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-- Spring Valve Outer (14751-AAB-1000) 06.04.22 1 SELF TRIALS BY SUPPLIERS - MINIMUM 3 TRIALS TO BE VERIFIED
COMPANY NAME
FACTORY NAME OBJECTIVE : Self QAV for location change
2
DATE
POSITION NAME
COMPILATION : 3
VENDOR : Self QAV
4
PRESENT PERSON
HMCL :
6
10
SL. Operation Description CONTROL ITEM JUDGEMENT ( wherver applicable ) C.M.EXECUSION CHECK (HMCL)
Manpower Adequacy ( Training / Skill
Product quality
qualification&Manufacturing
Adherence to PQCS
Straight Pass %
Data Recording
Year Of Mfg
Work Stds )
Cycle Time
last Off )
level )
CTQs
Die )
Product Parameter
Chemical compo.(RESPECTIVE
O O O NA NA O O NA NA NA O OK as per MTC and third party report
STD.)
Product Parameter
Free Length(As per TPSR) O O O O O O O O O NA O Test piece setting report verified and free length is found OK as per spec.
Inside Dia. (As per TPSR) O O O NA O O O O NA NA O Test piece setting report verified and ID is found OK as per spec.
No of turns(As per TPSR) O O O NA O O O O NA NA O Test piece setting report verified and Nt is found OK as per spec.
20 Process 1(Coiling)
Process Parameters
Finger Size
O O O NA O O O O NA NA O OK as per TPSR
(As per MFG R37)
Process Parameters
Product Parameter
Free Length (As per TPSR) O O O NA O O O O NA NA O Test piece setting report verified and free length is found OK as per spec.
Grinding Roughness
O O O NA O O O O NA NA O Test piece setting report verified and roughness is found OK as per spec.
(As per TPSR)
Squareness e1 (As per TPSR) O O O NA O O O O NA NA O Test piece setting report verified and squareness is found OK as per spec.
Grinding angle (As per TPSR) O O O NA O O O O NA NA O Test piece setting report verified and grinding angle is found OK as per spec.
40 Process 3(Grinding) Tip thickness (As per TPSR) O O O NA O O O O NA NA O Test piece setting report verified and tip thickness is found OK as per spec.
Solid Length (As per TPSR) O O O NA O O O O NA NA O Test piece setting report verified and solid length is found OK as per spec.
Process Parameters
Product Parameter
60 Process 4(IDC)
ID Chamfer (0.50 x 45) O O O NA O O O O NA NA O OK (0.50 X 45)
Product Parameter
Process Parameters
80 Process 5 (Shot Peening) Shot size (AS PER ENG R11 O O O NA NA O O O NA NA O Verified as per the standard ENG R 11 Section II and Found OK.
SECTION II)
Amperage (AS PER ENG R11 O O O NA NA O O O NA NA O Verified as per the standard ENG R 11 Section II and Found OK.
SECTION II)
SP Time (AS PER ENG R11 O O O NA NA O O O NA NA O Verified as per the standard ENG R 11 Section II and Found OK.
SECTION II)
Almen Arc Height O O O NA NA O O O NA NA O Verified as per the standard ENG R 11 Section II and Found OK.
(AS PER ENG R11 SECTION II)
Process Parameters
Product Parameter
-- Process 7(Pre Inspection) Installed Load (8.45 ± 0.90 Kgf ) O O O NA NA O O O O NA O 8.58, 8.79, 8.77, 8.49, 8.41.
Surface Treatment
O O O NA NA O O O NA NA O OK
(Shotpeen Coverage)
Product Parameter
Process 8
150
(Surface Treatment)
Yellow Indelible Ink dot on open O O O O NA O O O NA NA O OK
pitch side unground portion.
Handling /Ergonomics
Manpower Adequacy
Make of Machine Product quality
qualification&Manufacturing
CP / CPK ( CTQs)
conditions control parameters.
Set up approval
Data Recording
Year Of Mfg
Fixture / Die )
Rejection %
Adherence
Cycle Time
Product Parameter
Helix(RH) O O O NA NA O O O NA NA O RH,RH,RH,RH,RH,RH.
Process 9
-- Inside Dia (16.60 +0.40)mm O O O NA NA O O O O NA O 16.63, 16.68, 16.65, 16.78, 16.73
(Final Inspection)
Process Parameters
Process 10
160
Oiling & Packing
AS PER PACKING STANDARD
O O O NA NA O O O NA NA O OK, packing is as per the packing standard.
ENG R 11