CABLE TRAYS

&
ACCESSORIES
 INDEX
o CABLE TRAY 2

o LIGHT DUTY STRAIGHT FLANGE CABLE TRAY ( LDSF ) 3

o HEAVY DUTY STRAIGHT FLANGE CABLE TRAY ( HDSF ) 4

o ACCESSORIS FOR STRAIGHT FLANGE CABLE TRAYS 5

o MEDIUM DUTY INSIDE RETURN FLANGE CABLE TRAY (MDIF) 10

o HEAVY DUTY INSIDE RETURN FLANGE CABLE TRAY (HDIF) 11

o ACCESSORIES FOR INSIDE RETURN FLANGE CABLE TRAYS 12

o CABLE TRAY COVERS 17

o CABLE TRAY FITTINGS 20

o LOADING GRAPH 24

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CABLE TRAY TECNALCO

CABLE TRAY

Cable trays are manufactured for the smooth and easy pulling of cable from one point to another to BS EN
61537. We have designed the best cable trays , by taking care of cable loads and practical site
problems.Wherever possible all fitting are made of state of art single piece costruction. Slotting patterns are
in such a way that it enables the easy cutting and joining at any point without drilling at site.Design allows
greater cable filling capacity and smooth turning and bends.

Slotting pattern Perforation Details

25mm
50mm

25mm 8mm

Slotting pattern

HDGL - Hot dipped galvanized to BS - EN - ISO 1461 & 1999

PGL - Pre galvanized to BS - EN -10142 & 10143

PC - Powder coating of desired RAL

SS - Stainless steel finish to required grades

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CABLE TRAY TECNALCO

LIGHT DUTY STRAIGHT FLANGE CABLE TRAYS (LDSF)

LDSF - Cable Trays are produced with straight flanges and smaller side height for light duty
applications.Ease of installation and accessibility.

Side height H = 15 mm upto width W = 300 mm

Side height H = 20 mm above width W = 300 mm

FOR STRAIGHT LENGTHS AND ACCESSORIES

Width Thickness NOTE : Light duty Flabge Cable trays are made ina a
(w) (T) standard length of 3 mtrs but can be produced in
different lengths on request.
All dimensions are in mm Light Duty Straight Flange Cable tray accessories are
made to standard radius of 300 mm but can be produced
50 to 150 1.0 in 450 mm, 600 mm and 900 mm as required.

225 to 300 1.2 ORDERING PATTERN

1) Type of cable / W / H / Finish

450 to 600 1.5 E.g : For Ordering Light Duty Straight Flange Cable tray
of Width 200 mm & flange Height 20 mm With
750 to 900 2.0 pre-galvanized finish.

( LDSF / W=200 mm / H=20 mm / PGL)

STANDARD FINISHES

HDGL - Hot dipped galvanized to BS - EN - ISO 1461 & 1999

PGL - Pre galvanized to BS - EN -10142 & 10143

PC - Powder coating of desired RAL

SS - Stainless steel finish to required grades

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CABLE TRAY TECNALCO

HEAVY DUTY STRAIGHT FLANGE CABLE TRAYS (HDSF)

35 mm

HDSF - Cable Trays are produced with straight flanges with larger provision of cable depth. Ease of installation
and accessibility

Side height H = 35 mm

FOR STRAIGHT LENGTHS AND ACCESSORIES

Width Thickness NOTE : Heavy Duty Straight Flange Cable Trays are
(w) (T) produced in a standard lenght of 3 mtrs but can be
produced in different lengths on request.
All dimensions are in mm Fish Plate are recomended for the trays & accessories
above 200mm widths for better load bearing capacity
50 to 150 1.0

ORDERING PATTERN
225 to 300 1.2
1) Type of cable / W / H / Finish
450 to 600 1.5 E.g : For Ordering Heavy Duty Straight Flange Cable tray
of Width 200 mm & flange Height 35 mm With
750 to 900 2.0 pre-galvanized finish.

(HDSF / W=200 mm / H=35 mm / PGL)

STANDARD FINISHES

HDGL - Hot dipped galvanized to BS - EN - ISO 1461 & 1999

PGL - Pre galvanized to BS - EN -10142 & 10143

PC - Powder coating of desired RAL

SS - Stainless steel finish to required grades

4
CABLE TRAY ACCESSORIES TECNALCO

ACCESSORIS FOR STRAIGHT FLANGE CABLE TRAYS

Assessories applicable to 1, Light duty straight flange cable trays - LDSF

2, Heavy duty straight flange cable trays - HDSF

90O BEND - ELBOW HORIZONTAL

W W

ORDERING PATTERN
Cable Tray Accessory type - Type of Cable Tray/W / H / Finish
E.g. : To Order Accessory 90O Bend-Elbow Horizontal for Light Duty Straight Flange Cable Trays with 300
mm Width and 20 mm Height with pre-galvanized finish.
90O Bend-Elbow Horizontal - LDSF/ W = 300/ H = 20 / PGL

ADJUSTABLE ELBOW

W W

ORDERING PATTERN

Cable Tray Accessory type - Type of Cable Tray/W / H / Finish

E.g. : To Order Accessory Adjustable Elbow for Light Duty Straight Flange Cable Trays with 300 mm Width
and 20 mm Height with pre-galvanized finish.
Adjustable Elbow - LDSF/ W = 300 / H = 20 / PGL

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CABLE TRAY ACCESSORIES TECNALCO
W
EXTRENAL RISER

Ordering pattern
W
Cable Tray Accessory type - Type of Cable Tray/ W / H / Finish
E.g. : To Order Accessory External Riser for Heavy Duty Straight Flange Cable Tray with 300mm Width and
35 mm Height with hot dipped galvanized finish.
External Riser - HDSF / W = 300 / H = 35 / HDGL
W
ADJUSTABLE RISER

Ordering pattern
Cable Tray Accessory type - Type of Cable Tray/ W / H / Finish W
E.g. : To Order Accessory Adjustable Riser for Heavy Duty Straight Flange Cable Tray with 300mm Width and
35 mm Height with pre-galvanized finish.
Adjustable Riser - HDSF / W = 300/ H = 35 / PGL

CROSS HORIZONTAL W

W W

Ordering pattern
W
Cable Tray Accessory type - Type of Cable Tray/ W / H / Finish
E.g. : To Order Accessory Cross Horizontal for Light Duty Straight Flange Cable Tray with 300 mm Width and
20 mm Height with pre-galvanized finish.

Cross Horizontal - LDSF / W = 300 / H = 20 / PGL

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CABLE TRAY ACCESSORIES TECNALCO

TEE HORIZONTAL

W W

Ordering pattern
Cable Tray Accessory type - Type of Cable Tray /W / H / Finish
E.g. : To Order Accessory Tee Horizontal for Heavy Duty Straight Flange Cable Tray with 300 mm Width and
35 mm Height with pre-galvanized finish
Tee Horizontal - HDSF/ W = 300/ H = 35 / PGL

UNEQUAL TEE

W2 W1

W3

Ordering pattern
Cable Tray Accessory type - Type of Cable Tray / W1/ W2/ W3 / H / Finish
E.g. :To Order Accessory UnEqual Tee for Heavy Duty Straight Flange Cable Tray with 300 mm,400mm
& 200mm Widths and 35 mm Height with hot dipped galvanized finish.
Un Equal Tee - HDSF/ W1 = 300 / W2= 400 / W3=200 / H = 35 / HDGL

INTERNAL RISER W

Ordering pattern W

Cable Tray Accessory types - Types of Cable Tray /W / H / Finish

E.g. : To Order Accessory Internal Riser for Heavy Duty Straight Flange Cable Traywith 300 mm Width and
35 mm Height with pre-galvanizing finish.
Internal Riser - HDSF / W = 300 / H = 35 / PGL

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CABLE TRAY ACCESSORIES TECNALCO
W1
REDUCER STRAIGHT

Ordering pattern

Cable Tray Accessory type - Type of Cable Tray /W / H / Finish W2

E.g. : To Order Accessory Reducer Straight for Heavy Duty Cable Tray with 300 mm to 200 mm width and
35 mm Height with pre-galvanized finish.
Reducer Straight - HDSF/ W1= 300 / W2=200 / H = 35 / PGL

REDUCER RIGHT W1

Ordering pattern
Cable Tray Accessory types - Types of Cable Tray /W / H / Finish W2
E.g. : To Order Accessory Reducer Right for Heavy Duty Straight Cable Tray of widths 300mm to 200mm
and height 35 mm with pre-galvanized finish.
Reducer Right - HDSF / W1 = 300 / W2=200 / H = 35 / PGL

REDUCER LEFT
W1

Ordering pattern
W2
Cable Tray Accessory type - Type of Cable Tray /W / H / Finish
E.g. : To Order Accessory Reducer Left for Light Duty Straight Flange Cable Tray of widths 300mm to 200mm
and height 20mm with pre-galvanizing finish
Reducer Left - LDSF / W1 = 300 / W2= 200 / H = 20 / PGL

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CABLE TRAY ACCESSORIES TECNALCO

45O BEND - ELBOW HORIZONTAL

Ordering pattern

Cable Tray Accessory type - Type of Cable Tray /W / H / Finish

E.g. : To Order Accessory 45O Bend -Elbow for Light Duty Straight Flange Cable Tray with 300 mm Width
and 20 mm Height with pre-galvanized finish.
45o Bend-Elbow Horizontal - LDSF/ W= 300 / H=20 / PGL

CONNECTORS FOR LDSF & HDSF

LDSF & HDSF Cable Trays are joined together by straight and internal connectors. Connectors are supplied
with one set of M6 x 12 roffing bolt, nut and washer. To be ordered separately. Load graphs are provided
based on straight connectors

STRAIGHT CONNECTOR INTERNAL CONNECTOR

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CABLE TRAY TECNALCO

MEDIUM DUTY INSIDE RETURN FLANGE CABLE TRAYS (MDIF)

m
m
11

25 mm

MDIF - Cable Trays are produced with Inside flanges to provide strength to the component and better load
bearing capacity.

Side height H = 25mm

FOR STRAIGHT LENGTHS AND ACCESSORIES

Width Thickness NOTE : Medium Duty Inside Return Flange Cable Trays
(w) (T) are produced in a standard length of 3 mtrs but can be
produced in differen lengths on request.
All dimensions are in mm Fish Plate are recommended for the trays & accessories
above 200mm widths for betterload bearing capacity
50 to 150 1.0

225 to 300 1.2 ORDERING PATTERN

1) Type of cable tray / W / H / Finish

450 to 600 1.5 E.g : For Ordering Medium Duty Inside Return Flange
cable trays of width 200mm & Flange 25mm with
750 to 900 2.0 pre-galvanized finish
(MDIF / 200mm / 25 mm / PGL)

STANDARD FINISHES

HDGL - Hot dipped galvanized to BS - EN - ISO 1461 & 1999

PGL - Pre galvanized to BS - EN -10142 & 10143

PC - Powder coating of desired RAL

SS - Stainless steel finish to required grades

10
CABLE TRAY TECNALCO

HEAVY DUTY INSIDE RETURN FLANGE CABLE TRAYS (HDIF)

m
m
11

HDIF - Cable Trays are produced with inside return flanges with larger depth for better cable management
and increased load bearing capacity

Side height H = 50 mm to 150 mm

FOR STRAIGHT LENGTHS AND ACCESSORIES

Width Thickness NOTE : Heavy Duty Inside Return Flange Cable Trays are
(w) (T) produced in a standard length of 3 mtrs but can be
produced in differen lengths on request.
All dimensions are in mm Fish Plate are recommended for the trays & accessories
above 200mm widths for better load bearing capacity
75to 150 1.0

225 to 300 1.2 ORDERING PATTERN

1) Type of cable / W / H / Finish

450 to 600 1.5 E.g : For Ordering Heavy Duty Inside Return Flange cable
trays of width 200mm & Flange 75mm with
750 to 900 2.0 pre-galvanized finish
(HDIF / 200mm / 75 mm / PGL)

STANDARD FINISHES STRAIGHT / FLANGE

CONNECTOR
HDGL - Hot dipped galvanized to BS - EN - ISO 1461 & 1999
Width Thickness
PGL - Pre galvanized to BS - EN -10142 & 10143 (w) (T)
PC - Powder coating of desired RAL 75 to 300 1.5

SS - Stainless steel finish to required grades 450 to 900 2.0

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CABLE TRAY ACCESSORIES TECNALCO

ACCESSORIES FOR INSIDE RETURN FLANGE CABLE TRAYS

Assessories pplicable to 1, Medium duty inside return flange cable trays - MDIF
2, Heavy duty inside return flange cable trays - HDIF

90o BEND - ELBOW HORIZONTAL

W W

Ordering pattern

Cable Tray Accessory type - Type of Cable Tray /W / H / Finish

E.g. : To Order Accessory 90O Bend-Elbow Horizontal for Heavy Duty Inside Return Flange Cable Tray with
300 mm Width and 50 mm Height with hot dipped galvanized finish.
90o Bend-Elbow Horizontal - HDIF / W = 300 / H = 50 / HDGL

ADJUSTABLLE ELBOW

W W

Ordering pattern

Cable Tray Accessory type - Type of Cable Tray /W / H / Finish

E.g. : To Order Accessory Adjustable Elbow for Heavy Duty Inside Return Flange Cable Tray with 300 mm
Width and 50 mm Height with hot dipped galvanized finish.

Adjustable Elbow - HDIF / W = 300 / H = 50 / HDGL

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CABLE TRAY ACCESSORIES TECNALCO

TEE HORIZONTAL

W W

ORDERING PATTERN W

Cable Tray Accessory type - Type of Cable Tray / W / H / Finish

E.g. : To Order Accessory Tee Horizontal for Heavy Duty Inside Return Flange Cable Tray with 300 mm Width
and 50 mm Height with pre-galvanized finish.
Tee Horizontal - HDIF / W = 300 / H = 50 / PGL

UNEQUAL TEE

W2 W1

W3
ORDERING PATTERN
Cable Tray Accessory type - Type of Cable Tray / W1/ W2/ W3 / H / Finish
E.g. :To Order Accessory UnEqual Tee for Heavy Duty Inside Return Flange Cable Tray with 300mm, 400mm
& 200mm Widths and 50 mm Height with hot dipped galvanized finish.
Un Equal Tee - HDIF/ W1 = 300 / W2= 400 / W3=200 / H = 50 / HDGL

INTERNAL RISER W

ORDERING PATTERN W
Cable Tray Accessory type - Type of Cable Tray / W / H / Finish
E.g. : To Order Accessory Internal Riser for Heavy Duty Inside Return Flange Cable Tray with 300 mm Width
and 50 mm Height with pre-galvanized finish.
Internal Riser - HDIF / W = 300 / H = 50 / PGL

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CABLE TRAY ACCESSORIES TECNALCO

W
EXTERNAL RISER

ORDERING PATTERN

Cable Tray Accessory type - Type of Cable Tray / W / H / Finish W

E.g. : To Order Accessorye External Riser for Heavy Duty Inside Return Flange Cable Tray with 300 mm width
and 50 mm Height with hot dipped galvanaized finish.
External Riser - HDIF / W = 300 / H = 50 / HDGL

ADJUSTABLE RISER W

ORDERING PATTERN
W
Cable Tray Accessory type - Type of Cable Tray / W / H / Finish
E.g. : To Order Accessory Adujustable Riser for Heavy Duty Inside Return Flange Cable Tray with 300 mm
Width and 50 mm Height with hot dipped galvanaized finish.
Adjustable Riser - HDIF / W = 300 / H = 50 / HDGL

W
CROSS HORIZONTAL

W W

ORDERING PATTERN
W
Cable Tray Accessory type - Type of Cable Tray / W / H / Finish
E.g. : To Order Accessory Cross Horizontal for Heavy Duty Inside Return Flange Cable Tray with 300 mm
Width and 50 mm Height with hot dipped galvanaized finish.
Cross Horizontal - HDIF / W = 300 / H = 50 / HDGL

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CABLE TRAY ACCESSORIES TECNALCO
W1
REDUCER STRAIGHT

ORDERING PATTERN
Cable Tray Accessory type - Type of Cable Tray / W1 / W2 / H / Finish W2
E.g. : To Order Accessory Reducer Straight for Heavy Duty Cable Tray with 300 mm to 200 mm Width and
50 mm Height with hot dipped galvanized finish.
Reducer Straight - HDIF / W1= 300 / W2=200 / H = 50 / HDGL

REDUCER RIGHT W1

ORDERING PATTERN
Cable Tray Accessory type - Type of Cable Tray / W / H / Finish W2
E.g. : To Order Accessory Reducer right for Heavy Duty Cable Tray with 300 mm to 200 mm Width and
50 mm Height with pre-galvanized finish.
Reducer Right - HDIF / W1= 300 / W2= 200 / H = 50 / PGL
W1
REDUCER LEFT

ORDERING PATTERN

Cable Tray Accessory type - Type of Cable Tray / W / H / Finish W2

E.g. : To Order Accessory Reducer Left for Heavy Duty Cable Tray with 300 mm to 200 mm Width and
50 mm Height with pre-galvanized finish.
Reducer Left - HDIF / W1= 300 / W2= 200 / H = 50 / PGL

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CABLE TRAY ACCESSORIES TECNALCO

45O - BEND ELBOW HORIZONTAL

Ordering pattern

Cable Tray Accessory type - Type of Cable Tray /W / H / Finish

E.g. : To Order Accessory 45O - Bend Elbow for Heavy Duty Inside Return Flange Cable Tray with 300 mm
Width and 50 mm Height with hot dipped galvanized finish.
45o - Bend Elbow Horizontal - HDIF/ W = 300 / H =50 / HDGL

CONNECTORS FOR MDIF & HDIF

MDIF & HDIF Cable Trays are joined together by straight and internal connectors. Connectors are supplied
with one set of M6 x 12 roffing bolt, nut and washer. To be ordered separately. Load graphs are provided
based on straight connectors

Flange connectors are provided for extra strength. Flange connectors wrap up the trays from outside and
increase the load bearing capacity of the tray.

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CABLE TRAY COVERS TECNALCO

CABLE TRAY CLOSED COVERS CABLE TRAY VENTILATED COVERS

COVER CLAMPS
TYPE/CCC TYPE/VCC

Screw type closed cover clamp Ventilated cover clamp

ELBOW HORIZONTAL COVER TEE HORIZONTAL COVER

W W

W W

ORDERING PATTERN ORDERING PATTERN

Type of cover / Thickness / W / Finish Type of cover / Thickness / W / Finish

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CABLE TRAY COVERS TECNALCO

CROSS HORIZONTAL COVER INTERNAL RISER COVER

W
W

W W

W W
ORDERING PATTERN ORDERING PATTERN

Type of cover / Thickness / W / Finish Type of cover / Thickness / W / Finish

EXTERNAL RISER COVERS UN-EQUAL TEE COVERS

W2 W1

W3

W
ORDERING PATTERN ORDERING PATTERN

Type of cover / Thickness / W / Finish Type of cover / Thickness / W1 / W2 / W3 Finish

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CABLE TRAY COVERS TECNALCO

REDUCER STRAIGHT COVER REDUCER RIGHT COVER

W1 W1

W2
W2

ORDERING PATTERN ORDERING PATTERN

Type of cover / Thickness / W1 / W2 / Finish Type of cover / Thickness / W1 / W2 / Finish

REDUCER LEFT COVER

W1

W2

ORDERING PATTERN

Type of cover / Thickness / W1 / W2 / Finish

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CABLE TRAY FITTING TECNALCO

Couplers are supplied in pair. order eight sets of M6 X 16 mm roofing bolts, nuts & was order the same
fastening to join fitting with cable tray.

WRAP OVER COUPLER BEND COUPLER

ADJUSTABLE
PLATE COUPLER
HORIZONTAL COUPLER

For horizontal change of direction

ADJUSTABLE
BLIND END
VERTIAL COUPLER

For vertical change of direction. For ordering mention Width

Shown is one set of Coupler.Needs two of the Cble TRay
sets to join two trays

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CABLE TRAY FITTING TECNALCO

FISH PLATE DROP OUT

Radius 300mm

Trays aabove 450 mm wide need fish plates to

Menton width of tray while ordering
avoid segging at join

HOLD DOWN CLIP DIVIDER

Fastenings order separatly

FASTENINGS EARTH CONTINUITY CONNECTOR

Hexagon Head Bolts Flat Washer

Hexagon Head Nuts Shakeproof Washer

Roofing Bolts & Nuts Threaded Rods

Braided Copper,4 mm Conducting area

100 mm center to center

21
CABLE TRAY FITTING TECNALCO

While ordering cantilver bracket and cantilever arm a safe working distance of 30 mm is to be added width
of the tray
Supplied without fastenings. Choose Various types of fastenings.
More support options are available

CANTILEVER BRACKET SINGLE CANTILEVER ARM

Tray fixed with

30 Spring Nut M8 &
M8x20 Roof Head bolt
MG x 12 Roof Head bolt Nut & Washer

80
41.3

50
2 Holes of 14 mm dia
2 Holes of 14mm dia

Width A Single Cantilever Arm

130 50
L UDL
180 50
230 50 180 550
330 75
230 370
480 100
630 125 330 270
780 150
480 175

630 140
Cantilever Bracket
L UDL
130 170
180 160
230 155

330 140

480 110
630 100

780 130

L - Length of the arm

UDL - Uniformly Distributed load in kgf

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CABLE TRAY FITTING TECNALCO

DOUBLE CANTILEVER ARM STAND OFF BRACKET

Tray fixed with

Spring Nut M6 &
M6x20 Roof Head bolt
120

82.6 40
60
2 Holes of 14 mm dia 2 Holes of 14 mm dia

Double Cantilever Arm L

L UDL 100
150
180 750
200
230 660 300
450
330 600
600
480 380 750
900
630 305
780 210

930 175

TRAPEZE HANGER I-BEAM CANTILEVER ARM

L UDL
130 106
41 x 21 mm Channel is recommended for trays up 180 94
230 90
to 200 mm width.For 300 mm onwards use 41 x 41 330 85
mm.Can be ordered in slotted profile 3 meter. 480 74
630 68

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CABLE TRAY LOAD GRAPHS TECNALCO

LDSF Light Duty Straight Flange Cable Tray

300

150 600 900 250

250
Span-

Load (Kgs/m)
Uniformly Uniformly Uniformly 200
Distributed Distributed Distributed between 165
150
Load Load Load supports
115
(Kgs/m) (Kgs/m) (Kgs/m) (m) 100
70
70 165 50 75 60
250 0.5
30
40 75 115 1.0 0
40 20
0.5 1.0 1.5
20 30 60 1.5
Span (m)

HDSF Heavy Duty Straight Flange Cable Tray

250
150 600 900
Load (Kgs/m) 200
205
Uniformly Uniformly Uniformly Span-
Distributed Distributed Distributed between 150

Load Load Load supports 100 100

90
(Kgs/m) (Kgs/m) (Kgs/m) (m) 60 50 60
50
70 165 250 0.5 40
40
0 30
40 75 115 1.0 1.5 2.0 2.5

20 30 60 1.5 Span (m)

150 mm Wide 300 mm Wide 600 mm Wide

MDIF Medium Duty Inside Return Flange Tray

140
130
150 300 600
120
105
Load (Kgs/m)

Uniformly Uniformly Uniformly Span- 100

Distributed Distributed Distributed between 80 80
70
Load Load Load supports 60
60
(Kgs/m) (Kgs/m) (Kgs/m) (m) 40 40
25
80 105 35
130 1.0 20
20
35 50 70 1.5 0
1.0 1.5 2.0
20 25 40 2.0 Span (m)

150 mm Wide 300 mm Wide 600 mm Wide

HDIF Heavy Duty Inside Return Flange Tray

180
150 300 600 165
160
Uniformly Uniformly Uniformly Span- 140
Load (Kgs/m)

120 120 120

Distributed Distributed Distributed between 100
95 90
Load Load Load supports 80
70
(Kgs/m) (Kgs/m) (Kgs/m) (m) 60
50
40 55
40
95 120 165 1.5 20
0
55 70 120 2.0 1.5 2.0 2.5
40 50 90 2.5 Span (m)
150 mm Wide 300 mm Wide 600 mm Wide

24
 ALUMINIUM TECHNICAL ENGINEERING FACTORY
Manufacturer of high quality Air distribution devices and Duct accessories
P. O .Box : 73, Umm Al Quwain, U.A.E, Tel : +971 67 665661, Fax : +971 67 666686
E - mail : mail@tecnalco.com, Website : www.tecnalco.com

Copyright reserved for TECNALCO.

“Due to continous progress and product improvement, TECNALCO reserves the right to make changes without notice.”