Revised LHB Maintenance Manual Annexure 10.7 TOOLS & EQUIPMENTS FOR FIAT BOGIE The followings Tools & Equipment are required for maintenance of FIAT bogie. This list is not exhaustive and may require additional item as required Hydraulic lifters (Jacks) for lifting the coach body capacity 15 Ton - 4 Nos. Tool kit (Torque wrenches, Allen keys, pliers, spanners set etc.) Press for removal & pressing of bolster beam. EOT crane (5 Ton) for lifting of bogie frame/Bolster. Supports (Trestles) for putting bolster beam. Wire rope slings and trestles for rotation of bogie frame. High pressure jet cleaning machine. Bogie painting facilities Hydraulic press for primary suspension, Hydraulic equipment for bearing installation & removal. Hydraulic press (50 Ton) for removal/insertion of rubber joints Wheel profile Lathe, Wheel balancing equipment. Wheel press (for pressing wheel on axle). Axle dia measurement gauge/micrometer. GOINO GO threads plug gauge for axle ends. Gauge for checking Bearing Mounted End Play. Bench end-play checking fixture. Lubrication fixture for bearing. Parallelism checking tool for control arm. Equipment for pneumatic System Functional Test. Spring testing machine for Load/Deflection Test (vertical & horizontal both) Single car testing rig for air brake system. Testing machine for Primary/Secondary/Yaw dampers. Mounting/ dismounting tools for Anti roll bar bearing Mounting/ dismounting tools for Anti roll bar elastic joint, Miner pad pressing Fixture. IRCAMTECH/GWL/MECH/2022-23//LHB/Manuall1.1 Page 1 of 4Revised LHB Maintenance Manual Annexure 10.7 TOOLS REQUIRED FOR DEPOT MAINTENANCE Sr. ‘Supplier & RE | Tools upplicr & | Reference General Alstom purpose, Manual 4 | Combination spanner set size 23; (5,5 - 34) readily Chapter 4 available in market 2_| Small open-ended spanners size 10 (4-11) =do- =do- 3_| Double open-ended spanners size 13 (6-41) =do- =do- 4_| Double open-ended spanner 41x46 =do- =do- 5_| Double ring-spanner set size 11; (6-34) =do- =do- 6 _| Double ring-spanner set size13; (6-41) =do- =do- Socket set W Stahlwille Chrome - Alloy 30 7 | piece- %-inch 70 - + do- 8_| Socket set - 3/6-inch =do- =do- 9 | Socket set size 11 (5,5-17) =do- =do- 10_| Screwdriver blades - assorled 10 piece =do- =do- 11 | Quick-fit coupling, 1/4 inch, 74 mm D6,3 =do- =do- 42 | Connector, 3/8 inch size 20 =do- =do= 13 | Hexagon - Offset-screwdriver set, size 9; 1,5 ~ do. ~do- 40mm 14 | Tool-holder with ratchet, 85 mm =do- =do- 15 | Tool-holder with ratchet, 100 mm -do- -do- 16 | Adjustable spanner, 205 mm =do- =do= 17_| Adjustable spanner, 0-42 mm =do- =do- 18 | Long-nosed pliers, bent =do- =do- 19. | Long-nosed pliers, straight =do- =do- 20 | Combination pliers160 mm =do- =do- 21 _| Combination pliers 250 mm =do- =do- 22 | Pipe-wrench, Swedish, size 2 =do- =do- 23 | Circlip pliers, internal size JO (6-25) =do- =do= 24 | Circlip pliers, internal size J2 (19-60) =do- =do- 25__| Circlip pliers, internal size J3 (40-100) =do- =do- 26_| Circlip pliers, internal size J4 (85-165) =do- =do- 27_| Engineer's hammer 200 9 =do- =do- 28 | Engineer's hammer 500 g =do- =do- 29 | Engineer's hammer 1000 g =do- =do- 30_| Rubber hammer size A600 =do- =do- 31_| Light metal hammer size 500 =do- =do- 32_| Screwdriver - Slot 2,5 mm =do- =do- 33_| Screwdriver - Slot 3,0 mm =do- =do- 34 | Screwdriver - Slot 3,5 mm =do- =do- 35. | Screwdriver - Slot 4,0 mm =do- =do= IRCAMTECH/GWL/MECH/2022-23//L HB/Manual/1.1 Page 2 of 4Revised LHB Maintenance Manual Annexure 10.7 36 _| Screwdriver - Slot 4,5 mm -do- ~do- 37_| Screwdriver - Slot 5,5 mm =do- =do- 38_| Screwdriver - Slot 6,5 mm =do- =do- 39 | Screwdriver - Slot 8,0 mm =do- =do- 40_| Screwdriver Slot 10,0 mm =do- =do- 41_| Screwdriver — Short 1K =do- =do- uo Tools supple Reference 42_| Screwdriver ~ Short 2K = do - =do- 43_| Screwdriver - Short 4 =do- =do- 44_| Screwdriver - Short 6,5 =do- =do- 45_| Screwdriver - Short 6,5 =do = =do- 46 | Screwdriver — cross-slot 5-piece set =do- =do- 47 | Ellen Key set (1 mm to 25 mm) = do- - do - 48_| Hexagon — ball-end screwdriver 10 piece =do- =do- 49 | Screwdriver 13 =do- =do- 50_| Screw-holding screwdriver - Grip 3,5/115 =do- =do- 51_| Screw-holding screwdriver - Grip 5,0/95 =do= =do- 52_| Screw-holding screwdriver - Grip 5,5/115 =do= =do- 53 | All-purpose shears size 200 =do- =do- 54 | 3m tape-measure =do- = do - 55 | Calliper gauge 150 mm =do- =do- 56_| Small hack-saw with 2 blades =do- =do- 57_| Keyhole files, set of 6 =do= =do- 58 | Screw extractor, sizes 1-6 =do- =do- 59 | Nut-splitter M4-M14 =do- =do- 60_| Nut-splitter M14-M24 =do- =do- 61 | Steel pipe-cutter size 2 =do- =do- 62_| Pipe-cutter for VA/Cu (6-64mm) =do- =do- 63 _| Steel-wire brush size 5 =do= =do- 64 | Spirit-level size 1000 =do= =do- 65 | Feeler gauge size 20 =do- = do - 66_| Adjustable pin-type face-wrench size 4 =do = =do- 67_| Torque wrench &-40NM =do- =do- 68 | Torque wrench 50-300NM =do- =do- 69_| Torque wrench 250-750NM =do= =do- 4-point-jacking system 50t capacity (Suitable 70 for LHB vehicle) pacity ( ~do- 7 do- 71_| Jacking system for St (bogie) =do- =do- 72_| Jacking system-Scissors-type jacking table 0.8t| __-do- =do- 73_| Ladder model 1, 7-step, working height 1,54m =do- =do- Multi meter (For WSP & CDTS electrical 74 | ting) ( - do - ~ do - 75 _| Insulation tester =do- =do- 76 [Digital temperature measuring instrument (for =do- =do- IRCAMTECH/GWL/MECH/2022-23//L HB/Manual/1.1 Page 3 of 4Revised LHB Maintenance Manual measuring bearing temperature) Annexure 10.7 77_| BOX SPANNER No.19 for Ventilator ~ do - = do - 7 | laptop PC with installed WSP software (for WSP]_ 4, do - System) 78 | Lifting tool for luggage racks ~do- =do- Special tools 80 | Press for secondary suspension Flt do ny susp 126.130.376 aaa FIAT 81 | Parallelism check tool 4128410502 - do - FIAT 82 | Press for MINER springs 422°700.171 = do - CBC gauges (Set of 07 gauges) Both M/s FTIL OEM Manual 83 - ie. Mis FTIL & & Mis ASF make WeASE IRCAMTECH/GWL/MECH/2022-23//LHB/Manual/1.1 Page 4 of 4