HV Battery Assembly

6-1
 HV Battery Assembly
Power Supply
– The HV battery supplies power to MG1 / MG2
– The auxiliary battery supplies power to HV ECU and
Engine ECU (all ECU)
– When both are functioning properly, the vehicle will
start

HV Battery Auxiliary Battery

(DC 201.6V) (DC 12V)
6-2
 HV Battery Assembly
Components

Module

Current
Sensor

Battery ECU
SMR3

SMR2 SMR1

Service
Resister
Plug
Connector

6-3
 HV Battery Assembly
Battery Module
– Nickel metal hydride (Ni-MH) battery
(1.2V x 6 cells) x 28 modules = 168 cells = DC 201.6 V

28 Module

Module
(1.2V x 6 cells)

6-4
 HV Battery Assembly
Battery ECU
– Maintains control of HV battery SOC (State of charge)
– Ensures battery capability

Battery ECU
CAN
SOC HV Battery Cooling Fan
Battery Control Condition Detection Control
Cooling Fan
Relay Electrical Leakage Detection Diagnosis Function •HV ECU
for High-voltage System for HV Battery •Engine ECU
•A/C ECU
Battery
Cooling Fan
Controller Voltage x 14 Temp. x 4
+
Temp. Sensors
Service
(Thermistor)
Battery Plug
Cooling Fan
Motor - Current
Sensor HV Battery
6-5
 HV Battery Assembly
Battery ECU
– Controls SOC to match THS characteristics
– The SOC is maintained at approx, 60%. A margin is
given for further recharging via regenerative braking
– Sends requests to HV ECU to obtain desired SOC

6-6
 HV Battery Assembly
SOC Control
– When the SOC is dropped, battery ECU sends the
“Charge Request” signal to HV ECU

Battery ECU
Charge Power
SOC Request Request Engine
HV ECU
ECU

Control

Voltage
(SOC)

Charging
Charge Drive
MG1

HV Battery Engine

6-7
 HV Battery Assembly
SMR (System Main Relay)
– Turns ON / OFF the high-voltage circuit

SMR3

SMR1

SMR2

6-8
 HV Battery Assembly
SMR
– When the power is ON (READY ON)

STEP 1:
SMR 1 / SMR 3 → ON

STEP 2:
SMR 2 → ON

STEP 3:
SMR 1 → OFF

6-9
 HV Battery Assembly
SMR
– When the power is ON (READY ON)

STEP 1:
SMR 1 / SMR 3 → ON

STEP 2:
SMR 2 → ON

STEP 3:
SMR 1 → OFF

6-10
 HV Battery Assembly
SMR
– When the power is ON (READY ON)

STEP 1:
SMR 1 / SMR 3 → ON

STEP 2:
SMR 2 → ON

STEP 3:
SMR 1 → OFF

6-11
 HV Battery Assembly
SMR
– When the power is ON (READY ON)

STEP 1:
SMR 1 / SMR 3 → ON

STEP 2:
SMR 2 → ON

STEP 3:
SMR 1 → OFF

6-12
 HV Battery Assembly
SMR
– When the power is OFF

STEP 1:
SMR 2 → OFF

STEP 2:
SMR 3 → OFF

6-13
 HV Battery Assembly
SMR
– When the power is OFF

STEP 1:
SMR 2 → OFF

STEP 2:
SMR 3 → OFF

6-14
 HV Battery Assembly
SMR
– When the power is OFF

STEP 1:
SMR 2 → OFF

STEP 2:
SMR 3 → OFF

6-15
 HV Battery Assembly
SMR
– System diagram
Inverter

SMR2
Service
Plug HV Battery Resister
Voltage
Sensor
Current SMR1
Sensor

SMR3 Interlock
Battery Switch
ECU (Inverter
Interlock Switch Cover)
(Service Plug)
HV ECU

Power Power Source Airbag Sensor Circuit Breaker

Switch Control ECU Assembly Sensor

6-16
 HV Battery Assembly
SMR
– Shutdown control

READY OFF At Collision

Interlock Switch OFF

6-17 (Service plug grip disconnection, Inverter cover open)
 HV Battery Assembly
Service Plug
– Shut off the high voltage circuit manually

Service Plug

6-18
 HV Battery Assembly
Service Plug
– Power is shut off at HV battery midpoint to avoid high
voltage electricity flowing into the circuit

6-19
 HV Battery Assembly
Service Plug
– It contains a interlock switch and fuse

Service Plug

Service
Plug Grip

Fuse

Cover

Interlock Switch
6-20
 HV Battery Assembly
Service Plug
Caution: Wear insulated gloves
[Removal]

[Installation]

6-21
 HV Battery Assembly
Cooling System
– Battery ECU executes a command to switch cooling
fan ON when battery temp. rises

Cooling Fan Air Inlet

Cooling Fan
Controller

Battery : Temp. Sensor

Module

6-22
 HV Battery Assembly
Cooling System
– Cooling fan motor is stepless controlled

Cooling Fan Controller

Temp. Sensors
(HV Battery) (V)
13
Cooling

Output Voltage
Fan
Duty
Signal Motor

Battery Cooling
4
ECU Fan M
Controller
30 95 (%)
A/C Input Duty Ratio
(from Battery ECU)
ECU

6-23
 HV Battery Assembly
Auxiliary Battery
– Auxiliary battery supplies power to headlights, audio,
and all ECUs

Auxiliary
Battery

6-24
 HV Battery Assembly
Auxiliary Battery
– Sealed-type battery is used

Notice:
Refrain from quick charging
Because the battery fluid
cannot be replenished
Never use an ordinary battery

6-25
 HV Battery Assembly
Auxiliary Battery
– Jump Start Terminal
• ”+” terminal of auxiliary battery for jump start is
used
Jump Start
Terminal

6-26