Section 1: Process Flow Diagram

SP Number: MKT2810
Date: March 21, 2017 PROCESS FLOW DIAGRAM AND HORSEPOWER
TSR 10/20 GRADES CRUMB RUBBER PROCESSING FACILITY
(CREPER-SHREDDER SYSTEM)
ASAF RUBBER INDUSTRY

Sphere Motor
Process Flow Diagram Code Description
Model KW

Preprocessing

Cuplump
Reception

T1 Feed Tank - -
Q1 AA1 AA1 Stirrer AA 7,5
T1
U1 U1 Bucket Elevator AE 2,2
SC1 SC1 Slabcutter CRSC 45

T2 Wash Blend Tank - -

Q2 AA2 AA2 Stirrer AA 7,5
T2
U2 U2 Bucket Elevator AE 2,2
B1 B1 Twin Screw Prebreaker CRB MK II 45
R1 Processing R1 Belt Conveyor AC 1,5
Maturation
and Storage
Material from Storage

T3 Feed Tank - -
Q3 AA3 AA3 Stirrer AA 7,5
T3
U3 U3 Bucket Elevator AE 2,2
SC2 SC2 Slabcutter CRSC 45

T4 Wash Blend Tank - -

Q4 AB1 AB1 Lump Pusher Bridge AB 1,5
Q5 AP1
T1 AP1 Mechanical Paddle AP 1,5
T4
U4 U4 Bucket Elevator AE 2,2
B2 B2 Twin Screw Prebreaker CRB MK II 45
R2 R2 Inspection Belt Conveyor AC 1,5
T5 Wash Blend Tank - -
Q6 AA4 AA4 Stirrer AA 7,5
T5
U5 U5 Bucket Elevator AE 2,2
RC1 RC1 Rotary Cutter CRRC 75

T6 Wash Blend Tank - -

Q7 F1 N1 N1 Jetting Pump GJP 7,5
T6
U6 U6 Bucket Elevator AE 2,2
C1 C1 Macerator CRM 30
R3 R3 Belt Conveyor AC 1,5
C2 C2 Creper CRC 30
R4 R4 Belt Conveyor AC 1,5
C3 C3 Creper CRC 30
R5 R5 Belt Conveyor AC 1,5
C4 C4 Creper CRC 30
R6 R6 Belt Conveyor AC 1,5
C5 C5 Creper CRC 30
R7 R7 Belt Conveyor AC 1,5

Maturation Shed

R8 R8 Belt Conveyor AC 1,5

C6 C6 Creper CRC 30
R9 R9 Belt Conveyor AC 1,5
C7 C7 Creper CRC 30
R10 R10 Belt Conveyor AC 1,5
S1 S1 Shredder CRS 75+7.5

Q8 T7 Shredder Trough - -
T7
Q9 Q1-Q9 Quick Release Valve - -
LEGEND
N2 N2 Granules Transfer Pump GTP 11
Tank
AV1 AV1 Vibrating Screen AV 2,2
Mainline Machine
AH1 AH1 Mobile Hopper AH -
Ancillary
D1 D1 2,000 kg DR/Hr Trolley Dryer CRTD 2000 115
Accessory
W1 W1 Weighing Scale - -
Ancillary Routing
P1 P1 100 Ton Twin Chamber Press CRP 15
Process Routing R11 R11 Bales Transfer Belt Conveyor AC 1,5
(Processing) MD1 MD1 Metal Detector MD 1,5
R12 R12 Roller Bagging Conveyor AR -
Storage

Connected power in Horsepower (KW) 762

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