SITE TEST REPORT

Customer: NGSA-SOA
Main Contractor: Al Sharif Cont. Co.
NAME OF SUBSTATION: ZARGA-2 132/13.8 KV S/S Contract No.: 4400013117
PROTECTION RELAY REF620 TEST REPORT Page 1 of 10
Panel Name: W304_OUTGOING UG FEEDER-4 Equip. Ref.: BCPU Dwg. Ref.: SD-141256

1. GENERAL DATA AND INFORMATION

Make ABB Rated voltage Range 48-250V DC
Model Number REF620 Software Version 2.1.12
Order Code NBFNAAAANEA1BNN11G CT Ratio 400/1A
Serial Number 1VHR91572657 VT Ratio 13800/120V

2. MECHANICAL CHECKS AND VISUAL INSPECTION

Item Description Status Remarks
1 Inspect for any physical damage or defects. Done
2 Verify connections as per approved drawing. Done
3 Check Ferrules Done
4 Check Apparatus List. Done
5 Check Tightness of all connection Done
7 check name plate information Done
8 check case earthing Done
check relay mounting is secure and protected against miss-operation due to vibration
9 Done
shock

3. ELECTRICAL TEST
Item Description Status Remarks
1 Human Machine Interface (HMI) checked. Done
2 Test switch checked for correct function. Done
4 Indications checked. Done
5 Alarm contacts checked. Done
6 Trip contacts checked. Done
7 Check relay configuration. Done
8 Check binary inputs and outputs and annunciations. Done

4. MEASUREMENT CHECK
4.1 Current Measurement: C.T Ratio 400/1 A
Injected Injected Secondary Expected Primary Current Measured Primary Current
% Error
Current Current (A) (A) (A)
% R Y B R Y B R Y B R Y B
0.25 0.25 0.25 100 100 100
25% 99.4 99.5 99.5 0.1 -0.1 0.1
∟0 ∟-120 ∟120 ∟0 ∟-120 ∟120
0.5 0.5 0.5 200 200 200
50% 199.4 199.4 199.5 0.1 0 0.1
∟0 ∟-120 ∟120 ∟0 ∟-120 ∟120
1 1 1 400 400 400
100% 399.3 399.3 399.5 0.2 0.2 0.2
∟0 ∟-120 ∟120 ∟0 ∟-120 ∟120

120% 1.2 1.2 1.2 480 480 480 479.3 479.2 479.3 0.3 0.2 0.3

Date : 28/02/2023

Testing Engineer NGSA CSD Engineer

Signature: ________________ Signature: ________________

Name /ID: Name :

 SITE TEST REPORT
Customer: NGSA-SOA
Main Contractor: Al Sharif Cont. Co.
NAME OF SUBSTATION: ZARGA-2 132/13.8 KV S/S Contract No.: 4400013117
PROTECTION RELAY REF620 TEST REPORT Page 2 of 10
Panel Name: W304_OUTGOING UG FEEDER-4 Equip. Ref.: BCPU Dwg. Ref.: SD-141256

∟0 ∟-120 ∟120 ∟0 ∟-120 ∟120

Limit: ± 0.5% or ± 0.002*In @ current range of 0.01….4.0* In
Refer 620 series technical Manual “1MRS757644 E- page 941”

4.2 Line Voltage Measurement: V.T Ratio 13800/ 120 V

Injected Expected Primary Line Measured Primary
Injected Sec Voltage (V) % Error
Voltage Voltage P-P (kV) P-P Voltage (KV)
% R Y B RY YB BR RY YB BR RY YB BR
17.32 17.32 17.32 3.45 3.45 3.45
25% 3.442 3.442 3.440
∟0 ∟-120 ∟120 ∟0 ∟-120 ∟120
34.64 34.64 34.64 6.9 6.9 6.9
50% 6.709 6.709 6.704
∟0 ∟-120 ∟120 ∟0 ∟-120 ∟120
69.28 69.28 69.28 13.8 13.8 13.8
100% 13.801 13.799 13.790
∟0 ∟-120 ∟120 ∟0 ∟-120 ∟120
83.13 83.13 83.13 16.56 16.56 16.56
120% 16.548 16.548 16.538
∟0 ∟-120 ∟120 ∟0 ∟-120 ∟120
Limit: ± 0.5% or ± 0.002*Un
Refer 620 series technical Manual “1MRS757644 E- page 944”

4.3 Power Measurement:

4.3.1 Active Power Measurement Test:
Applied Sec Calculated Measured Power
Injected Current Current Angle
Phase Voltage in Active Power in in Error %
in Amps Degree
Volts MW MW
69.28 1 0 9.561 9.547 -0.1149
69.28 1 90 0 0.0 0
69.28 1 180 - 9.561 -9.547 -0.1045
69.28 1 270 0 0.0 0
Limit: ±0.33% W
Refer 620 series technical Manual “1MRS757644 E- page 963”

4.3.2 Reactive Power Measurement Test:

Applied Sec Calculated Measured Power
Injected Current Current Angle
Phase Voltage in
in Amps Degree
Reactive Power in Error %
Volts in MVAR MVAR
69.28 1 0 0 0.0 0
69.28 1 90 -9.561 -9.537 -0.1149
69.28 1 180 0 0.0 0
69.28 1 270 9.561 9.537 -0.1254
Limit: ±0.33% VAR

Date : 28/02/2023

Testing Engineer NGSA CSD Engineer

Signature: ________________ Signature: ________________

Name /ID: Name :

 SITE TEST REPORT
Customer: NGSA-SOA
Main Contractor: Al Sharif Cont. Co.
NAME OF SUBSTATION: ZARGA-2 132/13.8 KV S/S Contract No.: 4400013117
PROTECTION RELAY REF620 TEST REPORT Page 3 of 10
Panel Name: W304_OUTGOING UG FEEDER-4 Equip. Ref.: BCPU Dwg. Ref.: SD-141256

Refer 620 series technical Manual “1MRS757644 E- page 963”

4.3.3 Apparent Power Measurement Test:

Calculated
Applied Sec Phase Injected Current in Measured Power in
Voltage in Volts Amps
Reactive Power in MVA
Error %
MVA
69.28 0.25 2.390 2.378 0.0837
69.28 0.5 4.780 4.768 0.0628
69.28 0.75 7.170 7.157 0.0976
69.28 1 9.561 9.545 0.1046
Limit: ±0.33% VA
Refer 620 series technical Manual “1MRS757644 E- page 963”

5. OVER CURRENT PROTECTION TEST:

5.1 Phase Time Overcurrent Test:
5.1.1 Pickup & Drop-Off Check:
Setting Pick up (A) Drop off (A) Reset Ratio %
Function &
current
Stage R Y B R Y B R Y B
(A)
0.25 0.250 0.250 0.250 0.240 0.240 0.240 96.00 96.00 96.00
PHLPTOC1
0.5 0.500 0.500 0.500 0.480 0.480 0.480 96.00 96.00 96.00
1.5 1.499 1.499 1.499 1.439 1.439 1.439 96.00 96.00 96.00
PHHPTOC1
1.7 1.698 1.699 1.698 1.631 1.631 1.631 96.05 96.00 96.05
1.8 1.799 1.798 1.798 1.727 1.727 1.727 96.00 96.05 96.05
PHHPTOC2
2.0 1.999 1.998 1.998 1.919 1.919 1.919 96.00 96.05 96.05
Limit:
PHLPTOC: ± 1.5% OF THE SET VALUE OR ± 0.002*In
PHHPTOC & PHIPTOC: ± 1.5% OF THE SET VALUE OR ± 0.002*In (At current in the range of 0.1…10*In)
± 5% OF THE SET VALUE (At current in the range of 10…40*In)

5.1.2 Definite Time Characteristics for Phase Time Overcurrent Protection:

Injected Measured Time (S) Error (±ms)
Function & Setting current
Current 3*Is Set Time (S)
Stage Is (A) R Y B R Y B
(A)
0.5 1.5 8 8.005 8.004 8.010 0.0625 0.0500 0.1250
PHLPTOC1
0.7 2.1 7 7.007 7.004 7.010 0.1000 0.0571 0.1429

PHHPTOC1 1.5 4.5 3 3.007 3.006 3.009 0.2333 0.2000 0.3000

Date : 28/02/2023

Testing Engineer NGSA CSD Engineer

Signature: ________________ Signature: ________________

Name /ID: Name :

 SITE TEST REPORT
Customer: NGSA-SOA
Main Contractor: Al Sharif Cont. Co.
NAME OF SUBSTATION: ZARGA-2 132/13.8 KV S/S Contract No.: 4400013117
PROTECTION RELAY REF620 TEST REPORT Page 4 of 10
Panel Name: W304_OUTGOING UG FEEDER-4 Equip. Ref.: BCPU Dwg. Ref.: SD-141256

1.7 5.1 1 1.004 1.004 1.010 0.4000 0.4000 1.0000

1.8 5.4 0.5 0.506 0.506 0.508 1.2000 1.2000 1.6000

PHHPTOC2
2.0 6 0.2 0.207 0.204 0.207 3.5000 2.0000 3.5000

Limit: ±1.0% of the set value or ±20 ms

5.1.3 IDMT Characteristics for Phase Overcurrent Protection:

Time Setting Injected Measured time (S) Error (±ms)
Function Expected
Curve Multiplier current Current
& Stage time (S) R Y B R Y B
K Is (A) Is (A)
IEC Normal 0.5 0.5 2*Is 5.015 5.036 5.034 5.030 0.0042 0.0038 0.0030
Inverse
1 0.8 3*Is 6.302 6.317 6.313 6.316 0.0024 0.0017 0.0022
PHLPTOC1 - - -
0.2 0.5 2*Is 24.000 23.91 23.91 23.90
IEC Long 0.0037 0.0037 0.0042
Time Inv. - - -
0.3 0.7 3*Is 18.000 17.98 17.98 17.98
0.0011 0.0011 0.0011
0.5 1 2*Is 13.333 13.41 1341 13.41 0.0013 0.0013 0.0013
IEC Extr.
PHHPTOC1
Inverse - -
1 0.9 3*Is 10.000 9.999 9.997 10.00
0.0001 0.0003
0.0000
IEC Very 0.5 0.7 2*Is 6.750 6.758 6.761 6.758 0.0012 0.0016 0.0012
PHLPTOC1 Inverse
0.8 0.8 3*Is 5.400 5.403 5.406 5.406 0.0006 0.0011 0.0011
Limit: ±5.0% of the theoretical value or ±20 ms
The mathematical equations for the IDMT curves are
Normal Inverse T (s) = 0.14
(I/Is) 0.02 – 1

Very Inverse T (s) = 13.5

(I/Is) 1 – 1
Long Time Inverse T (s) = 120
Extremely Inverse T (s) = 80 (I/Is) – 1
(I/Is) 2 – 1
5.2 Phase Instantaneous Test:

5.2.1 Pickup & Drop-Off for Phase Instantaneous Test:

Function & Setting Pick up (A) Drop off (A) Reset Ratio %
Stage current(A) R Y B R Y B R Y B

PHIPTOC1 2 1.999 1.999 1.998 1.919 1.919 1.919

PHIPTOC1 2.5 2.499 2.498 2.499 2.399 2.399 2.399

Limit:

5.2.2 Timing for Phase Instantaneous Test:

Date : 28/02/2023

Testing Engineer NGSA CSD Engineer

Signature: ________________ Signature: ________________

Name /ID: Name :

 SITE TEST REPORT
Customer: NGSA-SOA
Main Contractor: Al Sharif Cont. Co.
NAME OF SUBSTATION: ZARGA-2 132/13.8 KV S/S Contract No.: 4400013117
PROTECTION RELAY REF620 TEST REPORT Page 5 of 10
Panel Name: W304_OUTGOING UG FEEDER-4 Equip. Ref.: BCPU Dwg. Ref.: SD-141256

Injected Measured Time (ms) Error (±ms)

Function & Setting current
Current 3*Is Set Time (ms)
Stage Is (A) R Y B R Y B
(A)
PHIPTOC1 2 6 20 22.30 20.40 21.10

Limit: ±1.0% of the set value or ±20 ms

6. EARTH FAULT PROTECTION TEST:

6.1 Neutral Time Overcurrent Test

6.1.1 Pickup & Drop-off for Neutral Time Overcurrent Test:

Function & Setting Pick up (A) Drop off (A) Reset Ratio %
Stage current(A) R Y B R Y B R Y B

0.25 0.250 0.250 0.250 0.240 0.240 0.240

EFLPTOC1
0.5 0.500 0.500 0.500 0.480 0.479 0.480

0.7 0.700 0.700 0.700 0.670 0.671 0.671

EFLPTOC2
0.9 0.900 0.900 0.900 0.864 0.864 0.864

1 1.00 1.00 1.00 0.961 0.960 0.960

EFHPTOC1
1.1 1.099 1.099 1.099 1.055 1.054 1.055
Limit:
EFLPTOC: ± 1.5% OF THE SET VALUE OR ± 0.002*In
EFHPTOC & EFIPTOC: ± 1.5% OF THE SET VALUE OR ± 0.002*In (At current in the range of 0.1…10*In)
± 5% OF THE SET VALUE (At current in the range of 10…40*In)
6.1.2 Definite Time Characteristics for Phase Time Overcurrent Protection:
Injected Measured Time (S) Error (±ms)
Function & Setting current
Current 3*Is Set Time (S)
Stage Is (A) R Y B R Y B
(A)
0.5 1.5 8 8.009 8.010 8.012
EFLPTOC1
0.7 2.1 7 7.011 7.008 7.013

1 3 6 6.007 6.008 6.009

EFLPTOC2
1.2 3.6 5 5.019 5.016 5.018

1.5 4.5 0.3 0.308 0.314 0.309

EFHPTOC1
1.7 5.1 0.1 0.105 0.106 0.108
Limit: ±1.0% of the set value or ±20 ms

Date : 28/02/2023

Testing Engineer NGSA CSD Engineer

Signature: ________________ Signature: ________________

Name /ID: Name :

 SITE TEST REPORT
Customer: NGSA-SOA
Main Contractor: Al Sharif Cont. Co.
NAME OF SUBSTATION: ZARGA-2 132/13.8 KV S/S Contract No.: 4400013117
PROTECTION RELAY REF620 TEST REPORT Page 6 of 10
Panel Name: W304_OUTGOING UG FEEDER-4 Equip. Ref.: BCPU Dwg. Ref.: SD-141256

6.1.3 IDMT Characteristics for Neutral Overcurrent Protection:

Curve Time Setting Injected Measured time (S) Error (±ms)

Function Expected
Multiplier current Current
& Stage time (S) R Y B R Y B
K Is (A) Is (A)
IEC Normal 0.5 0.5 2*Is 5.015 5.028 5.033 5.030 0.0042 0.0038 0.0030
EFLPTOC1
Inverse
1 0.8 3*Is 6.302 6.317 6.313 6.316 0.0024 0.0017 0.0022
- - -
0.2 0.5 2*Is 24.000 23.92 23.91 23.90
IEC Long 0.0037 0.0037 0.0042
EFLPTOC2
Time Inv. - - -
0.3 0.7 3*Is 18.000 17.97 17.98 17.98
0.0011 0.0011 0.0011
0.5 1 2*Is 13.333 13.35 13.38 13.34 0.0013 0.0013 0.0013
IEC Extr.
EFHPTOC1
Inverse - -
1 0.9 3*Is 10.000 9.999 9.997 10.00
0.0001 0.0003
0.0000
IEC Very 0.5 0.7 2*Is 6.750 6.79 6.79 6.79 0.0012 0.0016 0.0012
EFLPTOC1 Inverse
0.8 0.8 3*Is 5.400 5.403 5.407 5.406 0.0006 0.0011 0.0011
Limit: ±5.0% of the theoretical value or ±20 ms

The mathematical equations for the IDMT curves are

Normal Inverse T (s) = 0.14
(I/Is) 0.02 – 1 Long Time Inverse T (s) = 120
(I/Is) – 1
Very Inverse T (s) = 13.5
(I/Is) 1 – 1
Short Time Inverse T (s) = 0.05
Extremely Inverse T (s) = 80 (I/Is) 0.04 – 1
(I/Is) 2 – 1
5.2 Neutral Instantaneous Test:

5.2.1 Pickup & Drop-Off for Neutral Instantaneous Test:

Function & Setting Pick up (A) Drop off (A) Reset Ratio %
Stage current(A) R Y B R Y B R Y B

EFIPTOC1 2 1.999 1.999 1.999 1.919 1.920 1.919

EFIPTOC1 2.5 2.500 2.500 2.500 2.400 2.400 2.400

Limit:
EFHPTOC & EFIPTOC: ± 1.5% OF THE SET VALUE OR ± 0.002*In (At current in the range of 0.1…10*In)
± 5% OF THE SET VALUE (At current in the range of 10…40*In)

5.2.2 Timing for Neutral Instantaneous Test:

Injected Measured Time (ms) Error (±ms)
Function & Setting current
Current 3*Is Set Time (ms)
Stage Is (A) R Y B R Y B
(A)

Date : 28/02/2023

Testing Engineer NGSA CSD Engineer

Signature: ________________ Signature: ________________

Name /ID: Name :

 SITE TEST REPORT
Customer: NGSA-SOA
Main Contractor: Al Sharif Cont. Co.
NAME OF SUBSTATION: ZARGA-2 132/13.8 KV S/S Contract No.: 4400013117
PROTECTION RELAY REF620 TEST REPORT Page 7 of 10
Panel Name: W304_OUTGOING UG FEEDER-4 Equip. Ref.: BCPU Dwg. Ref.: SD-141256

EFIPTOC1 2 6 30 24.20 23.70 22.60

EFIPTOC1 2.5 7.5 20 12.10 12.00 12.10

Limit: ±5.0% of the theoretical value or ±20 ms

6. BREAKER FAILURE TEST:

6.1 Pick-up and Drop off for Breaker Failure Test:

CBF INTIATION: BY ENERGIZE BI NO 18 {F86 (22, 28)}

Function & Setting Pick up (A) Drop off (A) Reset Ratio %
Stage current(A) R Y B R Y B R Y B
CCBRBF1
0.1 0.1 0.1 0.1 0.096 0.096 0.096
ReTrip
Limit:
Pickup accuracy -> ± 1.5% OF THE SET VALUE OR ± 0.002*In

6.2 Timing for Breaker Failure Test:

Setting Injected Measured Time (ms) Error (±ms)
Function &
current Current Set Time (ms)
Stage R Y B R Y B
Is (A) 3*Is (A)
CCBRBF1
0.1 0.30 100 100.1 99.9 99.9
ReTrip
Limit: Time accuracy -> ± 1.0% OF THE SET VALUE OR ± 20ms
7. BINARY INPUT CHECK:
Input Description Terminals Checked Remarks
BI 1 DC OFF X115 (1,2) OK
BI 2 EMERENCY DC X115 (3,4) OK
BI 3 LOCAL/BCU DC X115 (5,6) OK
BI 4 REMOTE/SAS X115 (7,6) OK
BI 5 BUS VT SUPPLY MCB TRIP X115 (8,9) OK
BI 6 AC SUPPLY MCB TRIP X115 (10,9) OK
BI 7 TC-1 DC SUPPLY FAIL X115 (11,12) OK
BI 8 TC-2 DC SUPPLY FAIL X115 (13,12) OK
BI 1 ADJACENT PNL BCU FAULTY X120 (8,9) OK
BI 2 ADJACENT PNL BCU SUPPLY FAIL X112 (9,10) OK
BI 3 ADJACENT PNL BCU DC SUPPLY MCB TRIP X120 (11,12) OK
BI 4 86CBF OPERATED & BCU SOFT LOGIC DC X120 (12,13) OK
BI 1 BREAKER MODE SWITCH OFF X130 (1,2) OK
BI 2 BREAKER MODE SWITCH EMERGENCY-MIMIC X130 (3,4) OK

Date : 28/02/2023

Testing Engineer NGSA CSD Engineer

Signature: ________________ Signature: ________________

Name /ID: Name :

 SITE TEST REPORT
Customer: NGSA-SOA
Main Contractor: Al Sharif Cont. Co.
NAME OF SUBSTATION: ZARGA-2 132/13.8 KV S/S Contract No.: 4400013117
PROTECTION RELAY REF620 TEST REPORT Page 8 of 10
Panel Name: W304_OUTGOING UG FEEDER-4 Equip. Ref.: BCPU Dwg. Ref.: SD-141256

BI 3 BREAKER MODE SWITCH LOCAL/BCU X130 (5,6) OK

BI 4 BREAKER MODE SWITCH REMOTE/SAS X130 (7,8) OK

9. BINARY OUTPUTS CHECK:

S.No
Description Terminals Checked Remarks
P01 CBF TRIP X100 (6,7) OK
P02 CBF TRIP X100 (8,9) OK
S01 SPARE X100 (10,11,12) OK
S02 SPARE X100 (13,14) OK
TRIP CIRCUIT-1 SUPERVISION OR
P03
O/C+E/F TRIP
X100 (16,17,15) OK
TCS1 SPARE X100 (19,18) OK
TRIP CIRCUIT-2 SUPERVISION OR
P04
O/C+E/F TRIP
X100 (20,22,21) OK
TCS2 SPARE X100 (23,24) OK
S01 LOCAL/REMOTE X110 (14,16,15) OK
S02 LOCAL/REMOTE X110 (17,19,18) OK
S03 BCU LOCKOUT X110 (20,21) OK
S04 SPARE X110 (23,24) OK
S01 SPARE X115 (14,16,15) OK
S02 SPARE X115 (17,19,18) OK
S03 CBF TRIP, 50/51 OR 50/51N OPTD X115 (20,21) OK
S04 CB SPRING DISCHARGED X115 (23,24) OK
S01 CBF OPERATED X115 (14,16,15) OK
S02 SPARE X115 (17,19,18) OK
S03 50/51 OR 50/51N OPTD X115 (20,21) OK
S04 SPARE X115 (23,24) OK

10. LED CHECK:

LED Description Colour Checked Remarks

LED 1 50/51 OPERATED RED DONE
LED 2 50/51N OPERATED RED DONE
LED 3 CBF OPERATED RED DONE
LED 4 CB CLOSE RED DONE
LED 5 CB OPEN GREEN DONE
LED 6 CB CLOSE ENABLE RED DONE
LED 7 CB ABNORMAL RED DONE
LED 8 CB IN SERVICE RED DONE
LED 9 CB IN TEST RED DONE

Date : 28/02/2023

Testing Engineer NGSA CSD Engineer

Signature: ________________ Signature: ________________

Name /ID: Name :

 SITE TEST REPORT
Customer: NGSA-SOA
Main Contractor: Al Sharif Cont. Co.
NAME OF SUBSTATION: ZARGA-2 132/13.8 KV S/S Contract No.: 4400013117
PROTECTION RELAY REF620 TEST REPORT Page 9 of 10
Panel Name: W304_OUTGOING UG FEEDER-4 Equip. Ref.: BCPU Dwg. Ref.: SD-141256

LED 10 TSR ALARM RED DONE

LED 11 SPARE -
FN LED 1
FN LED 2
FN LED 3
FN LED 4
FN LED 5
FN LED 6
FN LED 7
FN LED 8
FN LED 9
FN LED 10
FN LED 11
FN LED 12
FN LED 13
FN LED 14
FN LED 15
FN LED 16

11 POWER CONSUMPTION:

Measured Voltage (V dc) Measured Current (mA) Measured Burden (W)

:Limit

12 WATCHDOG CONTACT CHECK:

Relay Power Vdc (C3+ : C2-) CONTACT REMARK

NO (D2 – D4)
Relay Energized OK
NC (D2 – D3)
NC (D2 – D4)
Relay De-Energized OK
NO (D2 – D3)

 Communication with PC Check : DONE

 Trip circuit supervision : DONE
 Event Record Check : DONE
 Disturbance Record Check : DONE

13 TESTING EQUIPMENT USED:

Sr.No Equipment name Serial No Due date calibration
1
Date : 28/02/2023

Testing Engineer NGSA CSD Engineer

Signature: ________________ Signature: ________________

Name /ID: Name :

 SITE TEST REPORT
Customer: NGSA-SOA
Main Contractor: Al Sharif Cont. Co.
NAME OF SUBSTATION: ZARGA-2 132/13.8 KV S/S Contract No.: 4400013117
PROTECTION RELAY REF620 TEST REPORT Page 10 of 10
Panel Name: W304_OUTGOING UG FEEDER-4 Equip. Ref.: BCPU Dwg. Ref.: SD-141256

Date : 28/02/2023

Testing Engineer NGSA CSD Engineer

Signature: ________________ Signature: ________________

Name /ID: Name :