 Steam – Maximum (kg/hr)
105 Instrument Air (Nm3/hr)
106 Power (Driver) (kW)
107 Power (Auxiliaries) (kW)
108 Power (Heaters) (kW)
109 Purge (Air or N2) (Nm3/hr)
110
111
112 REMARKS:
113
114
115
116
117
118
119
120

Page 2 of 13
 DATASHEET FOR OXYGEN COMRESSOR – BPCL (2 NOS. 200Nm3/hr)

121 OPERATING CONDITIONS (EACH MACHINE) / PERFORMANCE

122 Operating Case:
123 Units Stages (as per vendor design)
124  Gas Handled (See Analysis) - oxygen
125  Corrosion Due to -
126 Suction Conditions (Vendor's Battery Limit: at Compressor Cylinder Flange / at ________________ )
127  Pressure (@ Vendor's B/L) kg/cm²A 1 to 5 bar
128  Pressure @ Cylinder Flg. kg/cm²A
129 Flang
 Flange
Temp. (@ Vendor's B/L) C 20-400C
130  Temp. @ Cylinder Flange C
131  Relative Humidity
132  Mol. Weight (wet/dry)
133  Cp/Cv Ratio
134  Compr. Factor (Z1) or (Zavg)
135 Discharge Conditions (Vendor's Battery Limit: at Compressor Cylinder Flange / at _________________ )
136  Pressure (@ Vendor's B/L) kg/cm²A 165 bar
137  Pressure @ Cylinder Flg. kg/cm²A
138  Temp.,Adiabatic @Cyl. C
139 Flange
 Temp.,Actual @Cyl.Flange C Max 400C
140  Cp/Cv Ratio
141  Compr. Factor (Z2) or (Zavg)
142 Operating Characteristics
143  Capacity (wet/dry) NM3/Hr/kg/h 200 Nm3/hr
144  Mfr's Rated Cap. (Design)
145  Actual Inlet Flow (wet) AM3/Hr
146  Speed RPM
147  Compressor Shaft Power KW
148  Power consumed @ RV Set Pr. KW
149  Driver Power KW
150  Guaranteed Point
151  Noise Level dBA
152  GAS ANALYSIS
153 Component Symbol Mol. Wt. Mol %
154 Operating case
155 Air -- 28.966
156 Oxygen O2 32.000 90-96% Balance N2 & Argon, Co+Co2 <500ppm,
Moisture <500ppm
157 Nitrogen N2 28.016
158 Ammonia NH3 17.031
159 Carbon Monoxide CO 28.010
160 Carbon Dioxide CO2 44.010
161 Hydrogen Sulphide H2S 34.076
162 Hydrogen H2 2.016
163 Methane CH4 16.042
164 Ethylene C2H4 28.052
165 Ethane C2H6 30.068
166 Propylene C3H6 42.078
167 Propene C3H8 44.094
168 i-Butane iC4H10 58.120
169 n-Butane nC4H10 58.120
170 i-Pentane iC5H12 72.146
171 n-Pentane nC5H12 72.146
172 Hexane C6H14 86.178
173 Heptane Plus C7 Plus
174 Water Vapour H2 18.0
175 O 16
176 Total
177 Average Molecular Weight (wet/dry)
178 Specific Weight (wet/dry)
179 Corrosive Compounds
180 Toxic Compounds

Page 3 of 13
 DATASHEET FOR OXYGEN COMRESSOR – BPCL (2 NOS. 200Nm3/hr)

181 CONSTRUCTION / DESIGN FEATURES

182 Nomenclature Unit Stage#____ Stage#____ Stage#____
183 Cylinders
184  No of Cylinders - As per vendor design
185  Single Acting (SA) / Double Acting (DA) -
186  Cylinder Bore | Stroke mm|mm
187  Rotational Speed RPM
188  Linear Average Piston Speed m/sec
189  Piston Displacement m3/hr
190  Volumetric Efficiency % age
191  Cylinder Liner (Yes / No) -
192  Type of Cylinder Liner: Dry/Wet - Dry Dry Dry
193  Clearance Pockets Yes / No
194  Max. Allow. Working Pressure, Cylinder kg/cm²g
195  Max./Min Allow. Working Temp., Cylinder C
196  M.A.W.P, Cylinder @ Amb. Temp. kg/cm²g
197  Safety Valve Set Pressure, Cylinder kg/cm²g
198  Helium Test Pressure, Cylinder kg/cm²g
199  Hydrostatic Test Pressure, Cylinder kg/cm²g
200  Cylinder Jacket Cooling Type -
201  Cooling Media, Cylinder Jackets -
202  Max. Allow. Working Pressure, Cyl. Jacket kg/cm²g
203  Hydrostatic Test Pressure, Cyl. Jacket kg/cm²g
204  Suction Nozzle Size/Rating/Position - / / / / / /
205  Discharge Nozzle Size/Rating/Position - / / / / //
206  Suction Valve Number -
207  Valve Lift / Area Per Valve mm/cm²
208  Average gas Velocity m/sec
209  Discharge Valve Number -
210  Valve Lift / Area Per Valve mm/cm²
211  Average gas Velocity m/sec
212  Type of Suction valve -
213  Type of Discharge valve -
214  Suction Valve Unloaders Yes / No -
215  Clearance Pockets Unloaders Type -
216  Piston Rod Diameter Mm
217  Rod Reversal at Crosshead Pin (min.) Deg.
218  Piston Rod Runout Op
219 erating Col
220  Max. Allow. Rod Load d
Comp. Kg
221 Tension Kg
222  Rod Load Co Kg
223 (Inertia Alone) mp. Te Kg
224  Rod Load Rated Pr. nsion Co Kg
225 (Gas+Inertia) mp. Te Kg
226 Rod Load at R.V Set nsion Co Kg
227 (Gas + inertia) mp. Te Kg
228 Distance piece / Packing nsion
229  Type of Packing
230  Packing Vent Connected to
231  Packing Cooling Yes / No
232  Type of Distance Piece
233  Cyl. Side Compartment Purged Yes /
234  Frame Side Compart. Pressurized Yes /
235 No Distance Piece purge gas Pressure
 mm H2O
236  Distance Piece purge gas Flow Nm3/hr
237  Distance Piece Vent to
238  Distance Piece Hydrostatic Test Pressure kg/cm²G
239
240

Page 4 of 13
 DATASHEET FOR OXYGEN COMRESSOR – BPCL (2 NOS. 200Nm3/hr)

241
242 Frame
243  Frame Explosion proof Relief device
244  Flame Arrestor Yes / No
245  Replaceable Crosshead Shoes Yes /
246  Crosshead Guide Integral /
247 Separate
 Maximum Frame Rating kW
248  Speed - Maximum/ Minimum rpm
249
250 Lubrication Systems
251 Motion Work Lubrication
252  Splash System  Machine Mounted Piping, Preassembled
253  Pressure System, including:  Inter Connecting Piping:
254  Main Oil Pump Driven By:  in commercial lengths
255  Compressor Shaft  prefabricated for 2" and larger diameters, in
256  Electric Motor kW - Commercial lengths for smaller sizes.
257  Standby Oil Pump, Driven By:  preassembled on compressor skid
258  Electric Motor kW -  Lube Oil System Preassembled on separate console
259   Interconnecting piping between Oil System Console & Compr.
260  Hand Operated Prelube/Priming Pump  Yes  No  in commercial lengths
261  Suction Strainer  prefabricated for 2" and larger diameters
262  Pressure Control Valve  excluded from Vendor's Scope of supply
263  Level Sight Glass on the Crankcase Piping material
264  Oil Cooler: TEMA-C  Single  Twin  Carbon Steel
265  Shell and Tube Type  Stainless Steel (all piping & valves Trims)
266  Air Cooler Type  Auxiliary Oil Tank  Yes  No
267  Full Flow Filter : 25, CS/SS Material CS SS
268  Single  Oil System Capacity:
269  Dual with changeover valves, valved vent & drain  Oil Grade:
270  Diff. Clean: , Dirty:  Lube Oil Consumption
271  Oil Heater  Main Pump Make: Model:
272  Electric with thermostat (Kw) Type: Material:
273  Steam Coil  Standby Pump Make: Model:
274  Thermostatic Valve Type: Material:
275 Cylinder Lubrication
276  Lubricated  Preassembled Piping
277  Mini-lubricated  Double Ball Check Valve on each lubrication point
278  Non Lubricated  Lubricator Equipped With:
279  Lubricator Type:  level sight glass
280  single plunger per feed  oil heater  electric with thermostat  steam coil
281  divider block type  Electric Heater (Kw)
282  Lubricator Driven By:  Auxiliary Oil Tank
283  Compressor Shaft  Yes  No
284  Electric Motor KW Material CS SS
285  All tubing and valves in SS Oil Grade:  Oil Consmptn. rate:
286 Oil System Capacity: (min 30 Hrs.)
287
288 Cooling System
289  Static filled coolant system for
290  All Stage Cylinders  1st Stage Cylinder/s  2nd Stage Cylinder  3rd Stage Cylinder/s
291 /s
Including expansion chamber, Vents, Drains, Level Gauge, Pipings, etc. as per plan A fig G1.
292  All Piping prefabricated.  Material
293
294  Atmospheric thermosyphon cooling system for
295  All Stage Cylinders  1st Stage Cylinder/s  2nd Stage  3rd Stage Cylinder/s
296 Cylinder/s
Including expansion tank, Vents, Drains, Coolers, Level & Temp. Indicators, Pipings, etc. as per plan B fig G1.
297  All Piping prefabricated.  Material
298
299
300

Page 5 of 13
 DATASHEET FOR OXYGEN COMRESSOR – BPCL (2 NOS. 200Nm3/hr)

301  Forced Cooling Water System (As applicable by vendor’s design)

302  All Stage Cylinders  1st Stage Cylinder/s  2nd Stage  3rd Stage Cylinder/s
303  Packings Cylinder/s
 Oil Coolers  Gas Coolers
304  Including drains, Vents, flow & temp. Indicators, regulating & Isolation valves, complete piping to provide one
305 Common inlet and one common outlet connections for purchaser's interface terminated by a flanged block valve
306 Block valve as per plan C fig G1.
307  Each isolatable circuit to be provided with thermal relief valve.
308  All Piping prefabricated.  Material
309  Self contained, forced circulation, closed circuit Cooling Water System
310  All Stage Cylinders  1st Stage Cylinder/s  2nd Stage  3rd Stage Cylinder/s
311  Packings Cylinder/s
 Oil Coolers  Gas Coolers
312  Including drains, Vents, flow & temp. Indicators, Temp. Control Valve, Regulating & Isolation valves, complete
313 As per plan D fig G1.
314  Main & Standby circulating pumps with drivers & suction strainers  Twin Coolers
315  Reservoir  Heater
316  Pumps, Reservoirs, Coolers etc. to be mounted on a common skid as to make a separate console.
317  All machine mounted piping and piping on console to be completely prefabricated.
318  Interconnecting piping from console to Compressor
319  Prefabricated  in commercial length
320  Prefabricated for 2" and larger and commercial length for smaller.
321  Material
322  Type of coolant
323
324 Gas Piping System
325 Vendor's Supply Includes:
326  Pulsation suppression equipment as per page 7 of 13.
327  Suction Filter:  Dry type  Oil bath type  Oil Wet type
328  Temporary Strainer on:  Compressor Suction  each stage suction
329  Type of Strainer:  Cone  T - type  Basket
330  Relief Valves
331  No: on compressor suction
332  No: interstage
333  No: on compressor discharge and additional one more to be supplied along with the package.
334  Check Valve on Discharge Line (compressor valve design)
335  Process Gas Coolers Complete With:  Auto /Manual Drain Valve
336  supports  anchor bolts
337  Separators Complete With:  Auto/Manual Drain Values
338  supports  anchor bolts
339  Process Gas Piping
340 Supply starts at inlet flange of:
341  1st Stage suction pulsation suppressor of Compressor
342  And Terminates at outlet flange of:
343  Last stage discharge pulsation suppressor of Compressor
344 Supplied:  in commercial lengths  preassembled on compressor skid
345  prefabricated for 2" and larger diameters, in commercial lengths for smaller sizes
346 Materials:
347
348  By-Pass Line Piping
349  between stage discharge and stage Suction
350 
351  gas cooler
352  complete with recycle valve
353 and  associated manual valves
354 Supplied:  in commercial lengths  preassembled on compressor skid
355  prefabricated for 2" and larger diameters, in commercial lengths for smaller sizes
356 Materials:
357
358  Interconnecting Piping Between Packing Vents terminating as a single point and flgd connection for purchaser's interface.
359  in commercial lengths  preassembled on compressor skid  Prefabricated
360  Material

Page 6 of 13
 DATASHEET FOR OXYGEN COMRESSOR – BPCL (2 NOS. 200Nm3/hr)

361  Interconnecting piping between distance pieces vents terminating as a single pt. and flgd connection for purchaser's interface .
362  in commercial lengths  preassembled on compressor skid  Prefabricated
363  prefabricated for 2" & above and commercial lengths for smaller sizes.  Material:
364  Interconnecting piping betwn Nitrogen Purge terminating as a single point & flanged connection for purchaser's interface.
365 Material:
366  Interconnecting piping between Drains terminating as a single point and flanged connection for purchaser's interface.
367 Material:
368  Interconnecting piping between Instrument Air terminating as a single pt. and flgd connection for purchaser's interface.
369 Material:
370 Pulsation Suppression Equipment
371 Stage #: Stage#____ Stage#____ Stage#____
372 Suction
373  Pulse. Equipment Supplied Yes/No
374  Type  Volume bottle type with moisture removal section  Pulsation Dampeners with internals
375  Inlet Pressure
376  Residual Peak to Peak Pulsation %
377  Inlet Nozzle Size / Rating/Position
378  Discharge Nozzle Size / Rating/Position
379  Man hole / Hand hole No. / Size
380  Design Pressure Kg/cm²a
381  Design Temperature C
382  Volume
383  Material: vessels
384 Internals
385 Corrosion Allowance mm
386  Hydrostatic test Pressure kg/cm²,g
387 Discharge
388  Pulse. Equipment Supplied Yes/No
389  Type  
390  Inlet Pressure
391  Residual Peak to Peak Pulsation %
392  Inlet Nozzle Size / Rating/Position
393  Discharge Nozzle Size / Rating/Position
394  Design Pressure Kg/cm²a
395  Design Temperature C
396  Volume
397  Material: vessels
398 Internals
399  Corrosion Allowance mm
400  Hydro test Pressure Kg/cm²g
401
402  Pulsation Suppressors are complete with:  supports  anchor bolts (if any)
403  With flanged valves for Vent & Drain  Drain boots for suction volume bottle with level indicators
404  Design Code:  ASME SECT. VIII DIV. 1 
405
406  Analog Piping Study / Acoustic Simulation : API 618 Design Approach 2
407  upstream / downstream  interstage
408  Performed By:  Vendor 
409
410  Piping Mechanical Analysis
411  Performed By:  Vendor 
412
413  Automatic Drain Valves For Each Stage Pulsation Suppressor
414  Cleats For Insulation/ Heat Tracing Required:  Yes  No
415
416 Capacity Control
417  Start / Stop
418  Clearance Pocket Unloading
419  Suction Valve Unloading
420  Recycle from Discharge to Inlet  Overall  Each Stage

Page 7 of 13
 DATASHEET FOR OXYGEN COMRESSOR – BPCL (2 NOS. 200Nm3/hr)

421  Speed Variation from 100 % to %

422  Unloading Steps 0%  25 %  50 %  75%  100%
423  Stepless Control  0 to 100 %   In between the steps
424  Fully Automatic  Recycle Auto & Step loading Manual  Fully Manual
425  Manual Step loading  Local On Machine  LCP  UCP 
426  Clearance Pocket  Fixed  Manual Variable  Auto Variable
427  Unloading for Start up/Shut down  Manual  Automatic
428 Through  Valve Unloader  Recycle Valve
429  Interlock against loaded start
430
431
432  Automatic Control based on
433  Suction Pressure  Discharge Pressure  Flow 
434  Control Signal  By Purchaser  By Vendor
435  Electric 4 to 20 mA  Pneumatic 0.2 to 1 kg/cm²
436  Actuation Fluid  Air 
437  Pressure  Temperature  Dew Point
438  Type of Actuator  Actuation fluid to load  Actuation fluid to unload
439  On Power / Actuation fluid failure: Compressor to  Load  Unload
440  At 0 % capacity through Valve Unloader, Compressor shall run
441  Continuously  Maximum Hrs.
442  At 25 % capacity through Valve Unloader, Compressor shall run
443  Continuously  Maximum Hrs.
444  At All other capacity, Compressor shall run continuously
445
446 Vendor's scope Shall Include:
447  Pilot Devices (Pressure /Temperature / Flow devices, Controllers & Switches)
448  Intermediate Devices (Solenoid Valves | Pneumatic Relay / Valves)
449  Actuators
450  Recycle valves
451  Control Logic and System for Complete Capacity Control
452  Inter Connecting Tubing, Piping, Cabling & Wiring
453
454
455
456
457
458
459
460
461  Purchaser's Interface
462 Type of Interface (Single Point) Size Rating Face Position/Location
463 Main Gas Piping Inlet
464 Main Gas Piping Outlet
465 Relief Valves discharge (to flare)
466 Distance Piece Vent
467 Packing Vent
468 C.W. Inlet
469 C.W. Outlet
470 N2 Inlet Supply
471 N2 Vent (Safe location)
472 Drains
473
474
475
476
477
478
479
480

Page 8 of 13
 DATASHEET FOR OXYGEN COMRESSOR – BPCL (2 NOS. 200Nm3/hr)

481 MATERIALS (Note-1)

482 Cylinder Materials
483  Stage 1st Stage 2nd Stage 3rd Stage
484  Cylinder
485  Liner
486  Piston
487  Piston Rings
488  Rider Rings
489  Piston Rod
490  Packings Rings
491  Valve Seats
492  Valve Stops
493  Valve Rings / Plates
494  Valve Springs
495  Cylinder Head
496
497
498
499
500 Notes:
501 1) All Components of Reciprocating compressor in direct contact with oxygen shall be SS304L/SS316L.
502
503
504 Motion Work Materials:
505 Material / ASTM Grades
506  Top Cover  Cast  Fabricated 
507  Crankcase  Cast  Fabricated 
508  Crankshaft  Die Forged  Open Forged  Cast
509  Connecting Rods  Die Forged  Open Forged  Cast
510  Cross heads  Cast  Fabricated 
511  Cross Head Shoes
512  Cross Head Guide  Cast  Fabricated 
513  Main Bearings Type  Split Precision  Bush
514  Cross Head Pin Bearings Type  Split Precision  Bush
515  Connecting Rod Bearings Type  Split Precision  Bush
516  Cross Head Pin Type  Split Precision  Bush
517
518
519
520 Notes:
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540

Page 9 of 13
 DATASHEET FOR OXYGEN COMRESSOR – BPCL (2 NOS. 200Nm3/hr)

541 CONTROLS & INSTRUMENTATION

542
543 Nomenclature LOCATION
544 Loose LM LGB LCP UCP DCS
545 Supply MTD MTD MTD
546  Capacity Control Step Selection Push Button With % Cap. Indication
547  AC Power On/Off Switch With Indication Lamp
548  Control Power On/Off Switch With Indication Lamp
549  Selector Switch A/M Station For L/O Pump Motor
550  Selector Switch A/M Station For CW Pump Motor
551  Start/Stop Push Button Main Motor With Indication
552  Start/Stop Push Button For Aux. Drive Motor
553  Emergency Stop Push Button for Main Motor
554  Lamp Test Push Button
555  Alarm/Trip Acknowledge /Reset Push Button
556  Frame Oil Heater ON (Indicating lamp)
557  Lubricator Oil Heater ON (Indicating lamp)
558  Motor Interlock Against Loaded Start
559  Motor Interlock Against Start Without Prelubrication
560
561 Legends: LM: Local Mounted:  By Vendor  Others
562 LGB: Local Gage Board:  By Vendor  Others
563 LCP: Local Control Panel:  By Vendor  Others
564 UCP: Unit Control Panel:  By Vendor  Others
565 PLC: Programmable Logic Control:  By Vendor  Others
566 DCS: Distributed Control System:  By Vendor  Others
567
568
569 Notes:
570 1. The "Location" shall be marked by "YES" wherever required.
571 2. Vendor to provide Contact/Signal for Execution in DCS.
572 3. Pre-Alarms to precede Trips.
573 4. Instruments to be connected to junction boxes on skid and consoles.
574 5. All Tubings, pipings, wiring between instruments and junction boxes, local gauge boards and local panels
575 To be supplied by vendor.
576 6. Instruments, safety and control devices specified herein are minimum required by customer. In case, in the opinion of vendor,
577 Vendor additional devices are required; vendor shall specifically state so and include the same in his scope of supply.
578 7. Vendor shall also refer to Purchaser's P&ID's enclosed and any additional instruments required as per P&ID's shall be included
579 By vendor in his scope of supply.
580 8. All switching devices (hardware/ software) for pre-alarms, trips & trip alarms and interlocking shall be in
581 Vendor’s scope of supply.
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599

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 DATASHEET FOR OXYGEN COMRESSOR – BPCL (2 NOS. 200Nm3/hr)

600 CONTROLS AND INSTRUMENTATION

601 Indication A/V Annun. & Pre-Alalm Trip & A/V Alarm
602 Annun.
603
DESCIPTION

Repeat Signal to

Repeat Signal to

Repeat Signal to
High High- UCP
Indicator – UCP

Low Low - UCP

604

High High - LP
Low Low - LP
PLC/DCS/MP

PLC/DCS/MP
Indicator -LP
Gauge- LGB
605

Gauge- L M

High - UCP
Low - UCP

High - LP
606

Low - LP
DCS/MP
607
608
609 Lubrication System
610  Frame Oil Sump/Reservoir Level
611  Sump/Reservoir Temp.
612  Main/Std by L/O Pump Disch. Pr.
613  Lub Oil Filter Diff. Pr.
614  Supply Header Pressure
615  Supply Header Temp.
616  Oil cooler Oil Inlet Temp.
617  Stand by Pump Start
618  Compressor Main bearing metal Temp.
619 Cylinder & Packing Oil
620  Lubricator Oil Level
621  Lubricator Oil Flow
622  Lubricator Failure
623 Aux. Oil
624  Lub. Oil Supply Pr. to Electric Motor Driver
625  Lub. Oil return from Electric Motor Driver
626  Elec. motor bearing metal temp.
627 Coolant System
628  Each cylinder CW outlet temp.
629  Inter/After/Oil Cooler CW outlet temp.
630  CW Supply header flow
631  Sight Flow CW return each cylinder, Cooler & Header
632  Local mount TSV on each isolatable circuit
633 For Closed Circuit Cooling
634  Coolant main pump disc. Pr.
635  Coolant standby pump disc. Pr.
636  Coolant stand by pump start
637  Coolant supply header Pr.
638  Coolant supply header temp
639  Coolant cooler Outlet Temp.
640  Coolant reservoir Level
641 For Static/Thermosyphon System
642  Cylinder Coolant Outlet temp.
643  Diff. Pr. across packing coolant filter
644 Process Gas System
645  Each stage inlet Pressure
646  Each stage inlet temp.
647  Each stage Outlet Pressure
648  Each stage Outlet temp.
649  After Cooler Gas Outlet temp.
650  Suc. Pulsation Device Each Stage Level
651  Cylinder Packing Vent Pressure
652  Cylinder Packing Box metal Temp.
653  Separator each stage level
654  Piston Rod Drop Indicator
655  Distance piece purging gas pressure
656  Distance piece diff. purge pressure
657  Common machine parameters
658  Common process parameters
659 Legend: V: By Vendor; P: Purchaser

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 DATASHEET FOR OXYGEN COMRESSOR – BPCL (2 NOS. 200Nm3/hr)

660 SHOP INSPECTION AND TESTS (EACH COMPRESSOR)

661 Material Composition and Physical Properties Certificates Required For:
662  Cylinder and Liner  Piston
663  Crankshaft  Connecting Rod
664  Pressure Vessels  Heat Exchangers
665
666  X-Ray Examination for components : Pressure Vessels (certificates to be furnished).
667  Ultrasonic Testing for components : Piston Rod, Crankshaft, Big End Bolts, and Main Brg Studs.
668  Magnaflux Testing for components : Crankshaft, Piston Rod, and Connecting Rod.
669  Dye Penetrant Testing for : Cylinder, Liner, and Piston.
670
671 Required Observed Witnessed
672  Shop inspection by Purchaser during manufacture   
673  Cylinder Hydrostatic Test   
674  Cylinder Pressure Test By Helium   
675  Hydrostatic Test of Pressure Vessels   
676  Hydrostatic Test of Distance Piece.   
677  Leak Proof Test of Crank case for 24 Hrs   
678  Barring over to check clearance / Rod runout   
679  Mech. Running Test with shop Driver (4 Hours min.)   
680  Performance Test at Works/Site as per IS 5456/PTC9/BS 726.   
681  Partial Stripping and internal inspection   
682  Functional/Continuity Tests - Control Panel.   
683  Field Trial Run 72 Hrs. under Vendor's Supervision   
684 * Witness shall be done by third party except for item 683
685
686 Test Certificates Required For:
687  Auxiliary Motor & Pumps  Safety Relief Valves
688  Safety Switches  Solenoid Valves
689
690 Purchaser Note: For Electrical Items Vendor shall provide certificates issued by statutory Inspection Authority
691 Confirming suitability of Design/Construction for specified Hazardous Area Classification.
692
693
694  WEIGHTS
695 Overall supply (excluding driver and gear box, if any) Kg. Approx.
696 Maximum erection weight Kg. Approx.
697 Maximum maintenance weight Kg. Approx.
698 Gear Box Kg. Approx.
699 Driver Kg. Approx.
700 SCOPE OF SUPPLY
701  Compressor Assembly complete with frame, cylinders, cross head etc., with entire skid mounting all items in scope
702  Motion work lubrication system
703  Cylinder and packing lubrication system
704  Cooling system
705  Process Gas system
706  Local instrumentation
707  Local Gauge Board
708  Control panel  Local Control Panel  Unit Control Panel
709  Capacity Control System
710  Main driver
711  Barring Device:  Manual  Electric  pneumatic
712  Flywheel
713  Gear Reducer
714  V-Belts  Motor Pulley  Slide Rails For Motor
715  Couplings:
716  Driver Gear Box
717  Gear-Box Compressor
718  Driver Compressor
719  Guards for moving parts  Standard  non sparking

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 DATASHEET FOR OXYGEN COMRESSOR – BPCL (2 NOS. 200Nm3/hr)

720  Sole plates

721  Base plate Common for  Compressor Driver and gear box 
722  Fabricated Steel skid Common for  compressor, driver and accessories
723  Ladders and platforms
724  Special Tools - One Set
725  Anchor Bolts for All Items to be Anchored
726  Piping supports and brackets:  prefabricated for piping in Vendor's Scope  materials only
727  Supports For Cylinders & Auxillaries.Prefabricated
728  Commissioning Spares
729  Mandatory spares as specified
730  Erection & Commissioning Supervision
731  Train Torsion Analysis Study and Report
732  Acoustic Simulation Study & Report
733  Vendor Data as specified
734 * Datasheet shall be filled by vendor wherever not applicable shall be clearly mentioned
735
736
737
738
739
740
741
742
743
744
745
746
747
748
749
750
751
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771

DATE REV JOB ENGINEER REV. & APPROVED BY

Page 13 of 13