PE wax is a type of synthetic wax that is made from polyethylene (PE) resin through a

cracking process. The raw materials and process for making PE wax are as follows:

Raw materials:

 Polyethylene resin pellets or powder

 Lubricant, such as stearic acid or zinc stearate
 Optional chemical modifiers, such as antioxidants or UV stabilizers

Process:

1. Mixing: Polyethylene resin pellets or powder are mixed with a suitable amount of
lubricant in a reactor vessel. The mixture is heated and stirred to ensure proper
mixing.
2. Cracking: The mixture is then subjected to high temperature and pressure
conditions in a reactor vessel. This causes the resin to undergo a process called
"cracking," where it breaks down into smaller molecules. The cracking process
typically involves heating the mixture to temperatures in the range of 250-350°C
under pressure. The resulting mixture of small molecules and lubricant is then
cooled and solidified.
3. Grinding: The solidified mixture is then ground or milled into a fine powder or
small pellets. The size of the particles can be adjusted based on the desired
properties of the wax.
4. Modification: Optional chemical modifiers can be added to the PE wax to
improve its properties, such as antioxidants or UV stabilizers.
5. Formulation: The resulting PE wax is then formulated to meet the desired
specifications for the intended application. The wax can be blended with other
waxes or additives to achieve the desired properties, such as lubricity, melt
viscosity, or melt point.
6. Pelletization: The final step is pelletization, where the PE wax is cooled and
formed into pellets or flakes for use in various applications.

The exact process for making PE wax can vary depending on the desired properties of
the wax and the specific production techniques used by the manufacturer.

PE wax can also be made from resin, which is a type of thermoplastic polymer. Here is a
general overview of how PE wax can be made from resin:
 1. Resin pellets or powder are mixed with a suitable amount of a lubricant such as
stearic acid or zinc stearate.
2. The mixture is then heated to a specific temperature and pressure in a reactor
vessel. This causes the resin to undergo a process called "cracking," where it
breaks down into smaller molecules.
3. The resulting mixture of small molecules and lubricant is then cooled and
solidified.
4. The solidified mixture is then ground or milled into a fine powder or small pellets.
5. The powder or pellets are then treated with a variety of techniques such as
oxidation, hydrogenation, or esterification to produce the desired properties of
the wax, such as melting point and viscosity.
6. The resulting PE wax is then cooled and formed into pellets, flakes, or other
shapes for use in various applications.

Mixing: The process starts with mixing polyethylene resin pellets or powder with a suitable amount of a
lubricant such as stearic acid or zinc stearate. The mixture is typically heated to a temperature between
100-150°C to ensure proper mixing.

Cracking: The mixture is then subjected to high temperature and pressure conditions in a reactor vessel.
This causes the resin to undergo a process called "cracking," where it breaks down into smaller
molecules. The cracking process typically involves heating the mixture to temperatures in the range of
250-350°C under pressure. The resulting mixture of small molecules and lubricant is then cooled and
solidified.

Grinding: The solidified mixture is then ground or milled into a fine powder or small pellets. The size of
the particles can be adjusted based on the desired properties of the wax.

Modification: To further modify the properties of the wax, additional chemical reactions may be carried
out. For example, oxidation can be used to increase the wax's melting point and improve its hardness,
while hydrogenation can increase the wax's thermal stability.

Formulation: The resulting PE wax is then formulated to meet the desired specifications for the intended
application. The wax can be blended with other waxes or additives to achieve the desired properties,
such as lubricity, melt viscosity, or melt point.

Palletization: The final step is palletization, where the PE wax is cooled and formed into pellets or flakes
for use in various applications.

The type of resin used to make PE wax can vary depending on the specific properties
desired in the final wax. In general, polyethylene (PE) resins are commonly used to make
PE wax. PE resins are a type of thermoplastic polymer that can be produced using
different polymerization processes and catalysts, resulting in different properties such as
molecular weight, branching, and crystallinity.
PE resins are categorized based on their density, with low-density polyethylene (LDPE),
linear low-density polyethylene (LLDPE), and high-density polyethylene (HDPE) being
the most commonly used for making PE wax. LDPE and LLDPE resins typically have lower
melting points and are more flexible, while HDPE resins have higher melting points and
are more rigid.

The specific type of PE resin used to make PE wax can affect the final properties of the
wax, such as its melting point, hardness, and viscosity. Therefore, resin selection is an
important consideration in the production of PE wax.
Lab formulation :

Polyethylene wax (PE wax) is a synthetic wax that is commonly used in various industrial
applications, such as plastics, coatings, and adhesives. Here is a recipe for making a
basic PE wax:

Ingredients:

 Low molecular weight polyethylene resin pellets (e.g., PE wax pellets)

 Petroleum jelly or mineral oil

Equipment:

 Double boiler or a heat-resistant glass beaker and a hot plate

 Stirring rod or spoon
 Silicone mold or container for shaping the wax
 Scale or measuring cup

Instructions:

1. Weigh or measure out the desired amount of polyethylene resin pellets. The
amount will depend on the desired quantity of wax and the desired properties of
the final product.
2. Place the polyethylene pellets into the top of a double boiler or into a heat-
resistant glass beaker.
3. Fill the bottom of the double boiler or a separate container with water and bring
to a simmer. Alternatively, heat the glass beaker on a hot plate.
4. Add petroleum jelly or mineral oil to the polyethylene pellets. The amount of oil
or jelly to add will depend on the desired texture and properties of the final wax
product. Start with a small amount and add more as needed.
5. Stir the mixture with a stirring rod or spoon until the polyethylene pellets are
completely melted and evenly mixed with the oil or jelly.
 6. Pour the hot wax mixture into a silicone mold or container of your choice.
7. Allow the wax to cool and solidify completely.
8. Remove the wax from the mold or container and use it as desired.

Note: The recipe and process can be modified depending on the desired properties of
the final PE wax product. It is important to follow appropriate safety precautions when
working with hot materials and equipment.

Industrial proces:

The industrial production of PE wax typically involves a more complex process than the
basic recipe provided earlier. Here is a general recipe and process for industrial
production of PE wax:

Ingredients:

 Polyethylene resin pellets

 Catalysts (e.g., peroxide, zinc oxide)
 Stabilizers (e.g., antioxidants, UV stabilizers)
 Processing aids (e.g., slip agents, anti-blocking agents)
 Other additives (e.g., colorants, fragrances)

Equipment:

 Extruder or reactor vessel

 Heat source (e.g., electric heater, steam)
 Cooling system (e.g., water bath, chiller)
 Grinding equipment (e.g., pulverizer, grinder)
 Packaging equipment (e.g., filling machine, bagging machine)

Process:

1. Pre-treatment: The polyethylene resin pellets are usually pre-treated with

catalysts and stabilizers to optimize the polymerization process and prevent
degradation during processing.
2. Polymerization: The polyethylene resin pellets are fed into an extruder or reactor
vessel along with the catalysts and stabilizers. The mixture is heated to a specific
temperature and pressure, typically above the melting point of the resin pellets,
to initiate polymerization.
 3. Cooling and granulation: The molten polymer is then cooled using a water bath
or chiller to solidify the wax. The solidified wax is then granulated or ground into
small particles using grinding equipment.
4. Post-treatment: The granulated wax may be further processed with processing
aids and other additives to improve its properties, such as slipperiness, heat
resistance, and color. The wax may also be coated with a release agent to prevent
sticking during processing and handling.
5. Packaging: The final PE wax product is then packaged using appropriate
packaging equipment, such as filling or bagging machines.

Note: The specific recipe and process may vary depending on the type and intended use
of the PE wax product. It is important to follow appropriate safety precautions and
quality control measures during the industrial production of PE wax.

process with heating temperature

The process for producing PE wax involves heating the polyethylene resin pellets to a specific
temperature to initiate polymerization. Here is a general process with typical heating temperatures
for producing PE wax:

1. Pre-treatment: The polyethylene resin pellets are typically pre-treated with catalysts and
stabilizers to optimize the polymerization process and prevent degradation during
processing.
2. Polymerization: The polyethylene resin pellets are fed into an extruder or reactor vessel along
with the catalysts and stabilizers. The mixture is heated to a specific temperature, typically in
the range of 130°C to 200°C (266°F to 392°F), to initiate polymerization. The exact
temperature will depend on the specific type of resin used and the desired properties of the
final wax product.
3. Cooling and granulation: After polymerization, the molten polymer is cooled using a water
bath or chiller to solidify the wax. The solidified wax is then granulated or ground into small
particles using grinding equipment.
4. Post-treatment: The granulated wax may be further processed with processing aids and other
additives to improve its properties, such as slipperiness, heat resistance, and color. The wax
may also be coated with a release agent to prevent sticking during processing and handling.
5. Packaging: The final PE wax product is then packaged using appropriate packaging
equipment, such as filling or bagging machines.

Note: The specific heating temperature and process parameters may vary depending on the type and
intended use of the PE wax product. It is important to follow appropriate safety precautions and
quality control measures during the production process.