BF 2 0 1 2

Weight Belt Feeders

Introduction

The BF 2012 belt feeder

reveals new horizons for plant
automation
reliable and durable mechanism;
long and safe exploitation;
all types of industries;
improved human-machine
interface;
easy-to-use parameter setup;
based on Siemens, SEW and
Schneider.
Purpose
The BF2012 feeds bulk materials and
can be used in the following
industries:
Cement;
Glass;
Chemistry;
Forage;
Metallurgy;
Other;
 Bulk material weighing
Functions Belt speed measurement
Bulk material flow measurement
Belt speed frequency control
Continuos material flow control
Auto centring
Auto belt stretching compensation
Total material measurement
Automated tare and calibration
Local and remote control
Alarm signalling for failures
PROFIBUS-DP communication with
a host computer for data
logging/archiving and reports
Communication abilities for plant-
wide systems incorporation
Advantages
Constantly designed for accuracy
and reliability
Low maintenance, easy belt change
The measuring roller is placed
directly on two load cells. The
concept ensures stable feeding
results over the long term
Safe belt run monitoring and
tracking
Plough scraper (diverting foreign
objects on return belt to the side)
Static belt tension through take-up
screws integrated in frame
Wide feed rate adjustment range
 Technical data
Min Max Unit
Capacity 0.5 350 t/h
Belt width 650 2000 mm
Motor speed control range 10 100 %
Measuring section nominal weight 5 500 kg
Weighing error 0.02 0.05 %
Flow control error 0.25 0.5 %
Total ammount measurement error 0.25 0.5 %
Weight overload - 300 %
Material working temperature 0 150 °C
Feeder length (from axis to axis) 1500 8000 mm
Protection
Sensors IP 67
IP 65
Control cabinet IP 55
Control system
Layout Block Diagram
Typical constructions
Version 1 – with needle gate, inlet hopper and
discharge hood
BELT WEIGH-FEEDER - DATASHEET
TYPE MILL CEMENT MILL
1. Material Limestone
2. Bulk density t/m3 1,2...1,5
3. Particle size mm max 50
4. Temperature oC 80
5. Capacity t/h 5…50
6. Type belt 1000ЕР-315/3 4+2-Z
7. Type drive KA67R37DT80K4
MM07
8. Ratio i 279
9. Power nominal kW 0.75
Typical constructions
Version 2 – with slide gate, inlet hopper and discharge
hood
BELT WEIGH-FEEDER - DATASHEET
TYPE MILL CEMENT MILL
1. Material Slag
2. Bulk density t/m3 1,2...1,5
3. Particle size mm max 50
4. Temperature oC 80
5. Capacity t/h 5…50
6. Type belt 1000ЕР-315/3 4+2-Z
7. Type drive KA67R37DT80K4
MM07
8. Ratio i 279
9. Power nominal kW 0.75
Typical constructions
Version 3 – with needle gate, inlet hopper, discharge
hood and spillage conveyor
BELT WEIGH-FEEDER - DATASHEET
TYPE MILL RAW MILL
1. Material Limestone
2. Bulk density t/m3 1,4
3. Particle size mm max 50
4. Temperature oC 50
5. Capacity t/h 3…30
6. Type belt 1400EP 400/3 5+2 Z
7. Type drive KA107R77 DT90S2
8. Ratio i 1166
9. Power nominal kW 1.5

SPILLAGE CONVEYOR - DATASHEET

TYPE MILL RAW MILL
1. Material Limestone
2. Bulk density t/m3 1,4
3. Particle size mm max 50
4. Temperature oC 50
5. Capacity t/h max 2
6. Round steel chain DIN 764 10x35
7. Type drive KA67 DT80N6
8. Ratio i 108,03
9. Power nominal kW 0.55
Typical constructions
Version 4 – with needle gate, inlet hopper with
vibrator, discharge hood and spillage conveyor
BELT WEIGH-FEEDER - DATASHEET
TYPE MILL CEMENT MILL
1. Material Ash
2. Bulk density t/m3 1,1
3. Particle size mm max 150
4. Temperature oC 40
5. Capacity t/h 5…50
6. Type belt 1200 EP400/3 4+2
7. Type drive KA77R37 DT90S4
MM15
8. Ratio i 328
9. Power nominal kW 1.5

SPILLAGE CONVEYOR - DATASHEET

TYPE MILL CEMENT MILL
1. Material Ash
2. Bulk density t/m3 1,1
3. Particle size mm max 150
4. Temperature oC 40
5. Capacity t/h max 2
6. Round steel chain DIN 764 10x35
KA67 DT80N6/TH
7. Type drive M1
8. Ratio i 104,37
9. Power nominal kW 0.55
PLC
The BF2012 system software
is based on the following PLC
platforms:
PLC S7-226 – controls single
belt feeder
PLC S7-1200 – controls single
belt feeder
PLC S7-314C – controls up to 8
feeders. Supports recipes, group
interlocks, complete monitoring
PLC S7-416 – can control unlimited
number of belt feeders
Software
Along with the BF 2012
comes a complete set
of system software
(WinCC or PCS7) and
standard modules
(Cemat or SAT’s
standard modules) for
embedding the feeders
in the whole plant
project.
Solutions

We offer implementation of the belt

feeders in the plant in several ways:
As a part of a complete engineering project developed
by the SAT company;
Mastering of the feeders in existing projects;
Modification of the system software for different
types of communication to meet the particular needs.
 Scope of supply
Type Production
Belt feeder mechanism diff. SAT
Inlet hopper (optional) diff. SAT
Discharge hood (optional) diff. SAT
Needle gate/Slide gate (optional) diff. SAT
Spilage conveyor (optional) diff. SAT
Transport belt EP400/3 4+2 diff.
Leading motor and reductor gear KA47…KA107/KAD47..KAD168 SEW Eurodrive/Siemens
Speed sensor Encoder 2500-RTM SIEMENS
Frequency inverter MOVIMOT-C/Sinamics G120 SEW Eurodrive/Siemens
Weight sensor (2 pcs.) PC60 Flintec
Weight transmitter Siwarex MS/Siwarex U/TENZO3-UF Siemens/Siemens/SAT
Belt position sensor (drift switch) XCR-T115/HES 011 SCHNEIDER/Kiepe
Emergency rope (rope switch) XY2-CH13250/HEN002 SCHNEIDER/Kiepe
Block shute sensor (optional) Rotary Paddle Switch Siemens
Control cabinet diff. SAT
Programmable controller S7-200/S7-1200/S7-300 SIEMENS
Local control panel diff. SAT
Communication module (optional) PROFIBUS-DP SIEMENS
Application software WF_2XX / WF_3XX SAT
System software STEP 7 SIEMENS
Scope of services
We offer full scope of services for
fully integration of SAT’s weight
feeders:
Design of weight feeders according specific
client requirements;
Standard Hardware and Application software
for control systems;
Supervision and Installation of weight belt
feeders and control systems;
Testing and Commissioning of weight belt
feeders;
Training of the Client’s personnel.
Contact us

SYSTEMS AUTOMATION TECHNOLOGIES

SAT GROUP
1 Hristo Stefchov Str.
1614 Sofia
BULGARIA
Phone: +359 (2) 957 69 29
Fax: +359 (2) 957 70 19
E-mail: sat@techno-link.com
Web site: http://www.satbg.com