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COLOR TILE PRIVATE LIMITED


COMPANY PROFILE:
W have specialization in manufacturing high-quality PORCELAIN and CERAMIC TILES
for every possible Architectural, Residential and Commercial use. Colortile is one of the
leading manufacturers of PORCELAIN and CERAMIC BODY TILES in India. For over a
decade now, Colortile has been innovating and manufacturing Floor and Wall tiles with the
aim of excel in the field and also to satisfy our ever-increasing client base.
We have a production capacity of over 22 millions square meters per annum, spread over 3
manufacturing units at Morbi, Gujarat, India. Our factories are well equipped with the state-
of-the-art technology and modernized laboratories to keep us ahead of the curve.
We believe in creating something better today for a beautiful tomorrow and hence, we
innovate every day. We spent days ideating new designs and then spend months bringing
them to life. Our product is inseparable part of more than a million construction across the
globe.

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TYPE OF INDUSTRY:
The ceramic industry came into existence about a century ago and has matured over time to
form an industrial base. Over the years, the industry has been modernizing through new
innovation in product profile, quality and design to emerge as a modern, world class industry,
ready to take on global competition.
Through there are a number of large companies in the ceramics sector, small and medium
enterprises account for more than 50 percent market in India.
The Rs 26500 crore ceramic tiles industry in India is set to witness nearly 9 per cent growth
in demand this year, higher than the 3-5 per cent growth recorded last year. Initiatives such as
Swachh Bharat Abhiyan, building of smart cities, development of industrial corridors and
housing for all schemes will drive the growth in the near future.

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PROFILE OF COLOR TILE:


TYPE- Private
UNIT- Color tiles Pvt Ltd, Color Granito Pvt Ltd
INDUSTRY- Ceramic
FOUNDED- Since 2008
FOUNDER- Vipul Patel
HEADQUATER- Morbi, India
KEY PEOPLE- Vipul Patel, Sandip Patel
PRODUCT- GVT, WALL, WOOD
BRANCH OFFICE- At- Ratavirda Village, Sartanpar Road, Tal. Wakaner- 363621, Morbi,
Gujarat, India.

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MISSION
We manufacture wall and floor tiles that rank high on quality and aesthetic value irrespective
of the place where they are applied. We are the first choice of residential, commercial and
public buildings for indoor and outdoor applicants. We forge a long term partnership with all
our clients by providing them excellent services. We keep our ears close the ground to satisfy
the needs of an evolving market.

VISION
Always putting the bar high and the dream to achieve them with all the dynamism in design,
we have invested in the latest technology to make COLORTILE a top notch brand in the tile
world. We, at COLORTILE family promise ourselves to grow, innovate and maintain the
quality forever.

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HISTORY:
2009- Establishment of 2nd plant with add-on production of 300/450mm and 300/600mm wall
collection.
2011- Brought digital printing technology and introduced 300/900mm wall collection.
2015- Establishment of the 3rd plant and started production of GVT-PVGT floor collection.
2017- Expansion of plant one by doubling the production capacity.
2018- Expansion of plant two 300/450mm and 300/900mm by doubling the production
capacity.

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FORMS OF ORGANIZATION:
One of the first decision that you will have to make as a business owner is how the business
should be structured. All businesses must adopt some legal configuration that defines the
rights and liabilities of participants in the business ownership, control, personal liability, life
span, and financial structure. This decision will have long term implications, so you may
want to the consult with an accountant and attorney to help you select the form of ownership
that is right for you.
In making a choice, you will want to take into account the following;
Your vision regarding the size and the nature of business.
The level of control you wish to have.
The level of structure you are willing to deal with.
The business’s vulnerability to lawsuits.
Tax implications of the different organizational structures.
Expected profit or loss of the business.
COLOT TILE FIRM OF ORGANIZATION IS PRIVATE LIMITED.

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VALUES:
Our commitments are more important to us than anything else in the world. We treat every
order with same enthusiasm and priority. Integrity and trust are the two most important pillars
of our business.

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PRODUCTION:
WALL TILES-
1. Finishes
2. Exotic
3. Feather
4. Elegant
5. Oxford
6. Elegant Plus
7. Meta Foss
8. Metallic

SIZE-
1. 300/900mm 300/300mm
2. 300/600mm
3. 300/450mm

CLASSIFICATION-
The most commonly used tiles in residential construction today are manufactured using
ceramic. Although cork, concrete, metal, glass and composite materials are used in making
tiles. They were made to replace coloured bricks, and are used as covering material on floor,
ceilings and roofs, the main purpose being decoration. Tiles are usually thin rectangular (or
square) pieces of ceramic.
Ceramic are porcelain tiles are economical are require less maintenance than natural stone
tiles can be used in bathrooms and kitchen because of their waterproof nature.
In contrast, Natural stones can be used in spaces where they are exposed to high amounts of
moisture, provided their porous surface is sealed using appropriate sealants.

PRODUCTION PROCESS-
PREPARATION OF CLAY- The selected clay is taken and free from any impurity such as
grit, pebbles, etc such clay is then pug mills. For high quality edges, a large amount of pure
water is added to crushed clay and it is mixed well into the tank. The mixture is then allowed
to stand quietly. Coarse heavy particles settle in the bottom of the tank. The fine particles are
taken into other bins and the water is allowed to dry.
MOULDING- The clay is placed in moulds that represent the type or shape the tile is to be
created. Moulding can be done with the help of wood moulds or mechanical means by a
potter’s wheel. Wood moulds should be made from well-spiced wood. The clay is presented
in such moulds. And when the soil is removed from the mould the edge are ready to dry.

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DRYING- The edges, as they come out of the mould, lay flat on top of the appropriate
number. Thus different piles are formed. After 2 days, irregular (edges rare due to wrapping
is fixed with flat wood mallet). They are only lifted when the edges are hardened by hand.
The edges are undersides are switched. They are attached to the edge of the shape to dry for
about two days.
BURNING OF CERAMIC TILES- Tiles are then burnt in kilns. A typical kiln for
accommodating about 30000 to 40000 tiles. It is circular in shape and is protected by a shed.
A layer of tiles is laid flat on the rows of long. Burning is affected if firing wood is placed in.
Heat control is important to achieve good results.

RAW MATERIALS AND PROCUREMENT METHOD-


Ceramics have been produced in the world for thousands of years and used for walling and
flooring of many houses. It was so simple and weak at first, but further improved and
changed its processes and materials to improve its resistance and beauty. In ancient times,
ceramics were often made of clay, lime, and adhesives. But today, its raw materials have
been changed to increase its resistance, beauty, and water permeability. Certain, different raw
materials with different formulas are used between tiles, ceramics and slabs. The detailed
explanation and statement of all the raw materials with details and their required quality
review are not included in this article, and we will suffice with a brief selection of them for
your familiarity. Ceramic tiles include whitely, feldspar, calcite, illicit, talc, kaolinitic clay,
sand and dolomite. Each type of ceramic differs in the percentage used of their materials.
These resistances to impact, and water are effective, so much gives each of these ceramics a
special feature.
PORCELAIN TILES RAW MATERIALS-Before combining the raw materials, you must
choose and classify the raw materials according to the colour and design you want. Choosing
the right raw materials and their percentage should be calculated and checked at a very
beginning. After selecting the raw materials and collecting them, the raw materials are
charged into the giant mixer. During the mixing process, amount of water is added to them.
After that, ball gravel is added to the mix to help break the material into smaller particles. At
the end of this process, a sip is produced. The next step in making porcelain ceramics is to
add colour grains to the slip mixture. These seed are added to the slip in mixing at a very high
speed to produce colour bodies. After mixing the materials and colours, it is time to separate
the water added to our mixture. At this stage, the liquid is introduced into a device to
evaporate the water mixed the raw material by raising the temperature. This step continues
until our liquid mixture turns into a powder. To produce green tiles, the powdered materials
must be pressed by a strong pressing machine with a power of more than 7000 tones, so that
it becomes a coherent to obtain acceptable resistance and permeability of water.

WAYS TO HANDLE INDUSTRIAL WASTE-


In recent years scientific issues related to environmental preservation have acquired a great
importance and a major challenge to be met is the recycling of materials discarded by various
productive sectors. Due to the damage caused to the environment by technological

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development through the disposal of waste, this study seeks to alternative raw materials in
the manufacture of ceramic tiles. Different industries wastes that are classified as non-
hazardous were selected: sludge from the crushing process of gneiss, sludge from the cutting
and polishing process of varvite, sludge from the process of filtration-clarification of potable
water and a clay also classified as waste. As it was generated, all waste was dried and
disaggregated in ball mills, and characterized by X-ray fluorescence, X-ray diffraction,
differential thermal and gravimetric analysis, optical dilatometer, and particle size
distribution. The wastes proved to be good alternative raw materials and the corresponding
formulations were shown to be viable in the manufacture of ceramic tiles.

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MARKETING:
4p’s OF MARKETING-
PRICE RANG- With great versatility comes a great price range. The starting price for
ceramic tiles is anywhere from Rs 35/sq.feet. There is no size fits all approach for tiles. With
1000s of the tile to choose for depending on shape, colour, and size it can become a daunting
task to find that perfect tile in your assigned budget. Give us a call to help you find the right
tile within the right budget. We will be more than happy to help you choose the perfect fit.
PERQUISITES- Ceramic tiles have numerous advantages over wallpaper, marbles, wooden,
or carpet types of flooring. Easy to clean, scratch and fire-resistant, hygienic and some of the
important and pragmatic perquisites. However, the most important one, especially during
contemporary times, is the reduction in greenhouse gas emissions. The process of
manufacturing ceramic tiles is environment friendly as raw materials include clay and
minerals.
PURPOSE- Wherever you need, whatever you need we have the perfect ceramic tile for you.
Ceramic tiles are all purpose tiles and can be categorized as floor tiles and wall tiles. They
can be used in your kitchen , bathroom, terrace, living room, etc. Due to their versatility and
easy to clean property these tiles are most preferred for the bathroom and kitchen.
PROCESS OF MANUFACTURING- The steps to manufacture a tile include batching,
mixing and grinding, spray-drying, forming, drying, glazing, and firing. India has a total
installed capacity of 4 million square meter tiles per day. Most tile manufactures now use
statistical process control for each step of the manufacturing process. Statistical process
control consists of charts identify problems with equipment, out of spec conditions, and help
to improve yields before the final products is finished.
MARKETING STRATEGY-
It is described an organization’s marketing environment as a combination of actors and forces
which affect success of a company in building and maintaining its relationship with target
customers, consequently affecting profitability of an organization. Segmentation and
targeting of customers allows the marketer to deliver a product within the largest audience
needs and wants. In marketing, segmenting, targeting and positioning is a board framework
that summarizes and simplifies the process of market segmentation. Market segmentation is a
process, in which groups of buyers within a market characteristics and tendencies. The
processes of segmentation, targeting and positioning are parts of a chronological order for
market segmentation.

PROMOTION STRATEGY-
Relationship marketing as contrasted to transaction marketing involves relational exchanges
that trace to previous agreements. There are four types of buyers-seller relationships, buyer-
maintained relationships, discrete exchanges. Consumers in today’s marketplace are
enlightened and empowered by the information that they have at their disposal from the
internet and from many other sources. Their access to supply sources has expanded

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dramatically beyond their immediate locality by virtue of catelogs, the internet, and other
media. Consumers have the opportunity to compare prices, quality, and design.
Color Granito Private Limited Tiles will use pull strategy promotion. The goal of pull
marketing is to get the customers to come to you, hence the term pull, where marketers are
attempting to pull customers in.

MARKET POTENTIAL-
The market of ceramic glazed Tiles are very bright since its demand is increasing at a faster
rate. The reasons are not far to seek. The improved living standard coupled with good
economic situation along with supporting Govt. Policies for housing sector speak itself for
the demand for these products. Side by side population growth is also creating and integral
part of consumption sector like housing, educational, and research institutions, hospitals,
Industries, hotels, restaurants, cinema halls and other public places. The demands of these
products also increase by the need of renovation works of the old above similar buildings.

ENERGY CONSERVATION-
Energy conservation could be achieved though following process;
1. Complete combustion with minimum excess air
2. Proper heat distribution
3. Operating the kiln at desired temperature.
4. Reducing the heat losses from the opening
5. Minimizing wall losses
6. Waste heat recovery from fuel gasses and utilization from Drying Tiles
7. Control of chimney draught and kiln pressure.
8. Use of lubricants and proper maintenance.
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