DESIGN

CAST
SUPPLY

LEADING MANUFACTURER OF MANHOLE COVER &

ENGINEERING CASTING IN MIDDLE EAST

www.ducast.com
INDEX
INTRODUCTION 01

CERTIFICATION 02

COMPARISION 03

LIST OF PROJECTS 04

PROJECTS CATERED 05-07

INTRODUCTION
SOLID TOP COVERS 08 - 11

DOUBLE TRIANGULAR & SEMI CIRCULAR 12 - 15

DRINAGE GRATING 16 - 23 DESIGN - CAST - SUPPLY

TELECOM COVERS
RECESSED COVERS
CIRCULAR COVERS
PULL BOX COVER & MULTIPART COVERS
HINGE COVERS & GRATINGS
TRENCH COVERS
STEEL CLADDING RECESSED COVERS
CONCRETE INFILL COVERS
INSTALLATION OVERVIEW & GUIDE
LOCATION MAP & LIST OF E-MAILS
LIST OF ASSOCIATE COMPANIES
24 - 27 DUCAST FACTORY‘s first casting was cast many
years ago in 1996 & since then we have never
28 - 31
stopped! DUCAST has been growing along with
32 - 35 robust growth of the nation. We have
successfully catered to all of the privileged
36 - 39 projects by supplying Municipal Castings ranging
from Sewer network to Special Tailor made
40 - 43
castings as per client requirements. We have
44 - 47 been supplying castings to all major Ports,
Airports, STPs, Rail Networks, Sewer / Storm
48 - 51
networks & road infrastructure projects all over
52 - 55 Gulf.
56 - 59 DUCAST has constantly upgraded & expanded
itself to cater to a wide range of market
60
requirment all over gulf & extending its hands to
61 other countries like U.S., EU, UK, MENA sectors.
Our team of highly qualified engineers are always
up to date with the latest development to ensure
quality product & customer satisfaction.
DUCAST is the leading local manufacturer of
Manhole Covers, supplying almost 16,000 Tons of
castings all over GCC annually.
DUCAST is a ISO 9001 – 2008 certified company &
all our major range of product are KITEMARKED as
per BSI (British Standards Institution). DUCAST
has the capability of manufacturing castings
weighing from 0.5 Kg to 1 Ton, having in house
pattern shop we are capable of developing any
type of casting as per customer’s request.

LALIT TAURANI
Managing Director

1
 COMPARISION BETWEEN CAST IRON & DUCTILE IRON

CAST IRON DUCTILE IRON

Microstructure consists of Microstructure consists of

graphite in the form of flakes graphite in the form of
which act as stress raisers. spheroids acts like crack
arrestors.

QUALITY STANDARDS Impact resistance is poor Under severe impact it will break. Strong impact resistance. Under sevre impact it will bend.

Continuous assessment of quality system : Tensile strength is low Tensile strength is high
No elongation or Ductility Almost twice than cast iron
ISO 185 : 1985 Grade : 350 (Grey Cast Iron). Moderate elongation & ductility
This has been achieved through an ISO-9001 2008 system, Tensile Strength: 350 N / mm2 Min. ISO 1083 : 1987 Grde : 500/7
audited by BSI on annual basis. The Qualilty system covers castings Elongation : Nil. Tensile Strength : 500 N / mm2 Min.
Elongation : 7% Min.
made in Ductile Iron & Cast Iron.
Due to lower strength, weight of the manhole covers will be Due to high strength, weight of the manhole covers will be
We are in process of including Ni-hard, Mn-Steel, WCB and aluminum more for a specfic duty. less (Min. 2/3rd) by weight

in our quality systems.

Due to higher weight handling will be difficult. Dut to low weight transportation, handling, installation and
inspection is easy.

PRODUCT CERTIFICATION Poor capability of vibration absorption High capability of vibration absorption

For some municipal castings, such as Ductile Iron Manhole covers &
frames, we have obtained certification from BSI, known as Kitemark. Group 1
A 15

These certificates corresponds to manhole covers & frames, gullies

and gratings manufactured to BS EN 124: 1994. Further, Kitemark is
recognized around the world as a proof that a product has been
manufactured, tested and fully complies with the technical
requirements of the standard.
0.2m 0.5m 0.5m 0.2m
max max max max
Ducast has been and will continue to be subjected to inspection and
assessment by a specialist team of BSI observers, providing
independent assurance, that an acceptable quality system and
supporting quality control tests are in operation.
Group 1 Group 2 Group 3 Group 4 Group 3 Group 2 Group 1

STANDARDS A 15 B 125 C 250 D 400 C 250 B 125 A 15

The entire ranges of products are manufactured in the following Group Place of Installation
Minimum Application
Class
standards:
1. The area where pedestrian & pedal cyclists only be used A 10

1. EN 124 : 1994 – Gully tops and manhole tops for vehicular and pedestrian areas. 2. Suitable for use in car parks, footways, areas accessible to normal light vehicle traffic B 125
2. ISO 1083 : 1987 – Spheroidal Graphite Cast Iron – Classification. 3.
Can be used only in areas of kerb side channel of roads extending up to 500mm in to the
C 250
carriageway.
3. ISO 185 : 1988 – Grey Cast Iron – Classification.
4. BS 5834 : Part2 : 1983 – Surface Box frames and covers. 4.
Suitable for hard shoulders, road carrying heavy traffic, pedestrian areas and all types of D 400
road vehicles.
5. BS : 750 : 1984 – Surface Box frames & covers.
6. EN 1433 : 2002 – Drainage Channels for vehicular & pedestrian area. Can be used for areas for fast moving and specially very heavy traffic such as docks and
5. E 600
aircraft pavement.

All major portion of these popular Ductile Iron manhole covers are Kitemarked by British Standards 6. Suitable for use at areas particularly involving high wheel load like aircraft pavements. F 900

Institution (BSI).
2 3
 LIST OF MAJOR PROJECTS PROJECTS CATERED
UAE INFRASTRUCTURE PROJECTS OMAN PROJECTS
S/N PROJECT CLIENT S/N PROJECT CLIENT
1 Dubai Parks MEERAS Construction of Sewerage System Coastal
1 Darsait, Aynt, Wadi Kabir & Hamriyah Sub Haya Water
Presidential Palace Abu Dhbai, 30 Roads & Ministry of Presidential
2 Catchments
Infrastructure package Construction Affairs, UAE
AL Seeb Sewage Collection and conveyance Al
3 The Development of South Shamkha Musanada 2 Haya Water
Khoudh Gravity Sewer Net Works Contract 5B
DS 127 SEWER & DRAINAGE for labor
4 Dubai Municipality Sohar International
accomodation in Al Quoz
3 Shoar Bulk Jetty Project Development
5 Khalifa Port & Indutsrial Zone Project Abu Dhabi Ports Company LLC
DS146/1 Al Barsha South 2nd and 3rd Construction of Sohar Aiport Project at Ministry of Transport &
6 Dubai Municipality 4
Sewerage and Drainage Al Batinah Region Package -1 Civil Site Works Communications
Nad El Shiba 4th Sewerage & Drainage Gravity Development of Muscat International Ministry of Transport &
7 Dubai Municipality 5
Network Airport MC1 Communications
8 Dubai Safari -Infrastructure Package -1 Dubai Municipality Muscat Waste Water Scheme Oman Waste Water
6
Project - Al Ansab STP Services Co. S.A.O.C.
R829/5-Access Arrangements Roads & Transport
9
Mirdiff City Centre Authority, Dubai
QATAR PROJECTS
Roads & Transport
10 Dubai Metro Project
Authority, Dubai S/N PROJECT CLIENT
Roads & Transport Roads and Infrastructure in Bani Hajer North
11 R 829 -Widening of Emirates Road 1 ASHGHAL
Authority, Dubai Phases 01 & 02
DS114 - Al Nahada & Al Quasis Industrial Roads improvements works for roundabouts
12 Dubai Municipality
Area-1, Sewerage and Drainage 2 and junctions in various Areas of greater Doha ASHGHAL
Zone 1 to 68 -Phase 2
13 DS-131 Al Barsha 2 Sewerage & Drainage (C736) Dubai Municipality
3 Development of Roads in Bani Hajer Zone -51 ASHGHAL
14 R 884/1 leveling & Roads in Al Mizhar Dubai Municipality
Doha & Rayyan Sewerage Construction of
15 DS-134 Al Qouz 3rd & 4th Sewerage & Drainage Dubai Municipality 4 ASHGHAL
Al Garaffa Area Sewerage Phase 2
CW/211A/2007 - Supply, Install, Test & 5 Nakilat 106 Ras Laffan Qatar Petroleum
Dubai Electricity &
16 Commission of 100mm to 450mm Dia Water
Water Authority
Distribution Network 6 RF-S8349- Education City Qatar Petroleum
CNW/397/2007 Construction of Mushrif Dubai Electricity & Reconstruction of Roads & Infrastructure in
17 7 Qatar Petroleum
Reservoir Phases 4 ,5,6,(180MIG) Water Authority Mesaieed
CW-121A/2006 Supply & Installation, testing BP# 19.4 Educational city-Central Plant Facility
Dubai Electricity & 8 Qatar Petroleum
18 Commissioning of Glass reinforces Epoxy No: 2 & 4 STP
Water Authority
Water Transmission
EPIC of Joint Forces, Government & Coast Guard
9 Qatar Petroleum
Jebel Ali Power & Desalination Station “L” Phase Dubai Electricity & Telecom Building
19
-1 Contract No: CNE /015/2002 Water Authority
10 Qatar Convention Centre Qatar Petroleum
Construction Over view of the Waste Water
Abu Dhabi 11 University Building Qatar University
System Works in Ghayathi, Madinat Zayed,
20 Sewerage Services
Danat Abu Dhabi, Al Raha Gardens, 12 Doha Rayyan Sewerage Scheme Ashghal
Company
Al Raha Beach and the Golf Club.
13 Doha Expressway Package 7 Salwa Road Ashghal
Abu Dhabi Municipality
21 New Residential Area North of Khalifa City “B” 14 Bani Hajer Zone 51 Ashghal
Roads Section
15 Five Schools across Doha Ashghal
Internal Roads & Services for 200 Abu Dhabi Municipality
22
New Houses at Samha East Roads Section 16 PS 36 Area Sewerage, DFC 0214 Civil Project 454 Doha, Drainage Affairs
Construction of Internal Roads in Abu Dhabi Municipality The Pearl -Qatar Roads & Infrastructure United Development
23 17
Ash Shamkha (Heeliya South) Roads Section Package No:2 CP/2 Company UDC
Bridge Interchnage on the Truck road in Abu Dhabi Municipality CP-3-3 Porto Arabia Building PA-04-PA-18 United Development
24 18
Mussafah Area at MIP-76 Roads Section Town House /Retail / Company UDC
974/2-2 Construction Roads in Abu Dhabi Municipality H.H.SHK. Mohammed
25 19 Al Handasa Complex Phase 1 & 2
Shamkha - Stage 3 Roads Directorate Bin Khalifa Al Thani

26
Contract O-1190- Sewerage Connections and
related works for Isolated Properties in Al Ain
Region Phase-1
Adu Dhabi Sewerage
Services Company
20
Construction of Qatar Primary Routes North
Road Project Package 1
Project Department
Road Affairs U.A.E.
27
Construction of the Dualling Between Baniyas Abu Dhabi Distribution KINGDOM OF SAUDI ARABIA PROJECTS
East and Al Heelah Road R 194/ 2007 Company
Sas Al Nakhal Roads & Parking C-233 Abu Dhabi Distribution
S/N PROJECT CLIENT
• DUBAI INTERNATIONAL AIRPORT
28 General Authority of
Umm Al Nar “B” Pumping Station Company
Abu Dhabi Transmission
1 King Abdulaziz International Airport, Jeddah
Civil Aviation • AL MAKTOUM INTERNATIONAL AIRPORT, ABU DHABI AIRPORT
29 Extension Prince Mohamed Bin Abdulaziz International General Authority of
& Despatch Company 2
Airport Project Madinah Al Munawarah Civil Aviation • SHARJAH INTERNATIONAL AIRPORT
30 J-162 Watani Residential Develop Phase - 1&2 Sorouh
31 Al Ain Stadium Development Phase -1 AAFAQ Holdings LLC
3
Al Haramain High Speed Rail Phase 1 Package
2-KAEC
Saudi Railways • KHALIFA PORT
32 Meydan Heights Roads & Infrastruct Meydan Group 4 King Abdullah Sports City Saudi Aramco • VARIOUS ROADS & INFRASTRUCTURE PROJECTS UNDER
– RTA / ADSSC / ADDC / DEWA / ADEWA / DUBAI
• MUNICIPALITY / ABUDHABI MUNICIPALITY / SHARJAH MUNICIPALITY /
DIRECTORATE OF PUBLIC WORKS

4 5
 PROJECTS CATERED PROJECTS CATERED

QATAR OMAN SAUDI ARABIA

• NEW DOHA INTERNATIONAL AIRPORT • MUSCAT INTERNATIONAL AIRPORT • ARAMCO PROJECTS
• VARIOUS INFRASTRUCTURE PROJECTS UNDER – • SOHAR AIRPROT • KING ABDUL AZIZ INTERNATIONAL AIRPORT – JEDDAH
QATAR PETROLEUM / ASHGHAL / KAHRAMAA / • SALALAH AIRPORT • AL MADINA INTERNATIONAL AIRPORT
QATAR FOUNDATION • DUQUM AIRPORT • KING ABDUL AZIZ PORT – DAMMAM
• NEW DOHA PORT • PROJECTS UNDER : HAYA / PAEW / • HARMAIN HIGH SPEED RAILWAY – JEDDAH
• PEARL QATAR MINISTRY OF TRANSPORT / • MAKKAH RING ROAD
MINISTRY OF DEFENSE • DOREEN PORT
• RIYADH AIRPORT HOUSING
6 7
 SOLID TOP
COVERS

8 9
 SOLID TOP COVER

DUCTILE IRON SOLID TOP SQUARE COVER & FRAME DUCTILE IRON SOLID TOP COVER & FRAME
CLEAR OPENING OVER BASE DEPTH KITEMARK GRP SEAL PLATE
CODE S.S/D.S LOADING CLASS
AXB (MM) CXD (MM) E (MM) PRODUCT PROVISION
DI-23 300 x 300 380 x 380 32 - S.S A B125
DI-23A 300 x 300 426 x 426 32 - D.S N/A B125
DI-9 450 x 450 525 x 525 43 - S.S A B125
DI-12A 600 x 600 710 x 710 48 Y S.S A B125
DI-12B 600 x 600 765 x 765 43 Y D.S NA B125
DUCAST DI-12C 600 x 600 772 x 772 52 - D.S A B125
UAE DI-75B 750 x 600 910 x 760 75 - - A B125

E
DI-40A 800 x 800 940 x 940 50 - S.S NA B125
DI-35C 900 x 600 1080 x 780 45 - D.S NA B125
AXB SINGLE SEAL
DI-1C 600 x 600 750 x 750 75 Y S.S NA C250
SECTIONAL VIEW DI-75 c 750 x 600 910 x 760 75 - - A C250
DI-35B 900 x 600 1110 x 815 90 D.S A C250
C DI-2B 300 x 300 390 x 390 75 - S.S A D400
DI-14A 450 x 450 600 x 600 65 - S.S A D400
DUCTILE DI-1 600 x 600 800 x 800 100 - S.S A D400

E
BS EN 124 94 DI-1A 600 x 600 800 x 800 75 Y S.S A D400
AXB DOUBLE SEAL DI-1B 600 x 600 820 x 820 75 Y D.S A D400
DI-116A 600 x 450 750 x 600 75 - S..S A D400
SECTIONAL VIEW DI-75 D 750 x 600 950 x 800 100 - - A D400
39854

DI-75 DA 750 x 600 910 x 760 75 - - A D400

DI-7 750 x 600 950 x 800 100 Y S.S A D400
DI-36A 750 x 750 925 x 925 100 - S.S A D400
D DI-40 800 x 800 1090 x 1090 75 - D.S - D400
DI-35A 900 x 600 1110 x 815 90 - D.S A D400
PLAN OF COVER &FRAME DI-5A 900 x 900 1075 x 1075 100 - S.S A D400
DI-10ST 1000 x 1000 1210 x 1210 80 - D.S - D400
DI-1270ST 1200 x 700 1460 x 960 75 - D.S - D400
DI-29 1200 x 1200 1370 x 1370 100 - S.S - D400

SOLID TOP COVER

DUCTILE IRON SOLID TOP CIRCULAR COVER & FRAME DUCTILE IRON CIRCULAR SOLID TOP COVER & FRAME
CLEAR OPENING OVER BASE DEPTH KITEMARK GRP SEAL PLATE
CODE S.S/D.S LOADING CLASS
A (MM) BXC (MM) E (MM) PRODUCT PROVISION
DI-19 600MM 750 x 750 75 Y S.S A B125
DI-19C 600MM 790 50 - D.S A B125
DI-19A 600 MM 750 x 750 75 Y S.S A C250
DUCAST DI-16 300 MM 440 x 440 100 - S.S A D400
UAE
DI-9B 400MM 525 x 525 75 - S.S - D400
DI-9A 450 MM 650 x 650 75 - D.S A D400
E

DI-18 600 MM 760 x 760 100 Y S.S A D400

Single Seal
A DI-18C 600 MM 750 100 - S.S A D400
CI-8 600 MM 800 x 800 100 - D.S A D400
C

SECTIONAL VIEW
DI-17 675 MM 805 x 805 100 Y S.S A D400

BS EN 124 94 FEATURES :
D-400
E

• Manufactured to BSEN 124

39854
A Double Seal • Badging Optional
SECTIONAL VIEW • Paint as per customer’s requirement
• -Denotes that the product is kitemarked

B
PLAN

10 11
 DOUBLE
TRIANGULAR

SEMI
CIRCULAR
12 13
 DOUBLE TRIANGULAR

Double Triangular cover & frame DUCTILE IRON DOUBLE TRIANGULAR COVER & FRAME
CLEAR OPENING OVER BASE DEPTH KITEMARK GRP SEAL PLATE
CODE LOADING CLASS
AXB (MM) CXD (MM) E (MM) PRODUCT PROVISION
DI-2 300 x 300 410 x 410 100 Y N/A D400
DI-3M 600 x 600 770 x 770 100 Y A D400
DUCAST UAE DUCTILE DI-3B 600 x 600 760 x 760 100 Y N/A D400

398
54
DI-4B 675 x 675 835 x 835 100 Y N/A D400
DI-7B 750 x 600 910 x 760 100 Y N/A D400
BS EN 124 94 D 400

DI-36 750 x 750 910 x 910 100 Y N/A D400

BS EN 124 94 D 400

DI-35 900 x 600 1060 x 760 100 Y N/A D400

DI-5 900 x 900 1060 x 1060 100 Y N/A D400

E
A

C
DI-5G 900 x 900 1160 x 1160 127 - A D400
DI-10 1000 x 1000 1160 x 1160 100 - N/A D400
SECTIONAL VIEW DI-10G 1000 x 1000 1150 x 1150 100 Y A D400
DI-15 675 790 x 790 100 Y A D400
39

DI-15A 675 x 675 790 x 790 100 Y A D400

85
4

DUCTILE UAE DUCAST DI-15D 750 DIA 910 x 910 100 - A D400
DI-15E 750X750 910X910 100 - A D400

B FEATURES :
• Manufactured to BSEN 124
D
PLAN • Badging Optional
• Paint as per customer’s requirement
• -Denotes that the product is kitemarked

Double Semi circular

Double Semi circular cover & Frame DUCTILE IRON DOUBLE SEMI CIRCULAR COVER & FRAME
CLEAR OPENING OVER BASE DEPTH KITEMARK GRP SEAL PLATE
CODE LOADING CLASS
A (MM) CXD (MM) E (MM) PRODUCT PROVISION
DI-SC1 600 DIA 750 x 750 100 Y Y D400
A
0 C

FEATURES :
DI
6 S
39

TILE D400
85

DUC
4

• Manufactured to BSEN 124

• Badging Optional
• Paint as per customer’s requirement
DU
CAS

DUCTILE

• -Denotes that the product is kitemarked

EN 124

T UAE

D
EN 124

E
UAE

D400
T
CAS

ØA
DU

SECTIONAL VIEW
0
4

DUCT
ILE D40
DU UA

94N 12
CA E

E
ST

BS

C
PLAN VIEW OF COVER & FRAME

14 15
 DRAINAGE
GRATING

Liquid Metal being poured

from furnace to the laddle

16 17
 Channel GratingS

Channel Grating & Bearer Bars DUCTILE IRON CHANNEL GRATING & BEARER BARS
WIDTH OF GRATING DEPTH CLEAR OPENING LENGTH WIDTH OVER ALL FRAME DEPTH
CODE
GRATING A (MM) B (MM) C (MM) L (MM) FRAME E (MM) D (MM)
CH-1 350 26 300 750 432 42
PLAN D CH-2 400 26 350 750 480 42
L CH-3 200 26 150 750 280 42

DUCAST UAE
B CH-4 250 26 200 750 330 42
CH-5 500 50 400 750 600 70
DUCAST UAE DUCTILE CH-6 660 37 600 610 736 52
CH-8 300 26 250 750 380 42
CH-9 500 35 450 750 600 50

SECTIONAL VIEW
CH-10 570 60 500 750 650 75

FEATURES :

C
E
• Manufactured to BSEN 124 & BSEN 1433-2002
• Badging Optional
• Paint as per customer’s requirement

LOADING CLASS D 400

TOP ENTRY GULLY

TOP ENTRY GULLY GRATINGS DUCTILE IRON TOP ENTRY GULLY COVER & FRAME
CLEAR OPENING OVER BASE DEPTH KITEMARK
CODE LOADING CLASS
AXB (MM) CXD (MM) E (MM) PRODUCT
G-3 434 x 434 584 x 520 100 Y D400
G-4 600 x 600 755 x 755 100 Y D400
G-5 700 x 700 850 x 850 100 - D400
39854
EN 124 D400
G-6 210 x 430 430 x 650 75 - D400
G-7 360 x 560 580 x 780 75 - D400
DI-2GA 300 x 300 440 x 440 75 D400
DI-2G 300 x 300 400 x 400 40 - C250
DUCAST - UAE

DUCAST - UAE

FEATURES :
B
D

• Manufactured to BSEN 124

E

• Badging Optional
• Paint as per customer’s requirement
SECTIONAL VIEW
EN 124 D400 39854
• -Denotes that the product is kitemarked

A
C
PLAN

18 19
 Side Entry Gully

Side Entry Gully COVER FRAME DUCTILE IRON SIDE ENTRY GULLY COVER & FRAME
CLEAR OPENING OVER BASE DEPTH GRP SEAL PLATE
CODE LOADING CLASS Kite mark
AXB (MM) CXD (MM) E (MM) PROVISION
DI-K2 532 x 405 465 x 558 205 Debris Grid D400 -

DUCAST DI-K3 532 x 405 492 x 610 205 Debris Grid D400 Y
UAE DI-K4 800 x 405 875 x 500 205 Debris Grid D400 Y

FEATURES :
• Manufactured to BSEN 124
• Badging Optional

B
• Paint as per customer’s requirement

C
• -Denotes that the product is kitemarked

E
FRONT VIEW OF COVER & FRAME
DUCTILE D400
DUCAST UAE D400

A
D
PLAN VIEW OF COVER & FRAME

SURFACE BOX

SURFACE BOX DUCTILE IRON SURFACE BOX COVER & FRAME

CLEAR OPENING OVER BASE DEPTH GRP SEAL
CODE SEAL STANDARD KITEMARK
A (MM) CXD (MM) E (MM) PROVISION
BS - 5834

GRADE-A
PART-3

DI-21 150 DIA 295 x 295 104 D.S Y BS 5834 - PART - 2 -

DI-20 150 x 150 228 x 228 150 - - BS 5834 - PART - 2 -
FH-1 230 x 230 385 x 535 128 - - BS 750 - 84 -
DI-SB-01 150 x 150 228 x 228 100 - - BS 5834 - PART - 2 Y

FEATURES :
• Paint as per customer’s requirement
• -Denotes that the product is kitemarked
D
B

DUCAST
E

SECTIONAL VIEW
DUCAST

380x230

A
PLAN OF COVER & FRAME

20 21
 Catch Basin Cover

Catch Basin Cover & frame DUCTILE IRON CATCH BASIN TYPE COVER & FRAME
CLEAR OPENING SIZE OF COVER OVER BASE DEPTH OF
CODE LOADING CLASS
AXB (MM) MM CXD (MM) FRAME E (MM)
CB-1 660 x 610 705 x 655 870 x 800 80 C250
BS EN 124 CB-4 660 x 610 705 x 655 870 x 800 40 C250
CB-5 660 x 610 705 x 655 870 x 800 80 D400
BS EN 124

FEATURES :
• Manufactured to BSEN 124
• Badging Optional
• Paint as per customer’s requirement

E
• -Denotes that the product is kitemarked

D
AXB
ABU DHABI MUNICIPALITY
SECTIONAL VIEW OF COVER & FRAME

STORM DRAINAGE
DUCAST
UAE

C
PLAN

Catch Basin Grating

CURB INLET GRATING DUCTILE IRON GRATES FOR CURB INLET

CODE LENGTH (MM) OPENING (MM)
CB-1 600 170
CB-1GA 600 120
CB-2G 700 170
CB-3G 600 270
25 X 25 ANCHOR CB-4G 700 270
LUGS
CB-6G 600 50
CB-7G 700 120
12.5 50 120
FEATURES :
• Manufactured to BSEN 124
50 2

30 50 28

15 13 70
• Badging Optional
2

15 • Paint as per customer’s requirement

50 50 15 • -Denotes that the product is kitemarked

170
40 600

FRONT VIEW SIDE VIEW

22 23
 TELECOM
COVERS

24 25
 Telecom coverS

Telecom solid top cover & frame DUCTILE IRON TELECOMMUNICATION COVER & FRAME
CLEAR OPENING OVER BASE DEPTH No. of Double
CODE LOADING CLASS
AXB (MM) CXD (MM) E (MM) Covers
CW-1 590 x 590 745 x 745 160 2 D400
CW-2 1220 x 696 1374 x 850 160 4 D400
CW-3 1830 x 696 1984 x 850 160 6 D400

E
E

UA
UA

ST
CW-4 920 x 465 1120 x 665 97 Single Piece D400
ST

CA
CA

DU
DU

FEATURES :
• Manufactured to BSEN 124

B
D
• Badging Optional
BS EN 124 94 D 400

BS
BS
• Paint as per customer’s requirement

E
EN

N1
124

24

DUCAST UAE
94
• -Denotes that the product is kitemarked
94

D4
D4

00
00

PLAN VIEW OF COVER & FRAME

E
A
C
SECTIONAL VIEW OF COVER & FRAME

TeleCOM COVERs

TeleCOM Recessed Cover & Frame DUCTILE IRON TELECOMMUNICATION RECESS COVER & FRAME
CLEAR OPENING OVER BASE DEPTH RECESSED DEPTH NO.OF
CODE LOADING CLASS
AXB (MM) CXD (MM) E (MM) F (MM) TRIANGULAR COVERS
CW-1RC 590X590 750X750 160 50 2 D400
CW-2RC 1220X696 1374X850 160 50 4 D400
CW-3RC 1830X696 1960X850 160 50 6 D400
CW-4RC 465X920 1120X665 97 50 Single Piece D400
CW-2RC80 1220x696 1374x850 160 80 4 D400
CW-3RC80 1830x696 1984x850 160 80 6 D400
D
B

CW-4RC10 920x465 1110x655 130 100 Single Piece D400

DUCAST UAE

FEATURES :
• Manufactured to BSEN 124
• Paint as per customer’s requirement
• -Denotes that the product is kitemarked
PLAN VIEW OF COVER & FRAME
E
F

A
C
SECTIONAL VIEW

26 27
 RECESSED
COVERS

SPECTRO METER
28 29
 RECESSED COVERS
RECESSED COVER & FRAME DUCTILE IRON RECESSED COVER & FRAME
CLEAR OPENING OVER BASE DEPTH RECESSED DEPTH GRP SEAL PLATE
CODE S.S./D.S LOADING CLASS
AXB (MM) CXD (MM) E (MM) F (MM) PROVISION
DIRC-3 300 x 300 440 x 440 75 47 D.S NA B125
DIRC-14 450 x 450 595 x 595 68 35 S.S NA B125
DIRC-6 600 x 450 750 x 600 75 35 S.S NA B125
DI-6060RC 600 x 600 770 x 770 100 70 D.S A B125
DI-RC60-N 600X600 740X770 90 70 D.S NA B125
DIRC-11 800 x 800 945 x 945 90 60 D.S NA B125
DUCAST DIRC-6 900 x 600 1110 x 815 90 50 D.S NA B125
UAE DIRC-15 1000 x 700 1190 x 880 80 35 S.S A B125

F
600X600 DUCTILE

E
DIRC-10 600 x 600 770 x 770 120 75 D.S A D400

D
BE EN 124 94
DI-RC10-N 600X600 740X770 90 70 D.S N/A D400
DIRC-8 750 x 600 940 x 780 138 100 D.S NA D400
AXB
DIRC-17 750 x 750 925 x 925 120 75 D.S NA D400
SECTIONAL VIEW DIRC-12 1000 x 1000 1230 x 1230 115 80 D.S NA D400
DIRC-6060D 600 x 600 780 x 780 135 100 D.S NA D400

FEATURES :
• Manufactured to BSEN 124
• Paint as per customer’s requirement
C
• -Denotes that the product is kitemarked
PLAN

Circular Recessed

Circular Recessed Cover & Frame DUCTILE IRON RECESSED CIRCULAR COVER & FRAME
CLEAR OPENING OVER BASE DEPTH RECESSED DEPTH
CODE s.s / d.s LOADING CLASS
A (MM) BXC (MM) F (MM) E (MM)
DI-18RAC 600 DIA 800 DIA 140 100 D.S D400
DI-17RAC 675 DIA 875 DIA 135 100 D.S D400
DIRC-19 900 DIA 1120 DIA 140 100 D.S D400
DI-18RC 600 DIA 750 x 750 100 50 D.S D400
E
F

FEATURES :
DUCAST A • Manufactured to BSEN 124
UAE
600 DIA DUCTILE • Paint as per customer’s requirement
EN 124 94 B • -Denotes that the product is kitemarked
C

D 400
E
F

A
B
B
PLAN OF COVER & FRAME SECTIONAL VIEW OF COVER & FRAME

30 31
 CIRCULAR
COVERS

32 33
 CIRCULAR COVER

860 DIA D 400 CIRCULAR COVER & FRAME 860MM DIA CIRCULAR SOLID TOP DUCTILE IRON HEAVY DUTY (D-400) COVER & FRAME
CLEAR OPENING OVER BASE DEPTH
CODE LOADING CLASS
A ( MM ) CXD ( MM ) E ( MM )
DI-25 860 DIA 1210 DIA 215 D400

FEATURES :
• Manufactured to BSEN 124
• Badging Optional
• Paint as per customer’s requirement
• -Denotes that the product is kitemarked
BS
E

EN
UA

124
DUCAST

D400

E
STORM DRAINAGE
ØA

AB N
Y SECTION N-N
UD IT
HAB AL
I M U N ICIP ØB

PLAN

CIRCULAR COVER

CIRCULAR COVER & FRAME DUCTILE IRON CIRCULAR SOLID TOP COVER & FRAME
CLEAR OPENING OVER BASE DEPTH GRP SEAL
CODE LOADING CLASS
A (MM) B (MM) E (MM) PROVISION
DI-31A Ø750 870Ø 50 A B125
DI-37 Ø900 1065Ø 50 A B125
DI-37A Ø915 1040Ø 50 A B125
E
UA DI-31C Ø750 900Ø 75 A C250
T
AS
EN

C DI-34A Ø900 1065Ø 75 A C250

12

DU
4

DI-34 Ø900 1065Ø 100 A C250

DI-33B Ø800 950Ø 100 A D400
DI-31 Ø750 900Ø 100 A D400

FEATURES :
E

• Manufactured to BSEN 124

ØA
GRP SEALING PLATE • Badging Optional
ØB RESTING LIP
• Paint as per customer’s requirement
SECTIONAL VIEW OF COER & FRAME • -Denotes that the product is kitemarked

PLAN VIEW OF COVER & FRAME

34 35
PULL BOX COVER
& MULTIPART
COVER

24 PART-WATER TIGHT COVERS MADE FOR ABU DHABI AIRPORT MACHINE SHOP
36 37
 PULL BOX COVER

PULL BOX COVER & FRAME DUCTILE IRON PULL BOX COVER & FRAME
CLEAR OPENING OVER BASE DEPTH
CODE LOADING CLASS
AXB (MM) BXC (MM) E (MM)
PB-4A 450 x 450 610 x 610 65 C250
PICKHOLES (2No.) PB-1 760 x 760 1040 x 1040 100 C250
PB-2 1200 x 1200 1480 x 1480 100 C250
M10-SS PB-3 750 x 750 915 x 915 100 F900
ALLEN PB-5 1110 x 900 1390 x 1080 125 C250/D400
DUCAST BOLT-8 Nos
PB-6 900 x 900 1065 x 1065 100 D400/F900
UAE NEOPRENE SEAL

FEATURES :

E
• Manufactured to BSEN 124
AXB • Badging Optional
CXD
• Paint as per customer’s requirement
SECTIONAL VIEW OF COVER & FRAME • -Denotes that the product is kitemarked
DUCTILE
C250 BS EN 124 94

PLAN VIEW OF COVER & FRAME

multiple solid top

multiple solid top cover & frame DUCTILE IRON SOLID TOP MULTIPLE PART COVER & FRAME
CLEAR OPENING OVER BASE DEPTH
CODE LOADING CLASS No. of Covers
AXB (MM) BXC (MM) E (MM)
DI-2M-1290 1200 x 900 1290 x 1090 75 B125 2
DI-2M-1890 1800 x 900 1890 x 1090 75 B125 2

COVER SEATING DIML-24 1230 x 796 1330 x 925 87 D400 2

AREA DUCAST DUCAST
UAE UAE DIML-16 1200 x 600 1300 x 750 87 D400 2
DIML-15 1200 x 900 1290 x 1080 90 D400 2
DIML-1A 1800 x 900 1890 x 1080 90 D400 3
DI-2M-1470 1400 x 700 1480 x 880 87 D400 2
DI-02ST-1575 1500 x 750 1600 x 930 90 D400 2
E

DI-2M-1210 1200 x 1000 1330 x 1190 90 D400 2

B DI-3M-1810 1800 x 1000 1940 x 1190 90 D400 3
DUCTILE DUCTILE
Note : Covers are available in multiple parts.
D
SECTIONAL VIEW FEATURES :
• Manufactured to BSEN 124
• Badging Optional
A • Paint as per customer’s requirement
C • -Denotes that the product is kitemarked
PLAN VIEW OF COVER & FRAME

38 39
 HINGE COVERS
& GRATINGS

LIQUID METAL BEING POURED IN MOULD

40 41
 Hinge Type COVER

Hinge Type Cover HINGE TYPE SOLID TOP COVER & FRAME
CLEAR OPENING OVER BASE DEPTH
CODE LOADING CLASS
A (MM) CXDXE (MM) E (MM)
C DI-19D 600 DIA 755X720 65 B125
A
S.S Hinge Pin

DI-24 600 DIA 725X725X850 100 D400

DI-24A 600 DIA (Ascast Hinge) 725X725X850 100 D400
DI-17H 675 DIA 815X815X865 100 D400
DUCAST
UAE

FEATURES :

D400
• Manufactured to BSEN 124
0 • Badging Optional
0
10 • Paint as per customer’s requirement

D • -Denotes that the product is kitemarked

E
BS EN124 D400
39854
BS EN124

ØA
COVER AT OPENED CONDITION

E
A ØA Rubber Seal
PLAN VIEW OF COVER & FRAME SECTIONAL VIEW OF ASSEMBLY A-A

Hinge Type grating

Hinge Type Grating & Frame DUCTILE IRON HINGE TYPE GRATING
CLEAR OPENING OVER BASE DEPTH
CODE LOADING CLASS KITE MARK
(AXB MM) (CXD MM) (E MM)
DI-HG-01 370X430 520X520 100 D400 Y
DU-317H H.D 385X317 530x405 75 D400 -
Grating G4A 600X600 750X765 100 D400 -
Seating G7A 600X850 680x920 100 D400 -
Lugs
G8A 750X750 920X840 100 D400 -
G-3E 355x500 450x650 100 D400 -

Hinge Arrangements FEATURES :

LOADING CLASS D - 400

Hinge Pin SS 12 ØA
DUCAST UAE

with both side cottar pin assy

• Manufactured to BSEN 124
DUCTILE

Bolting
A
C

Arrangements
M • Paint as per customer’s requirement
M
SECTION N-N Note : Hinge Angle • -Denotes that the product is kitemarked
will be 1000

B
D
PLAN VIEW OF GRATING & FRAME

42 43
 TRENCH
COVERS

MOULDS MADE USING NO BAKE SYSTEM

44 45
 TRENCH COVER

CONCRETE INFILL TRENCH COVERS CONTINUOUS TRENCH RECESSED PUMPING STATION COVER & FRAME
Slide out Direction 2 PART TRENCH COVER
PIT CLEAR CLEAR OPENING OVER BASE DEPTH NO.OF
LOADING CLASS
OPENING SPAN (B) AXB (MM) CXD (MM) E (MM) COVERS
600 1300x600 1570x870 145 2 D400
750 1300x750 1570x1030 145 2 D400
900 1300x900 1570x1170 145 2 D400
600 1300x600 1570x870 145 2 F900
900 1980x900 2250x1170 145 2 F900
DUCAST UAE

DUCAST UAE

DUCAST UAE

DUCAST UAE

DUCAST UAE
B

3 PART TRENCH COVER

600 1980x600 2250x870 145 3 D400
750 1980x750 2250x1030 145 3 D400
900 1980x900 2250x1170 145 3 D400
600 1980x600 2250x870 145 3 F900
900 2880x900 3150x1170 145 3 F900

A 4 PART TRENCH COVER

600 2690x600 2950x870 145 4 D400
750 2690x750 2950x1030 145 4 D400
Slide out Direction 900 2690x900 2950x1170 145 4 D400
Covers & rebate to be 600 2690x600 2950x870 145 4 F900
filled with concrete
during installations 900 3780x900 4050x1170 145 4 F900
5 PART TRENCH COVER
600 3390x600 3690x870 145 5 F900
750 3390x750 3690x1030 145 5 D400
900 3390x900 3690x1170 145 5 D400
600 3390x600 3690x870 145 5 F900
900 4680x900 4950x1170 145 5 F900
CONTINUOUS AS PER REQUIREMENT
Section A-A

Covers & rebate to be filled M12 SS. Hex

with concrete during Bolt with nut.
installations

10 10

B
SECTIONAL VIEW

46 47
 STAINLESS STEEL CLADDING

STAIN
DUCTILE IRON LESS
STEE
FRAM L CLADDI
E&C N
OVER G WITH
S

STEEL CLADDING
RECESSED
COVERS

48 49
 STEEL CLADDING

MULTI PART RECCESED COVERS WITH S.S. CLADDING DUCTILE IRON RECESSED COVER & FRAME WITH CLADDING
CLEAR OPENING OVER BASE FRAME DEPTH RECESS SEAL NO. OF
CODE LOADING
( AXB ) MM (CXD) MM (E ) MM DEPTH (F ) MM S.S / D.S COVER
DI-RC3A 300X300 565X565 110 80 D.S 1 400
Cover Seating Area 12mm Dia Holes
DI-RC10-1 600X600 850X850 115 80 D.S 1 400
on the frame
DI-RC7-1 750X600 1015X865 115 80 D.S 1 400
DI-RC40-1 800x800 1065x1065 115 80 D.S 1 400
DI-11 RC 1000X1000 1230X1230 115 80 D.S 1 400
DI-1270RC 1200X700 1460X960 115 80 -- 1 400
Frames are coupled DUCAST DUCAST DUCAST
with SS - Hex UAE UAE UAE DI-1290RC 900X1200 1110X1290 115 80 -- 2 400
Bolts and nuts DUCTILE DUCTILE DUCTILE DI-02ST-1575 1500X750 1630X930 115 80 -- 2 400
LOADING CLASS D 400 LOADING CLASS D 400 LOADING CLASS D 400
DI-175-140 1750X1400 1930X1650 110 80 -- 4 400
DI-225-170 2250X1700 2500X1930 110 80 -- 6 400

FEATURES :

CxD
AxB
• Manufactured to BSEN 124
• Badging Optional
DUCAST DUCAST DUCAST • Paint as per customer’s requirement
UAE UAE UAE
DUCTILE DUCTILE DUCTILE • -Denotes that the product is kitemarked
LOADING CLASS D 400 LOADING CLASS D 400 LOADING CLASS D 400
F

PLAN VIEW OF COVER & FRAME SECTIONAL SIDE VIEW

F

REMOVABLE “I” BEAM

AxB
CxD

SECTIONAL FRONT VIEW

50 51
 CONCRETE IN FILL TYPE PUMPING STATION COVER & FRAME
CLEAR OPENING OVER BASE DEPTH NO.OF loading
CODE
( AXB ) MM (CXD) MM (E ) MM COVERS class kn
PS-1 600x900 880x1180 145 1 400
PS-2 600x750 880x1030 145 1 400
PS-3 750x900 1000x1180 145 1 400
PS-4 1320x900 1580x1180 145 2 400
PS-5 2020x900 2290x1180 145 3 400
DW-1 750x750 1000x1020 140 1 400
DI-1-2P 1280x750 1550x1030 145 2 400
PS-1-3P 1980x700 2250x1030 145 3 400
DI-5E-1P 600x1050 870x1320 140 1 900
DI-5E-2P 1600x1200 1870x1470 140 2 900
DW-3 1300x1050 1570x1320 140 2 900
DI-7E-3P 2150x1200 2420x1470 140 3 900

Slide out Direction

Frame Leveling Holes
B

CONCRETE
INFILL COVERS

DUCAST UAE
DUCAST UAE
A
A

DUCAST UAE
DUCAST UAE
B
PLAN VIEW
SECTION B-B

E
E
Removable “I”Beam

B
D A
Removable “I” Beam C
SECTION A-A

52 53
 CONCRETE INFILL COVERS

CONCRETE INFILL COVERS D400

6 Part (6x6) recessed multispan cover 6 Part (6x5) recessed multispan cover
with 5 removable support beam with 5 removable support beam
B PIT CLEAR OPENING (B) PIT CLEAR OPENING (B)
600 1370 2140 2900 3470 4430
B
A 600 750 1670 2580 3500 4410 5330
A

750
PIT CLEAR OPENING (A)

1300

PIT CLEAR OPENING (A)

1600
LOADING CLASS D-400 LOADING CLASS D-400
Slide out Direction

Slide out Direction

PUMPING STATION RECESS COVER & FRAME PIT CLEAR OPENING (A X B) PUMPING STATION RECESS COVER & FRAME PIT CLEAR OPENING (A X B)
1890 COVER SIZE 600 X 600 MM COVER SIZE 750 X 750 MM
S/N AXB NO.COVER S/N AXB NO.COVER S/N AXB NO.COVER S/N AXB NO.COVER
1. 1300X1370 4 16. 3370x1370 10 1. 1600X1670 4 17. 4110x1670 10

2440
2. 1300X2140 6 17. 3370x2140 15 2. 1600X2580 6 18. 4110X2580 15

PIT CLEAR OPENING (AXB)

3. 1300X2900 8 18. 3370x2900 20 3. 1600X3500 8 19. 4110X3500 20

PIT CLEAR OPENING ( A X B )

PIT CLEAR OPENING ( A X B )

2680 4. 1300X3470 10 19. 3370x3470 25 4. 1600X4410 10 20. 4110X4410 25

PIT CLEAR OPENING (AXB)

5. 1300X4430 12 20. 3370x4430 30 5. 1600X5330 12 21. 4110X5330 30
6. 1890X1370 6 21. 4060x1370 12 6. 2440X1670 6

3260
7. 1890X2140 9 22. 4060x2140 18 7. 2440X2580 9
8. 1890X2900 12 23. 4060x2900 24 8. 2440X3500 12
750mm
3370 9. 1890X3470 15 24. 4060x3470 30 9. 2440X4410 15
10. 1890X4430 18 25. 4060x4430 36 10. 2440X5330 18

4100
11. 2680X1370 8 600mm 12. 3260X1670 8

750mm
12. 2680X2140 12 13. 3260X2580 12

600mm
13. 2680X2900 16 14. 3260X3500 16
4060 14. 2680X3470 20 15. 3260X4410 20
15. 2680X4430 24 16. 3260X5330 24

6 Part (6x6) recessed multispan cover 6 Part (6x4) recessed multispan cover
with 5 removable support beam with 5 removable support beam
PIT CLEAR OPENING (B) PIT CLEAR OPENING (B)
B
900 2000 3090 4180 5260 6350
B
900 1970 3040 4110 5170 6230
A 600 A

900
PIT CLEAR OPENING (A)
1300
PIT CLEAR OPENING (A)

1890
LOADING CLASS D-400 LOADING CLASS D-400

Slide out Direction

PUMPING STATION RECESS COVER & FRAME PIT CLEAR OPENING (A X B) PUMPING STATION RECESS COVER & FRAME PIT CLEAR OPENING (A X B)
COVER SIZE 900 X 600 MM COVER SIZE 900 X 900 MM
Slide out Direction

2010 S/N AXB NO.COVER S/N AXB NO.COVER S/N AXB NO.COVER

2890
1. 1310X2000 4 16. 3410x2000 10 1. 1890X1970 4
2. 1310X3090 6 17. 3410x3090 15 2. 1890X3040 6
PIT CLEAR OPENING (AXB)

3. 1310X4180 8 18. 3410x4180 20 3. 1890X4110 8

PIT CLEAR OPENING ( A X B )

PIT CLEAR OPENING ( A X B )

4. 1310X5260 10 19. 3410x5260 25 4. 1890X5170 10 900mm
PIT CLEAR OPENING (AXB)

2710 5. 1310X6350 12 20. 3410x6350 30 5. 1890X6230 12

3870
6. 2010X2000 6 21. 4110x2000 12 6. 2880X1970 6
7. 2010X3090 9 22. 4110x3090 18 7. 2880X1970 9

900mm
8. 2010X4180 12 23. 4110x4180 24 8. 2880X1970 12
9. 2010X5260 15 24. 4110x5260 30 9. 2880X5170 15
3410 10. 2010X6350 18 25. 4110x6350 36 10. 2880X6230 18
11. 2710X2000 8 900mm 12. 3870X1970 8
12. 2710X3090 12 13. 3870X3040 12
600mm

13. 2010X4180 16 14. 3870X4110 16

14. 2710X5260 20 15. 3870X5170 20
4110 15. 2710X6350 24 16. 3870X6230 24

54 55
 CONCRETE INFILL COVERS

Installation overview

56 57
 CONCRETE INFILL COVERS
Installation overview INSTALLATION GUIDE FOR MULTIPART COVER & FRAMES
Multiple slide-out Covers and frames are manufactured
and supplied with or without removable “I” Beams based
Frame leveling bolts to assisit installation on customer’s specific dimensional requirements of the
pit opening. This is a general guideline for installation.
Covers & rebate to be filled with concrete during installation
Installation guide and assistance can be obtained from
Ducast for specific needs.
All multipart slide out units consists multiple frame
segments (Units with single end flange, double end flange,
without flange, I-Beam Holders with double end flange and
I-Beams fitted with L-Angle type segments as required)
coupled together as a frame units using stainless steel
fasteners. The contact surface of covers (Solid and recess
type) and frames are machined at contact surfaces to
ensure 100% metal to metal contact between cover and
frame. Minimal uniform clearance between cover and frame
Wallbox Leveling Bolts as well as cover and cover water tightness with application
of grease on the cover-frame contact surfaces prior to final
PIT CLEAR OPENING SPAN assembly at site.
Wallbox Section (Front Elevation) Pre-installation assembly:
Generally the frame parts are supplied dismantled and
packed as set marked with identification for ease of
transport. These frame parts needs to be assembled at site
properly.
Place all connected parts in pre-built rebate with the
I-Beam Holder in prebuilt wall box rebate. (For larger units
the assembly needs to be done at the pit rebates itself)
Drop the I-Beam/L-Angle assembly one by one into I-Beam
Holder of frame and ensure frame top is flush in line with
Removable Support “I” Beam top of the rebate all around
Ensure sufficient spacers under the frame parts ensure the
top level of the frame is in flush with top of rebate using
string line. Use steel or cement sheet for as spacers so that
they will not crumble with under frame weights
PIT CLEAR OPENING SPAN All the frame cover seating area needs to be in flush and
linearly aligned and sprit levelled.
Wallbox Leveling Bolts
Ensure the inner opening length of frame at top is same
when measured diagonally on both directions
Wallbox Section (Front Elevation)
Ensure that the I-Beam Holder seating portion do not
protrude in to clear opening and stand at 900 to its base.
Use rigid wedge type spacer in between the frame parts and
the side wall of the rebate wall to avoid twist of frames.
Clean all the debris from all vertical seating sections of the
frame parts
58
Installation of covers:
Clean and remove any debris on the covers on sides and
seating area.
Drop the covers in to frame in proper direction for one row
of covers preferably in middle.
(Referring the slope of frame side and slope on the side of
the cover)
Then place the covers at end rows.
Place the remaining covers.
Each time after placement of 1 set of covers ensure the
leveling bolts (on frame & I-Beam Holder) are adjusted if
required.
Ensure the covers are fit well and ensure the metal to metal
to contact of cover with frame and non- rocking by walking
over.
Ensure proper alignment without gaps between cover and
frame as well as cover & covers.
Retighten all the frame coupling bolts.
Slight tapping may be required on I Beams as well frame
parts for proper alignment.
Shuttering
Remove some covers and place the shuttering inside the
perimeter of the pit.
The shuttering needs to be approximately 10mm higher
than the bottom of the frame.
Replace all the covers and ensure proper alignment without
gaps between cover and frame as well as cover & cover.
Mask all the keyways of covers.
Tight the loosely pre fastened I-beam Holder lid in to I-Beam.
Concreting
Pour concrete (Preferably C45 Grade) in between frame till it
reaches the shuttering and tamp to avoid any voids.
Pour the concrete in to Integrated L-Angle gap till it reach
the I-Beam Holder Lid and tamp.
Fill concrete in I-Beam Holder Lid.
Pour concrete on covers in case of recessed covers.
Application of grease
After curing of concrete, remove cover one the other and
apply grease generously on the sides and seating potion of
both cover and frame and re-fix the cover
Note:
1. For identification of components always refer to the
drawing of the unit.
2. If shown on the drawing anchoring of the frame unit to be
done as indicated on the drawing.
59
 LOCATION MAP LIST OF ASSOCIATE COMPANIES
SHEIKH ZAYED ROAD
SHEIKH ZAYED ROAD 4th INTERCHANGE 3RD INTERCHANGE SHEIKH ZAYED ROAD FROM DUBAI
FROM ABU DHABI

MALL OF THE
EMIRATES TIME
SQUARE
UMM SUQEIM ROAD

GRAND AL KHAIL
MALL MALL

318th ROAD
318th ROAD D72

GRAND
CITY
MALL

AL KHAIL GATE

Ph : 04 3470777

UNIVERSAL TUBE & PLASTIC INDUSTRIES LTD. THAMOOD BUILDING MATERIALS L.L.C.
P.O. BOX : 16879, JEBEL ALI FREE ZONE, DUBAI - U.AE. P.O. BOX : 80781, INDUSTRIAL AREA
AL MARABEA ROAD
EXIT NO.18
323 RD

FROM D
UBAI
Tel. : +971 4 8835966 AL AIN ABU DHABI - U.A.E.
FROM ABU DHABI
AL KHAIL ROAD
Fax : +971 4 8835675 Tel. : +971 3 7212879, 7217725
AL KHAIL ROAD
E-Mail : utpinfo@universaltubes.com Fax : +971 3 7219896
website : www.universaltubes.com E-Mail : thamood@emirates.net.ae

K H K SCAFFOLDING & FORMWORK L.L.C. AL ZAHER BUILDING MATERIAL L.L.C.

LIST OF E-MAIL ADDRESS P.O. BOX : 2701, AJMAN - U.AE.
Tel. : +971 6 7439013
P.O. BOX : 3102, AL NAKEEL
RAS AL KHAIMAH - U.A.E.
Fax : +971 6 7439017 Tel. off. : +971 7 2285947
E-Mail : khkscaf@emirate.net.ae Fax : +971 7 2284108
Mr. Lalit Taurani Managing Director lalit@ducast.com website : www.khk-scaffolding.com E-Mail : zaher320@emirates.net.ae
Mr. Amal Banerjee General Manager amal@ducast.com
DAYAL STEEL SUPPLIERS (L.L.C.) A.N.A STEEL TRADING L.L.C.
P.O. BOX : 5993, DUBAI - U.A.E. P.O. BOX : 1775, AJMAN - U.AE.
Mr. Jitendra Sangtani Sales Manager jitendra@ducast.com
Sales : Tel. : +971 4 3332637 Tel. : +971 6 7480078
Fax : +971 4 3332103 Fax : +971 6 7480079
Mr. Shahid Perveiz Asst. Sales Manager shahid@ducast.com
E-Mail : dsssales@emirates.net.ae E-Mail : sales@ana-steel.com
website : www.dayalsteelonline.com
Mr. Krishnamorrthy Quality Control Manager krishnamoorthy@ducast.com
AL KHALEEJ EQUIPT. & INDUS. SUPP. L.L.C.
Mr. Shafquat Wasiullah Sales Executive shafqat@ducast.com UNIVERSAL TUBE & PIPE INDUSTRIES (L.L.C) P.O. BOX : 26665, ABU DHABI - U.AE.
P.O. BOX : 49695, DIP, DUBAI - U.A.E. Tel. : +971 2 5559658
Mr. Gopala Krishnan Sales Executive gopal@ducast.com Tel. : +971 4 8848221 Fax : +971 2 5553518
Fax : +971 4 8848229 E-Mail : akiesauh@emirates.net.ae
Mr. Nazar Abbas Sales Executive nazar@ducast.com E-Mail : utpinfo@universaltubes.com
website : www.universaltubes.com
Mr. Chander Gyanchandani Sales Co-ordinator chander@ducast.com
GULF BUILDING MATERIALS W.L.L.
Mr. Raghunath Accounts Dept. raghu@ducast.com P.O. BOX : 4782, DOHA - QATAR
Tel. : +97 4 4600164, 5546514
Mr. Nayyar Kamil Sales Manager (KSA) nayyar@ducast.com Fax : +97 4 4603859

60 61
DUCAST FACTORY L.L.C
P.O.BOX: 28480
DUBAI, United Arab Emirates
TEL: +971 4 3470 777
FAX: +971 4 3470 707
Email: info@ducast.com
www.ducast.com