Professional Documents
Culture Documents
Objectives:
• To explain the "torque" and "torsional
deformation" of a circular shaft
• To explain the "torsional formula" for
shear stress developing in a circular shaft
under torsional effect
TORQUE (T)
Free end,
= max
THE TORSION FORMULA
• "Torsion formula" is the formula for the shear stress (τ)
developed in a shaft subjected to a torque (T).
• Expression for τ may be derived by considering an element
of area dA, located at ρ, as shown in the following figure:
dT = dF
Torsion Formula
POLAR MOMENT OF INERTIA (j) FOR
SOLID AND HOLLOW CIRCULAR SHAFTS
Mabout A = 0
300 + TAC = 0 TAC = –300 N-m
Mabout A = 0
+ 300 – 500 +TCD = 0 TCD = 200 N-m
J 79.5215 103
c.TCD 15 200 103
( max )CD 37.72 N / mm 2
J 79.5215 103
c.TBD 15 400 103
( max ) DB 75.45 N / mm 2
J 79.5215 103
( max ) absolute Maximum of ( max ) AC , ( max )CD and ( max ) DB
75.45 N/mm 2 Ans.
PROBLEM # 2
2.5
co 1.25 in,
2 4
J c c 4
1.25 4
1.15 4
1.0876 in 4
2 2
o i
2.30
ci 1.15 in.
2
3125 1.25
max 3591.559 psi 3.591 ksi Ans.
1.0876
POWER TRANSMISSION THROUGH SHAFTS & GEARS
Objectives:
• To explain the "power transmission"
through shafts and gears
POWER TRANSMISSION THROUGH
SHAFTS AND GEARS
• Shafts, tubes, and gears having circular cross-
sections are often used to transmit power developed
in machines
P=Tω=T×2πf=2πfT
where, ω = shafts angular velocity = dθ/dt;
f = frequency of shaft rotation (number of
revolutions or cycles the shaft makes per
second)
2
POWER TRANSMISSION THROUGH
SHAFTS AND GEARS
Unit of Power (P)
• In SI system, P is expressed in “Watts” when T is
measured in (N-m) and ω in (radians/s)
1 Watt = 1 N-m/s
• In FPS system, P is expressed in “horsepower (hp)”
when T is measured in (lb-ft) and ω in (radians/s)
1 hp = 550 lb-ft/s = 746 Watts = 746 N-m/s
Unit of Frequency (f)
• f is expressed in “hertz (Hz)”
1 Hz = 1 revolution or cycle/s
3
DESIGN OF SHAFTS USED FOR
POWER TRANSMISSION
4
PROBLEM # 1
P 85 Watts 85 N-m/s
150
f 150 rev./min. 2.5 rev./s
60
P 85
T 5.4112 N-m
2 f 2 2.5
d 20 mm, c 10 mm
J c4 10 15.7079 103 mm4
4
2 2
T .c 5.4112 10
max 3.444N/mm 2
MPa Ans....
J 15.7079 10 3
PROBLEM # 3
d1 d
d1 2.5 in, c1 1.025 in; c2 2 0.5d 2
2 2
J 1.25 0.5d 2 3.83495 0.098174d 24
4 4
2
lb-ft
P 35 hp 35 550 19250
s
2700
f 2700 rev./ min . 45 rev./s
60
P 19250
T 68.0829 lb-ft 816.9953 lb-in
2 f 2 45
Tc 816.9953 1.25
max 1 allow 10 1000
J 3.83495 0.098174d 24
d 2 2.4831 in.
Next lower multiple of 18 in is 2.375
d 2 2.375in 2 83 in Ans....
PROBLEM # 4
TA A
A allow
JA
d A4
TA 31830.988, A 0.5d A and J A (0.5d A )
4
2 32
31830.988 0.5d A
85
d A4
32
d A 12.401 mm Ans.....
PROBLEM # 4----contd.
T cBB
B Allow
JB
dB d B4
4
13
PROBLEM # 5
PROBLEM # 5----contd.
END OF LECTURE
ANGLE OF TWIST
Objectives:
• To explain the formula for determining the
"angle of twist (ø)" of one end of a shaft
with respect to its other end
ANGLE OF TWIST (Ø)
T x dx
L
0
GJ x
TL
JG
ANGLE OF TWIST (Ø)
For determining the G value for a material, measure the
torque applied (T) and resulting angle of twist (Ø) though
testing the specimen of length (L) and polar moment of
inertia (J), using a torsion test machine, as shown below:
TL
JG
TL
G
J
ANGLE OF TWIST (Ø)
(iii) Several Different T or J or G (i.e. Composite Shafts):
• Consider the different segments of the shaft and
calculate T for each segment by applying
equilibrium conditions to the FBD of each
segment.
TL
JG
ANGLE OF TWIST (Ø)
While determining the T, adopt the following sign
convention:
ANGLE OF TWIST (Ø)
Example:
A D
80N-m LAB 70N-m LBC 10N-m LCD
JG JG JG
PROBLEM # 1
25
c AB 12.5 mm
2
J AB 12.5 38350 mm 4
4 4
c AB
2 2
50 40
coBD 25 mm, ciBD 20 mm
2 2
J BD co4BD ci4BD 254 204 362235 mm 4 J BC
2 2
TAB & TBC (Proceeding from left end towards right)
M about A = 0
- 30 + TAB = 0
TAB = 30 N-m
M about A = 0
- 30 +40 + TBC = 0
TBC =- 10 N-m
PROBLEM # 2
Angle of twist,
J 1254 100.664 2.222 108 mm4
2
TL 1.60 108 6000
0.0576 rad 3.3o
Ans....
JG 75 10 2.222 10
3 8
PROBLEM # 3
2 2
LBC 800 mm, LCD 600 mm, LDA 200 mm
TBC, TCD and TDA (Proceeding from Left end towards Right)
PROBLEM # 4
PROBLEM # 4
Calculation of internal torques (T) for different segments:-
Mabout A = 0
300 + TAC = 0 TAC = –300 N-m
Mabout A = 0
+ 300 – 500 +TCD = 0 TCD = 200 N-m
Mabout A = 0
+ 300 – 500 – 200 + TDB = 0
TDB = 400 N-m
PROBLEM # 4---contd.
8 Internal Loading.
• Section the member perpendicular to its axis at the point where
the stress is to be determined and obtain the resultant internal
normal and shear force components and the bending and
torsional moment components.
• The force components should act through the centroid of the
cross section, and the moment components should be computed
about centroidal axes, which represent the principal axes of
inertia for the cross section.
Stress Components.
• Determine the stress component associated with each internal
loading. For each case, represent the effect either as a distribution
of stress acting over the entire cross-sectional area, or show the
stress on an element of the material located at a specified point
on the cross section.
8.2 STATE OF STRESS CAUSED BY COMBINED LOADINGS 417
Normal Force.
• The internal normal force is developed by a uniform normal-stress
distribution determined from s = P>A .
Shear Force.
• The internal shear force in a member is developed by a shear-
stress distribution determined from the shear formula, t = V Q>It.
Special care, however, must be exercised when applying this
equation, as noted in Sec. 7.2.
Bending Moment.
• For straight members the internal bending moment is developed
by a normal-stress distribution that varies linearly from zero at the
neutral axis to a maximum at the outer boundary of the member.
F B
This stress distribution is determined from the flexure formula, A
s = -My >I. If the member is curved, the stress distribution is M
nonlinear and is determined from s = My >[A e(R - y)].
Torsional Moment.
• For circular shafts and tubes the internal torsional moment is F F
developed by a shear-stress distribution that varies linearly from
zero at the central axis of the shaft to a maximum at the shaft’s
outer boundary. This stress distribution is determined from the
torsional formula, t = Tr>J. When a pretension force F is developed in
Thin-Walled Pressure Vessels. the blade of this coping saw, it will produce
both a compressive force F and bending
• If the vessel is a thin-walled cylinder, the internal pressure p will moment M in the region AB of the frame.
cause a biaxial state of stress in the material such that the hoop or The material must therefore resist the normal
circumferential stress component is s1 = pr>t and the longitudinal stress produced by both of these loadings.
stress component is s2 = pr>2t. If the vessel is a thin-walled
sphere, then the biaxial state of stress is represented by two
equivalent components, each having a magnitude of s2 = pr>2t. 8
Superposition.
• Once the normal and shear stress components for each loading
have been calculated, use the principle of superposition and
determine the resultant normal and shear stress components.
• Represent the results on an element of material located at the
point, or show the results as a distribution of stress acting over
the member’s cross-sectional area.
EXAMPLE 8.2
150 lb A force of 150 lb is applied to the edge of the member shown in
5 in. 5 in. Fig. 8–3a. Neglect the weight of the member and determine the
2 in. state of stress at points B and C.
2 in.
SOLUTION
Internal Loadings. The member is sectioned through B and C. For
equilibrium at the section there must be an axial force of 150 lb
acting through the centroid and a bending moment of 750 lb # in.
C
B
about the centroidal principal axis, Fig. 8–3b.
Stress Components.
Normal Force. The uniform normal-stress distribution due to the
normal force is shown in Fig. 8–3c. Here
P 150 lb
s = = = 3.75 psi
(a) A (10 in.)(4 in)
Fig. 8–3 Bending Moment. The normal-stress distribution due to the
bending moment is shown in Fig. 8–3d. The maximum stress is
150 lb Mc 750 lb # in. (5 in.)
smax = = 1 3
= 11.25 psi
I 12 (4 in.) (10 in.)
! "
C C C
B B B
3.75 psi 7.5 psi 15 psi
3.75 psi
11.25 psi 11.25 psi x B
(10 in. ! x) C
Normal Force Bending Moment Combined Loading 7.5 psi 15 psi
(c) (d) (e) (f) (g)
8.2 STATE OF STRESS CAUSED BY COMBINED LOADINGS 419
EXAMPLE 8.3
The tank in Fig. 8–4a has an inner radius of 24 in. and a thickness of
t ! 0.5 in.
0.5 in. It is filled to the top with water having a specific weight
of gw = 62.4 lb>ft3. If it is made of steel having a specific weight of r ! 24 in.
gst = 490 lb>ft 3, determine the state of stress at point A. The tank is
open at the top. 3 ft
SOLUTION A
Internal Loadings. The free-body diagram of the section of both the
tank and the water above point A is shown in Fig. 8–4b. Notice that
the weight of the water is supported by the water surface just below the
section, not by the walls of the tank. In the vertical direction, the walls
simply hold up the weight of the tank. This weight is
2 2
24.5 24 (a)
W st = gstV st = (490 lb>ft3) c pa ft b - pa ft b d (3 ft)
12 12
= 777.7 lb
Ww " Wst
The stress in the circumferential direction is developed by the water
pressure at level A. To obtain this (gauge) pressure we must use
p = gwz , which gives the pressure at a point located a depth z in the
water. Consequently, the pressure on the tank at level A is 3 ft
Stress Components.
s2 p
Circumferential Stress. Since r>t = 24 in.>0.5 in. = 48 7 10, the (b)
tank is a thin-walled vessel. Applying Eq. 8–1, using the inner radius
8
r = 24 in., we have
10.2 psi
pr 1.30 lb>in2 (24 in.)
s1 = = = 62.4 psi Ans.
t 0.5 in.
62.4 psi
A
Longitudinal Stress. Since the weight of the tank is supported
uniformly by the walls, we have
(c)
W st 777.7 lb Fig. 8–4
s2 = = = 10.2 psi Ans.
A st p[(24.5 in.)2 - (24 in.)2]
NOTE: Eq. 8–2, s2 = pr>2t, does not apply here, since the tank is
open at the top and therefore, as stated previously, the water cannot
develop a loading on the walls in the longitudinal direction.
Point A is therefore subjected to the biaxial stress shown in Fig. 8–4c.
4 20 CHAPTER 8 COMBINED LOADINGS
EXAMPLE 8.4
The member shown in Fig. 8–5a has a rectangular cross section.
Determine the state of stress that the loading produces at point C.
C 1.5 m
C
250 mm 2.5 m
A
125 mm
1.5 m
50 mm
50 kN/m
B
4m 2m
(a)
4m
125 kN
16.45 kN 5 4
3
21.93 kN
1.25 m
1.25 m
5 4
3
97.59 kN
(b)
1.5 m
V
8 C
16.45 kN N
M
21.93 kN
(c)
Fig. 8–5
SOLUTION
Internal Loadings. The support reactions on the member have
been determined and are shown in Fig. 8–5b. If the left segment AC of
the member is considered, Fig. 8–5c, the resultant internal loadings
at the section consist of a normal force, a shear force, and a bending
moment. Solving,
N = 16.45 kN V = 21.93 kN M = 32.89 kN # m
8.2 STATE OF STRESS CAUSED BY COMBINED LOADINGS 421
C C C
! !
Stress Components.
Normal Force. The uniform normal-stress distribution acting over
the cross section is produced by the normal force, Fig. 8–5d. At point C,
P 16.45(103) N
sC = = = 1.32 MPa
A (0.050 m) (0.250 m)
tC = 0 8
Mc (32.89(103) N # m)(0.125 m)
sC = = = 63.16 MPa
I 3 121 (0.050 m) (0.250 m3) 4
EXAMPLE 8.5
The solid rod shown in Fig. 8–6a has a radius of 0.75 in. If it is subjected
z to the force of 500 lb, determine the state of stress at point A.
SOLUTION
Internal Loadings. The rod is sectioned
through point A. Using the free-body
C diagram of segment AB, Fig. 8–6b, the
8 in.
resultant internal loadings are determined
from the equations of equilibrium. Verify
A 10 in. these results. In order to better “visualize”
x the stress distributions due to these loadings,
we can consider the equal but opposite
resultants acting on segment AC, Fig. 8–6c.
14 in. y Stress Components.
B Normal Force. The normal-stress distri-
500 lb bution is shown in Fig. 8–6d. For point A,
we have
z (a)
P 500 lb
(sA )y = = = 283 psi = 0.283 ksi
500 lb A p(0.75 in.)2
Bending Moment. For the moment, c = 0.75 in., so the
10 in. normal stress at point A, Fig. 8–6e, is
x
" A ! A
500 lb
Fig. 8–6
8.2 STATE OF STRESS CAUSED BY COMBINED LOADINGS 423
EXAMPLE 8.6
The solid rod shown in Fig. 8–7a has a radius of 0.75 in. If it is subjected z
to the force of 800 lb, determine the state of stress at point A.
SOLUTION
Internal Loadings. The rod is sectioned through point A.
Using the free-body diagram of segment AB, Fig. 8–7b,
C
the resultant internal loadings are determined from 8 in.
the six equations of equilibrium. Verify these
results. The equal but opposite resultants are
A 10 in.
shown acting on segment AC, Fig. 8–7c. x
Stress Components. 800 lb
Shear Force. The shear-stress distribution is
shown in Fig. 8–7d. For point A, Q is determined 14 in. y
from the shaded semi-circular area. Using the table
on the inside front cover, we have B
4(0.75 in.) 1
Q = y!A! = c p(0.75 in.)2 d = 0.2813 in3
3p 2 (a)
so that
z
VQ 800 lb(0.2813 in3)
(tyz)A = =
It 3 14p(0.75 in.)4 4 2(0.75 in.) 800 lb (14 in.) ! 11 200 lb"in. 800 lb
= 604 psi = 0.604 ksi
Bending Moment. Since point A lies on the 800 lb (10 in.) ! 8000 lb"in. 10 in.
neutral axis, Fig. 8–7e, the normal stress is
x
sA = 0
Torque. At point A, rA = c = 0.75 in., Fig. 8–7f. Thus the shear 800 lb y
stress is 14 in.
11 200 lb # in.(0.75 in.)
8
Tc
(tyz)A = = = 16 901 psi = 16.90 ksi
J 3 21 p(0.75 in.)4 4
Superposition. Here the element of material at A is subjected only (b)
to a shear stress component, where
Fig. 8–7
(tyz)A = 0.604 ksi + 16.90 ksi = 17.5 ksi Ans.
8000 lb"in.
A¿
! A " A " A
EXAMPLE 8.7
z A rectangular block has a negligible weight and is subjected to a
vertical force P, Fig. 8–8a. (a) Determine the range of values for the
P
eccentricity ey of the load along the y axis so that it does not cause any
y
h tensile stress in the block. (b) Specify the region on the cross section
y where P may be applied without causing a tensile stress in the block.
ey
SOLUTION
b Part (a). When P is moved to the centroid of the cross section,
x
Fig. 8–8b, it is necessary to add a couple moment M x = Pey in order to
maintain a statically equivalent loading. The combined normal stress
at any coordinate location y on the cross section caused by these two
loadings is
(a) (Pey)y A ey y
P P
s = - - = - ¢1 + ≤
A Ix A Ix
!
P
C y P Here the negative sign indicates compressive
stress. For positive ey , Fig. 8–7a, the smallest
y
Mx ! Pe y D
E G compressive stress will occur along edge AB,
A
where y = -h>2, Fig. 8–8b. (By inspection, P
H h
A b F causes compression there, but Mx causes
h x 6
y!" 6 h tension.) Hence,
B 2 x
b 6
P A ey h
6 smin = - ¢ 1 - ≤
A 2Ix
This stress will remain negative, i.e.,
compressive, provided the term in parentheses
(b) (c)
is positive; i.e.,
Fig. 8–8 A ey h
8 1 7
2Ix
1
Since A = bh and I x = 12 bh3, then
6ey 1
1 7 or ey 6 h Ans.
h 6
In other words, if - 61 h … ey … 61 h, the stress in the block along
edge AB or CD will be zero or remain compressive.
NOTE: This is sometimes referred to as the “middle-third rule.” It is
very important to keep this rule in mind when loading columns or
arches having a rectangular cross section and made of material such
as stone or concrete, which can support little or no tensile stress. We
can extend this analysis in the same way by placing P along the x axis
in Fig. 8–8. The result will produce a shaded parallelogram shown in
Fig. 8–8c. This region is referred to as the core or kern of the section.
Here is an example of where combined When P is applied within the kern, the normal stress at the corners of
axial and bending stress can occur. the cross section will be compressive.
8.2 STATE OF STRESS CAUSED BY COMBINED LOADINGS 425
PRELIMINARY PROBLEMS
P8–1. In each case, determine the internal loadings that act 200 N
on the indicated section. Show the results on the left segment.
300 N
500 N
2m
1m 1m
(d)
500 N
0.2 m
P8–1
0.2 m
200 N
P8–2. The internal loadings act on the section. Show the
(a) stress that each of these loads produce on differential
elements located at point A and point B.
200 N
B
V T
2m M
100 N
300 N A
P 8
(b)
(a)
M
0.4 m
A B
V
200 N
T
0.4 m
0.2 m
300 N (b)
(c) P8–2
4 26 CHAPTER 8 COMBINED LOADINGS
FUNDAMENTAL PROBLEMS
F8–1. Determine the normal stress developed at corners F8–3. Determine the state of stress at point A on the cross
A and B of the column. section of the beam at section a–a. Show the results in a
differential element at the point.
z
500 kN
30 kN
300 kN
100 mm
100 mm a
A
50 mm 100 mm
150 mm 150 mm a
B
150 mm 150 mm y 2m
x 0.5 m 0.5 m
100 mm
10 mm
50 mm
A
180 mm
10 mm
10 mm
F8–3
a 2 in.
0.5 m P
a a 0.5 in.
2 in.
300 mm
A P
100 mm
100 mm
Section a–a
F8–2 F8–4
8.2 STATE OF STRESS CAUSED BY COMBINED LOADINGS 427
F8–5. The beam has a rectangular cross section and is F8–7. Determine the state of stress at point A on the cross
subjected to the loading shown. Determine the state of section of the pipe at section a–a. Show the results in a
stress at point B. Show the results in a differential element differential element at the point.
at the point.
y
a
z 300 mm
x
A
400 lb
300 mm
B
x a
1 in.
2 in.
50 mm 6 kN
500 lb
2 in. y
10 in. A
40 mm
1.5 in.
1.5 in.
Section a – a
F8–5
F8–7
8
z
z
300 mm
100 mm
400 mm
100 mm a
600 mm
200 mm a A
A 1500 N a 400 mm
a 300 N
x y x
900 N
20 mm 1000 N
300 N 25 mm
900 N A
y
20 mm 100 mm
A
Section a – a Section a – a
F8–6 F8–8
4 28 CHAPTER 8 COMBINED LOADINGS
PROBLEMS
8–18. The vertical force P acts on the bottom of the plate 8–21. If the load has a weight of 600 lb, determine the
having a negligible weight. Determine the shortest distance d maximum normal stress developed on the cross section of
to the edge of the plate at which it can be applied so that it the supporting member at section a–a. Also, plot the normal
produces no compressive stresses on the plate at section a–a. stress distribution over the cross-section.
The plate has a thickness of 10 mm and P acts along the
center line of this thickness.
1.5 ft
a a 1 in.
300 mm
a a Section a – a
200 mm 500 mm
P
Prob. 8–21
Prob. 8–18 8–22. The clamp is made from members AB and AC,
which are pin connected at A. If it exerts a compressive
8–19. Determine the maximum and minimum normal force at C and B of 180 N, determine the maximum
stress in the bracket at section a–a when the load is applied compressive stress in the clamp at section a–a. The screw EF
at x = 0. is subjected only to a tensile force along its axis.
*8–20. Determine the maximum and minimum normal 8–23. The clamp is made from members AB and AC,
stress in the bracket at section a–a when the load is applied which are pin connected at A. If it exerts a compressive
8
at x = 300 mm. force at C and B of 180 N, sketch the stress distribution
acting over section a–a. The screw EF is subjected only to
a tensile force along its axis.
100 kN
15 mm 30 mm 40 mm
x
15 mm
F
200 mm
150 mm
C 180 N
15 mm
a a a a
15 mm B 180 N
Section a – a
A
E
Objectives:
• To define the state of plane-stress
• To explain how to transform the plane-stress
components from one orientation of an element to an
element having a different orientation, by applying
the equations of force equilibrium
• To explain the general equations of plane-stress
transformation
• To explain the equations used for determination of
principal normal stresses (σ1 and σ2) and maximum
in-plane shear stress (τmax, in plane)