EDM310 Machine Description V2 0 EN

1
EDM 310
We reserve the right to make design changes and other changes to technical data and performance features insofar as they serve technical progress, mistakes, printing,
calculation, writing and calculation errors. | The machine complies with the relevant VDE and CE guidelines. | Pictures may differ from original product | exeron GmbH
Status: Rev 2.0
2
HIGH-END ERODING WITH

EXERON
Highest efficiency with maximum

precision and trend-setting
technology – this is what the EDM
series from exeron stands for, and
not only since today. exeron draws
on its experience in erosion
technology of over 40 years,
resulting in the development of
technologies that speak for
themselves in the world or eroding.
Whether small devices for
microerosion in areas such as
electronics or medical equipment
with an extremely small footprint, or
extraordinarily powerful gantry
machines with a truly impressive
accessibility despite their size: every
EDM from
exeron is in a class of its own.
Comprehensively thought through
and automatable. For even more
efficiency and productivity in your
tool and mould making.
Made in Germany.
CONTENTS
EDM 310 1
THE EDM LINE 3
EDM 310 5
TECHNICAL DATA 6
OPTIONS 14
We reserve the right to make design changes and other changes to technical data and performance features insofar as they serve technical progress, mistakes, printing, calculation,
writing and calculation errors. | The machine complies with the relevant VDE and CE guidelines. | Pictures may differ from original product | exeron GmbH
Status: Rev 2.0
3
THE EDM LINE
THE EDM LINE
Status: Rev 2.0
4
THE EDM LINE
Status: Rev 2.0
5
EDM 310
EDM 310
Small, integrated, highly dynamic: we developed
the EDM 310 especially for the micro erosion in
areas such as electronics and medicine
technology. All process-related systems and
units are fully integrated. Hence, ensuring the
required installation space is extremely small.
We reserve the right to make design changes and other changes to technical data and performance features insofar as they serve technical progress, mistakes, printing, calculation, writing and
calculation errors. | The machine complies with the relevant VDE and CE guidelines. | Pictures may differ from original product | exeron GmbH
Status: Rev 2.0
6
Technical Data
TECHNICAL DATA
GENERAL MACHINE DATA
Travel distances X x Y x Z mm 350 x 270 x 270
Travel/lifting speed mm/min 5,000/10,000
Distance table/Z-support
mm 160/430 ±10*
(min./max.)
Rotation speed C-axis rpm 0-60
Max. tool weight (with C-axis) kg 25
Container (moveable when filled) mm 770 x 520
Max. filling level of tank mm 300
Machine table mm 550 x 350
T-slots 4 x 12H8 at 80 mm centres
Max. mass on machine table kg 500
Dimensions WxDxH
mm 2,040 x 1,600 x 2,620
(without tool changer)
Dimensions W x D x H
mm 2,040 x 1,600 x 2,620
(with 4-way tool changer)
mm 2,320 x 1,600 x 2,620
Total weight (without dielectric) kg 1,700
*Tolerance of different chucks
FILTER SYSTEM
Dielectric volume l 400
Cartridge filter (2 filter cartridges) m² 7.6
Pressure and suction flushing bar 0-1.5/0-0.6
Cooling unit (option kW 3
Status: Rev 2.0
7
Technical Data
COMPRESSED AIR CONNECTION
Coupling plug ID 7.2 CP1 series
Min. system pressure bar 7
Max. system pressure bar 8
Air consumption of machine approx Nl/min 70
Compressed air quality ISO 8573-1:2012(7:4:4)
ELECTRICAL CONNECTION DATA
Mains connection 3/N/PE AC 400/230 V
Frequency Hz 50/60
Power consumption (50/60 Hz)

kVA 5/5
60 A generator with continuous cooler
Full load current (50/60 Hz)

A 7/7
60 A generator with continuous cooler
Power consumption (50/60 Hz)

kVA 7/7
60 A generator with cooling unit
Full load current (50/60 Hz)

A 10/10
60 A generator with cooling unit
Recommended backup fuse A 20
Equipment short-circuit breaking capacity kA 10
Maximum connectible conductor cross-section mm² 16
Mains connection cable minimum mm² 10
OTHER CONNECTION DATA
Intake socket fume extraction mm Ø 100
Status: Rev 2.0
8
Technical Data
ELECTRICAL CONNECTION CONDITIONS
Resilient neutral conductor N required.
Connection to TN network only.
It is mandatory to adapt other supply networks (e.g. TT, IT networks, 3-phase networks without grounded, resilient neutral
point, etc.) via an isolating transformer.
For the mains connection, EN 60204 Part 1 point 6.3.3 “Protection through automatic disconnection of the supply” must be
observed. See also IEC 364-4-41 / VDE 0100-410.
Due to the EMC measures taken, the machine has leakage currents greater 10 mA.
Mains connection must be designed as a fixed connection. No flexible connection via a plug connection permitted.
Machine must not be connected to a network with residual current circuit breaker. For additional measures, see EN 50178 /
VDE 0160.
Status: Rev 2.0
9
Technical Data
MACHINE DESCRIPTION
Machine base frame in ultra-stiff mineral composite construction.

Advantages:
- very good damping behaviour
- temperature-stabilised machine base frame ±1K
- machine optimally suitable for high-precision machining
FEM-optimised machine components for maximum stiffness.
Tank with programmable filling height in millimetres above workpiece clamping table.
Advantages:
- high recirculation, little cooling required
- stable temperature conditions
- very high accuracy
High-precision recirculating ball bearings
Direct drive via ball screws for maximum dynamics.
All components/units integrated into the machine body (optional external cooling unit).
Large dielectric quantity

Advantages:
- high recirculation, little cooling required
- stable temperature conditions
- very high accuracy
Space-saving, compact design allows minimal footprint.
Machine colour: Light grey RAL 7035, Graphite grey RAL 7024, Telegrey RAL 7046, Traffic red RAL 3020.
The machine complies with VDE and CE guidelines.
Status: Rev 2.0
10
Technical Data
MF30 CONTROL
Control type EDM control based on industry PC for maximum performance
Operating system Microsoft Windows 10
Processor Intel Core i5
Display TFT active colour LCD display with touchscreen functionality
Program memory 500 GB hard drive suitable for continuous operation (24/7)
4 x USB 3.0 (internal), 1 x USB 2.0

Data interfaces 1 x Ethernet 10/100/1,000 Mbit
RJ45 network connection
Editing of CNC program and corrections systems such as syntax checks and
Parallel operation
simulation with machining in progress
Axes 4 axes (X, Y, Z, C)
- Machine system
- Reference system
Position specification - Workpiece system
- Offsetting of corrections
- Remaining distance display
Teach-in Actual positions can be taken over directly into the CNC program
-Max. number with tool systems 65535

Tool systems (electrode systems)
-Editing possible during machining (except active systems)
-Max. number with workpiece systems 65535

Workpiece systems
-Editing possible during machining (except active systems)
Technology selection Selection tool for quick and optimal technology identification
Status: Rev 2.0
11
Technical Data
MF30 CONTROL
-Storage in any directories, subdirectories, drives (including network)

-Max. number depending on file system (max. number of files per
CNC program management
directory)
-Editing possible during machining (except active programs)
-G/M command based on ISO 6983 with EDM-specific extensions

Program structure
-Program branches, local/external subroutines, program repetition
-Context sensitive help

-Input support for M/G commands
Programming aid -Selection list for offset systems
-Comment sets in the CNC program
-Online language switching on start page
Set-up mode, single line, automatic (single/full sequence),

Operating modes sub-operation mode Program input (editing), external operation (via
network connection)
-Data transfer to tool/workpiece catalogue via network connection

Measuring machine
-File exchange via shared directory
Remote maintenance via remote maintenance tool of operation system

Service level (Internet connection required)
Service tool for diagnosis of I/Os and variables
GENERATOR
Compact construction
The extremely low dissipation is evacuated completely
The active current shaping of the erosion impulses is an essential basis for
minimal tool wear and maximum shaping accuracy.
Erosion impulses can be evaluated in extremely short intervals and the
process controlled accordingly
Adaptation via software updates possible
Variants: Working current 60 A (EDM 310-EDM 316)
Working current 120 A (EDM 310-EDM 316)
Status: Rev 2.0
12
Technical Data
SWITCH CABINET RIGHT/OPERATOR PANEL RIGID
Switch cabinet on the right-hand side
Operator panel fixed to switch cabinet
Without tool changer (protective screen on the left-hand side)
CLAMPING PLATE
Dimensions: 550 x 350 mm
T-slots: 4 x 12H8 at 80 mm centres
C-AXIS (GEARS)
Max. tool weight: 25 kg
Max. output torque 50 Nm
Max. brake holding torque 60 Nm
Max. rotation speed: 60 rpm
MANUAL CONTROL BAR
Manual control bar with extensive functions, override potentiometer and

enable button
Status: Rev 2.0
13
Technical Data
CONTINUOUS COOLER
Max. cooling capacity: 4 kW
Coolant temperature
15 °C
supply:
Coolant temperature
20 °C
return:
Heat exchanger
G 1/2
connection:
Volume flow 11.4 l/min
pH value coolant: 7-9
CARTRIDGE FILTER
Number of cartridge
2
filters:
Filter fineness: 5 µm
Dielectric capacity: 400 l
Filter performance: 20-50 l/min
Power consumption of
0.55 kW
pump:
FUME EXTRACTION PREPARATION

Connecting piece
Preparation for connection to fume extraction
Extraction channel through the hood of the Z-axis
Connecting piece: Ø 100
AUTOMATIC CENTRAL LUBRICATION
Automatic lubrication of the linear guides extends service life
The time-consuming manual lubrication of the individual components is

eliminated
Status: Rev 2.0
14
Options
OPTIONS
BASIC MACHINE H+100
Increase of jaw width by 100 mm
Distance table/Z-support
mm 260/530 ±10*
(min./max.)
Dimensions WxDxH
mm 2,040 x 1,600 x 2,670
(without tool changer)
mm 2,040 x 1,600 x 2,670
mm 2,320 x 1,600 x 2,670
*Tolerance of different chucks
SWITCH CABINET RIGHT/OPERATOR PANEL MOBILE
Switch cabinet on the right-hand side
Movable operator panel
Protective screen or tool changer on the left-hand side
4-WAY TOOL CHANGER
4 magazine places
Tool diameter with full loading max. 80 mm
Tool diameter with occupancy of every second place max. 135 mm
Permissible load per magazine place 5 kg
Permissible total load in the magazine 20 kg
20-WAY TOOL CHANGER
20 magazine places
Tool diameter with full loading max. 70 mm
Tool diameter with occupancy of every second place max. 135 mm
Permissible load per magazine place 10 kg
Permissible total load in the magazine 50 kg
Status: Rev 2.0
15
Options
IDENTIFICATION SYSTEM 20-WAY TOOL CHANGER
Hardware and software for the identification of tools in the tool

changer
COOLING UNIT
Cooling capacity: 3.0 kW
Entry temperature
25 °C
dielectric medium:
Exit temperature
20 °C
dielectric medium:
Air entry
32 °C
temperature:
CO2 FIRE EXTINGUISHING SYSTEM
Make: Kraft & Bauer
Extinguishing system control FB 703/FB 704, microprocessor-

controlled
Fire detection within the first seconds by highly sensitive optical and
thermal detectors switched in parallel
Acoustic and visual alarms
Optimal swirling of the extinguishing gas through special cup nozzles
Integrated emergency power supply
Insurance companies recommend the use of a CO2 fire extinguishing

system
Status: Rev 2.0
16
Options
AIR SHUT-OFF VALVE
The air shut-off valve is used to shut off fire zones very quickly
Actuation by pneumatic cylinder
ADDITIONAL LAMP
Additional light source in the workspace for improved illumination.
SIGNAL COLUMN
Display of machine status (red, yellow, green)
MANUAL CONTROL BAR WITH DISPLAY AND HAND WHEEL
Additional display and electronic hand wheel
Including setup functions, i.e. manual searching in existing cavities
Status: Rev 2.0
17
Options
PRESSURE BOOSTER
Required for mains pressure below 7 bar
Ensures required system pressure for chucks
exosupport - remote diagnosis system

Diagnosys and Analyse when the machine in trouble
Access and support, parameter setting and Software Adaptations directly from our helpdesk
May reduce service interventions
May increases availability of the machine
Remote support from exeron After Sales & Application
Provision of Internet access by the customer
exo-call
Dispatch of text messages via the mobile communications network
Provision of a SIM card by the customer
Text messages
+ Machine malfunction
+ Program end
exo-prog
EDM-CAM software package
Object-oriented description of machining tasks without knowledge of CNC syntax supported by powerful graphical user
guidance
Various interfaces for data transfer from CAD systems
Postprocessor for automatic CNC program generation
Data transfer interface to Job Management System (JMS)
Status: Rev 2.0
EDM & HSC. MADE IN GERMANY.
exeron combines EDM and HSC competence to sustainable success for its customers and offers this as a
manufacturer of efficient, reliable and durable eroding machines (EDM) and high-speed milling machines
(HSC) as well as handling systems (automation) “Made in Germany”. exeron stands for professionalism,
quality, customer orientation, flexibility and service competence.
exeron GmbH We reserve the right to make design changes and other
changes to technical data and performance features
Beffendorfer Straße 6 insofar as they serve technical progress, mistakes,
D-78727 Oberndorf printing, calculation, writing and calculation errors.
+49 7423 8674-0 Status: 2020

info@exeron.de
www.exeron.de

EDM310 Machine Description V2 0 EN

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

EDM310 Machine Description V2 0 EN

Uploaded by

Copyright:

Available Formats

1

HIGH-END ERODING WITH

Highest efficiency with maximum

THE EDM LINE

THE EDM LINE

THE EDM LINE

Travel distances X x Y x Z mm 350 x 270 x 270

Travel/lifting speed mm/min 5,000/10,000

Rotation speed C-axis rpm 0-60

Max. tool weight (with C-axis) kg 25

Container (moveable when filled) mm 770 x 520

Max. filling level of tank mm 300

Machine table mm 550 x 350

T-slots 4 x 12H8 at 80 mm centres

Max. mass on machine table kg 500

Total weight (without dielectric) kg 1,700

*Tolerance of different chucks

Dielectric volume l 400

Cartridge filter (2 filter cartridges) m² 7.6

Pressure and suction flushing bar 0-1.5/0-0.6

Cooling unit (option kW 3

COMPRESSED AIR CONNECTION

Coupling plug ID 7.2 CP1 series

Min. system pressure bar 7

Max. system pressure bar 8

Air consumption of machine approx Nl/min 70

Compressed air quality ISO 8573-1:2012(7:4:4)

ELECTRICAL CONNECTION DATA

Mains connection 3/N/PE AC 400/230 V

Power consumption (50/60 Hz)

Full load current (50/60 Hz)

Power consumption (50/60 Hz)

Full load current (50/60 Hz)

Recommended backup fuse A 20

Equipment short-circuit breaking capacity kA 10

Maximum connectible conductor cross-section mm² 16

Mains connection cable minimum mm² 10

OTHER CONNECTION DATA

Intake socket fume extraction mm Ø 100

ELECTRICAL CONNECTION CONDITIONS

Resilient neutral conductor N required.

Connection to TN network only.

Machine base frame in ultra-stiff mineral composite construction.

FEM-optimised machine components for maximum stiffness.

High-precision recirculating ball bearings

Direct drive via ball screws for maximum dynamics.

Large dielectric quantity

Space-saving, compact design allows minimal footprint.

The machine complies with VDE and CE guidelines.

Control type EDM control based on industry PC for maximum performance

Operating system Microsoft Windows 10

Processor Intel Core i5

Display TFT active colour LCD display with touchscreen functionality

4 x USB 3.0 (internal), 1 x USB 2.0

Axes 4 axes (X, Y, Z, C)

-Max. number with tool systems 65535

-Max. number with workpiece systems 65535

-Storage in any directories, subdirectories, drives (including network)

-G/M command based on ISO 6983 with EDM-specific extensions

-Context sensitive help

Set-up mode, single line, automatic (single/full sequence),

-Data transfer to tool/workpiece catalogue via network connection