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Cement and Concrete Research 64 (2014) 89–98

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Cement and Concrete Research


journal homepage: http://ees.elsevier.com/CEMCON/default.asp

Use of X-ray diffraction to quantify amorphous supplementary


cementitious materials in anhydrous and hydrated blended cements
R. Snellings a,⁎, A. Salze a, K.L. Scrivener a
a
Laboratory of Construction Materials, Institute of Materials, Ecole Polytechnique Fédérale de Lausanne (EPFL), Switzerland

a r t i c l e i n f o a b s t r a c t

Article history: The content of individual amorphous supplementary cementitious materials (SCMs) in anhydrous and hydrated
Received 11 April 2014 blended cements was quantified by the PONKCS [1] X-ray diffraction (XRD) method. The analytical precision and
Accepted 26 June 2014 accuracy of the method were assessed through comparison to a series of mixes of known phase composition and
Available online 13 July 2014
of increasing complexity. A 2σ precision smaller than 2–3 wt.% and an accuracy better than 2 wt.% were achieved
for SCMs in mixes with quartz, anhydrous Portland cement, and hydrated Portland cement.
Keywords:
X-ray diffraction (B)
The extent of reaction of SCMs in hydrating binders measured by XRD was 1) internally consistent as confirmed
Blended cement (D) through the standard addition method and 2) showed a linear correlation to the cumulative heat release as
Amorphous material (B) measured independently by isothermal conduction calorimetry.
Cement manufacture (E) The advantages, limitations and applicability of the method are discussed with reference to existing methods that
Kinetics (A) measure the degree of reaction of SCMs in blended cements.
© 2014 Elsevier Ltd. All rights reserved.

1. Introduction than about 2 μm, rendering the method unsuitable for fine materials
such as silica fume and metakaolin. A more generally applicable method
In present-day society the cement industry fulfils a pivotal role in the makes use of 29Si and 27Al solid-state NMR spectroscopy. The method
recycling of waste streams into construction materials. In particular, the has been successfully applied to binders containing blast furnace slag
partial replacement of Portland clinker by supplementary cementitious [6,9], fly ash [10], and silica fume [11–13]. However, widespread use
materials (SCMs) offers the opportunity to reuse large volumes of will remain limited because access to solid-state NMR equipment is
industrial by-products, notably blast furnace slag and fly ash. As the restricted. 29Si NMR data acquisition is time-consuming (1–2 days per
reactivity of SCMs is lower than that of clinker, cement replacement measurement) and measurements are restricted to systems with low
levels are mainly limited by the early-age strength gain. Further levels of paramagnetic ions. It can thus be concluded that the direct
decreases in clinker contents will depend on an improved control and measurement of the degree of reaction of amorphous SCMs remains a
understanding of the SCM reactivity in blended cements. Key to difficult task, and that a generally applicable, reliable and accessible
unravelling the parameters governing SCM reactivity is the accurate quantification method is still needed. In this respect, the present contri-
measurement of the degree of reaction of SCMs in hydrating blended ce- bution explores the potential of a novel X-ray diffraction (XRD) based
ments. To this purpose, a range of different methods has been applied methodology.
with mixed results. All reported methods are subject to more or less Over recent years, XRD has become one of the most prominent ana-
serious limitations [2]. Recent studies deemed selective dissolution lytical techniques in the characterisation of Portland cement based sys-
approaches [3,4] unreliable, showing large, unrealistic discrepancies tems [14–20]. The main advantages of XRD are the ease and speed of
with other methods and problems with interlaboratory reproducibility measurement and its accuracy compared to traditional quantitative
[5,6]. Application of image analysis to electron microscopy images and phase analysis methods such as Bogue calculations and optical micros-
element maps has shown promising results for blast furnace slag [6], copy [21,22]. Over the last decade, the success of XRD has been rooted
and to some extent for fly ash [7,8]. However, the proposed approaches largely in advances in detector performance [23], and in the develop-
are time-demanding and cannot resolve the reaction of particles smaller ment of powerful and user-friendly analysis software. Simultaneously,
quantification approaches shifted from single peak to full XRD profile
fitting methods such as the Rietveld method [24,25] and profile summa-
⁎ Corresponding author at: MXG 234, LMC IMX STI EPFL, Station 12, CH-1015 Ecublens,
tion methods [26]. Its capability to accommodate adjustment of crystal
Switzerland. Tel.: +41 21 693 72 52; fax: +41 21 693 58 00.
E-mail addresses: ruben.snellings@epfl.ch (R. Snellings), karen.scrivener@epfl.ch structure parameters has favoured strongly the use of the Rietveld
(K.L. Scrivener). method as many cementitious phases display extensive chemical

http://dx.doi.org/10.1016/j.cemconres.2014.06.011
0008-8846/© 2014 Elsevier Ltd. All rights reserved.
90 R. Snellings et al. / Cement and Concrete Research 64 (2014) 89–98

variability. However, phase quantification by the Rietveld method spectrometry is shown in Table 1 along with the sample mass absorp-
depends on two preconditions: 1) the quantified phase displays three- tion coefficients (MAC) calculated from the international tables of
dimensional structural periodicity i.e. is crystalline, and 2) the crystal crystallography for CuKa radiation [33]. The Loss On Ignition (LOI) was
structure of the phase has been resolved. Nowadays the large majority considered as H2O, except for limestone where CO2 was used in the
of crystalline phases encountered in cements have resolved crystal calculation. An overview of the experimental sample matrix is given in
structures and can be quantified. Table 2.
Despite these advances, the quantification of individual amorphous Simple binary mixes of quartz and slag were prepared at 10, 30, and
phases such as SCMs remains problematic. Common approaches 50 wt.% of slag content. The samples were mixed thoroughly by wet-
making use of internal and external standards can determine the total grinding in isopropanol in a McCrone micronizing mill for 10 min.
amount of unknown and amorphous phases [27,28], but cannot distin- Resulting particle sizes (d50) were in the range of 3–5 μm. The 30 wt.%
guish between the individual contributions of different amorphous slag sample was prepared twice to assess errors involved in sample
phases [27,28]. In this respect, profile summation methods offer the ad- mixing and preparation. A second sample series consisted of ternary
vantage of relying only on a calibrated XRD profile of each individual mixes of quartz, slag and metakaolin in 2:1:1 and 1:1:2 weight propor-
phase, which is also possible for amorphous phases. tions. The 2:1:1 mix was weighed and mixed twice. Similar synthetic
The advantages of both Rietveld and profile summation methods samples were prepared of anhydrous grey cement and slag and/or
were combined recently in the Partial Or No Known Crystal Structure metakaolin to simulate the performance of the method in the analysis
(PONKCS) method [1]. The method is devised to be easily implementable of anhydrous blended cements. Binary mixes were prepared of cement
in common Rietveld refinement software for the simultaneous quantifi- and slag at 20, 40, and 60 wt.% slag levels, and of cement and metakaolin
cation of phases calculated from crystal structure data and phases from at 20, 30, and 40 wt.% metakaolin. One ternary mix of anhydrous cement
calibrated XRD profiles. In the field of cement, the PONKCS method has and two SCMs was tested at a 2:1:1 cement:slag:metakaolin weight
been applied recently on alkali-activated metakaolin to determine the proportion to assess to what extent the two different amorphous phases
extent of metakaolin reaction [29], and in the quantification of C–S–H can be quantified in a mix with a complex multiphase material such as
in hydrating alite pastes [30]. The quantification results were reported Portland cement.
to compare well to results from independent quantification methods An additional level of complexity was introduced in mixes of white
such as mass balance calculations, calorimetry and electron microscopy. cement hydrated for 7-years and fixed quantities of slag or metakaolin.
This paper describes the application of the PONKCS method to the This system was selected as a way to evaluate the accuracy of the quan-
study of blended cements by XRD. The PONKCS method was used in com- tification results for actual hydrated blended cements. To stop the hy-
bination with the external standard method [31,32] and a determination dration of the white cement paste, the hardened paste was ground to
of the bound water to obtain a quantification of the degree of reaction of below 50 μm and immersed in isopropanol for 15 min. Afterwards the
several SCMs. The repeatability and accuracy of the quantification results isopropanol was evaporated in an oven at 40 °C and the powder was
were assessed for anhydrous and hydrated blended cements containing stored in a desiccator over silica gel. The solvent exchange and drying
one or more amorphous components. The performance of the quantifica-
tion method is evaluated for increasingly complex systems going from Table 2
simple binary synthetic mixes over anhydrous blended cements to hy- Sample matrix giving the composition of the preblended simulated mixes, and the
drated samples of portlandite–SCM model mixes and blended cements. hydrated cement mixes. AS stands for low (L) or high (H) alkali sulfate additions (detailed
in text).
Both repeatability and accuracy errors are reported. Potential sources of
bias are identified and recommendations are made accordingly. Simulated mixes

Sample Slag MK Qtz OPC HWC

S10-Q90 10 90
2. Materials and methods S30_Q70 (2×) 30 70
S50_Q50 50 50
2.1. Materials, mix design, and sample preparation S25_M25_Q50 (2×) 25 25 50
S25_M50_Q25 25 50 25
S20_C80 20 80
The method was tested on a series of mixes of increasing complexity.
S40_C60 40 60
The materials used in the preparation of the mixes were: ground high- S60_C40 60 40
purity quartz (K13, Bernasconi), blast furnace slag (Dunkerque, M20_C80 20 80
Holcim), metakaolin (Burgess), limestone (Durcal 5/15, Omya), grey M30_C70 30 70
M40_C60 40 60
Portland cement (CEMI 52.5N, Heidelberg), and white Portland cement
S25_M25_C50 25 25 50
(Aalborg cement) hydrated for 7-years. The chemical composition S10_H90 10 90
of the anhydrous samples measured by X-ray fluorescence (XRF) S30_H70 30 70
S50_H50 50 50
M10_H90 10 90
Table 1
M20_H80 20 80
Chemical composition (wt.%) and mass absorption coefficients (MAC) of the grey Portland
M30_H70 30 70
cement (OPC), white Portland cement (WC), metakaolin (MK), blast furnace slag (Slag),
M40_H60 40 60
quartz, and limestone samples.
Hydrated cements
Oxides/wt.% OPC WC Slag MK Quartz Limestone
Samples CH MK AS Cc Qtz OPC Slag
SiO2 19.27 24.68 36.61 50.62 97.91 0.04
Al2O3 5.65 2.11 12.21 46.91 1.00 0.06 P-M 50 50
Fe2O3 3.63 0.43 0.85 0.38 0.05 0.05 P-M-LAS 50 50 L
CaO 63.65 68.67 41.59 0.02 0.02 56.53 P-M-HAS 50 50 H
MgO 1.62 0.58 7.18 0.09 – 0.10 P-M-LAS-Q 40 40 L 20
SO3 3.16 1.82 0.63 0.08 – – P-M-LAS-Cc20 40 40 L 20 (coarse)
Na2O 0.15 0.17 0.18 0.28 – 0.04 P-M-LAS-Cc6 40 40 L 20 (fine)
K2O 1.24 0.06 0.28 0.18 0.77 0.04 CEM-MK 30 70
TiO2 0.29 0.05 0.35 1.29 0.03 0.03 CEM-MK-Q 30 15 55
LOI 0.75 0.97 – 0 0.15 43.09 CEM-MK-Cc6 30 15 (fine) 55
MAC (cm2/g) 99.35 96.91 73.63 35.90 36.72 74.72 CEM-Slag 60 40
R. Snellings et al. / Cement and Concrete Research 64 (2014) 89–98 91

(d50 of 6.3 μm) and quartz fillers replaced 15 wt.% of the Portland cement
in two additional metakaolin blended cements. 1.5 wt.% gypsum was
added to the metakaolin blended cements to balance the supply of alumi-
nate by metakaolin [34]. Pastes were prepared at a water to binder ratio of
0.4 and sealed-cured until analysis at 3, 7 and 28 days of hydration. All
pastes were cured in a 20 °C temperature controlled room.
Slices of the hydrating pastes were cut at the set times of hydration
and hydration stopped by solvent exchange in isopropanol for 7 days,
finely ground and measured by XRD.
To check the accuracy of the quantification for hydrating systems the
method of standard additions was used. 20 and 40 wt.% metakaolin
were mixed into hydration-stopped, dried powders of reacted model
systems. The accuracy of the quantification can then be assessed from
the intercept of the calibration curve between measured and added
metakaolin.

2.2. XRD data collection


Fig. 1. XRD patterns of grey Portland cement (OPC), hydrated white cement (HWC), blast
furnace slag (Slag), and metakaolin (MK). The measured (black) and fitted, calculated XRD data were collected using CuKα radiation on a PANalytical
(grey) XRD patterns are superimposed. The decomposition of HWC, slag and MK is X'Pert Pro diffractometer operated at 40 mA and 45 kV. Measurements
depicted in more detail to show the respective contributions of the amorphous phase were made in flat-plate Bragg–Brentano θ–2θ geometry, incident
and the (accessory) crystalline phases.
beam and receiving Soller slits of 0.04 rad were used and the incident
beam divergence slit was fixed at 0.25°. Air scattering was reduced
procedure was designed to minimize the decomposition of the hydrate using a beam knife and a receiving antiscatter slit of 1° was positioned
phases. Binary mixes of the hydrated cement powder and slag were in the diffracted beam path. An X'Celerator linear position-sensitive X-
prepared at 10, 30, and 50 wt.% of slag incorporation and at 10, 20, 30, ray detector with a length of 2.122 °2θ was used for data acquisition.
and 40 wt.% metakaolin incorporation. Mixing of the hydrated cement All scans were measured over an angular range of 8 to 70 °2θ with a
containing samples was carried out by hand to preserve the hydrate 0.017 °2θ step size and accumulated time per step of 59.6 s, resulting
assemblage. in a total measurement time of about 30 min per scan. All measure-
The measurement of the degree of SCM reaction was tested in two ments were carried out in triplicate to calculate repeatability errors.
different reacting systems. First, pastes of portlandite (chemical Powder samples were prepared using the back-loading technique to
grade), metakaolin and water with variable additional alkali and sulfate minimize preferred orientation effects and were repacked between
(added as KOH and K2SO4) were prepared to simulate and analyse the repeated measurements. During measurement the samples were spun
pozzolanic reaction. The portlandite to metakaolin weight ratio was around the vertical goniometer axis to improve particle statistics.
fixed to 1:1, while the water to binder ratio was kept at 1.2. The main
variables were the K2O/MK molar ratio of 0, 0.18, and 0.29 and the 2.3. XRD data analysis
SO3/MK molar ratio of 0, 0.16, and 0.27 for the samples called P-M,
P-M-LAS, and P-M-HAS, respectively. The effect of adding fine fillers Rietveld quantitative phase analysis was carried out using Topas-
on the SCM degree of reaction was studied in mixes of portlandite: Academic v4.1 software. The refinement strategy and structure models
metakaolin:filler in a 2:2:1 weight proportion. Finely ground quartz for crystalline phases were as reported in [35]. The external standard
(d50 of 13.7 μm), and two limestone samples of different fineness (d50 method was used to quantify the total amount of amorphous and un-
of 20.0 and 6.3 μm) were added to the P-M-LAS system, keeping all identified phases [31,32]. The external standard method calculates the
other compositional ratios fixed. The samples were cast into plastic absolute weight fraction of a phase k by comparison of the refined
containers and sealed cured until analysis at 1, 4, and 7 days of hydration. phase scale factor Sk to the scale factor Ss of an external rutile standard
A second series of hydrated samples were blended cements consisting of (Kronos 2300 TiO2), measured under identical conditions. The calcula-
grey Portland cement with 60 wt.% slag, or 30 wt.% metakaolin. Limestone tion takes into account the (ZMV) phase constants and corrects for the

Table 3
Phase composition of the grey Portland cement (OPC), hydrated white Portland cement (HWC), metakaolin (MK), and blast furnace slag (Slag) as determined by XRD.

Phase OPC HWC Slag MK

g/100 g anhydrous g/100 g anhydrous g/100 g anhydrous g/100 g anhydrous

C3S 63.6
C2S 8.9 2.4
C3A cubic 1.3
C3A orthorhombic 5.2
Ferrite 14.2
Periclase 0.4
Anhydrite 4.0
Arcanite 2.3
Portlandite 25.1
Ettringite 4.4
Calcite 0.7
Quartz 0.6
Mullite 5.9
Anatase 1.5
Amorphous/C–S–H – 92.6 98.7 92.6
92 R. Snellings et al. / Cement and Concrete Research 64 (2014) 89–98

differences in mass absorption coefficients of the sample μ m and the


standard μms (124.6 cm2/g) according to:

ðZMV Þk sk μ
wk ¼   ws  m ð1Þ
ðZMV Þs ss μ ms

where Z represents the number of formula units in the unit cell, M is the
unit cell mass, and V the volume of phase k or standard s. The crystallinity
of the rutile standard ws was calibrated to be 96.4 wt.% using the external
standard approach and the certified NIST SRM 676a α-Al2O3. The (ZMV)k
phase constants are readily calculated for crystalline phases from the
refined crystal structure. However, for amorphous or nano-crystalline
phases α without known crystal structure, the phase constant (ZMV)α
needs to be calibrated separately. The phase constant can be deter-
mined by the internal standard method as in [1,36], or can be obtained
from a rearrangement of Eq. (1) using the external standard method if
the sample chemical composition and the weight fraction of the phase
of interest in the sample are known. Therefore, the calibration sample
needs to contain only the phase of interest, or the phase of interest Fig. 3. XRD pattern decomposition of a sample composed of 50 wt.% metakaolin, 25 wt.%
blast furnace slag, and 25 wt.% quartz.
and a series of accurately quantifiable crystalline phases.
Amorphous or nano-crystalline phases generally present a diffuse
scattering contribution or ‘hump’ which can be fitted using a so-called fraction was calculated by difference. The resulting phase composition
‘peaks phase’, consisting of a set of one or more peaks and a background is given in Table 3. The results for the hydrated white cement were
function. It was found that an appropriate choice of diffractometer set- recalculated to an anhydrous basis using the bound water. The content
tings and control on the background function parameters delivered of amorphous material was then adopted as phase fraction wα in the
the most robust quantification strategy. Beam overflow at low angles calculation of the calibrated phase constant by Eq. (1). It should be
should be avoided and a background function with as few coefficients noted that the phase constant value has no direct physical meaning as
as possible should be used. Here, a first order Chebyshev polynomial the constituent Z, M and V values are unknown.
was combined with a 1/2θ term to fit the background signal in both In the Rietveld quantitative phase analyses the calibrated peak
calibrations and analyses. phases were introduced as separately quantifiable phases. Except for
The diffuse scattering signals of slag and C–S–H (humps) were fitted the phase scale factor, all profile parameters were kept fixed during re-
using characteristic sets of pseudo Voigt peaks, the metakaolin peak was finement. As in the calibration measurements, the background signal
modelled using one asymmetric split pseudo Voigt peak. The calibration
of the phase constant (ZMV)α was derived by comparing the ‘peaks
phase’ scale factor of the fitted phase contribution in a reference sample
of known composition to the external standard measured under identi-
cal conditions. Knowing wα and μm, the (ZMV)α phase constant can be
calculated by setting Sα equal to 1 in the calibration sample. The obtain-
ed phase constant can then be used in Eq. (1) to quantify the weight
fraction of phase α in samples of unknown composition. The measured
and calculated XRD patterns of the SCMs (metakaolin and slag), the hy-
drated white cement (HWC) and the anhydrous grey Portland cement
(OPC) are shown Fig. 1. The calculated patterns were decomposed to
show the contribution of the main amorphous or nanocrystalline phases
present. Using the external standard method, first the concentrations of
the crystalline phases were determined and the amorphous weight

Fig. 2. Plot of the measured vs. weighed values (wt.%) of slag and metakaolin (MK) in their
respective preselected mixes with quartz. Error bars represent the 2σ repeatability inter- Fig. 4. XRD pattern decomposition of the simulated blended cements composed of:
val. The full grey line shows the 1:1 relationship, dashed lines depict a ±2 wt.% interval. a) 40 wt.% OPC, and 60 wt.% blast furnace slag, b) 50 wt.% OPC, 25 wt.% blast furnace slag,
Sample designations in bold indicate which amorphous component is plotted. and 25 wt.% metakaolin (MK). The difference curve is shown at the bottom of the graphs.
R. Snellings et al. / Cement and Concrete Research 64 (2014) 89–98 93

was fitted using a first order Chebyshev polynomial and a 1/2θ term. The
profiles of slag and metakaolin were adopted from the calibration. The
C–S–H profile was based on the model obtained from the HWC
decomposition. As slight changes in C–S–H peak widths were observed
between different hydrating systems, a single lorentzian peak broaden-
ing parameter for all peaks was refined for the most advanced age of
hydration. This reparametrized C–S–H model was then used for all
previous ages. To calculate the mass absorption coefficients of the
hydrated pastes the water content of the paste was included as the
bound water content determined by the weight loss of samples heated
to 600 °C for 1 h in a laboratory furnace for solvent exchanged and dried
samples. Similarly, the calculation of the SCM degree of reaction needs
to be corrected for the dilution of the solid phases by the bound water
content of the paste.

2.4. Isothermal conduction calorimetry

Isothermal conduction calorimetry was used as an independent way


of following the degree of reaction over time. The heat released by the
pozzolanic reaction in the different portlandite–metakaolin model
systems was measured using a TAM Air calorimeter (TA Instruments).
15 g of paste was introduced into the calorimeter glass flasks and
the heat flow was measured at a constant temperature of 20 °C up to
7 days of hydration. The heat flow curves were integrated to obtain
the cumulative heat release.

3. Results

Fig. 6. XRD pattern decomposition of the simulated hydrated blended cements composed
3.1. Anhydrous blends
of: a) 70 wt.% HWC, and 30 wt.% blast furnace slag, b) 70 wt.% HWC, and 30 wt.% blast fur-
nace slag. The difference curve is shown at the bottom of the graphs.
In the following, the quantification results are discussed in terms of
absolute repeatability errors (95% or 2σ confidence interval assuming
a normal distribution of errors) and absolute bias (the difference be- pattern as well as the corresponding pattern decomposition is shown
tween weighed and measured contents) reported in wt.%. The XRD in Fig. 3. The measured XRD pattern shows a single broad diffuse scat-
methodology was first applied to the quantification of the slag and tering maximum. Using the calibrated peak profiles of the metakaolin
metakaolin content in simple binary mixes with quartz. The results and slag components, good fits to the measured patterns were obtained.
are shown graphically in Fig. 2. In the slag–quartz mixes the repeatabil- The results are shown in Fig. 2. For both amorphous phases, the average
ity (2σ) on slag quantification was always smaller than 0.5 wt.%. The 2σ 2σ repeatability was 0.36 wt.% and not higher than 0.72 wt.% for tripli-
repeatability on separately prepared samples of identical mix was cate measurements of the same sample. Separately prepared samples
somewhat higher, i.e. 0.9 wt.%. This means that sample preparation of identical mix composition showed a 2σ repeatability of 0.3 wt.%.
and homogenization are more limiting the precision than the XRD The measured vs. weighed bias was 1.1 wt.% on average (max.
data collection and analysis procedure for the simple binary mixes. 2.1 wt.%). The presence of multiple amorphous phases thus slightly
The absolute accuracy was always better than 0.8 wt.% and the average reduced the accuracy, however the results remain acceptable.
deviation from the as weighed composition was 0.5 wt.%. In a next step the precision and accuracy of the method were evalu-
Next the method was applied to the quartz–slag–metakaolin mixes ated for mixes of slag, metakaolin and grey Portland cement (OPC) as a
containing two amorphous phases. A measured and calculated XRD complex multiphase crystalline material. First binary mixes of OPC and

Fig. 5. Plot of the measured vs. weighed values (wt.%) of slag and metakaolin (MK) in the
simulated blended cements. Error bars represent the 2σ repeatability interval. The full Fig. 7. Plot of the measured vs. weighed values (wt.%) of slag and metakaolin (MK) in the
grey line shows the 1:1 relationship, dashed lines depict a ±2 wt.% interval. Sample simulated hydrated blended cements. Error bars represent the 2σ repeatability interval.
designations in bold indicate which amorphous component is plotted. The full grey line shows the 1:1 relationship, dashed lines depict a ±2 wt.% interval.
94 R. Snellings et al. / Cement and Concrete Research 64 (2014) 89–98

either slag or metakaolin were measured. Fig. 4a shows the pattern de- 3.2. Hydrated systems
composition of a blend of 40 wt.% OPC and 60 wt.% blast furnace slag.
The OPC and the blast furnace slag profiles are strongly overlapped Hydrated blended cements mostly contain several amorphous or
and incorrect fitting of the blast furnace contribution would lead to nanocrystalline phases. Apart from the usually amorphous SCM, also
significant deviations in the OPC quantification. Nevertheless, the the C–S–H phase (and potentially also C–A–H phases) cannot be quan-
quantification results for the binary blended cements (Fig. 5) were tified directly using Rietveld quantitative phase analysis. In addition, if
very repeatable with a 2σ repeatability smaller than 0.6 wt.% for the the scattering contribution of the C–S–H phase is incorrectly accounted
slag blends and less than 1.2 wt.% for the metakaolin blended cements. for, the deviations between the measured and calculated patterns may
The accuracy was slightly less good compared to the quartz mixes, 0.8 be partially compensated by other phases, strongly decreasing the accu-
wt.% on average for the slag blends (max. 2.0 wt.%), and 0.5 wt.% on racy of the analysis.
average for the metakaolin blends (max. 1.1 wt.%). The results show As a first step in quantifying the SCM content in hydrated systems,
that excellent analytical accuracy and precision on the quantification mixes of hydrated white cement (HWC), hydration-stopped and thus
of SCMs in anhydrous blended cements can be achieved if the SCM containing a constant C–S–H phase, and fixed quantities of slag and
profile is appropriately calibrated. metakaolin were tested. Samples of representative XRD patterns are
The advantage of the PONKCS method over methods that indirectly shown in Fig. 6. The calculated pattern decomposition demonstrates
quantify the amorphous content is highlighted by the analysis of the the extensive peak overlap between the C–S–H and the slag contribu-
XRD pattern of a ternary blended cement composed of grey cement, tion in particular. The quantification results are compared to the as
metakaolin, and slag. The XRD pattern in Fig. 4b shows a relatively weighed composition in Fig. 7. The results show that, even in the
low and indistinctive amorphous hump. Nevertheless, the pattern de- case of extensive overlap, a very good correlation was found between
composition enables both SCMs to be quantified separately with a measured and weighed SCM contents. Absolute deviations were
high level of precision (2σ of 0.8 wt.% on average) and good accuracy 0.33 wt.% on average (max. 0.6 wt.%) for the metakaolin–HWC mixes,
(bias of 1.2–1.6 wt.%). Overall it can be concluded that for anhydrous and 0.7 wt.% on average (max. 1.0 wt.%) for the slag–HWC mixes. The
mixes the method enables the quantification of amorphous SCMs with analytical precision decreased however. In the slag–HWC samples an
a precision better than 1 wt.% (2σ) and an accuracy better than 2 wt.%. average 2σ repeatability of 2.5 wt.% (max. 3.3 wt.%) was found, in the

Table 4
Initial content (corrected for the bound water content) and unreacted content of the main reactive phases, i.e. portlandite, cement and SCMs (metakaolin and blast furnace slag) and the
resulting extent of reaction.

Pozzolanic reaction model systems

Sample Age (days) Initial content (wt.%), bound water Unreacted content (wt.%) Extent of reaction (%)
corrected

Portlandite Metakaolin Portlandite Metakaolin Portlandite Metakaolin

P-M 1 46.4 43.0 40.7 40.1 12 7


4 38.1 35.3 23.5 26.9 38 24
7 36.9 34.2 12.3 19.3 67 44
P-M-LAS 1 36.5 33.8 12.9 22.5 65 33
4 34.1 31.6 8.5 19.0 75 40
7 33.2 30.7 7.9 17.6 76 43
P-M-HAS 1 34.9 32.4 11.3 22.3 68 31
4 32.5 30.1 8.3 18.7 74 38
7 32.2 29.8 7.5 17.4 77 42

Model systems with fillers

Age (days) Portlandite Metakaolin Portlandite Metakaolin Portlandite Metakaolin

P-M-LAS-Q 1 29.6 27.4 18.3 24.1 38 12


4 27.7 25.7 2.7 13.7 90 46
7 27.0 25.0 0.6 10.4 98 58
P-M-LAS-Cc20 1 29.6 27.4 13.9 21.2 53 22
4 27.5 25.5 1.1 13.6 96 46
7 27.3 25.3 0.5 12.5 98 51
P-M-LAS-Cc6 1 29.6 27.4 13.4 20.8 55 24
4 27.5 25.5 0.8 13.0 97 49
7 27.3 25.3 0.4 12.2 99 52

Blended cements

Age (days) Cement SCM Cement SCM Cement SCM

CEM-MK 3 62.3 24.7 16.2 24.0 74 3


7 58.9 23.4 13.9 21.7 76 7
28 56.0 22.2 8.3 17.5 85 21
CEM-MK-Q 3 53.0 21.0 12.3 20.1 77 4
7 50.1 19.9 10.8 18.0 79 10
28 48.4 19.2 5.3 14.6 89 24
CEM-MK-Cc6 3 51.9 20.6 12.9 19.0 75 8
7 49.7 19.7 11.6 17.3 77 12
28 48.0 19.1 6.1 14.5 87 24
CEM-Slag 3 35.5 52.6 6.7 46.7 81 11
7 34.8 51.5 2.7 39.6 92 23
28 33.3 49.4 1.5 31.8 96 36
R. Snellings et al. / Cement and Concrete Research 64 (2014) 89–98 95

The application of the method to the determination of the extent of


reaction of SCMs was first tested on simplified systems containing
metakaolin and portlandite with additional alkalis and sulfate to simu-
late the reaction environment of blended Portland cements. The
metakaolin content of the reacting system was determined at 1, 4, and
7 days and normalized to the initial content (bound water corrected)
in order to calculate the extent of reaction as presented in Table 4. The
effect of the various parameters (alkalis, sulfate, and presence of fillers)
on the degree of reaction is the subject of another study which will be
reported on later. Due to these variations there were some small differ-
ences in the hydrate assemblages formed (Fig. 8) but these are not
discussed in detail here. The focus here is just the degree of reaction of
the metakaolin component. An example of the XRD profile decomposi-
tion is shown in Fig. 9 for the P-M-LAS system with quartz and fine
limestone filler at 1 day of hydration.
The accuracy of the quantification results was cross-checked in two
ways. First, standard additions of 20 and 40 wt.% metakaolin were made
Fig. 8. Hydration assemblage of the P-M, P-M-LAS, P-M-HAS, and the MK blended cement to selected reacted P-M-LAS model systems. The total metakaolin con-
at 7 days of hydration. Ms, Hc, and Mc identify with monosulfoaluminate hydrate, tent was measured and plotted as a function of the metakaolin addition
hemicarboaluminate hydrate, and monocarboaluminate hydrate. in Fig. 10. The extrapolated intercept with the ordinate gives an estima-
tion of the metakaolin content in the original sample. These metakaolin
metakaolin–HWC samples a better of precision of 1.5 wt.% on average contents compared well to the directly measured content in the sam-
(max. 2.7 wt.%) was obtained. The decrease in precision was most ples with differences of 0.9 wt.% on average (max 1.9 wt.%). Secondly,
noted for the slag–HWC samples and was most likely due to the impor- the extent of the pozzolanic reaction measured by XRD was compared
tant degree of peak overlap between both. The quantification results of to the overall cumulative heat released by the exothermal hydration re-
the C–S–H phase in the mixes showed very similar levels of accuracy actions. Normalized by the initial content of metakaolin in Fig. 11a, the
and precision as the SCMs. It can thus be concluded that also in blends cumulative heat release followed the same trends that were found by
containing C–S–H an accuracy better than 2 wt.% can be expected, quantitative XRD. Quantitatively, the cumulative heat release correlated
however the measurement precision is lowered, advocating the use of well with the extent of reaction measured by XRD in Fig. 11b. Neverthe-
repeats. less, the relationship between the extent of metakaolin reaction and the

Fig. 9. XRD pattern decomposition of the hydrated binders: a) P-M-LAS with quartz filler hydrated for 1 day, b) P-M-LAS with limestone (fine) filler hydrated for 1 day, c) blended cement
with 30 wt.% metakaolin (MK) and 15 wt.% limestone hydrated for 3 days, d) blended cement with 60 wt.% slag hydrated for 3 days. Ms, and Hc stand for monosulfoaluminate hydrate and
hemicarboaluminate hydrate, respectively.
96 R. Snellings et al. / Cement and Concrete Research 64 (2014) 89–98

scale with the initial SCM content of the blend. The smaller the SCM
fraction in the blended cement the larger the error on the degree of
reaction. Moreover, the analytical accuracy will also decrease at high
degrees of reaction because of the relatively high detection limit of
amorphous phases. The levels of accuracy and precision established by
the present study indicate that the method is only practical for blended
cements with replacement levels higher than 10%. Below 10% replace-
ment, the accuracy of the method will be poor, due to the estimated
2–3 wt.% error on the SCM quantification. Moreover, detection limits
are relatively high for amorphous phases and it is doubtful whether
SCM residues below 3–5 wt.% can be reliably quantifiable.
The presented quantification method assumes that the peak phase
profiles and phase constants of the calibrated phases are representative
for the corresponding phases in the unknown sample. In the case of
blended cements, aberrations from this assumption may occur for
both SCMs and the C–S–H phase and reduce the accuracy of the method.
Fig. 10. Measured vs. weighed, added metakaolin mass fractions. The correspondence
between the intercept of the trend line and the measured fraction in the original sample
The decomposition method of the XRD patterns assumes a congruent
without additions gives an indication of the level of accuracy of the quantification method. dissolution of the SCM component. At high pH this is a realistic assump-
Cc and Q refer to respectively the limestone and quartz fillers added to the reacting samples. tion for homogeneous SCMs such as slags and metakaolin [38]. For het-
erogeneous materials such as fly ashes, this condition may not hold and
heat release also changes between systems due to changes in the the unreacted residue may change in composition due to differences in
hydrate assemblage. reactivity of the various components. This may affect the peak phase
Finally, the extent of reaction of SCMs was measured for hydrated profile and the phase constant of the SCM and thus bias the quantifica-
blended cements. The SCM reaction was followed in blended cements tion results.
containing either slag (60 wt.%) or metakaolin (30 wt.%) with and An added bias may originate from variations in the composition of
without fillers. Measured and calculated XRD patterns of metakaolin the precipitated C–S–H phase. The reaction of SCMs in blended cements
and slag blended cements hydrated for 3 days are shown in Fig. 9. The is known to decrease the Ca/Si ratio and, in the case of Al-rich SCMs such
pattern decomposition shows the contributions of the various raw as metakaolin, increase the Al uptake of the C–S–H phase [39]. In addi-
materials and hydration products to the calculated XRD profile. The tion, both the morphology [40] and the XRD profile of the C–S–H [41]
calculated degrees of reaction of the OPC and the SCM are given in were found to vary between OPC and a range of blended cements,
Table 4. The results demonstrate that the degree of cement hydration especially at later ages. The compositional and microstructural changes
is enhanced by increasing levels of cement replacement (filler effect). encountered may affect the C–S–H peak phase profile and the calibrated
phase constant. The C–S–H model in this study was based on the C–S–H
4. Discussion phase formed in the white cement hydrated for 7 years. A better match
between the C–S–H model and the C–S–H in blended cements may be
The present paper demonstrates that the PONKCS method enables obtained using peak phase models of synthetic C–S–H of the appropri-
the quantification of amorphous phases in complex materials such as ate composition and microstructure, or a model for C–S–H in fully
anhydrous and hydrated Portland cements with a level of precision reacted blended cements. Obtaining a C–S–H model directly from
(2σ) of 2–3 wt.% and an accuracy better than 3 wt.%. Table 5 summa- hydrated blended cements is experimentally difficult as it requires sep-
rizes the results on analytical precision and accuracy for the different arating (and quantifying) the C–S–H phase contribution from other
systems. The performance of the PONKCS method for amorphous amorphous or nanocrystalline phases present in the hydrated blended
phases is therefore deemed comparable to that of the Rietveld method cement (AFm phases, unreacted SCMs, …). Even so, XRD studies of syn-
for crystalline phases in cement systems [18,22,37]. It should be noted thetic C–S–H of varying composition have not indicated significant
that the estimated experimental errors on the SCM degree of reaction changes in the C–S–H XRD profiles with decreasing Ca/Si down to

Fig. 11. Cumulative heat release measured by calorimetry for pozzolanic reaction model systems with and without fillers (a), and plot of the measured amount of reacted metakaolin vs.
the cumulative heat released (b).
R. Snellings et al. / Cement and Concrete Research 64 (2014) 89–98 97

Table 5
Summary of the analytical precision (2σ) and accuracy for the different systems.

Anhydrous blends

Average (max.) wt.% Binary systems Ternary systems

Quartz (single phase) + SCM Anhydrous cement (multiphase) + SCM Quartz (single phase) + 2 SCMs Anhydrous cement (multiphase) + 2 SCMs

Precision (2σ) 0.3 (0.9) 0.7 (1.2) 0.4 (0.7) 0.8 (1.4)
Accuracy 0.5 (0.8) 0.7 (2.0) 1.1 (2.1) 1.4 (1.6)

Hydrated blends

Average (max.) Weighed mix Reacted system

Hydrated white cement + SCM Pozzolanic reaction model system

Precision (2σ) 2.0 (3.3) 3.0 (4.2)


Accuracy 0.5 (1.0) 0.9 (1.9)a
a
Estimated by the standard addition method.

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