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Doc No.

:
Rev No. : 00
CHEKLIST CHAIN PULLEY BLOCK
Date :
Page :1
Equipment Number
Note: Please tick (√) in the given box Yes or No.

No. Description Yes No Remarks

Chain pulley block should be in good and working


1
condition and certified by TPI.
Chain should be free from defects. (e.g. crack,
2
corrosion, etc.)

3 Hook should be in good condition, not stretched


more than 15% of its original shape.

4 Safety latch should be in hook.

5 Safe working load should be marked and visible.

6 Rotating part should be covered.

RESULT PASS FAIL

Inspected By Reviewed By Acknowladge By


Name: Name: Name:
Signature with date: Signature with date: Signature with date:
Doc No. :
Rev No. : 00
CHEKLIST TOOLS & TACKELS
Date :
Page :1
Equipment Number
Note: Please tick (√) in the given box Yes or No.

No. Description Yes No Remarks

Wire sling should be free from defects, (e.g.


1
corrosion, crack, cuts & oily, etc.)

2 Use thimble for making l-shape.

3 Wire rope should be knotted with proper clamp.

Web sling should be free from defects, (e.g. cuts,


4
abrasion, knot, hole & oily, etc.)

5 l-shape should be free from damages.

D-shackle should be in good condition and its face


6 should not expand more than 15% of its original
shape.
7 Suitable l-bolt should be used.

Lifting tools & tackles should be used having suitable


8 strength & capacity.
Lifting tools & tackles should be handle and store in
9
safe manner.

RESULT PASS FAIL

Inspected By Reviewed By Acknowladge By


Name: Name: Name:
Signature with date: Signature with date: Signature with date:
Doc No. :
Rev No. : 00
CHEKLIST DRILL MACHINE
Date :
Page :1
Equipment Number
Note: Please tick (√) in the given box Yes or No.

No. Description Yes No Remarks

Drill machine should be in good and working


1
condition.
Power cable should be free from damages and
2
connection taken through industrial plug.

3 A flexible cord should be provided to keep cable free


from damage.

4 Dead man switch should be in working condition.

5 Handle should be provided for better control.

Drill bit should be in good condition and free from


6
defect.

7 Always use designated key for removing and


changing drill bit.
Drill machine should be double insulated otherwise
8
grounded.
9 Machine operated by competent person.

RESULT PASS FAIL

Inspected By Reviewed By Acknowladge By


Name: Name: Name:
Signature with date: Signature with date: Signature with date:
Doc No. :
Rev No. : 00
CHEKLIST PORTABLE GRINDER
Date :
Page :1
Equipment Number
Note: Please tick (√) in the given box Yes or No.

No. Description Yes No Remarks

Grinding machine should be in good and working


1
condition.

2 Power cable should be free from damages and


connection taken through industrial plug.
A flexible cord should be provided to keep cable free
3
from damage.

4 Motor capacity should be marked in RPM.

5 Dead man switch should be in working condition.

6 Handle should be provided for better control.

Wheel guard should be properly installed with


7 machine, so that gap between guard and wheel
should not be more than 3mm.
Grinding/cutting wheel should free from defect and
8
rotating capacity should be marked.
Grinding machine should be double insulated
9
otherwise grounded.
Always use designated key for removing and
10
changing wheel.

11 Machine operated by competent person.

12 RPM of wheel Should be more than RPM of motor.

RESULT PASS FAIL

Inspected By Reviewed By Acknowladge By


Name: Name: Name:
Signature with date: Signature with date: Signature with date:
Doc No. :
Rev No. : 00
CHEKLIST WELDING MACHINE
Date :
Page :1
Equipment Number
Note: Please tick (√) in the given box Yes or No.

No. Description Yes No Remarks

Welding machine should be in good and working


1
condition.

2 Power cable should be free from damages and


connection taken through industrial plug.

3 Switches should be free from defects, (e.g.


unInsulated & damagees, etc.)
Welding led & return led connection should be
4
tightly by means of lugs/socket.
Welding led & return led should be free from
5
damage, (e.g. cuts, naked, too many joint, etc.)
Welding holder should be in good condition and free
6
from metal contact.
Earthing holder should be in good condition and free
7 from rust.
Welding machine should be grounded as per ISO
8
3043:1987.

9 Keep fire extinguisher at working place.

10 Provide booth, made by fire retardent metarial (if


required).
11 Work carried out by competent person.

RESULT PASS FAIL

Inspected By Reviewed By Acknowladge By


Name: Name: Name:
Signature with date: Signature with date: Signature with date:
Doc No. :
Rev No. : 00
CHEKLIST ELECTRICAL PUMP MOTOR
Date :
Page :1
Equipment Number
Note: Please tick (√) in the given box Yes or No.

No. Description Yes No Remarks

1 Physical condition of pump should be good.

2 Power cable should be free from damages and


connection taken through industrial plug.

3 Cable entry point should be fully packed, so that


water cannot enter.

4 Junction box of motor should be free from defects.

5 On/off switch should be properly insulated.

Rotating part of machine should be covered by fixed


6
guard.
7 Machine grounded as per ISO 3043:1987.

RESULT PASS FAIL

Inspected By Reviewed By Acknowladge By


Name: Name: Name:
Signature with date: Signature with date: Signature with date:
Doc No. :
Rev No. : 00
CHEKLIST AIR COMPRESSOR
Date :
Page :1
Equipment Number
Note: Please tick (√) in the given box Yes or No.

No. Description Yes No Remarks

1 Physical condition of compressor tank should be in


good and certified by TPI.
2 Piston should be in good condition.
3 Motor should be in good and working condition.

4 Inspection date and due date should be clearly


marked.
5 Pressure gauge should be in working state and free
from defects.
6 Safety valve should be calibrated at regular interval.

7 Any other valve should be free from defects and in


working condition.
8 Rotating part should be covered with fixed guard.

9 All joints should be properly tighten.

10 Compressor should be grounded as per IS


3043:1087.
11 Power cable should be free from defects and
connection taken through industrial plug.
12 Whip arrestor is in good condition.

RESULT PASS FAIL

Inspected By Reviewed By Acknowladge By


Name: Name: Name:
Signature with date: Signature with date: Signature with date:
Doc No. :
Rev No. : 00
CHEKLIST BENCH CUTTING MACHINE
Date :
Page :1
Equipment Number
Note: Please tick (√) in the given box Yes or No.

No. Description Yes No Remarks

1 Physical condition of body should be good and


sound.

2 On/Off switch should be in proper condition.

3 Fixed guard should be in good condition.

Auto adjustable guard should be functional


4 condition.
Cutting wheel should free from defect and rotating
5 capacity should be marked, standard quality of
cutting wheel used.
6 Positioning screw should be in working condition.

7 Power cable should be free from damage and


connection should taken through industrial plug.

8 Machine should be double insulated or grounded.

9 Always use designated key for changing wheel.

10 Machine operated by competent person.

RESULT PASS FAIL

Inspected By Reviewed By Acknowladge By


Name: Name: Name:
Signature with date: Signature with date: Signature with date:
Doc No. :
Rev No. : 00
CHEKLIST PEDESTAL GRINDER
Date :
Page :1
Equipment Number
Note: Please tick (√) in the given box Yes or No.

No. Description Yes No Remarks

Physical condition of body should be good and


1
sound.

2 On/Off switch should be in proper condition.

3 Wheel guard should be in good condition.

4 Tool rest should be available at distance of 3 mm


from rotating wheel.

5 Eye guard and spark deflector should be available.

6 Machine should be double insulated or grounded.

Wheel should free from defect and rotating capacity


7 should be marked.
Power cable should be free from damage and
8
connection taken through industrial plug.

9 Always use designated key for changing wheel.

10 Machine operated by competent person.

RESULT PASS FAIL

Inspected By Reviewed By Acknowladge By


Name: Name: Name:
Signature with date: Signature with date: Signature with date:
Doc No. :
Rev No. : 00
CHEKLIST CIRCULAR SAW
Date :
Page :1
Equipment Number
Note: Please tick (√) in the given box Yes or No.

No. Description Yes No Remarks

Physical condition of body should be good and


1
sound.

2 On/Off switch should be in proper condition.

3 Fixed guard should be in good condition.

4 Auto adjustable guard should be functional


condition.
Wheel should free from defect and rotating capacity
5
should be marked.
Power cable should be free from damage and
6 connection taken through industrial plug.

7 Machine should be double insulated or grounded.

8 Always use designated key for changing wheel.

9 Machine operated by competent person.

RESULT PASS FAIL

Inspected By Reviewed By Acknowladge By


Name: Name: Name:
Signature with date: Signature with date: Signature with date:
Doc No. :
Rev No. : 00
CHEKLIST JACK HAMMER
Date :
Page :1
Equipment Number
Note: Please tick (√) in the given box Yes or No.

No. Description Yes No Remarks

1 Panel Electrical
2 Machine should be double insulated or grounded.
3 On/Off switch should be in proper condition.
4 BIT
5 Always use designated key for Bit.
6 Wiper in good working condition
7 Condition of Nut
8 Machine operated by competent person.

RESULT PASS FAIL

Inspected By Reviewed By Acknowladge By


Name: Name: Name:
Signature with date: Signature with date: Signature with date:
Doc No. :
Rev No. : 00
CHEKLIST FORKLIFT
Date :
Page :1
Equipment Number
Note: Please tick (√) in the given box Yes or No.
No. Description Yes No Remarks
1 No Damage- Bent, dented or broken parts
2 No Leaks – Fuel, oil, radiator, hydraulics
3 No damage in tire (Bolts, crack, cuts, air pressure, etc)
4 CHAINS, CABLES & HOSES – In place
BATTERY – Battery cable and connector condition.
5 Cable routing (not outside of truck). Battery retainer
securely in place.
GUARDS – All guards in place and condition.
6 Overhead, load backrest, etc. Gates and side rails

7 Seat belt available


OPERATOR COMPARTMENT/CONTROLS – All
8 controls, steer tiller, pedals, etc. in good
condition. Seat locks in position.

POWER UP – Turn on key. All indicator lights and


9
alarms are working.

POWER DISCONNECT – Cuts off all electrical


10
power.

ELECTRICAL SAFETY DEVICES – Horn, audible


11 signals, entry bar, flashing lights, indicator lights,
etc. work properly
12 STEERING – No binding, no excessive play
BRAKES & TRAVEL CONTROLS – Check braking
13 & plugging distances while traveling slowly at first. If ok,
then check at higher speeds. Acceleration
14 smooth,
PARKINGnot jerky.
BRAKE – Seat, hand or foot
HYDRAULIC CONTROLS – Test all hydraulic
15 functions for smooth and proper operation and no
unusual noise.

16 LIMIT SWITCHES – Travel limit, lift limit, tilt limit,


safety reverse (walkies), etc.)

BATTERY CHARGE – Discharge meter in full green


17
or 75% charge after raising forks.
18 Fire extinguisher in operator cabin
19 Driver have valid license
Normal & emergency break in good
20
working condition

RESULT PASS FAIL


Inspected By Reviewed By Acknowladge By
Name: Name: Name:
Signature with date: Signature with date: Signature with date:

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