Remove Engine Tran 966c

966C WHEEL LOADER 76J00001-06388 (MACHINE)(UE070090 - 00) - Documentation Page 1 of 18
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Product: WHEEL LOADER
Model: 966C WHEEL LOADER 76J
Configuration: 966C WHEEL LOADER 76J00001-06388 (MACHINE)
Disassembly and Assembly

966 WHEEL LOADER POWER TRAIN
Media Number -REG01117-02 Publication Date -01/04/1992 Date Updated -10/10/2001
Engine, Torque Converter And Transmission

SMCS - 1004-11; 1004-12; 3001-29
Remove Engine, Torque Converter And Transmission
start by:
a) remove cab *
b) remove hood **
c) remove radiator and guard **
d) remove batteries **
e) remove rear drive shaft
f) remove center drive shaft
*
This operation is in the OPERATOR'S STATION, DISASSEMBLY AND ASSEMBLY section.
**
These operations are in the ENGINE DISASSEMBLY AND ASSEMBLY section.
1. Drain the oil from the hydraulic tank.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/m... 7/4/2023
2. Remove plug (1). Drain the oil from the transmission.
3. Disconnect wire (2) from the alternator.
NOTE: Put identification on all wires and hose assemblies so they will not be mixed at assembly.
4. Disconnect fuel lines (4) from the fuel injection pump. Put caps or plugs on all fuel system
openings.
5. Disconnect cable (3) from the electric starting motor.
6. Disconnect wire and cable (7) from the solenoid switch assembly.
7. Remove cotter pin and pin (6). Disconnect governor control rod (5) from the lever.
Always wear goggles when the air conditioning system is opened. This
system is charged with Freon-12 (CCL2 F2-Dichlorodifluoromethane)
which is not toxic or flammable. There is however a reason for caution.
When Freon-12 makes contact with a flame, lethal phosgene gas is
made. INHALING FREON THROUGH A LIGHTED CIGARETTE
CAN CAUSE VIOLENT ILLNESS. This system is under high pressure
at all times, engine running or not. HEAT MUST NEVER BE
APPLIED TO A CHARGED SYSTEM.
8. Release the Freon-12 from the system. See AIR CONDITIONING AND HEATING, Puring the
System, Form No. SENR7454.
9. Disconnect hose assemblies (10) from the air conditioner compressor.
10. Disconnect wire (8) from the air conditioner compressor.
11. Disconnect clip (9) from the firewall assembly. Pull hose assemblies (10) and wire (8) clear of the
engine.
12. Disconnect wire (12) from the glow plug lead assembly. Disconnect clips (11) from the firewall
assembly and pull wire (12) clear of the engine.
13. Disconnect hose assembly (13) from the water separator.
14. Loosen clamp (14). Disconnect clip (20) from the timing gear plate and remove oil breather tube
(15) from the engine.
15. Disconnect water temperature adapter (16) from the cylinder head and pull clear of the engine.
Release the pressure from the air reservoir before any lines are
disconnected.
16. Disconnect air line (18) from the air compressor.
17. Disconnect air line (21) from the air compressor governor.
18. Loosen clamp (17). Disconnect heater hose (19) and pull it clear of the engine.
19. Loosen clamp (22). Disconnect heater hose (24) and pull it clear of the engine.
20. Remove transmission oil cooler lines (23) and (25) from the oil cooler and transmission housing.
21. Remove the bolts that hold the platform assembly. Remove platform assembly (26), air
conditioner hose assemblies (10), wire (8) and heater hoses (19) and (24) from the support assembly
as a unit.
22. Remove bolts (29) and the nuts that hold the support assembly. Disconnect clips (27) that hold the
battery cables. Remove support assembly (28) and cables (3) and (7) as a unit.
23. Remove the cotter pin and pin (31). Disconnect governor control rod (30) from the lever.
24. Remove the cotter pin and pin (32). Remove governor control rod (5) from the machine.
25. Remove the bolts that hold the panel assembly. Remove panel assembly (33), governor control
shaft and levers as a unit.
26. Remove bolts (35) that hold the firewall assembly to the support assembly. Remove firewall
assembly (34).
27. Disconnect wire (37) from the back-up warning switch.
28. Remove bracket (39) and back-up warning switch from the transmission as a unit.
29. Disconnect transmission control rods (36) from the levers and pull the rods clear of the
transmission.
30. Disconnect air line (38) from the transmission neutralizer valve.
VIEW FROM UNDER MACHINE
31. Remove bolts (41). Disconnect transmission oil level guide tube (40) from the bottom of the
transmission case.
32. Remove the bolts that hold the transmission oil filler tube to the transmission. Remove bolt (43).
Remove transmission oil filler tube (42) and oil level guide tube (40) from the machine.
33. Disconnect tube assembly (44) from the hose assembly.
34. Remove hydraulic tank guard (45) from the hydraulic tank.
35. Remove bolts (46). Remove tube assembly (44) from the hydraulic tank.
36. Disconnect torque converter temperature adapter (47) from the torque converter housing and pull
it clear.
37. Loosen hose clamps (48). Slide hose (49) down on the tube until it is clear of the pump elbow.
38. Disconnect hose assemblies (50) and (51) from the bottom of the implement and steering pump.
39. Disconnect hose assembly (50) from the steering control valve and remove the hose assembly
from the machine.
40. Fasten a hoist and tool (A) to the engine, torque converter and transmission.
41. Remove bolts (52) that hold support assemblies (53) to each side of the transmission housing.
42. Remove bolts (54) and nuts that hold the engine front support to the rear frame.
43. Remove engine (55), torque converter and transmission from the machine as a unit. The weight of
the engine, torque converter and transmission is 3850 lb. (1738 kg).
Install Engine, Torque Converter And Transmission
966C WHEEL LOADER 76J00001-06388 (MACHINE)(UE070090 - 00) - Documenta... Page 10 of 18
1. Fasten a hoist and tool (A) to the engine, torque converter and transmission as shown. Put engine
(1), torque converter and transmission in position in the machine as a unit.
2. Install the bolts that hold the support assemblies to the side of the transmission housing. Tighten the
bolts to a torque of 265 ± 35 lb.ft. (360 ± 47 N·m).
3. Install the bolts and nuts that hold the engine front support to the rear frame. Tighten the bolts to a
torque of 265 ± 35 lb.ft. (360 ± 47 N·m).
4. Connect hose assembly (2) to the steering control valve.
5. Connect hose assemblies (4) to the bottom of the steering and implement pump.
6. Put hose (3) in position on the pump elbow. Install the clamps that hold it.
7. Connect torque converter temperature adapter (5) to the torque converter housing.
8. Install tube assembly (6) on the hose assembly and hydraulic tank.
9. Install hydraulic tank guard (7) on the hydraulic tank.
10. Put transmission oil filler tube (10) in position on the transmission case. Install the bolts that hold
it.
11. Put oil level guide tube (8) in position in the machine. Install the bolt that holds guide tube (8) and
filler tube (10) to the frame.
12. Connect air line (9) to the transmission neutralizer valve.
13. Connect oil level guide tube (8) to the bottom of the transmission case.
14. Install bracket and back-up warning switch (13) on the side of the transmission case.
15. Connect wire (12) to the back-up warning switch.
16. Connect transmission control rods (11) to the levers on the transmission.
17. Put firewall assembly (14) in position on the support assembly. Install the bolts that hold it.
18. Put panel assembly (16) and governor control shaft and levers in position on the support
assemblies as a unit. Install the bolts that hold them.
19. Put governor control rod (15) in position on the governor pedal and lever. Install the pins and
cotter pins that hold it.
20. Put governor control rod (20) in position on the governor lever and lever. Install pins (19) and
cotter pins that hold it.
21. Put battery cables (17) and (18) and support assembly (21) in position on the support assemblies
as a unit. Install the bolts that hold support assembly (21). Connect the clips that hold the battery
cables to the support assembly.
22. Put platform assembly (23), air conditioner compressor wire (22), air conditioner hose assemblies
(24) and heater hose assemblies (25) in position on the support assembly as a unit. Install the bolts
that hold the platform assembly.
23. Install transmission oil cooler lines (29) on the oil cooler and transmission housing.
24. Connect heater hose assemblies (25) to the engine.
25. Connect water temperature adapter (27) to the cylinder head.
26. Install oil breather tube (26) on the engine. Connect clips (31) to the timing gear plate.
27. Connect air line (28) to the top of the air compressor.
28. Connect air line (30) to the air compressor governor.
29. Connect wire (33) to the glow plug lead assembly. Connect clips (32) to the firewall assembly.
30. Connect hose assembly (34) to the water separator.
31. Connect wire (22) to the air conditioner compressor.
32. Connect clip (35) to the firewall assembly.
33. Connect air conditioner hose assemblies (24) to the air conditioner compressor.
34. Connect battery cable (17) and wires (36) to the solenoid switch assembly.
35. Connect battery cable (18) to the electric starting motor.
36. Connect fuel lines (37) to the fuel injection pump.
37. Connect wire (38) to the alternator.
38. Install the plug in the transmission. Fill the transmission with oil to the correct level. See
LUBRICATION AND MAINTENANCE GUIDE.
39. Fill the hydraulic tank with hydraulic oil to the correct level. See LUBRICATION AND
MAINTENANCE GUIDE.
40. See AIR CONDITIONING AND HEATING SERVICE MANUAL, Form No. SENR7454, for
charging the air conditioning system.
end by:
a) install center drive shaft
b) install rear drive shaft
c) install batteries *
d) install radiator and guard *
e) install hood *
f) install cab **
*
These operations are in the ENGINE DISASSEMBLY AND ASSEMBLY section.
**
This operation is in the OPERATOR'S STATION, DISASSEMBLY AND ASSEMBLY section.
Separation Of Torque Converter And Transmission From The

Engine
start by:
a) remove engine, torque converter and transmission
1. Put engine, torque converter and transmission in position on tooling (A) and wood blocks as
shown.
2. Install two 1/2"-13 NC forged eyebolts (1) in the torque converter and transmission housings.
Fasten a hoist to the torque converter and transmission.
3. Remove two bolts (2) (180° apart) that hold the torque converter to the flywheel housing. Install
two 3/8"-16 NC guide bolts in their place.
4. Remove the remainder of the bolts that hold the torque converter to the flywheel housing. Make a
separation of torque converter and transmission (3) from the engine. The weight of the torque
converter and transmission is 1500 lb. (675 kg).
Connection Of Torque Converter And Transmission To The

Engine
1. Install two 3/8"-16 NC guide bolts (2) in the flywheel housing 180° apart.
2. Check the O-ring seal on the torque converter cover assembly for damage or wear. If necessary,
make a replacement.
3. Install two 1/2"-13 NC forged eyebolts (1) in the torque converter and transmission housings.
Fasten a hoist to the torque converter and transmission.
4. Put torque converter and transmission (3) in position on the engine. Install the bolts that hold the
torque converter to the flywheel housing. Remove the guide bolts and install the rest of the bolts.
end by:
a) install engine, torque converter and transmission
Copyright 1993 - 2023 Caterpillar Inc. Fri Apr 7 17:24:24 UTC-0400 2023
All Rights Reserved.
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Remove Engine Tran 966c

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966C WHEEL LOADER 76J00001-06388 (MACHINE)(UE070090 - 00) - Documentation Page 1 of 18

Disassembly and Assembly

Engine, Torque Converter And Transmission

Remove Engine, Torque Converter And Transmission

c) remove radiator and guard **

e) remove rear drive shaft

f) remove center drive shaft

1. Drain the oil from the hydraulic tank.

2. Remove plug (1). Drain the oil from the transmission.

3. Disconnect wire (2) from the alternator.

5. Disconnect cable (3) from the electric starting motor.

9. Disconnect hose assemblies (10) from the air conditioner compressor.

10. Disconnect wire (8) from the air conditioner compressor.

13. Disconnect hose assembly (13) from the water separator.

16. Disconnect air line (18) from the air compressor.

27. Disconnect wire (37) from the back-up warning switch.

VIEW FROM UNDER MACHINE

VIEW FROM UNDER MACHINE

33. Disconnect tube assembly (44) from the hose assembly.

Install Engine, Torque Converter And Transmission

4. Connect hose assembly (2) to the steering control valve.

9. Install hydraulic tank guard (7) on the hydraulic tank.

12. Connect air line (9) to the transmission neutralizer valve.

VIEW FROM UNDER MACHINE

15. Connect wire (12) to the back-up warning switch.

24. Connect heater hose assemblies (25) to the engine.

25. Connect water temperature adapter (27) to the cylinder head.

28. Connect air line (30) to the air compressor governor.

30. Connect hose assembly (34) to the water separator.

31. Connect wire (22) to the air conditioner compressor.

32. Connect clip (35) to the firewall assembly.

35. Connect battery cable (18) to the electric starting motor.

36. Connect fuel lines (37) to the fuel injection pump.

37. Connect wire (38) to the alternator.

a) install center drive shaft

b) install rear drive shaft

d) install radiator and guard *

Separation Of Torque Converter And Transmission From The

a) remove engine, torque converter and transmission

Connection Of Torque Converter And Transmission To The

a) install engine, torque converter and transmission

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