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JIM WILLIAMSON
TRAINING STANDARDS AND AUTHORISATIONS MANAGER
Electricity is probably the most useful and versatile type of energy Some terms and concepts which must be understood are:
available to mankind. To understand the nature of electricity, the
laws it obeys and the basic electrical properties of materials used • Electric charge: a property of some subatomic particles,
in circuits, the very construction of matter has to be studied. which determines their electromagnetic interactions.
Electrically charged matter is influenced by, and produces,
It is, however, very dangerous and must be treated with the electromagnetic fields.
greatest respect. Whilst it is necessary to the operation of the • Electric current: a movement or flow of electrically
human body, and in particular the nervous system, too much charged particles through a material, typically measured in
electricity, or misapplied electrical energy can cause serious amperes. It’s flow may be used to do work.
damage or death. • Static electricity: a stationary electrical charge which may
be built-up and stored on certain materials through friction
Electricity is a general term encompassing a variety of phenomena or other natural phenomina. Can produce an electrostatic
resulting from the presence and flow of an electric charge. The field
word comes from the Greek word ‘electron’ meaning amber • Electric field: an influence produced by a static or current
because the earliest observations of electrical effects were made electric charge on other charges in its vicinity.
by rubbing amber to generate static electricity. • Electric potential: a difference in charge state or ‘potential’
between two points that causes a current to flow if a
Recognisable phenomena include lightning, static electricity, and suitable path is available, typically measured in volts.
the flow of electrical current in an electrical wire while the less • Electromagnetism: a fundamental interaction between the
familiar concepts include the electromagnetic field and magnetic field and the presence and motion of an electric
electromagnetic induction. charge.
• Electrical power: typically provided by an electrical
Electrical phenomena have been studied since ancient times, generator. It provides the potential for a current to flow and
although advances in the science were not made until the do work on the components of an electrical circuit.
seventeenth and eighteenth centuries. By the late nineteenth
• Electrical Circuit: a network of components connected by
century engineers were able to put it to industrial and residential
current conducting materials to produce an output of some
use. The rapid expansion in electrical technology at this time
sort. Normally a loop which allows the power source to
transformed industry and society. Electricity's extraordinary
apply a potential across the components.
versatility means that it can be put to an almost limitless set of
applications which include transport, heating, lighting,
communications, and computation. Electrical power is the
backbone of modern industrial society, and is essential in modern
aviation.
Electric shock increases the levels so much so, that the normal
body signals become swamped. These large shock currents can
cause the “no-let-go” effect.
One parellel path via feet . Two parallel paths, one via hands, one via feet.
1mA+ produces sensation called shock If your skin has a resistance of 100,000 ohms, and you touch a 9-
10mA becomes painful volt battery, what current will flow through you?
100mA+ usually fatal
500mA for less than 20mS may have no lasting effects What current will flow through you if you touch 240-volt house
50mA for 10Sec likely to be fatal potential?
Most fatalities come from: Soaked in seawater, your resistance is lowered to 100 ohms. Now
• Ventricular fibrillation how much current will flow through you if you touch the 9-volt
• Compression of the chest (failure to breathe). battery?
Treatment Soaked in seawater, what current will flow through you if you touch
the 240-volt house potential?
SWITCH OFF SUPPLY before touching victim
Send for qualified medical assistance immediately Assume your skin has a resistance of 100,000 W. How much
Give First Aid voltage (potential) would be needed to produce a current:
Emergency telephone number is …………………….. • that could be felt?
BA medical support line ………………………………. • that would be painful?
• that would probably be fatal?
Know what to do - remember it could be you.
All pure substances are made up from a relatively few basic The word "atom" is Greek and it means "cannot be split". We now
substances called elements, either separately or combined know that atoms can be split and that they split into protons,
together to form a compound. There are 92 such elements neutrons and electrons.
occurring naturally.
The protons and neutrons are roughly equal in mass and form the
The ultimate particle to which an element can be reduced to is atom's nucleus. Protons have a positive charge, neutrons are
called the atom. However, many elements cannot exist in a stable neutral.
form as individual atoms, but only in groups of atoms. The
smallest part of an element or compound that normally exists in a
free state is the molecule. The molecule of an element may consist of
one or more atoms of that element. The molecule of a compound
consists of two or more atoms of different elements. For example,
the molecule of the element oxygen is made up of two oxygen atoms
(O2), whereas the compound of water is made up of two hydrogen
atoms and one oxygen atom (H2O). In a pure compound each
molecule contains the same number of atoms of each element. It
follows therefore that elements can only combine to form
compounds in certain fixed proportions.
All atoms are striving to become neutrally charged, e.g. the The Positive Ion
charges of the Protons and Electrons are equal In some materials the outer electrons can easily be detached from
the atom, requiring only a small amount of external energy to
The Atomic number is determined by the number of Protons e.g. 1 overcome the attraction of the nucleus. Sources of such energy
Proton, the Atomic number is 1 (hydrogen), 6 Protons, Atomic may be heat, light, electrostatic fields etc.
number is 6 (Carbon).
The electron once
detached from the
atom is able to
move around the
structure of the
material and is
called a “Free
Electron”. The atom
which has lost the
The Atomic Mass is the number of Protons and the number of
electron has now
Neutrons. Therefore Hydrogen has an Atomic Mass of 2 and
gained an overall
Carbon an Atomic Mass of 12.
positive charge and
is therefore called a
The Oxygen atom consists of 8
“Positive Ion”.
Protons, 8 Neutrons and 8
Electrons. This is a “stable” atom.
Its 8 electrons are in 2 shells, M
The Negative Ion
and K. The inner K shell has only 2
electrons in it, the second shell has Likewise, when an atom
6 electrons. The second shell, gains an electron in its
however, is capable of taking 8 outer orbit it becomes
electrons. overall negatively charged
and is called a “Negative
Ion”
Since copper is the most commonly used metal in electrical When the valence electron in the outer shell of the copper atom
applications we shall examine its atomic structure. gains sufficient energy from the surrounding medium (sources
such as heat, light etc.), it can break free from the parent atom. It
The copper atom has 29 electrons in orbit around the nucleus. now becomes a “free electron”. These free electrons are capable
These are spread over 4 shells at varying distances from the of moving from one atom to another within the material. This
nucleus. The number of electrons in each shell is predictable and movement is random.
is structured according to the formula 2N2 where N is the number
in the shell. The first shell can have up to 2 electrons, the second The Aluminium Atom
8, the third 18 and the forth up to 32 electrons.
The most abundant metal in the Earth’s crust is Aluminium. It is
also a very good conductor but electrically it is not as good as
copper. Note it has three valent electrons.
An electric current is a flow of electric charges. The current can flow In spite of all this intense activity within the interior of the metal, there
quite easily through some materials; we call these conductors, and is no overall movement of electrons, and the piece of metal as a
finds it nearly impossible through others; we call these insulators. whole is electrically neutral since the total number of negative
charges are equal to the positive charges.
Let us now think of how current flows through a conductor. Most
conductors are metals such as copper, silver and gold. All metals have If we now bring an external charge near that metal the electrons
less than their full complement of electrons in the outer shell, and will be forced into a flow either towards the charge or away from
those that are present are loosely bound to their parent atom. it depending on the type of external charge. If the external charge
They can easily be detached from the atom and move about in the was a battery, we know it has two terminals a positive and negative.
space between atoms. For this reason they are called free Therefore the electrons of our metal would be attracted to the
electrons. So if an electron leaves, remember it takes its negative positive terminal and you have a instantaneous current flow.
charge with it, leaving behind a positive ion. The interior of the You would also get a force of attraction of the positive ions towards
metal under normal conditions can now be visualized as a the negative terminal but as the are held in the crystal lattice they
framework of positive ions in a fixed regular pattern known as a cannot move. We will look at these two current flows a little later.
crystal lattice, through which the free electrons may move freely.
At temperatures above absolute zero the free electrons are in a
constant state of motion which changes with temperature. The
positive ions are also vibrating about their mean position in the
crystal lattice.
Electron Flow v Conventional Current Flow Both Conventional Current and Electron Flow are used by industry.
Many textbooks are available in both Electron Flow and
Conventional Current assumes that current flows out of the Conventional Current formats.
positive terminal, through the circuit and into the negative terminal
of the source. This was the convention chosen during the
discovery of electricity. They were wrong!
In D.C. (Direct Current), the current flows in one direction only Detection
through the circuit. Some circuits will not function unless D.C. is
applied to it as they are polarity conscious. Typical sources of D.C. Electric current can be detected by the presence of one or more of
are batteries, solar panels, D.C. Generators. the following effects:
Here we will look at the basic electrical terminology, their Current (I) Unit = Ampere (A)
meanings, units and physical parameters.
This is the “Rate of Flow of Charge (Q)”. It has the units of
The basic units we will look at are: Ampere’s (A)
• Charge
• Current
• Voltage
• Potential & Potential Difference
• Electromotive Force (emf)
• Conventional/Electron Flow (already discussed)
• Resistance
• Conductance & Conductivity
• Power
Examples:
One volt is the potential difference between two points if one joule
of energy is required to move one coulomb (6.2 x 1018 electrons)
between them.
The greater the voltage of a supply source, the greater its potential
to produce a current flow. Thus, a 115 volt supply has 115 times
the potential to produce a current flow than a 1 volt supply.
W
V =
Q
where W = Power & Q = Charge
The unit of electromotive force is the Volt and its symbol (E)
Potential Difference
If 100V is applied across a circuit between points A & E then a p.d.
of 100V is said to exist. If we then were to measure the points B, C
& D we could find the measurements 60V, 30V & 10V respectively.
A-B 40V
B–C 30V
C–D 20V
D–E 10V
A B C D E
Resistance
An electric current is a flow of free electrons through a conductor.
The size of the current flowing through a conductor for a given
applied voltage depends on:
Picture B
This is given by: However, the RESISTIVITY (ρ - rho) of the material must also be
I taken into account, so the formulae becomes:
V =
R l
Resistance = ρ
a
Conductance =
Examples
1,000 = 103 Kilo k Write the following in S.I Units using a preferred prefix:
1,000,000 = 106 Mega M
1,000,000,000 = 109 Giga G 6000V
1,000,000,000,000 = 1012 Tera T
0.005V
Sub Multiple Prefix Symbol
Examples of Multiples and Sub-multiples Write the following as a number and scientific notation:
3nA
5GHz
A material which has many free electrons and will therefore allow Conductors:
current to flow is called a conductor. The greater the number the A conductor has a very large number of free electrons. It has
better its conducting properties. resistance because these free electrons, rather than passing
unobstructed through the material, collide with the relatively large
Examples of conductors are: Gold, silver, copper, aluminium, iron, and solid nuclei of the atoms. As the temperature increases, these
steel, brass, bronze, mercury, graphite, dirty water, concrete. nuclei will vibrate more and hence obstruct the path of the
electrons more, so that collisions will occur more frequently The
Of these the most common are Gold, silver, copper and result is that the resistance of conductors increases with
aluminium. Mercury is often used in gyroscopic instruments to aid temperature. This is said to have a POSITIVE TEMPERATURE
correction and erection of the gyros. CO-EFFICIENT
A material with very few free electrons cannot pass significant Insulators:
current and is called an Insulator. Due to the nature of the bonding there are no free electrons Only
those due to thermal energy, manage to break free from their fixed
Examples of insulators are glass, rubber, oil, asphalt, fibreglass, positions. As the temperature of an insulator increases, more
porcelain, ceramic, quartz, (dry) cotton, (dry) paper, (dry) wood, electrons acquire sufficient thermal energy to break free, and so
plastic, air, diamond the number of free electrons increases. The result is that
resistance of insulators decreases as temperature increases. This
The most common of these are: Rubber, plastic, air & dry paper is said to have a NEGATIVE TEMPERATURE CO-EFFICIENT
The SI unit of Work is the joule (J), but this does not involve any
reference to time. When a 50 Newtons of force is applied through
a distance of 20 metres, the work done is the force multiplied by
the distance. In this case 50 x 20 = 1,000 joules (1kJ). The answer
is the same whether the work was done in 10 minutes or 1 hour.
Power is the work divided by time. If the work in the example was
completed in 40 seconds, the power would have been 1kJ in 40s
or 25 joules per second.
Power is Work done per unit of time and can be expressed as:
Electrical Energy is the ability of an electrical system to do work.
Power = Work = joules = watts
Time sec Energy is expended when work is done and the amount of energy
used is equal to the work done. The units of energy and work are
The basic unit of power then is the watt. the same, i.e. Joules.
When large amounts of energy are involved, power per unit of time Energy = Work = Vlt (Joules)
is used, expressed in kilowatt - hours, abbreviated as kWh.
The energy a body contains may be determined by calculating the
kWh = P x T electrical work done on the body to give it that energy.
1000
Conversely, the work that a body could do if it used up all its
For example A heater rated at 1000 watts (1 kilowatt), operating
energy may be determined by calculating how much energy it
for one hour uses one kilowatt hour of energy.
contains.
Using a 60 watt light bulb for one hour consumes 0.06 kilowatt
This the rate at which work is done or the rate of conversion of
hours of electricity. Using a 60 watt light bulb for one thousand
energy by an electrical system.
hours consumes 60 kilowatt hours of electricity.
As we have seen, the si unit of power is the watt, which is a rate of Questions
1 joule per second, therefore:
1. How much work is carried out if 4 coulombs of charge is moved
Work done ( joules ) VIt through a potential of 5 volts?
Power ( watts ) = =
Time taken (sec onds ) t
V2
∴ P = IV , P = I 2 R, P=
R
Power Ratings
Electrical equipment can only take a certain amount of heat 2. How much work is done when 5 amps flows through a potential
production without damage. of 2 volts for 10 minutes?
The safe power which a piece of equipment can consume without
damage is its "power rating" or "wattage rating".
All materials resist the flow of electrons to some degree. This Surface area and size of the resistor determines the rate at which
opposition is called Resistance. It may be unwanted e.g., supply heat is dissipated from the resistor and its surrounding area.
leads, motor windings, or wanted e.g. for current limitation.
Generally the larger the physical size of the resistor, the higher its
In the case of wanted resistance, it may be necessary to add a power rating. Carbon resistors of the same resistance value are
component called a resistor. commonly available in ratings between 0.25W-2W.
Power rating of resistors When higher wattage is required, wire wound resistors may be
used with ratings of between 1W – 200W.
This power rating has a different meaning from that of a bulb. In
this case we must always keep below the stated value. To keep
below the stated power value, there are maximum permissible
values of voltage and current, which calculated as follows:
Maximum Current:
P
P = I 2R ∴ I =
R
Maximum Voltage
V2
P= ∴ V = PxR
R
Wire Wound:
• A length of resistive wire cut to the desire value
• Normally wound around a ceramic or plastic former
• Painted for protection
• Physically large
• Good accuracy
• High Power Ratings
Circuit Symbols
Fixed:
As its name implies, the resistance value is fixed and cannot be
altered without replacing Fixed resistors may form part of a
variable circuit. Can by switching, be given the appearance of
being variable
Variable:
Come in both, wire wound and composite varieties Wire wound
more accurate and harder wearing A conductive arm is moved
along the resistive element increasing or decreasing the length of
resistance track
Variable Resistors
Potentiometer:
Varies Voltage
Uses all three connections
Rheostat:
Varies Current
Uses only two connections
3K3D
7M6K
Example:
Note: The multiplier letter always indicates where the decimal point
or 000 comma should be.
1. Value
2. Multiplier
3. Tolerance
4. Reliability (optional)
Resistors are available in a number of standard ranges, often As carbon/resin resistors have some value of tolerance it is not
called 'preferred values' necessary to manufacture a multitude of various resistors
These ranges, or series, are set out by the Electronic Industries E.g. a 22kΩ with a 10% tolerance would cover a range from 19.8k
Association (EIA), and are E3, E6, E12, E24, E48, E96 and E192. to 24.2kΩ resistor
The number after the 'E' denotes the number of values the series
E6 Series at 20% Tolerance - Resistors values in Ω's
contains per decade. The E3 and E6 series aren't really used
these days; the most common series is probably E24. 1.0, 1.5, 2.2, 3.3, 4.7, 6.8
The series are logarithmic and are derived from the resistor E12 Series at 10% Tolerance - Resistors values in Ω's
tolerance; resistors with a tighter tolerance can have more values 1.0, 1.2, 1.5, 1.8, 2.2, 2.7, 3.3, 3.9, 4.7, 5.6, 6.8, 8.2
in the series that won't overlap one another.
E24 Series at 5% Tolerance - Resistors values in Ω's
The series are sometimes referred to by the tolerance, the two 1.0, 1.1, 1.2, 1.3, 1.5, 1.6, 1.8, 2.0, 2.2, 2.4, 2.7, 3.0,
being related as follows:
3.3, 3.6, 3.9, 4.3, 4.7, 5.1, 5.6, 6.2, 6.8, 7.2, 8.2, 9.1
E3: 50% tolerance E96 Series at 1% Tolerance - Resistors values in Ω's
E6: 20% tolerance
E12: 10% tolerance 1.00, 1.02, 1.05, 1.07, 1.10, 1.13, 1.15, 1.18, 1.21,
E24: 5% tolerance 1.24, 1.27, 1.30, 1.33, 1.37, 1.40, 1.43, 1.47, 1.50,
E48: 2% tolerance 1.54, 1.58, 1.62, 1.65, 1.69, 1.74, 1.78, 1.82, 1.87,
E96: 1% tolerance 1.91, 1.96, 2.00, 2.05, 2.10, 2.15, 2.21, 2.26, 2.32,
E192: less than 1% tolerance 2.37, 2.43, 2.49, 2.55, 2.61, 2.77, 2.74, 2.80, 2.87,
2.94, 3.01, 3.09, 3.16, 3.24, 3.32, 3.40, 3.48, 3.57,
When designing a circuit you need to round calculated resistor 3.65, 3.74, 3.83, 3.92, 4.02, 4.12, 4.22, 4.32, 4.42,
values to a preferred value. Normally this would be the value 4.53, 4.64, 4.75, 4.87, 4.99, 5.11, 5.23, 5.36, 5.49,
closest to the calculated one for the series you are using. However 5.62, 5.76, 5.90, 6.04, 6.19, 6.34, 6.49, 6.65, 6.81,
in some circumstances its better to round up to the next higher
6.98, 7.15, 7.32, 7.50, 7.68, 7.87, 8.06, 8.25, 8.45,
value, such as with current limiting resistors where using a value
smaller than calculated could overload a component.
8.66, 8.87, 9.09, 9.31, 9.53, 9.76
Put into words this states: Ohms Law - Ohmic and Non-Ohmic Graphs
Ohmic or linear conductors obey Ohms Law and a graph of I
“The current (I) flowing through a resistor (R) is directly against V, called a characteristic curve, is a straight line through
proportional to the voltage (V) across it, providing the temperature the origin. This graph assumes that the resistance of the circuit
remains constant”. does not change with changing temperatures e.g. a negligible
temperature co-efficient.
From this statement we can deduce:
V V
V = IR I= R=
R I
Complete:
Before we look at complicated resistor networks let us first We can apply Ohm's Law to each resistor as follows:
consider what the opposition to current flow is in simple circuits
containing three resistors R1, R2 and R3. V1 = IR1 V2 = IR2 V3 = IR3
Series Resistors
The three resistors can be replaced by one resistor R, with the
If the three resistors are connected in series, what is the value of same current I flowing in it being produced by the applied voltage
the total resistance offered to the current flow? V. Therefore we can apply Ohm's Law to this circuit giving the
following expression:
V = IRT
Substituting expressions 3 and 2 into equation 1 gives:
RT = R1 + R2 + R3
The first thing to remember is that current cannot be 'lost', i.e. the
current flowing into a resistor is equal to the current flowing out. We see therefore that the total resistance of any number of
Therefore the current I flowing into Rl is the same in all resistors. resistors connected in series is the sum of resistances of each
Similarly, you cannot 'lose' voltage so the sum of the voltages one. You should note that all of the resistors must be expressed in
across the resistors V1, V2 and V3 must be equal to the supply ohms, the basic unit for resistance.
voltage V as shown below:
V = V1 + V2 + V3
Parallel Resistors Applying Ohm's Law to each resistor we get the expressions:
V V V
Let us now consider a circuit in which the three resistors R1, R2 I1 = , I2 = , I3 =
and R3 are connected in parallel. R1 R2 R3
Remembering that R1, R2 and R3 can be replaced by one resistor
RT in which the current is I and the voltage across it is V, applying
Ohm's Law to this circuit we have:
V
IT =
RT
Substituting expressions 3 and 2 in equation 1 we get:
V V V V
= + +
RT R1 R2 R3
Since V is common to all terms on each side of the equation it can
be eliminated from each term resulting in:
1 1 1 1
= + +
We shall once again find the total resistance of the above circuit, RT R1 R2 R3
i.e. what is the value of a single resistor which could replace the We see therefore, that the reciprocal of the total resistance is
three resistors without changing the current I in the circuit. equal to the Sum of the reciprocals of each of the resistors
connected in parallel. Once again, the resistance of each resistor
There are two things to note in the circuit. Firstly, the total current must be expressed in ohms.
(I) in the circuit divides I1, I2 and I3 in the three resistors
respectively. Remember current cannot be lost so IT will be equal There are two things to note about the last expression. Firstly it is
to the sum of the individual currents. Secondly, the ends of each a very common mistake to fail to find the reciprocal of the result
resistor are connected to the common points A and B and the after adding the reciprocals of R1, R2, and R3, Secondly, and this
applied voltage V is also connected to points A and B, Therefore helps to check you answer, the total resistance RT is always less
the voltage V appears across each resistor. than the smallest value of R1, R2, or R3.
Consider the currents in the circuit. We have:
I T = I1 + I 2 + I 3
Let us now go on to circuits in which we have resistors connected Current, Voltage and Power in Resistor Circuits
in both series and parallel. We shall again be required to find the
equivalent resistor which would give the same current for the same It is often necessary for us to obtain the values of current, voltage,
applied voltage of the whole circuit. or power in circuits. In the case of a straight forward series resistor
circuit there is only one current, but there will be various voltages
Consider the circuit below. developed across each of the resistors. The current and voltage
for each resistor will produce power and the sum of these powers
will be the total power taken from the source, i.e. the applied
voltage.
The original circuit now becomes a simple series circuit and the
resultant total resistance is obtained by merely adding the three
resistor values together
When we discussed the two ways that resistors can be connected Kirchhoff's Second Law In any electrical closed circuit the
together, i.e., in series or in parallel, we noted that in the latter algebraic sum of electromotive forces (emf's) equals the algebraic
case the sum of the individual currents flowing into the parallel sum of the potential differences (pd's) being produced in that
network equalled the total current and in the former case the circuit.
applied voltage was equal to the sum of the voltages developed
across the resistors in series.
Kirchhoff's First Law The sum of the currents flowing into any
electrical junction of conductors equals the sum of the currents
flowing out of the junction.
Example: Problems
Vs = 36v, V1 + V2 + V3 = Vs 1.
RT = 12 + 6 + 36 = 54 Ω
By Ohms Law
V
R = 36
54 = 0.666 A
Problems
2.
Example Problem 1
Solving R
Solving I
I T = RV = 6.25
36
= 5.76A
T
Solving I1, I2 & I3
I1 = RV1 = 36
50
= 0.72A I2 = RV2 = 36
25 = 1.44A
I3 = RV3 = 10
36
= 3.6A
Problem 2
1
RT2
= R13 + R14 = 350
1
+ 200
1
= 127.27Ω
I1 = RV11 = 8.6275
100 = 86.275mA
VS I2 = RV12 = 8.6275
250 = 34.510mA
IT = RT
= 24
198.70
= 120.78mA
-3
Or 120.78 x 10 A
Now knowing IT, the voltage drops can be calculated across the I3 = RV23 = 15.373
350 = 43.992mA
individual parallel (//) networks.
I = 120.78mA
I4 = RV24 = 15.373
200 = 76.863mA
71.429Ω R1//R2
Note: I1 & I2 = 120.83mA as do I3 & I4
+
24V I = 120.78mA
-
127.27Ω R3//R4
I = 120.78mA
Problem 1
Collect Terms
(1) 4.95 = 450 I1 + 180 I 2
(2)12 = 180 I1 + 190 I 2
This circuit has 2 power supplies both of differing values. Multiply (1) x190 & (2) x180
940.5 = 85500 I1 + 34200 I 2
Points to note: Ohms and Kirchoff’s Laws apply
2160 = 32400 I1 + 34200 I 2
Solution:
Subtract (1) from (2)
Label circuit w,x,y,z or similar and solve by simultaneous equation. 1219.5 = −53100 I1
1219.5
I1 = = −22.996mA
−53100
Substituting in (1)
4.95 = 450 I1 + 180 I 2
4.95 = (450 x − 22.996) + 180 I 2
4.95 = −10.335 + 180 I 2
15.285
I2 = = 84.915mA
180
∴ Current through R2 = 84.915 − 22.996 = 61.92mA
Problem 1: Problem 2:
The total power dissipated in a circuit is the SUM of the power Size and Power Rating
dissipated in the individual resistance's of the circuit.
The surface area and therefore the size of a component
Care must be taken not to exceed the power rating of any determines the rate at which heat is dissipated from the
component or that component may burn out. component to its surroundings.
Example: Generally therefore the larger the component, the higher its power
rating.
Fuses are metals with very low resistance values which have Fuse Symbols
negligible effect on the current in a circuit. The term Fuse is short
for “Fusible Link”. They melt when the current exceeds the rated
value of the fuse.
The fuse protects the equipment, cables and power supply from
the heating effects of excessive current flows since on melting, the
circuit is broken and current no longer flows. A Circuit Breaker (CB) is an automatically-operated electrical
switch designed to protect an electrical circuit from damage
Although it is the heat produced in a fuse which causes it to 'blow' caused by overload orshort circuit. Unlike a fuse, which operates
fuses are rated by the CURRENT they will conduct at their once and then has to be replaced, a circuit breaker can be reset
specified working voltage without burning out. (either manually or automatically) to resume normal operation.
Circuit breakers are made in varying sizes, from small devices that
The fuse to use in any circuit is one which as a current rating protect an individual appliances and to protect high voltage circuits
slightly HIGHER than the greatest current to be expected in the and systems.
circuit, ( 25% rule - typical ).
The series/parallel arrangement of resistors shown in the diagram Applying Ohm's Law for each resistor we have:
below is known as the Wheatstone Bridge. I 3 R2
1. I 3 R1 = I 2 R2 i.e. =
I2 R1
The same argument may be applied for resistors R3, and R4, in
which D is the common point. Therefore:
I 3 R3
2. I 3 R3 = I 2 R4 i.e. =
I 2 R4
E 12 2
I= = ; Power in Load = I R
ri +RL 2+R
WHY
Below are two D’Arsonval meters. Meter (a) shows a Shunt
Resistor in parallel across the terminals and the coil movement.
Meter (b) shows a Multiplying Resistor in series with the coil
movement and the output terminals.
Voltmeter To maintain the correct meter current span and still accommodate
different voltage levels, many voltmeters use a string of switch-
Consider the effect of the Voltmeter on the circuit. The Voltmeter selected series resistors, as shown below. Turning the range
employs the multiplying resistor configuration (b). switch to the lower voltage ranges reduces the series resistance,
while the higher ranges add series resistance.
If we assume a voltmeter has a FSD (Full Scale Deflection) of 1mA
and an internal resistance of 10 ohms, then by Ohms Law the
voltage required to achieve a FSD must be:
I x R = 1 x 10-3 x 10 = 10mV
This means that 29.99A must be SHUNTED away from the coil. As
the FSD = 0.05V, then by Ohms Law;
0.05
= 0.001667Ω
29.99
Most ammeters have more than one range. The lowest is usually
determined by the current rating of the meter movement, while the
higher ranges are determined by different shunt values.
Meters MUST be placed so as not to affect circuit loading but more This will result in the ammeter having very little effect on the total
importantly, if an ammeter is placed into a circuit incorrectly i.e. in circuit current and the voltmeter’s internal resistance being so high
parallel, dangerously high currents may result. that most of the current will flow through the load.
Proof
Consider this circuit;
V 20
I= = = 2A
R 10
RT = 999μΩ
RT = 30000Ω
Now consider the Ammeter placed in parallel across the load; NOTE: A Voltmeter placed in series in the circuit will load the
circuit and REDUCE current flow. The circuit is unlikely to operate
correctly.
RT of Circuit
1 1
RL + R A =+ −6
= 998 x10 −6 Ω
10 999 x10
V 20
∴ I= = = 20000 A
R 998 x10 −6
The potential current in the circuit is extremely high and will
damage the circuit or equipment.
1. What are the factors affecting resistance? 8. Calculate IT, i1, i2 V1, V2, V3 and the power dissipated by R3
10. Calculate V1, V2, V3, V4, V5, V6, i1, i2, i3, i4, and the power 13. With reference to the diagram below:
dissipated by R5 & R3
14. A twin 2mm2 cable feeds a heater, which takes a current of 18. Calculate the supply voltage of the circuit below if the power
20A. If the cable is 100mtr long, calculate the voltage drop in it, dissipated in the 6Ω resistor is 24W
and the p.d. across the heater if the supply voltage is 200V. What
must be the minimum cross-sectional area of a replacement cable
if the voltage drop is not to exceed 6V nominal? Take ρ as
17.8μΩmm
Here we will be looking at the production of electricity by the The Electro-Chemical Series
following six methods:
• Chemical Action
• Friction
• Pressure
• Light
• Heat
• Magnetism and Motion
We shall look at each of these methods briefly, but the main focus
will be on chemical as employed in batteries. Generation by light,
heat, friction, pressure, magnetism and motion is covered in more
detail later within M3 or in other modules.
Chemical Action
How Cells Work - Galvanic Action
This is by use of two different metals placed in a liquid called
electrolyte. We call this a cell and by grouping these cells we In simple terms, batteries can be considered as electron pumps.
produce a battery.
The internal chemical reaction within the battery between the
The plate materials and electrolyte used generally gives the electrolyte and the negative metal electrode produces a build up of
batteries their names. These fall into two main groups determined free electrons, each with a negative charge, at the battery's
by the electrolyte, namely ‘ACID’ and ‘ALKALINE’. They can be used negative (-) terminal - the anode.
for differing purposes and as such they are constructed to match
these uses. The chemical reaction between the electrolyte and the positive (+)
electrode inside the battery produces an excess of positive (+) ions
Different metals have different electrical potentials in the electro- (atoms that are missing electrons, thus with a net positive
chemical series and can be selected to produce a cell with specific charge) at the positive (+) terminal - the cathode of the battery.
characteristics.
The electrical (pump) pressure or potential difference between the
+ and - terminals is called voltage or electromotive force (EMF).
How Cells Work - Galvanic Action - cont • The electrolyte (the ionic conductor) which provides the
Different metals have different affinities for electrons. When two medium for transfer of charge as ions inside the cell
dissimilar metals (or metal compounds) are put in contact or between the anode and cathode. The electrolyte is typically
connected through a conducting medium there is a tendency for a solvent containing dissolved chemicals providing ionic
electrons to pass from the metal with the smaller affinity for conductivity. It should be a non-conductor of electrons to
electrons, which becomes positively charged, to the metal with the avoid self discharge of the cell.
greater affinity which becomes negatively charged. A potential
difference between the metals will therefore build up until it just • The separator which electrically isolates the positive and
balances the tendency of the electron transfer between the metals. negative electrodes.
At this point the "equilibrium potential" is that which balances the
difference between the propensity of the two metals to gain or lose The Discharge Process
electrons.
When the battery is fully charged there is a surplus of electrons on
A battery or galvanic cell stores energy in chemical form in its the anode giving it a negative charge and a deficit on the cathode
active materials and can thus convert this to electrical energy on giving it a positive charge resulting in a potential difference across
demand, typically by means of an electrochemical oxidation- the cell.
reduction. Each galvanic or energy cell consists of at least three
and sometimes four components: When the circuit is completed the surplus electrons flow in the
external circuit from the negatively charged anode which loses all
• The anode or negative electrode is the reducing or fuel its charge to the positively charged cathode which accepts it,
electrode. It gives up electrons to the external circuit and is neutralising its positive charge. This action reduces the potential
oxidised during the elecrochemical (discharge) reaction. It difference across the cell to zero. The circuit is completed or
is generally a metal or an alloy but hydrogen is also used. balanced by the flow of positive ions in the electrolyte from the
The anodic process is the oxidation of the metal anode to the cathode.
reducing agent to form metal ions.
Since the electrons are negatively charged the electrical current
• The cathode or positive electrode is the oxidising they represent flows in the opposite direction, from the cathode
electrode. It accepts electrons from the external circuit and (positive terminal) to the anode (negative terminal).
is reduced during the electrochemical (discharge) reaction.
It is usually an metallic oxide or a sulfide but oxygen is also The anode is the electrode through which electrons flow out of a
used. The cathodic process is the reduction of the polarised electrical device (or the electrode through which current
oxidising agent (oxide) to leave the metal. flows in)
There are two basic types of battery, the Primary Cell and the
Secondary Cell. Primary Cells are so called because their chemical
activity is either not reversible at all, or only reversible with
extreme difficulty. Such cells can only be reactivated with the
renewal of their component materials. Secondary Cells have
chemical reactions, which can be reversed by passing a current
through them in an opposite direction to their discharge current.
In this way the component materials are restored to their
original charged state and such cells can therefore be used to
store electrical energy.
Primary Cells
Two types only are mentioned here as examples of the dry primary
cell. The standard type has two poles, Carbon Rod (+ve) and
Zinc Container (-ve), with an electrolyte of Ammonium
Chloride (Salamoniac). Unfortunately this basic
arrangement has the distinct disadvantage that during discharge,
hydrogen bubbles form on the carbon rod effectively insulating the
rod from the electrolyte. To counteract this Polarisation a chemical
de-polariser, Manganese Dioxide is included in the cell
construction.
Secondary Cells The plates are arranged so that there is one more negative plate
than positive plates, this being done to prevent distortion of the
There are two distinct types of secondary cells used to form
outer positive plate during charge.
secondary batteries, namely LEAD ACID and ALKALINE.
In order to prevent shorting between positive and negative plate
Acids and Alkalines react unfavourably if brought into contact
structures, porous "Cedar wood" separators are fitted between
with each other, therefore they must never be allowed to mix. Tools
the plates, and a space is allowed for below the plates to allow
and equipment contaminated by use on one type must never be
material shredded from the plates to accumulate without
used on the other type.
danger of a short circuit. Lugs for the interconnection of cells to
form a battery or to provide output terminals, are formed in the plate
On stations where both Acid and Alkaline batteries are charged
grid structure and pass out of the cell case through a gas tight
and serviced, the battery charging room is arranged such that the
seal.
two types of battery are handled in different areas, preferably in
different rooms. Unlike primary cells in which the case formed an
Vents consisting of acid resisting material are screwed into an
integral part of the cell active material and one plate of the unit,
aperture in the roof of each cell. These vents are designed to allow
secondary cells use a different approach in which the case is
gas to escape without allowing acid to leak out. Some batteries
simply the container for the cells.
employ cells which are totally unspillable, allowing the battery
to be inverted during flight. The vent stopper used in such cases
Lead Acid Batteries
being long enough to protrude through the surface of the
Lead Acid types employ an impact and acid resisting case for electrolyte with the battery inverted, thus allowing gas to vent
each cell constructed from Polystyrene Compounds, or other out to atmosphere.
suitable material, the case being moulded or constructed to accept
the active materials and electrolyte, and to provide outlets for the The cell vent or stopper must be secured down and sealed, rubber
terminal posts for interconnection of cells; and a suitable vent to seals being fitted to each vent for this reason. Electrolyte used in
prevent gas pressure build-up without allowing electrolyte to Lead Acid batteries consists of a solution of Acid and Water
escape from the cell confines. mixed to a Specific Gravity of 1.270 for aircraft batteries. Only
distilled water is to be used in the solution since impurities found in
The methods used to construct each cell will vary from one lead tap water will reduce battery life and capacity.
acid battery type to another. Details of the active chemical
constituents of the modern Lead Acid battery will be found in the
following pages.
Battery State of Positive Negative Electrolyte NOTE: PbO2 is correctly named Lead Dioxide. It may also be
Type Charge Plate Plate called Lead Peroxide which is an older term and strictly speaking
Lead Charged PbO2 Pb H2SO4 a less chemically accurate one. From a practical point of view
Acid (Lead (Lead) Concentrated however, either term is acceptable.
Dioxide) Sulphuric Acid
Discharged PbSO4 PbSO4 H2SO4
(Lead (Lead (Weak
Sulphate) Sulphate) Sulphuric Acid)
In addition to features already covered within this section, the a. Add 1 point (0.001) for every 2.5° above a datum of 60°F.
following should be noted with respect to the effect of temperature b. Subtract 1 point (0.001) for every 2.5° below a datum of
change on the electrolyte. 60°F.
Relative Density (otherwise referred to as Specific Gravity) of When mixing electrolyte it should be remembered that the ACID
the electrolyte is generally related to a temperature of 15°C (60°F). is ALWAYS added to the WATER. The reverse procedure can be
Readings taken at other temperatures should, therefore, be EXTREMELY DANGEROUS.
corrected to 15°C (60°F) as follows: For the Celsius scale 0.003 (3
points) should be added to the hydrometer reading for each 4°C A fully charged cell will produce a voltage of 2.2 volts which falls to 1.8
by which the temperature of the electrolyte is above 15°C, or 0.003 volts when fully discharged. During discharge the voltage hovers around
(3 points) should be subtracted from the hydrometer reading for 2.0 volts for a long portion of cell life hence, lead acid cells are said to have
each 4°C by which the temperature of the electrolyte is below 15°C. a Nominal Voltage of 2.0 volts per cell.
Sulphation
Capacity Testing
These tests must be carried out at the periods specified in the M.M. Insulation Test
During charging an exchange of ions takes place, oxygen is The discharge and charge chemical reaction is shown below:
removed from the negative plates and is added to the positive
plates, bringing them to a higher state of oxidation. These
changes continue in both sets of plates for as long as the charging
current is applied or until both materials are converted; i.e. all the
oxygen is driven out of the negative plates and only Metallic
Cadmium remains and the positive plates become Nickel Oxide. The NiCad cell's particular electrochemistry yields a working
voltage of about 1.2 VDC. A wet, pocket plate, NiCad cell should
The electrolyte of the NiCad cell is a dilute solution (>21%) of be considered fully discharged at between 1.00 and 1.15 VDC.
Under charge, the NiCad cell's voltage will vary from 1.35 to 1.65
Potassium hydroxide (KOH) in water. The electrolyte acts only as
an ionised conductor and is forced out of the plates during VDC depending on state of charge, amount of recharging current
charging. It does not react with either set of plates in any way and in relation to the cell's capacity and temperature. These types of
its relative density remains almost unchanged. For this reason, it cycle characteristics mean that a battery pack for a 12 VDC
is impossible to determine the state of charge of a NiCad cell using system would use 10 NiCad cells in series. A 24 VDC system
a hydrometer. would use 19/20 NiCad cells in series.
NiCad Battery Each cell consists of the components shown below. In some
respects the construction is very similar to the Lead Acid battery,
Typical NiCad Battery showing main connector, sensing it’s mainly the materials that change and the function of the
connector, vented lid, carrying handles (these batteries can be components.
heavy – sometimes in excess of 100lbs), data plate.
Plaques and Plates The basic feature of the Marathon battery is While the surface of a sintered plate appears to be relatively
its sintered plate, as shown in the series of diagrams opposite. smooth, it is actually a maze of tiny hills and valleys. This physical
property multiplies the apparent surface area several hundred times
Sintering Sintering is that process by which micro-fine powder is and permits the utilisation of a tremendous area of active
fused together at high temperatures to form a porous plaque material. The porosity of the plate permits the absorption of
structure. The porous structure of the Marathon plaque is obtained electrolyte. This further increases the volume of active material in
by sintering nickel powder to a fine mesh wire screen. The active direct contact with the electrolyte.
material which distinguishes between the negative and positive plates
is then electrochemically deposited within the press of the plaque. Cells The core assembly in a marathon battery is firmly affixed
Positive plaques are made by depositing nickel hydroxide, to a plastic or metal cover. This integral unit is then fitted
negative plaques by depositing cadmium hydroxide. snugly within a transparent plastic or metal case and the cover
is cemented or welded in position. The cell thus becomes a
The plaques are then formed, washed, dried and cut into the desired compact, enclosed unit. The plates extend to the bottom of the
late size. Nickel connecting tabs are welded to one corner of each cell, since no active material will flake or shed from them. This
plate. Positive and negative plates are then grouped into a core contributes to the solidity of the cell and gives it the ability to
assembly. withstand extreme conditions of shock and vibration.
Separators A continuous strip of highly specialised fabric and Vents Each cell is provided with a vent plug. This plug consists of a
pliable plastic composes the separator. This continuous separator is metal or plastic core and an outer collar of rubber. It can be
interposed between the plates as each successive plate is added to removed for the addition of distilled water or adjustment of the
the "stackup" in preparing the core assembly. Thus the plates electrolyte. When in place, the rubber expansion collar permits the
within the core are separated by a porous insulating barrier. The gas created on charge to escape. Since there is no gassing on
design provides the needed physical strength with minimum bulk and discharge, the vent automatically seals the cell, preventing leakage
excellent electrical insulation, as well as efficient electrolytic of electrolyte and also preventing entrance of foreign
conduction when immersed in the electrolyte. To insure complete substances into the cell.
insulation, the separator is slightly wider than the dimensions
of the plate. Battery Assemblies To provide the voltage for a given application,
cells are assembled into batteries and are housed in a steel
The connecting tabs of all plates project upward toward the proper battery case. An individual cell may be replaced in the event of
terminals, to which they are welded. The sintered plates are damage, thus eliminating loss of the entire battery.
positioned very closely together and are kept from actual
physical contact by a thin multi-layer laminate, known as a
separator.
Starts with a nickel screen (1) which is coated with nickel powder
After washing the plaques are cut into plates (7). A nickel tab is
(2) to form a plaque (3) which is 80% porous.
spot welded to each plate (8). A “stackup” is prepared by folding
separator material between alternative positive and negative plates
(9).
The plaque is coined with a plate die (4). The coined plaque is
vacuum impregnated with nickel or cadmium salts,
electrochemically deposited in the pores (5). Current is passed
through the plaque in the presence of electrolyte to convert salt to Nickel terminals are welded to the stackup which, with it’s
final form (6) cellophane binder, forms the core assembly (10). Cover and vent
assemblies are attached and sealed to the stackup (11). Entire unit
is inserted into a cell case and sealed (12).
When charging the silver is converted to oxide of silver and the zinc
oxide is reduced to metallic zinc. The terminal voltage is 1.86v when
fully charged.
The advantages of the SiZn battery are its low weight and volume.
The two main disadvantages are its short life and difficult
charging characteristics.
Unless cells with a very large capacity and low internal resistance
are used for connection in series, cells in series will produce a
high terminal voltage but will only allow a small current to flow.
Increasing current flow will simply reduce the output voltage of the
circuit.
Connecting cells in parallel will not increase the voltage of the The advantage of series connection of cells can be combined with
circuit, the voltage will in fact be that of any one cell. Because of the the advantages of parallel connection if both series and
very much larger area of plates due to connecting all positive parallel connections are combined together. This method
plates together and all negative plates together, the internal of connection is called 'SERIES/PARALLEL' and allows
resistance will be greatly reduced and the current that can be high voltage to be combined with high current and low overall
obtained from the cells will be accumulations of the current internal resistance, hence the electrical power obtainable from a
normally available from each individual cell. With this type of set number of cells is at a maximum value with this method of
connection, the capacity is maximum hence, a large current will connection.
flow and terminal voltage is stable.
A nickel-cadmium battery has tremendous peak power and delivers Note; Open circuit voltage measurements give no indication
far more power than a lead-acid battery of the same size and of the state of charge, with the exception of a very low reading
weight. The large amount of instantly available power produced which indicates a" flat" battery
by a nickel-cadmium battery is why it is so well suited for starting
turbine engines. The capacity of a nickel-cadmium battery is a
function of the total plate area contained inside the cells (more plate
area, more capacity). Most NiCad batteries are designed for 24V
systems with a capacity between 22 and 80 Ah. The ampere-
hour rating is determined at a 5Ah discharge rate unless
otherwise denoted.
This is a term used to describe a chain reaction like effect Research has shown that cases of Thermal Runaway are
associated with Ni-Cad batteries, causing their internal rare in aircraft where " high standards of maintenance and
temperature to build up rapidly and often resulting in a fire or quality control are used".
even an explosion. It is almost invariably caused by negligent
maintenance or adverse operating conditions. Providing The following precautions should be observed when operating
correct servicing procedures ( even though they may appear to aircraft using Ni-Cad batteries:
be lengthy ) are carried out there is little or no chance of Thermal
Runaway occurring. If it does occur the effect has been likened to • Regular maintenance and servicing I.A.W.
a " time bomb " in the aircraft. Thermal Runaway was the cause manufacturer’s recommendations.
of an American airliner crashing because a Ni-Cad battery • Avoidance of internal engine starting unless
exploded and severed the tail control rod. absolutely necessary.
• Ensure that battery ventilation is satisfactory
The cause of thermal runaway can be attributed to many factors and that battery temperature does not exceed laid
some of which are out of our hands as they are inherent in down safe limits.
construction. However, from the maintenance perspective there • Remember Short Cuts Can Lead To Disaster
are contributory factors that we should be aware of:
1. Separator damage
2. Unbalanced cells
3. Reversed cells
4. Internal shorts
5. Incorrect electrolyte levels
6. Impurities in the electrolyte, leading to internal
shorts.
7. Loose intercell connections.
8. Out of tolerance charging voltages
Battery Inspection Inspect the cell connectors for corrosion, cracks, and overheating. If
these problems exist, discharge and disassemble the battery in order
Every aircraft maintenance schedule will specify a battery inspection period. to repair the damage.
This schedule should not exceed 50 flight hours (typical - refer to
manufacturers data sheets) for new batteries to ensure proper Inspect the cell caps for proper O-ring and vent sleeve condition. Wash
battery and aircraft compatibility and operation. After a few months, the any dirty cell caps in clean, warm water. Check the cell electrolyte
inspection periods can be lengthened. Before removing the battery level for proper amounts. If the battery is overfilled and spillage has
from the aircraft, inspect the following and repair as needed: occurred, the battery should be removed, discharged and then
disassembled for repair. If a low level of electrolyte is found, add
Inspect the battery case for cracks, distortion, or other damage. clean distilled water only after the battery has been idle for at least
2hours after charging. Never add water to a discharged battery or a
Inspect the vent system (if installed) for proper airflow. battery of unknown charge. The electrolyte level increases
significantly during charging; therefore, if water is added before
Inspect the cells and clean as needed. Often potassium carbonate will charging. An overfill situation is likely.
deposit as white powder on the top of the cells. This should be removed
with a non-metallic brush or damp cloth. If excessive deposits are present,
suspect overcharging or leaking cells, and remove and clean the cells
individually.
This is exactly the same as with a Lead Acid battery. Cell Unbalance is the term applied to a battery in which one or
more cells are at a different state of charge to the remainder. This state
Electrolyte Level: As previously mentioned, the level will vary can be caused by:
according to the state of charge; • Internal shorts
• Charge low - electrolyte level low – absorbed into plates • Incorrect charging and discharging procedures.
• Charge high- electrolyte level high - forced out of plates. • Loss of charge due to natural decay whilst the battery is on
the shelf.
Consequently the electrolyte level can only be adjusted:; • Separator damage causing a lowering of cell capacity.
• While still on charge
• The cells are gassing freely Unless this condition is corrected, the performance and useful
• During the last 15 minutes to 1 hour of charging. life of the battery is seriously impaired. In order to reduce the risk of cell
imbalance the following steps should be observed;
This is carried out as follows: • Maintain adequate ventilation to keep the cells at an
• Using a syringe fit the appropriate size nozzle. even temperature during both charging and discharging.
• Insert nozzle into cell - ensure nozzle shoulder seats on • Carry out regular Capacity Tests
vent seal. • Prior to charging balance the cells by placing 1 ohm
• Attempt to draw off any free electrolyte. shorting resistors across each cell for approx. 16 hours
• If no electrolyte can be removed, add distilled water in thus ensuring all cells are at zero volts prior to charging.
small quantities to the cell until electrolyte can be • When charging a battery is subjected to a 50%
withdrawn and the correct level is achieved by virtue of the overcharge. This ensures that every cell is completely
nozzle length. charged.
• Any suspect cells (normally detected during a Cap.Test)
Wash valves in water to dissolve any crystallisation that may have the battery is given a small charge for 1 hour (approx.
occurred. 0.2amps) and left to stand for 16-24 hours, then the cell
voltages are checked. Any defective cells will easily be
Using a suitable pressure tester and gauge connect the tester to the identified and should be replaced.
valve and ensure that the valve relief mechanism operates within
specified limits, i.e. 2-10 psi.
To charge more than one battery at the same time they must be
connected in series.
When water is added to a battery in extremely cold weather, the 1.150 +5 -20.00
battery must be charged at once. If this is not done, the water will 1.125 +13 -18.0
not mix with the acid and will freeze. The table below gives the
freezing point for various states of charge. 1.100 +18 -10.6
General Safety Precautions 12. Always charge batteries in a well ventilated area.
Forced-air fans to help remove any dangerous fumes
1. The sulphuric acid electrolyte is highly corrosive. Serious are recommended; simply assuming that a large room,
burns can result if it comes into contact with any part of the such as a hangar, is well ventilated is incorrect.
body. Early symptoms of contamination are itching and
reddening of the skin. 13. Always turn off the battery charger before disconnecting any
connections between the battery and the charger. This will help
2. To prevent contamination, wear rubber gloves, a rubber eliminate the possibility of sparks at the battery terminals.
apron and protective goggles.
14. When removing the battery from the aircraft, always
3. If electrolyte gets onto the skin, wash the affected areas with disconnect the negative lead first. When installing the
large quantities of water, preferably warm. battery, always connect the negative lead last. This will help
prevent accidental shorts between the airframe and the
4. If electrolyte gets into the eyes, flush with water and SEEK battery's positive terminal.
medical assistance immediately.
15. Make sure that the caps of each cell of the battery are
5. Sulphuric acid spillage's or contamination can be neutralised by vented and that the vents are clean. If the caps appear old and
Bicarbonate of Soda dirty, soak them in plain hot water in order to clean the
vents. If the vents remain clogged, replace the caps
6. Alkaline contamination can be neutralised by Boric Acid. prior to charging.
7. Containers for handling electrolyte should be made of glass, glazed 16. Remove the battery from the aircraft prior to charging
earthenware etc. whenever possible. The corrosive electrolyte tends to
vaporise during charging and escape through the vented
8. Keep containers apart and clearly marked. battery caps. This electrolyte will corrode the aircraft if the battery
is charged while in the aeroplane. If the battery should be charged
9. NEVER examine batteries with a naked light. while it remains in the aircraft, never operate any radios or other
aircraft electronic equipment. A battery charger does not
10. All lead acid batteries and their servicing equipment's MUST be regulate voltage accurately enough to ensure trouble-free
kept clear of Ni-Cad batteries. operation of electronic equipment.
11. Always add the Acid to Water and Never Water to Acid.
Photoelectrics
The valency electrons in a metal constitute an "electron gas" Now suppose that the top half is replaced by a dissimilar
whose particles, the free electrons, wander at random within metal. The conditions will be similar the first situation, but the
the interspaces. Consider one such electron, (see figure below) it force pulling the electron into metal A is different from that trying to
will be attracted by every one of the ions in the neighbourhood and pull it into metal B.
owing to the regular arrangement of the ions in the crystal lattice,
the resultant force will be zero. This explains the ability of the
electrons to wander about at random.
Now suppose that a surface is created by removing the mass of This will produce a potential difference at the junction, and cause a
metal above the plane represented by the dotted line. Then the current to flow if a circuit is made.
upward-acting forces vanish, leaving only the downward-acting
forces, as shown below. These have a resultant which acts away
from the surface and consequently, whenever an electron reaches
the surface it is immediately pulled back.
Thermocouple The cold junction may be held at any desired temperature and the
corresponding calibration curve is obtained by drawing new axes through
At the point of contact between two different metals there exists this point on the curve. The graph is not linear, so that we must
an electrical potential difference the value of which depends on standardise the thermocouple at a sufficient number of points to draw the
the temperature of the junction. When we complete the circuit with curve. To avoid ambiguity, we usually operate only on one side of the
a second junction at a different temperature, a current flows in the maximum of the graph. When a measuring instrument is included in the
circuit. circuit, other junctions between different metals may be introduced,
but they do not influence the readings provided they are all at the
This thermoelectric effect is called the Seebeck effect after the man who same temperature. For less accurate measurements we can
discovered it, and the junction is called a thermocouple. Either the net dispense with the cold junction completely and replace it by the
emf in the circuit or the resulting current may be used to measure measuring instrument. The thermocouple then behaves as though its
temperature. When the cold junction is maintained at 0QC, then the cold junction were at room temperature.
graph is the calibration curve for the hot junction.
The robustness, low thermal capacity and compact size of the
thermocouple make it the most widely used thermometer in industry.
It lends itself well to remote control and to automated systems. By
choosing suitable combinations of metals or alloys, such as
platinum-rhodium alloy, temperatures of up to 1500°C can be
measured. Other combinations (thermals) are iron/constantan
and chromel/constantan. The sensitivity which can be achieved by
combining thermocouples into a thermopile is extremely high. Such
an instrument with several hundred junctions can detect the heat
of a candle a hundred feet away.
The information presented is as correct as possible at the time of printing and is not subject
to amendment action.
They will be useful to you during your training, but I must emphasise that the appropriate
Approved Technical Publications must always be used when you are actually working on the
aircraft.
Jim Williamson
Contents
Capacitance/Capacitors ...........................
Electromagnetic Induction........................
Transformers ..........................................
The only time current flows is when the battery is initially connected.
Current flow, or the movement of electrons, takes place only during
that brief instant of time that it takes for the capacitor to charge.
Q
C= or Q = CV
V
1 - MICROFARAD (1mF) = 1x10-6 All symbols may be shown with the negative plate either curved or
straight.
1 - PICOFARAD (1pf) = 1x10-12
WORKED EXAMPLE
The capacitance of a capacitor is given by: A CHARGED CAPACITOR - ESPECIALLY A LARGE ONE - CAN
BE DANGEROUS: ALWAYS MAKE SURE IT IS DISCHARGED
A BEFORE YOU ATTEMPT TO HANDLE IT.
C=k WHEN AN ELECTROLYTIC CAPACITOR IS OF THE POLARISED
d TYPE IT CAN ONLY BE USED IN A D.C. CIRCUIT AND MUST BE
where A is in metres CONNECTED WITH THE CORRECT POLARITY.
d is in metres
k is a constant for the dielectric used
If the dielectric material used is other than air the capacitance will
be increased by the approximate factors:
PAPER 3, MICA 51 CERAMICS 100 to 1000
Q
C=
V
Graphical Representation
Equating the equation to a straight line graph:
From the definition of voltage as the energy per unit charge, one
might expect that the energy stored on this ideal capacitor would be
just QV. That is, all the work done on the charge in moving it from
Q one plate to the other would appear as energy stored. But in fact,
C= the expression above shows that just half of that work appears as
energy stored in the capacitor. For a finite resistance, one can show
V that half of the energy supplied by the battery for the charging of the
capacitor is dissipated as heat in the resistor, regardless of the size
Q = CV of the resistor.
y = mx By substitution of Q=CV
1 1 1 Q2
By general definition E=QV and is a product of charge and voltage
E = QV , E = CV 2 , E=
2 2 2 C
QT = Q1 + Q2 + Q3 ........
CT V = C1V + C2V + C3V .....
∴ CT = C1 + C2 + C3 .....
Note
• voltage across each capacitor is the same
• the charge on each capacitor is directly proportional to the
value of its capacitance.
When capacitors are connected in series the charge (Q) on each Some typical types of Capacitor are shown below
capacitor is the same as that drawn from the supply. Hence:
V = V1 + V2 + V3 ....
Q Q Q Q
= + + .....
CT C1 C2 C3
1 1 1 1
∴ = + + .....
CT C1 C2 C3
t = CR
The capacitor (C) in the circuit diagram is being charged from a
supply voltage (Vs) with the current passing through a resistor (R).
The voltage across the capacitor (Vc) is initially zero but it increases
as the capacitor charges. The capacitor is fully charged when
where t is given in seconds
Vc = Vs. The charging current (I) is determined by the voltage
across the resistor (Vs - Vc):
The amount of time however that it takes to fully charge a capacitor
is:
t = 5CR
The time constant is the time taken for the charging (or discharging)
current (I) to fall to 1/e of its initial value. 'e' is the base of natural
logarithms, an important number in mathematics (like ).
e = 2.71828 (to 6 significant figures) so we can roughly say that the
time constant is the time taken for the current to fall to 1/3 of its initial
value. (Its actual value is 63.2%).
After each time constant the current falls by 1/e (about 1/3). After 5
Charging current, I = (Vs - Vc) / R (note that the voltage across time constants (5RC) the current has fallen to less than 1% of its
the capacitor is increasing) initial value and we can reasonably say that the capacitor is fully
charged, but in fact the capacitor takes for ever to charge fully!
At switch on Vc = 0V so the initial current = Vs/R
A large time constant means the capacitor charges or discharges
Vc increases as soon as charge (Q) starts to build up (Vc=Q/C) As slowly.
the capacitor charges it slows the rate of flow of charge (I) down.
This is because the plates of the capacitor progressively have less Note The time constant is a property of the circuit containing both
space to store electrons. This means that the rate of charging capacitance and resistance, it is not a property of a capacitor alone.
becomes progressively slower.
Example:
The current and voltage (across the capacitor) will decay at the
same rate. The time the current flow takes to decay to zero is 5CR
Seconds. With no resistance in the circuit, shorting the capacitor will Capacitors, a.c. verses d.c.
create a spark across the contacts. The resistive element in the
circuit acts to reduce the rate of flow of charge (I). • A capacitor is said to “pass a.c.” and “block d.c.”
• This is an important aspect and will be dealt with in
more detail during a.c. theory
During the first half of the voltage peaks from the rectifier, when the
voltage increases, the capacitor charges up.
When the voltage decreases to zero in the second half of the
peaks, the capacitor releases its stored energy to keep the output
voltage as constant as possible.
Such a capacitor is called a 'smoothing' or 'reservoir' capacitor
when it is used in this application
The D.C. from the supply has a small a.c. ripple by virtue of the
Other Uses of Capacitors
generator. This will create electrical “noise” e.g. crackling at the
Capacitors are used for several purposes: speakers. The capacitor will see the ripple as a.c. and allow the a.c.
element to pass but will block the D.C. element. If the capacitor
• Timing - for example with a 555 timer IC controlling the value is correct, only pure D.C. will be presented to the radio
charging and discharging. circuits.
• Smoothing - for example in a power supply.
• Coupling - for example between stages of an audio system
and to connect a loudspeaker.
• Filtering - for example in the tone control of an audio
system.
• Tuning - for example in a radio system.
• Storing energy - for example in a camera flash circuit.
• Suppressing – see example
The next topic will describe in more detail the relationship between
magnetism and electricity, and the last will show how they are
brought together to produce electromagnets, inductors and
transformers. The phenomenon of magnetism has been known and
used for much longer than any other property in the science of
electricity. Magnetism occurs naturally in some minerals, e.g.
lodestone and has the property of attracting and picking up small
pieces of iron or steel. A further property of these minerals is that if
they are freely suspended, they will come to rest pointing in a north-
south direction. This is because the earth itself behaves like a huge
natural magnet and its magnetism pulls the piece of mineral into
line with it. This property forms the basis of the magnetic compass
and has been used by mariners for navigation for many years.
This can be achieved by:
Simple Theory of Magnetism:
1. Stroking with another magnetic
Groups of molecules in a magnetic material behave like a tiny individual 2. By hammering a piece of magnetic material held in the
magnet, with its own North and South Poles. These miniature magnets are same direction as a magnetic field i.e. the Earth's field.
called Domains. 3. By heating a piece of magnetic material, and allowing it to
cool in a magnetic field.
In an unmagnetised magnetic material, the DOMAINS are arranged 4. By passing an electric current through a coil wound around
in ' chains ', so they do not produce an observable overall magnetic the magnetic material.
effect. In a magnetised magnetic material, the DOMAINS are
arranged in ' rows ' thus leaving a column of unattached North & Of these, the last is the most effective and is the method used
South poles at either end. The material now exhibits magnetic commercially.
qualities. Therefore a material will be magnetised when the ' DOMAINS can be knocked out of their rows by reversing the
Magnetic Domains ' are forced out of their closed chains under the procedures above.
influence of an applied magnetic field.
When a magnet is suspended the South Pole will align itself with
the Earths North Pole ( Note if a stronger North Pole is present it Electro-Magnetic Fields
will align itself with that or the resultant of the combination) When an electric current flows in a conductor, it is found that a
magnetic field is set up around the conductor such that iron filings
and compass needles are affected.
.
In a cross sectional view of a conductor a dot ( ) indicates the
current is flowing toward you, and the cross ( + ) flowing away. The
circles around the conductor represent the magnetic field.
It should be noted that the lines of flux are spread out external to
the former, i.e. the flux density is not large. The field inside the
former is very concentrated providing a high flux density.
Diamagnetic Materials: Have a very weak and negative The symbol is “S” and is measured in Amperes per Weber.
susceptibility to magnetic fields. mmf
• Diamagnetic materials are slightly repelled by a magnetic field and S=
the material does not retain the magnetic properties when the Φ
external field is removed.
•Retentivity: If a ferromagnetic material tends to retain its
•Diamagnetic materials are solids with all paired electron resulting
magnetization after an external field is removed, it is said to have
in no permanent net magnetic moment per atom.
•Diamagnetic properties arise from the realignment of the electron good retentivity
orbits under the influence of an external magnetic field. •This, of course, is a necessary quality for a permanent magnet.
•Most elements in the periodic table, including copper, silver, and
gold, are diamagnetic.
20 Turns, 2 Amps = 40 At
mmf: The force that establishes the magnetic flux when a current
flows through a coil is known as the magnetomotive force (mmf).
where I is the current in Amps and N is the number of turns of wire which the
current is flowing through.
mmf IN
H= sin ce mmf = IN H =
L L
Unit of H = Amperes turns per metre 20 Turns, 2 Amps = 160At/m
Note: L must be converted into metres e.g. 10cm = 0.1m and 25cm =
0.25m
Electromagnet
Electromagnets are usually in the form of iron core solenoids. The
ferromagnetic property of the iron core causes the internal magnet
domains of the iron to line up with the smaller driving magnetic field
produced by the current in the solenoid. The effect is the
multiplication of the magnetic field by factors of tens to even
thousands.
The dotted line from the origin up to saturation shows how the flux
density β increases as the magnetising field Η is increased. Since
the strength of the magnetising field is ΝΙ and Ν is constant, the
strength of Η is dependent upon the value of the current Ι.
Note the depicted direction of the “domains” . The magnetising force in our
example is current and M is equal to β.
What will determine the size of the current induced? Since the When the magnet is moved towards or away from the coil its
number of turns of the coil is fixed, and the size of the permanent magnetic field moves with it and it is this magnetic field cutting the
magnetic field is also fixed, then the only other quantity which coil which generates the emf across the coil. Conversely when the
can change the size of the current induced is the SPEED at coil is moved towards, or away from the magnet, the magnetic flux
which the magnet is moved. This is the case - when the magnet is cut by the coil and again an emf is induced in the coil. The
is moved faster the current increases and of course, vice versa. direction of current flow will depend on the relative direction of the
These factors are embodied in the Laws of Electro-Magnetic movement of the coil or magnet.
Induction
The two important laws are:
Lenz's Law This states that the induced current always acts in
such a direction so as to oppose the change in flux producing
the current.
With the switch open, the current and magnetic flux is zero.
When the switch is closed, the changing flux in the coil, by
Faraday's law, will induce a voltage, which is known as a self
induced voltage. This process is referred to as Self Induction.
From Lenz's law, the induced voltage will oppose that which is
causing it, i.e. it will oppose the current growth. The induced emf
is therefore called a BACK EMF.
When the switch 'S' is placed on contact 'a', the current in the circuit
suddenly changes from zero to some discrete value and this
produces a back emf (VL) in the coil. At the moment of switching
this will be equal to the whole of the applied emf (V) and therefore
the voltage across R (VR) is zero.
Answer i.e.
Δi
e = −L
Δt
e = −10 x10 −3 x 20 x10 −3 = 200 μV
Once again the quantities must be put into their basic units when
inserting them into the equation.
To predict which way the induced current will flow, we can use
Fleming's right-hand rule. Also known as the Generator Rule this is
a way of determining the direction of the induced emf of a conductor
moving in a magnetic field.
The thumb, the first and the second fingers on the right hand are
held so that they are at right angles to each other.
If the first finger points in the direction of the magnetic field and the Point your thuMb in the direction of the Motion.
thumb in the direction of the motion of the conductor then the
second finger will point in the direction of the induced emf in the Rotate your hand so that your First finger points in the direction of
conductor. the magnetic Field.
Φ=LΙ
The unit of self-inductance is the henry (H).
Remember the negative sign indicates that the induced voltage has
a direction which opposes the change in Ι.
UNIT OF INDUCTANCE When a circuit is switched off, the fall in current will produce a Eb
which will try to maintain current flow
N 2 μ0 μr A
L=
l If there is no external circuit then no current will flow and this will
L = INDUCTANCE (HENRIES). induce a very large Eb which can cause sparking
N = NUMBER OF TURNS. The rate at which the field collapses is important (remember
Faraday’s Law)
μo μr = ABSOLUTE PERMEABILITY. i.e. a circuit with an inductance of 4 H in which the current will
change from 2A to 6A in 1 second, then
A = AREA IN SQUARE METRES.
Δi 4
l = LENGTH OF COIL IN METRES (NOT WIRE). Eb = − L = −4 = 16V
Δt 1
Q. FIND THE INDUCTANCE OF A COIL WITH 15 TURNS A Now if we can turn the circuit off so fast that the current went from
CROSS-SECTIONAL AREA OF 10CM AND A LENGTH OF 1.5CM 2A to zero in 5mSecs (5x10-3 ) then
Δi 2
Eb = − L = −4 = 1600V
Δt 0.005
MUTUAL INDUCTANCE
Whenever two coils are located so that the flux from one coil links
with the turns of the other coil, a change of flux in one coil causes
an emf to be induced in the other coil.
When the current in coil 1 reaches a steady value, the ammeter The COEFFICIENT OF COUPLING between two coils is equal to
returns to zero. If switch S is now opened (figure B), the ammeter the ratio of the flux cutting one coil to the flux originated in the other
(A) deflects momentarily in the opposite direction, indicating a coil. If the two coils are so positioned with respect to each other so
momentary flow of current in the opposite direction in coil 2. This that all of the flux of one coil cuts all of the turns of the other, the
current in coil 2 is produced by the collapsing magnetic field of coil coils are said to have a unity coefficient of coupling. It is never
1. exactly equal to unity (1), but it approaches this value in certain
types of coupling devices. If all of the flux produced by one coil cuts
only half the turns of the other coil, the coefficient of coupling is 0.5.
The coefficient of coupling is designated by the letter K.
In diagram (a) below if the input coil is placed at position A, output (O/P) 2
will be at a maximum and O/P 1 Zero.
This is assuming that there are the same number of windings on both input
and output coils and that materials and physical sizes are the same.
Thus, the total inductance is less than any one of the individual
inductors' inductances.
In series LT = L1 + L2 + L3
Thus, the total inductance for series inductors is more than any one
of the individual inductors' inductances.
LT = (L1 + M) + (L2 + M)
LT = (L1 - M) + (L2 - M)
Or,
LT = L1 + L2 ± 2M
If you try to connect three or more coils in series, you must take into
account the mutual inductance between each pair of coils. That's
three different mutual inductances for three coils, and six mutual
inductances for four coils.
When the switch is first closed, the voltage across the inductor will
immediately jump to battery voltage (acting as though it were an
open-circuit) and decay down to zero over time (eventually acting
as though it were a short-circuit). The current in the circuit will
initially be zero and will rise to a maximum value, determined by the
total effective resistance in the circuit.
This time the cart is on level ground, already moving. Its energy is
kinetic (motion), not potential (height). Once again if we consider
the cart's braking system to be analogous to circuit resistance and
the cart itself to be the inductor, what resistance value would
facilitate rapid release of that kinetic energy? Maximum resistance
(maximum braking action) would slow it down quickest, of course!
With maximum braking action, the cart will quickly grind to a halt,
thus expending its kinetic energy as it slows down. Without any
braking action, the cart will be free to roll on indefinitely (barring any
other sources of friction like aerodynamic drag and rolling
resistance), and it will hold its kinetic energy for a long period of
time. Likewise, an inductive circuit will discharge rapidly if its
resistance is high and discharge slowly if its resistance is low.
Copper loses are caused by I2R losses in the windings and are
therefore dependent upon the primary and secondary currents and
the resistance of the windings Iron losses are themselves divided
into two parts: Hysteresis losses and Eddy current losses.
Hysteresis loss is caused when the core is continuously magnetised
and demagnetised each half-cycle. The energy required to do this is
dissipated as heat in the core and so depends upon the supply
frequency and the core material.
6
Shell Type The laminations are usually T and U shaped and are
If an air gap is cut in the former of the transformer, more current will
be required to magnetise the core to overcome the increased
reluctance. As the magnetising element of the primary current is at
90° to the applied voltage, it can be seen that the primary current is
increased and at the same time moved around -until it is almost 90°
behind the applied voltage. It also follows that the primary current is
almost at 90° ahead of the secondary emf.
Zs
This relationship is given by: Z P =
T2
It should already be known that maximum power is transferred from As an example; The 4 ohms impedance below must be made to
Zs
ZP = , we need to find T.
T2
Zs 4 1
T2 = = =
Z P 10, 000 2,500
By transposition,
1
∴T =
50
There are only four possible combinations: Having established the lay-out of the transformer, it is only
necessary to decide on the method of connection to be used in a
The preferred methods of connection are c) and d), above but the particular instance.
requirements of the circuit must come first and so the connections
at a) and b) will very often be met in circuits.
The position of the armature within the core of the coil determines
the level of the voltage at each secondary; if the armature is placed
precisely midway between the two secondaries (null position) the
induced voltage in each secondary is equal and opposite and there
is no output. As the armature is moved in either direction away from
the null, the LVDT produces an output voltage that is proportional to
The information presented is as correct as possible at the time of printing and is not subject
to amendment action.
They will be useful to you during your training, but I must emphasise that the appropriate
Approved Technical Publications must always be used when you are actually working on the
aircraft.
(c) 3 phase a.c. induction motors are cheap, robust and easily
maintained.
ALTERNATING QUANTITIES
During the second quarter turn, the cutting of the magnetic field AC or DC equally well - Heaters and Lamps
progressively decreases until once again the movement
of the conductor is aligned with the magnetic axis and the AC or DC subject to different design features - Generators and
generated power returned to zero. Motors etc.
At the end of the third quarter turn, the magnetic field is again being
cut at a maximum and therefore maximum output may be expected.
However, because the magnetic polarity has now reversed the
output voltage must be a maximum in the opposite direction.
The last quarter turn merely returns the conductor to the starting
position, where no output exists.
The value that this output attains throughout its movement will
normally be monitored by a Voltage Regulator, the function of which
is to adjust the strength of the magnetic field by controlling the
exciter current such that the desired output value is maintained.
The terms used will be defined in the course of these notes where The time taken for one cycle. Time (t) = Where f is frequency
logical progression dictates their introduction, and in general will Cycle
apply to sinusoidal waveforms only.
A Cycle is the name given to one complete series of values.
The number of cycles in one second is the FREQUENCY,
measured in HERTZ (Hz = c/s)
Frequency
1 1 1
f= PeriodTime = t ∴ t= f ( t is in seconds )
The unit of frequency is the HERTZ (Hz). Thus if 250 cycles are
completed in each second the frequency would be f = 250 Hertz.
1 1
Sine Wave f = = = 125 Hz
t 8 x10 −3
This is the name given to a straight forward output wave form. The
name is derived from the fact that it is produced by a series of e.g. 2. An aircraft uses a frequency of 400Hz. What is the periodic
mathematical values. time?
Ans.
1 1
t= = = 2.5 x10 −3 S or 2.5mS
f 400
Amplitude or Peak Value Note; It should be noted that the above, while perfectly true, are
The Amplitude or Peak Value of a sine wave is the maximum value basic statements only and the calculation figures are applicable to
that it attains during a cycle. sinusoidal waveforms only.
Average Value
This is of little practical use but is defined as the area enclosed by
one half cycle divided by the base length of one half cycle. For a
sine wave it can be calculated from:
Mean Value
The difference in value between the positive going and negative
going half cycles. It may be noted, therefore, that the mean value of
a pure sinusoidal or square waveform is zero.
In this case, the DC signal simply fluctuates or floats above the zero
or ground reference line. The square, triangle, and sawtooth waves
could also be fluctuating DC signals if their negative peak values
were shifted to a level above the zero reference line.
A fluctuating waveform is considered a DC voltage or current if its
polarity or direction never changes.
Power = IV = I 2 R = VR Watts
2
∴I = i12 + i 2 2 + i 32 etc
n
If we now apply the same figures used in the Average calculation
previous we get:
i12 R +i 22 R +i 32 R etc
n
Vrms I
V peak = = 1.414Vrms or I peak = rms = 1.414 I rms
0.707 0.707
θ in Radians
θ = ωt & t = ω
and the length AB = OA × Sinθ or AB = OASinωt
Now consider a line rotating about a fixed point at a constant
velocity of ω radians per second. By convention phasors rotate anti-
clockwise.
0
Note: 2π = 360 and f will lengthen or shorten the sine wave
t= 1
4f v = Vmax sin( π2 + π2 ) = 0V
π
t= 1
2f v = Vmax sin(π + 2 ) = Vmax
π
•The + 2 term has the effect of shifting the waveform
π
t= 3
4f v = Vmax sin( 32π + π2 ) = 0V 2 radians (900)to the left.
t = 1f v = Vmax sin( 2π + π2 ) = Vmax If the waveform is taken as a reference then the waveform is said to
LEAD the reference waveform by a phase angle radians i.e. it
reaches its maximum value 900 ahead of the reference waveform.
Amplitude Lead or
Lag
When two waves are 90º apart, they are said to be in ‘quadrature’
with each other.
When two waves are 180º apart, they are said to be in ‘antiphase’
with each other.
30 60 90 120 150 180 210 240 270 300 330
Figure 3 shows the phase relationship of two voltages produced by
two coils 90° apart.
90° PHASE
DIFFERENCE
The resultant of the addition ( or subtraction ) of two sinusoidal 1 Draw v1 horizontal 50 units long i.e. oa of (b) below.
quantities may be determined either by plotting:
Of these it is the latter two that are the normal methods used to
calculate the resolution of phasors.
2 Draw v2 to the end of v1 at the appropriate angle i.e. ab of (b).
3 The resultant vR = v1 + v2 is given by the length ob and its phase
Consider two alternating voltages that are represented by:
angle may be measured with respect to v1. Alternatively, when two
v1 = 50 sin ωt & v2 = 100 sin(ωt − π6 ) phasors are being added the resultant is always the diagonal of the
parallelogram as shown in (c) below.
Draw the phasor diagram and find the sinusoidal expression to
represent v1 + v2.
Phasors are usually drawn at the instant when the time (t) = 0.
Therefore v1 is drawn horizontally 50 units long and v2 is drawn 100
π
units long, lagging v1 by 30° ( ) . This is shown in (a) below where
6
O is the point of rotation of the phasors.
Using Pythagoras:
− 50
Tan =
136.6
( )
= −0.366 ∴ θ = arctan 10−1 − 0.366 = 20.10
In the same way that sine waves can be drawn for each phase
voltage, so too can similar wave forms be drawn to represent
associated current flows. A set of such wave forms can be
produced to show the phase relationship between voltage and
current in resistive, capacitive and inductive circuits.
The figure below shows the phase relationship between voltage and V
The ratio or the RESISTANCE of the circuit remains
current in a pure resistive circuit. I
V unchanged if the frequency of the a.c. is increased.
I
V
I = I
R V
PHASORS
OF V & I
t= 5L
R
In this Phasor we see the “effective total resistance” in the a.c. circuit. This
is called Impedance and is given the symbol Z. Impedance is measured in
Ohms.
The corresponding Phasor diagrams are below, note the 900 phase
difference between components.
Voltage and Current. Here we are using current (I) as the reference Physically, it not possible to produce a circuit with no resistance (purely
inductive) so a 900 phase shift between current and voltage is not normal.
Z is calculated by:
2
Z = R2 + X L and XL=2πFL
NOTE: The phase angle difference between Vres and I and the
phase angle difference between Z & R are the same.
The above circuit behaves in a fashion similar to an actual coil The combined effect of the two components (R and XL) is the
containing R and L. The only difference is that in a coil R and L Impedance (Z).
occur together and cannot be separated, thus VL and VR cannot
be measured. 2
Z = R 2 + X L = 5 2 + 3.799 2 = 6.262Ω
V V
V = IZ , I = , Z=
Z I
To calculate current in the above circuit, we first need to give a For the resistor and the inductor, the phase relationships between
phase angle reference for the voltage source, which is generally voltage and current haven't changed. Voltage across the resistor is
assumed to be zero. (The phase angles of resistive and inductive in phase (0o shift) with the current through it; and the voltage across
impedance are always 0o and +90o, respectively, regardless of the the inductor is +90o out of phase with the current going through it.
given phase angles for voltage or current). We can verify this mathematically:
V 10 V = IZ
I= = = 1.5969 A
Z 6.262 V R = I R Z R = 1.5969 x5 = 7.9847V
The voltage across the resistor has the exact same phase angle as
the current through it, telling us that V and I are in phase (for the
resistor only).
Note that this is the same phase angle calculated using XL and R
Let's take the same components for our series example circuit and V 10
connect them in parallel: I= = = 3.322 A
Z 3.01
V 10
IL = = = 2.6526 A
X L 3.7699
V 10
IR = = = 2A
R 5
2 2
∴ I = I R + I L = 2 2 + 2.6526 2 = 3.322 A
Note: in the parallel circuit, the total current is the vector sum of the
Because the power source has the same frequency as the series individual currents.
example circuit, and the resistor and inductor both have the same
values of resistance and inductance, respectively, they must also REVIEW:
have the same values of impedance.
• Impedances (Z) are managed just like resistances (R) in parallel
circuit analysis: parallel impedances diminish to form the total
The only difference in our analysis technique this time is that we will
impedance, using the reciprocal formula. ZTotal = 1/(1/Z1 + 1/Z2 + . .
apply the rules of parallel circuits instead of the rules for series . 1/Zn)
circuits. The approach is fundamentally the same as for DC. We • Ohm's Law for AC circuits: V = IZ ; I = V/Z ; Z = V/I
know that voltage is shared uniformly by all components in a • When resistors and inductors are mixed together in parallel
parallel circuit and the current will divide through the components. circuits (just as in series circuits), the total impedance will have a
phase angle somewhere between 0o and +90o. The circuit current
The total Impedance in the parallel circuit is calculated thus: will have a phase angle somewhere between 0o and -90o.
• Parallel AC circuits exhibit the same fundamental properties as
( R1 )2 + ( X1 )2
parallel DC circuits: voltage is uniform throughout the circuit,
1
Z = L
= ( R15 )2 + ( 3.7699
1
)2 = 0.3322Ω branch currents add to form the total current, and impedances
diminish (through the reciprocal formula) to form the total
∴ Z = 3.01Ω impedance.
R
The inductor, like the capacitor, is a reactive component that does
not dissipate power in its pure form. The inductor alternately stores
energy in the form of a magnetic field and then releases it. The
consumption and release of energy cancel one another thereby
making the total average power dissipation zero.
The power curve above the zero line represents the power
dissipated in the resistance, true power, and the power consumed
by the inductance
The power curve below the zero line is the power returned to the
Why does this happen? circuit by the inductance.
During one half cycle of ac operation, storage of electrical energy
occurs in the magnetic field that is built up around the inductor
When that magnetic field collapses, it induces a voltage into the
inductor
From our previous example we can now calculate the total power 1. In an inductive circuit, the current flowing in the circuit will
dissipated by the circuit. lag the applied voltage.
2. In a purely resistive circuit the current and voltage will be in
Series: phase.
3. In a purely inductive circuit, the current will lag the applied
Vapplied = 10V voltage by 900.
4. In a series RL circuit, the current will lag the applied voltage
Itotal = 1.5969 A by some phase angle between 00 and 900.
5. The amount of phase shift is a function of the resistance and
Ptotal = IVapplied = 15.969W inductive reactance values.
The higher the value for “Q,” the “purer” the inductor is. Because its
so easy to add additional resistance if needed, a high-Q inductor is
better than a low-Q inductor for design purposes. An ideal inductor
would have a Q of infinity, with zero effective resistance.
*skin effect, which is AC's tendency to flow through the outer areas
of a conductor's cross-section rather than through the middle. When
electrons flow in a single direction (DC), they use the entire cross-
sectional area of the conductor to move. Electrons switching
directions of flow, on the other hand, tend to avoid travel through
the very middle of a conductor, limiting the effective cross-sectional
area available. The skin effect becomes more pronounced as
frequency increases.
The capacitor is said to “PASS a.c.” and “BLOCK d.c.” Capacitors do not behave the same as resistors. Whereas resistors
allow a flow of electrons through them directly proportional to the
Capacitors are understood to have two sorts of losses; voltage drop, capacitors oppose changes in voltage by drawing or
Leak losses, since no dielectric is a perfect insulator supplying current as they charge or discharge to the new voltage
Heat losses, due to electron agitation (not flow) with supply level. The flow of electrons “through” a capacitor is directly
connected. proportional to the rate of change of voltage across the capacitor.
This opposition to voltage change is another form of reactance, but
Factors Affecting Capacitance one that is precisely opposite to the kind exhibited by inductors.
The capacitance of a parallel plate capacitor
depends upon:
Area of Overlap of Plates (A). An increase in overlap increases the
capacitance
Distance between the plates (d). An increase in the distance
decreases the capacitance
1
Capacitive reactance, XC = ohms
2πfC
The figure above illustrates this point and it can be seen that the
current is leading the supply voltage by 90º.
VC
CURRENT LEAD
VOLTAGE BY
90°
IS
1
XC = Resistance and Reactance. Here we are using Resistance as the
2πf C θ
Ι
reference.
V
Ι=
XC
= 2πf CV
V
VECTOR
.
OF V & Ι
Z is calculated by:
2
Z = R2 + X C and XC =
1
2πfC
NOTE: The phase angle difference between Vres and I and the
phase angle difference between Z & R are the same.
V R = IR & VC = IX C
2
Z = R2 + X C
Z = 5 2 + 26.5258 2 = 26.993Ω
For the resistor and the capacitor, the phase relationships between
voltage and current haven't changed. Voltage across the resistor is
in phase (0o shift) with the current through it; and the voltage across
the capacitor is -90o out of phase with the current going through it.
We can verify this mathematically:
V = IZ
V R = I R Z R = 370.5 x10 −3 x5 = 1.8525V
The voltage across the resistor has the exact same phase angle as
the current through it, telling us that V and I are in phase (for the
resistor only).
Note that this is the same phase angle calculated using XC and R
Note: in the parallel circuit, the total current is the vector sum of the
individual currents.
Because the power source has the same frequency as the series
example circuit, and the resistor and capacitor both have the same
REVIEW: Impedances (Z) are managed just like resistances (R) in parallel
values of resistance and capacitance, respectively, they must also
circuit analysis: parallel impedances diminish to form the total impedance,
have the same values of impedance. using the reciprocal formula.
The only difference in our analysis technique this time is that we will ZTotal = 1/(1/Z1 + 1/Z2 + . . . 1/Zn)
apply the rules of parallel circuits instead of the rules for series
• Ohm's Law for AC circuits: V = IZ ; I = V/Z ; Z = V/I
circuits. The approach is fundamentally the same as for DC. We
• When resistors and capacitors are mixed together in parallel
know that voltage is shared uniformly by all components in a
circuits (just as in series circuits), the total impedance will
parallel circuit and the current will divide through the components.
have a phase angle somewhere between 0o and -90o.
• The circuit current will have a phase angle somewhere
The total Impedance in the parallel circuit is calculated thus:
between 0o and +90o.
• Parallel AC circuits exhibit the same fundamental properties
1
Z = ( )
1 2
R + ( )
1 2
XC = ( ) +(
1 2
R5
1
)
26.5258
2
= 0.2014Ω as parallel DC circuits: voltage is uniform throughout the
circuit, branch currents add to form the total current, and
∴ Z = 4.9135Ω impedances diminish (through the reciprocal formula) to
form the total impedance.
What this power curve tells us is that during one half cycle of the
applied voltage, the capacitor appears to consume power. This is
indicated by the positive part of the power curve.
During the other half cycle, the power is negative. It is during this
time that the capacitor actually acts as the supply and furnishes
power to the source.
Series: XC
Q=
R
Vapplied = 10V
Again, the symbol “Q” has nothing to do with electric charge
Itotal = 370.5mA (coulombs), which tends to be confusing. For some reason, the
Powers That Be decided to use the same letter of the alphabet to
Ptotal = IVapplied = 3.705W denote a totally different quantity.
Presistor = IVresistor = 370.5x10-3 x 1.8525 = 686.35mW The higher the value for “Q,” the “purer” the capacitor is. Because
its so easy to add additional resistance if needed, a high-Q inductor
Pinductor = IVcapacitor = 370.5x10-3 x 9.827 = 3.641W is better than a low-Q inductor for design purposes. An ideal
capacitor would have a Q of infinity, with zero effective resistance.
Again it would seem logical that to obtain the total Power from these
individual values one should add them. However, it is the vector
sum of these two values that are needed to obtain the true values.
The figure below shows the circuit conditions when the inductive
reactance (XL) is greater than the capacitive reactance (XC).
2
VS = VR + (VL − VC ) 2 = 100.44 2 + (189.323 − 133.078) 2 = 115V
2
VS = VR + (VC − VL ) 2
2 2
I T = I R + ( I C − I L ) 2 = 575 x10 −3 + (433.962 x10 −3 − 305.04 x10 −3 ) 2
= 589.28mA
cos θ = R
Z
Why apply PF Correction •Decreasing size of conductors required to carry the same
•Power Factor Correction Saves Money! 100kW load at P.F. ranging from 70% to 100%
• Reduces Power Bills
•Reduces I2R losses in conductors
•Reduced Power Losses:
•Reduces loading on transformers
•As current flows through conductors, the conductors heat. This
•Improves voltage drop
heating is power loss
•Capacitors supply, for free, the reactive energy required by •Power loss is proportional to current squared (PLoss=I2R)
•inductive loads. •Current is proportional to P.F.
•You only have to pay for the capacitor! •Conductor loss can account for as much as 2-5% of total load
•Since the utility doesn’t supply it (kVAR), you don’t pay for it! • Capacitors can reduce losses by 1-2% of the total load
•Voltage Improvement:
•When capacitors are added, voltage will increase
•Typically only a few percent
•Not a significant economic or system benefit
•Severe over-correction (P.F.>1) will cause a voltage rise that can
damage insulation & equipment; or result in utility surcharges!
Usually a result of large fixed capacitors at mains!
f O = 107 Hz
There are many uses for the application of this formulae, notably
tuning circuits, filters and optimum efficiency in frequency conscious
circuits The phase of the voltage is different across each component
The voltage across R is in phase with the circuit current
The voltage across the coil leads the current by 900
The voltage across the capacitor lags behind the current by 900
At resonance VL and VC are 1800 out of phase with each other,
thereby cancelling each other
f O = 400 Hz
What happens at Series Resonance? The is a point at which XL and XC are the same (marked by the
circle). At that point the current is at a maximum level and the
When f = 0, XL = 0 and XC = ∞ impedance at a minimum level. The voltage drop across each
reactive component will be identical. Above resonance the circuit
When f =∞, XL = ∞ and XC = 0, ∴there will be a frequency when will become capacitive and below resonance inductive. This type of
both XL & XC are the same. circuit is known as an “Acceptor” circuit as it accepts the resonant
This is Resonance. In the series circuit the effect of XL & XC frequency.
are negated
1 1 1
Z= = = =∞
(X L − X C ) 2
(100 − 100) 2
0
The fact that there IS physical resistance means that the signal will
decay to zero unless the supply is kept connected.
Note: The lines for XL and XC have been left off this graph as they
are the same as the previous one and for clarity.
XC 1 X L 2πfL
Q= = or =
R 2πfCR R R
Vmax will be less than Vin. The sharpness of the peak indicates how
efficient the circuit is at selecting a frequency.
The higher the circuit resistance, the lower the Q factor and the
lower the output voltage.
Bandwidth
Bandwidth is 70.7% of VP
f1 − f 2 = Bandwidth
f0 X
Bandwidth = where Q = L
Q R
Then VP = VL
If IL = 3IP
3
Also IPH = IL
Then IP = IL
3
Also VPH = VL
Substituting these transposed features into the original on the
statement now becomes:
Substituting into the original equation, the statement will now read:
Power = 3 × 3 × IL × Cosθ Power = 3 × VL × IL3 × Cosθ
∴ Power = 3 × VL × IL × Cosθ ∴ Power = 3 × VL × IL × Cosθ
or 1.732VLILCosθ
3
Note 1
× 1
3
= 3
OR 1.732VLILCosθ
Jim Williamson
Electrical Fundamentals
Contents
DC Generators
SIDE B
ARMATURE
CONDUCTOR
MAGNETIC
LINES OF
FLUX
SLIP RINGS
SIDE A
BRUSHES
RESISTOR
ARMATURE POSITION
B
B A
N A B B A A B
S
A B A
+
0
90 180 270 360
INDUCED VOLTAGE
WAVEFORM
-
LOOP POSITIONS
The direction of the induced voltage reverses The right-hand rule for generators is a method
as the loop passes through the zero voltage for remembering the direction in which
points, because it obeys Lenz’s Law in that the conventional current would flow in a closed
direction will be such as to oppose the change circuit as a result of the induced voltage.
(in this case the motion) which created the
induced current in the first instance. The current The Right Hand Rule for Generators
direction will be dependent on the direction of
motion with respect to the direction of the field, The right-hand rule states:
and the relationship between the three elements
can be shown by Fleming’s Right Hand Rule. The thumb, the first finger and the second finger
of the right hand are held at right angles to each
One complete rotation of the loop gives rise to other. With the thumb pointing in the direction in
one ‘cycle’ of alternating voltage. Thus we should which the conductor has been Moved, and the
note that any generator in the first instance, First finger in the direction of the magnetic Field
produces AC. (N to S),the seCond finger indicates the direction
in which conventional current would flow in the
The polarity of the induced voltages in each of conductor; this in turn gives the polarity of the
the straight sides of the loop are opposite, but induced voltage across the loop.
as the two sides are joined together at their ends, Note: This rule is applicable to conventional
the two voltages are in series and combine to current flowing from the positive to
set up a current in the closed external circuit. the negative terminal of a source of
electricity.
ROTATING LOOP
SIDE A
PERMANENT
MAGNET
S COMMUTATOR
SEGMENT A
N +VE BRUSH
COMMUTATOR
SIDE B SEGMENT B
-VE BRUSH
BRUSH SPRINGS
LOAD RESISTOR
SECOND
DIRECTION OF CURRENT IN LOAD
CURRENT
FIRST
THUMB FIELD
MOTION
We can obtain direct current in the external Each end of the loop is connected to a segment
circuit by substituting a form of automatic of the commutator and the load is connected to
reversing switch, known as a COMMUTATOR, the loop by brushes on opposite sides of the
for the slip rings. The commutator automatically commutator as shown below.
reverses the connection between the loop and
the external circuit as the voltage in the loop As the loop rotates, an alternating voltage is
reverses, thus maintaining the direction of induced in it. We get a DC output from this
current in the load, as shown below. alternating voltage by using a commutator. Since
the commutator rotates with the loop, the
A simple commutator for a single loop generator brushes bear on opposite segments of the
consists of the 2 halves of a slip ring suitably commutator during each half cycle.
insulated from each other.
The right hand brush is in contact with that If we use two separate, rotating loops, mounted
segment which is always positive and the left at right angles to each other, a commutator with
hand brush with that segment which is always FOUR segments is needed.
negative, the change over taking place at the
instants when the voltage induced in the loop
is zero. The current in the external circuit is
therefore always in the same direction and is
called a UNI-DIRECTIONAL current and is the
first step towards obtaining a true DC output
such as we get from a battery . The variations
in brush voltage and external circuit current
during one complete revolution of the loop are
shown in the previous diagram.
LOOP VOLTAGE
ANGLE
0
90° 180° 270° 360°
6 2
E OUTPUT B
5 3
D C
0 90° 180° 270° 360° 450° 540°
(a)
Resultant EMF Produced By Adding More The voltage at the brushes comprises the sum
Loops of the emfs induced in the loops connected in
series between the brushes. Thus, in the
For inst ance, loop A is connected between diagram loops A, B & C are in series between
segments 1 & 2, loop B between segments 2 & the brushes on the right and loops D, E & F on
3 and so on. With this arrangement, the emf the left, the two branches being IN PARALLEL
induced in each loop will reach its maximum with each other. The graph showing the resultant
value when the emf in the preceding loop is voltage between the brushes is shown in the
already decreasing, and that in the succeeding diagram. Only three loops have had to be
loop still increasing. Thus at the instant in Fig considered as the arrangement is symmetrical
a), if the emf induced in loop E is a maximum, and loops A, B, C, in parallel with loops D, E, F,
the emf in loop F is decreasing and that in loop give the same voltage at the instant shown. As
D increasing. the number of loops is increased the ripple in
the brush voltage becomes smaller and the
magnitude of the output voltage increases.
DC Machines
HOUSING
BEARING
FIELD RING
MAIN POLE
BEARING SHUNT FIELD COIL
BRUSH RIGGING
HOUSING
HIGH OUTPUT
BLAST TUBE
STARTER GENERATOR
TERMINALS COMMUTATOR
COMMUTATOR
BALL END FRAME
BEARING
WOODRUFF KEY
BRUSH
DRIVE END
FRAME POLE SHOE
ARMATURE COVER
BAND
DC Machines
In a practical dc generator we obtain high The end housings contain the bearings for the
voltage outputs by: armature which rotates at high speed, and one
of these housings also holds the brush gear.
Using a large number of coils of many turns
instead of single loops. The armature (the rotating part of the machine)
is made up of shaft, armature core, armature
Rotating the coils at high speed. windings or coils, and commutator. The armature
core is laminated to reduce eddy current losses,
Using electromagnets to provide a strong and the armature windings rest in slots cut in
magnetic field and mounting the coils in which the core, but insulated from the core.
the voltage is to be induced on a soft iron core,
the air gap between this core and the The commutator is made of copper segments
electromagnet pole pieces is very small. insulated from each other , and from the shaft ,
by mica. The ends of the armature windings are
The electromagnets used to provide the soldered to their appropriate commutator
magnetic field require a dc voltage source to segments. By high temperature connections
pass current through the winding. In small and solder, in fact a type of brazing.
machines such as those used in aircraft, the
design of the machine is simplified by using the The brushes ride on the commutator and carry
output voltage of the generator itself to provide the generated voltage to the load. They are
this current. usually made of carbon and are held in brush
holders in such a way that they can slide up and
Basic DC Generator Construction down against a spring so as to follow the small
irregularities in the surface of the commutator.
A dc generator consists of two main assemblies:
You have learnt that a current flow can be This is done by having the cores made up of
induced in a conductor when it cuts through a laminations, or thin plates of metal, rather than
magnetic field. If a solid piece of metal cuts out of one solid piece. These laminations are
through a magnetic field instead of a single wire insulated from each other (though sometimes
conductor, current will also be induced inside only by the coating of oxide they receive during
the solid piece of metal. manufacture), and this limits the eddy current
to that which can flow in the individual lamination.
But a large, solid piece of metal has a large The diagram illustrates the effect of laminations
cross-section, and so offers little resistance to on limiting the magnitude of eddy currents.
current flow.
N S
N S
DC Machines
LEAD ASSEMBLY
TERMINALS
TERMINAL/SUPPRESSOR BOX
CAPACITOR INTERPOLE
FIELD COILS
STATOR
BALL BEARING
COMPENSATING
WINDING
BRUSH SPRINGS
RETAINING BRUSH
CAP
BRUSH HOLDER
END COVER
1 OUTPUT
4
+
SHUNT FIELD
2
COMPENSATING
WINDING
The Stator
POLE PIECE
N
POLE N +
+
SHOE +
+
+
S S S N
S S
+
+
+
+
ARMATURE +
N +
CORE YOKE
N
a) b)
Except for very small machines in which The salient pole piece may be laminated to
permanent magnets are used, the magnetic field prevent eddy current heating, or it may be solid,
is produced by electromagnets in such a way with a laminated pole ‘shoe’ fitted to the end.
that the armature conductors pass under North
and South poles alternately. The poles may be It should be noted from the diagram that the yoke
salient, as shown in figure a), in which case the is an essential part of the magnetic circuit, and
armature emf wave form has a flat top, or it may must therefore combine permeability with
be flush pole, as shown in figure b), which gives structural strength. It is normally of cast or rolled
an almost sinusoidal wave form. Salient poles steel.
are the most common in aircraft dc generators.
Brush Gear
Brushes are made of specially treated carbon Lack of lubrication of the brush-to-commutator
which is self lubricating; thereby causing little contact surfaces at high altitudes and the
commutator wear. They are carried in small reduction of brush-contact resistance
open ended boxes called BRUSH HOLDERS. experienced at increasing altitudes, are largely
Brush pressure is maintained on the eliminated by using brushes which have been
commutator by SPRINGS. Connection to the specially developed for high-altitude operation.
external circuit is made by copper braid
‘PIGTAILS’. Two distinct categories of high-altitude brushes
are in general use, brushes of one category form
The term ‘brush’ is a relic of the time when a constant resistance semi-lubricating film on
current was collected by a bundle of copper the commutator or slip-rings, whilst those in the
wires arranged somewhat like a brush. other category are self-lubricating brushes which
do not form a film.
Electro-graphitic brushes of normal constitution,
although generally reliable in performance, when Film Forming Brushes
used in ground equipment and low-altitude
aircraft generators, tend to wear very rapidly at The composition of these brushes allows such
high altitudes. This wear can be of the order of chemicals as barium fluoride to build up
half an inch per hour and it is attributable to progressively, a const ant-resistance semi-
the following factors: lubricating film on the surfaces of commutators
or slip-rings. Brushes of this category do not
At low altitudes the moisture content of the wear abnormally at altitudes up to 60,000ft,
atmosphere affords a substantial degree of providing that generators to which such brushes
lubrication between the contact-surfaces of the are fitted are previously run at low altitude for
brushes and the commutator or slip-rings on some hours, to allow the formation of the
which the brushes are bearing; at high altitudes protective film. This film once formed, is very
the moisture content of atmospheric air is dark in colour and to the inexperienced eye may
negligible and with little or no lubrication at the well give the impression of a dirty commutator
‘rubbing contacts’ there is considerable friction. or slip-rings; learn to recognise it as a safeguard
Rapid wear of the soft electro-graphitic brushes against high altitude brush erosion and do not
is therefore inevitable. disturb it unnecessarily.
Normally the contact resistance between brush- Non Film Forming Brushes
faces and commutator (or slip-ring) surfaces is
Items in this category contain a lubricating
appreciable because of the existence of a
ingredient such as molybdenum
resistive film formed on the metallic surfaces
disulphide,which is often packed in cores
by the electrolytic decomposition of the moisture
running longitudinally through the brush. Since
content of the atmosphere.At high altitudes this
the brush is itself self-lubricating, there is no need
film is removed by frictional wear and cannot be
for the preliminary formation of film, therefore
made good because of the dryness of the
there is no necessity for running generators fitted
atmosphere. Hence the contact-resistance
with these brushes at low altitude before
between brush surfaces and metallic surfaces
operating at high altitude.Against this advantage
becomes negligible. This reduction in contact
of immediate availability for high altitude
resistance, in the case of a dc generator, gives
operation, must be set the disadvantage of
rise to heavy reactive sparking which
appreciably shorter life, due to somewhat more
accelerates brush erosion.
rapid wear when compared with film-forming
brushes.
BRUSH HOLDER
The following precautions must be observed Sealed-type grease-lubricated bearings are pre-
when using high-altitude brushes: packed with lubricant by the manufacturer and
require no further lubrication during the life of the
Film-forming brushes must not be used at bearing. Non-sealed grease-lubricated bearings
altitudes in excess of 40,000 ft until the generator are assembled during production, with sufficient
has been in operation for a specified period after lubricant to last for the period of the normal
fitting the brushes to a machine with a ‘clean’ servicing cycle of the generator. After this period
commutator or slip-rings - this period is essential has elapsed, the bearing must be re-lubricated
to allow the film produced by brush action on in accordance with servicing instructions.
the commutator or slip-ring surface to attain a
serviceable thickness. In oil-lubricated bearings the lubricant is
introduced into the bearing through the medium
Under no circumstances should non-film forming of oil baths, oil impregnated felt pads, or splash-
brushes be run on films created by film-forming feed from the engine-drive gearbox. In all
brushes, nor should film forming and non-film- generators fitted with oil-lubricated bearings, the
forming brushes be used simultaneously in the escape of oil from the bearing into the interior of
same machine. When changing from film- the generator is checked by the use of oil seals.
forming to non-film forming brushes the existing
film must be completely removed by cleaning It is of the greatest importance when servicing
the commutator or slip-ring with a rag moistened the bearings of generators, that the specified
in lead free gasoline. grade of lubricant is used. They must never be
rotated at speed unless adequately lubricated,
The Bearings nor may generators be run with dry oil seals.
The rotors of all aircraft engine-driven
generators, irrespective of whether these rotors
are the armature of dc machines or the rotating-
field systems or inductors of ac generators, are
supported in high-efficiency ball or roller bearings,
or in a combination of the two, which have been
developed to withstand the extremely arduous
conditions of service under which generators
must operate.
Lubrication
The Rotor
The rotor or Armature Assembly consists of the The windings are wedged into the slots with
shaft, the iron core, the output windings and the Mycalek or glass melamine insulating material
commutator. to prevent them from being thrown out by
centrifugal force.
The iron core provides a low reluctance path
between the field pole pieces giving increased All coil connections are silver soldered to
flux density, ensuring that the largest emf withstand local hot spot temperatures.
possible is induced into the output windings. The
core is constructed as a laminated soft iron Wave Winding
drum with longitudinal slots into which the output
windings are fitted. The core is laminated to Another feature of multi-pole machines is the
reduce eddy currents and thus heat. manner in which the coils of the armature
winding are connected together to provide the
The output windings are placed in longitudinal required output conditions. One method, called
slots in the iron core to reduce the magnetic wave winding, provides increased output voltage
circuit air gap. The armature and coil windings by arranging for the voltages induced by each
are vacuum impregnated with silicone varnish pair of poles to be added in series. Therefore,
to maintain insulation resistance under all the output voltage is twice (four pole) and three
conditions and the coils are also insulated with times (six pole) that of the equivalent two pole
ptfe. machine. With wave winding the output voltage
may be obtained across one pair of brushes.
1 8 2 9 3 10
COMMUTATOR SEGMENTS
Z Y X
Z Y X N
17 18 1 2
1 2 3 4 5 6 7 8 9 10 11 1213 1415 16 17 18 16 3
S
15 2 4
1
N S N S 9 -
3
14
8 4
+ 5
13 7
5
17 6 6
15
12
S
11 7
1 2 3 4 5 6 7 8 9 1 2 3 10 9 8
N
+ -
FOUR POLE WAVE
WINDING
Lap Winding
The other armature winding method is called lap brushes to the three negative brushes.
winding and this method is most useful when The provision of additional parallel paths makes
high output current is required. In lap winding, the lap wound generator suitable for high output
groups of series connected coils are connected current.
in parallel by the provision of additional brushes
at equipotential points around the commutator. NB.
In a four pole machine this results in the Wave winding is used for dc generators of high
provision of four parallel current paths from the output voltage.
two positive brushes to the two negative
brushes: in a six pole machine there are six Lap winding is used for dc generators of high
parallel current paths from the three positive output current.
COMMUTATOR SEGMENTS
Z Y X B A B A Z Y X
N
17 18 1 2
1 23 45 6 7 8 9 1011121314151617 18 1920 21 22 24 16 3
S
15 4
1112 1
10 -
N S N S
2 3
14 9 + +
8
13 4 5
7
6 5 6
2, 3
12
S
2
A
11 7
8
12 1 2 3 4 5 6 7 8 9 10 11 12 N 10 9
+ - +
-
- +
Commutation
TIGHTENING NUT
IRON RING
MICA V-RING
FRONT V-RING
BLACK V-RING
SLOTS WITH MICA INNER AND
OUTER RINGS FOR
INSULATION
BRUSH COIL
N S
NO SPARKING COMMUTATOR
PROPER COMMUTATION
Should the brushes be moved a few degrees Since an armature is wound with coils of wire, a
from their correct position however , they will magnetic field is set up in the armature whenever
short circuit coils when they are cutting through a current flows in the coils. this field is at right
the field. A voltage will be subsequently induced angles to the generator field and is calledcross
in the short circuited coil. A short circuit current magnetisation of the armature.
will flow and sp arking will occur , seriously
damaging the coils and burning the commutator.
SHORT-CIRCUITED
CURRENT
N S
Reactive Sparking
Faulty collection or incorrect commutation Ideally and without side effects, this reversal
produce similar results, i.e. the formation of a should take place while the coil is short circuited
destructive spark or arc between the trailing by the brush.
edges of the brushes and the commutator
surface. However, as the coils are embedded in the
armature and are highly inductive, the rapid
Faulty Collection change in current induces a very high emf. If full
reversal has not been achieved by the time the
Normally the result of poor brush fittings and coil emerges from behind the brush, the current
maintenance. S parking occurs between the due to this emf will cause a spark between the
brush trailing edge and the commutator surface brush and the commutator segment which is
and is very destructive. leaving it.
Reactive Sparking
POSITION 3
NEW FIELD INFLUENCE PRODUCES ROTATION
NEW (REVERSED) DIRECTION OF
INDUCED CURRENT 3
MAX VALUE UNDER IDEAL CONDITIONS
POSITION 2
IN IDEAL CONDITIONS EMF
CURRENT WOULD BE ZERO 2
BRUSH
POSITION 1
OLD FIELD INFLUENCE PRODUCES
INITIAL (FORWARD) DIRECTION OF
INDUCED CURRENT 1
COMMUTATOR
SEGMENTS
MAX VALUE UNDER IDEAL CONDITIONS
ARMATURE
COILS
LAP DRAWN (WAVE SAME EFFECT)
DIRECTION OF
POSITION 3
NEW FIELD INFLUENCE PRODUCES ROTATION
NEW (REVERSED) DIRECTION OF
INDUCED CURRENT
3
POSITION 2
HIGH INDUCED EMF IN ORIGINAL
DIRECTION DUE TO RAPID 2
CHANGE (COLLAPSE) OF CURRENT
BRUSH
POSITION 1
1
OLD FIELD INFLUENCE PRODUCES COMMUTATOR
INITIAL (FORWARD) DIRECTION SEGMENTS
OF INDUCED CURRENT
ARMATURE
COILS
Interpoles
YOKE
ARMATURE GENERATOR
FIELD
INTERPOLE
WINDING
Armature Reaction
Armature Reaction
GEOMETRIC
NEUTRAL AXIS
Flux Distribution due to main
poles
N S GNA = MNA
DIRECTION OF
ROTATION
+
+
DIRECTION OF
ROTATION
MAGNETIC
NEUTRAL
AXIS Flux distribution due to
ROTATED resultant magnetic forces
THROUGH
AN ANGLE
N S
Magnetic Neutral Axis
rotated through an angle
DIRECTION OF
ROTATION
Armature reaction is caused by the armature Under all conditions of load, the armature flux is
field interacting with the main field. Since this cancelled out by the compensating flux. The
armature flux plays no useful part in generator brushes can now be left on the magnetic
operation, the logical approach to preventing neutral axis and the point of commutation
armature reaction would be to reduce the effect remains static.
of armature flux. This can be done by fitting
compensating windings. In some generators, interpoles are magnetically
strengthened by the addition of a few extra turns
These windings are placed in slots in the pole to counteract the ef fects of Armature Reaction
faces. The current flowing in them travels in the as well as those of Reactive Sparking. It should
opposite direction to that in the armature however be remembered that this is purely a
conductors. By connecting these windings in practical expedient. The two characteristics,
series with the armature, the current flowing in present in motors as well as generators and both
the armature is the same as that flowing in the being electromagnetic in origin, are nevertheless
compensating windings. similar but essentially different. In consequence
therefore, optimum remedial action must be by
essentially different methods.
Reactive Sparking
The causes and effects of this destructive For constant load conditions, the same effect
problem have already largely been stated, and could have been achieved by physically moving
various possible solutions have been offered for the brushes towards the next main pole, ie, in
consideration. the same direction as armature is rotation. The
result would have been similar . In this case it
The best and most effective solution has proved would have been part of the main pole
to be the fitting of interpoles. These are small electromagnetic capacity which generated the
pole pieces, located between the main poles, emf to oppose the inductance emf.
and wound to give a polarity which is the same
as the next main pole ahead in the direction of Whichever method had been adopted , the
armature rotation. principle is the same.T o counteract the
destructive effect of the generated inductance
With respect to the position of the brushes, this emf in the armature windings, an emf of equal
appears to be moving the effect of the pole and opposite proportion is generated in the same
towards the brush. This is in the opposite windings. This is achieved in both methods by
direction to that of armature rotation, and bringing the applicable winding under the
advances the effect of that next main pole on influence of the next magnetic pole earlier in time
the armature windings. and rotational terms, by a electromagnetic phase
advance procedure.
The effect being considered is the generation of
an emf in the armature windings, which is equal However, since this problem has been created
and opposite to the emf created in those same by current flow in the armature, it is clearly allied
windings as the field collapses. This is the result to load, and while a given brush gear position
of the dramatic reduction in current as the would be ideal for one set of load conditions,
armature windings left the influence of the any other load condition would result in the re-
preceding pole and become short circuited by emergence of the reactive sparking which the
the brush. original brush gear repositioning had hoped to
minimise.
The result of these two opposing emf’s causes
a dramatic reduction in the level of reactive By using interpoles and connecting them in
sparking experienced. series with the armature, the strength of the
interpole field becomes automatically responsive
to the load current flowing at any instant.
Armature Reaction
The Geometric Neutral Axis (GNA) in a DC In a motor, armature current flows in the opposite
generator may be described as a line lying at direction to that in a generator.The resultant field
right angles to the main field. Located on it are distortion is therefore in the opposite senseand
the centres of carbon brushes, which are to rectify the problem in motors, the brush gear
bridging two coils which are undergoing a would have to be moved in the opposite direction,
reversal of induced emf. i.e. against the direction of armature rotation.
In other words, so long as the generator remains • Movement of the brushgear would tend to
on no load, the GNA and the MNA are in re-create the reactive sparking with which
alignment. the interpoles have successfully dealt.
When armature current flows, (generator • Since the angle of MNA displacement is
supplying a load), the effect of the interaction proportional to current flow , brushgear
between the main field and the armature field is repositioning could only be effective for one
to displace the MNA from the GNA, in the direction set of load conditions.
of armature rotation, by an angle which is
proportional to the value of armature current. The use of compensation windings which, by
providing electromagnetic opposition to the
This effect is called armature reaction. armature windings, effectively nullify the force
which creates the shift of MNA from GNA in the
In theory, though clearly not in practice, one first place. They are located in the main pole
solution could be to move the main field in the faces, carry armature current constructionally
opposite direction until the MNA and GNA are in the reverse direction to that in which it flows
realigned. in the armature windings themselves, (hence the
nullifying effect) and by being connected in series
Clearly, the effect of armature reaction shifting with the load, are effective under all load
the MNA, without any complementary movement conditions.
of either main field or brush gear position is not
acceptable.This would mean that the brushes
are left bridging coils that are electrically ‘live’.
The neutral plane with no current flow is not the
same under operating conditions.
Wide speed range generators present problems shoes and Hysteresis in the armature.
affecting armature reaction and reactive sparking Frictional losses are purely mechanical and
Due to the rapid reversal and collapse of flux at include:
the point of commutation at high generator
speeds, armature reaction is much more • brush - commutator friction.
pronounced at high speed than at low speed. If
the interpole is strong enough to overcome the • bearing friction.
effects of armature reaction at the top end of
the generator speed range, it will over • wind resistance to armature rotation.
compensate at lower speeds.
Although these losses are listed as those to
To ensure tot al compensation for reactive which a generator is subject, the same losses
sparking over the complete speed range, an are in general terms also applicable to motors.
auxiliary pole (bias winding) is included. This They will therefore not be repeated.
winding is connected in series with the generator
field circuit and is wound on the same core as Each loss will contribute to a reduction in
the main interpole. The flux due to the bias efficiency, and should be kept to a minimum.
winding will oppose the flux due to the main Methods used are mainly in the area of
interpole. component design, but good maintenance
practices will assist.
Since the bias winding carries field current, its
effect at high generator speed will be negligible. Copper losses can be kept down by
At low speed, when field current is high, the consideration of the diameter of the winding wire,
auxiliary winding will oppose and weaken the flux and by ensuring adequate cooling to restrict the
produced by the main interpole and prevent generation of heat.
overcorrection of armature reaction.
Iron losses are restricted by correct choice and
construction of materials, ie, laminated soft iron
Generator Losses for the magnetic circuit. Adequate cooling is
important as well.
When a generator converts mechanical energy
into electrical energy certain losses occur , the
Frictional losses can be limited in the design/
lost energy being dissipated in the form of heat.
maintenance by keeping air gaps to a minimum,
choice of component parts (bearings), correct
These losses may be grouped under two
lubrication and brush spring pressures.
headings:
Electrical Losses
Cooling Systems/Drives
Mounting Arrangements
Visual Inspection
Carry out a visual inspection of the generator • proud insulator between the segments.
for satisfactory condition. • score marks from worn or damaged
brushes.
1. When you visually inspect the generator • signs of excessive arcing, burning etc.
prior to any cleaning, you are looking for • security of segments.security of the
signs of: armature windings, local hot spots or
thrown solder.
• oil leaks from mounting and engine ( engine
oil ) Brush & Brush Gear
• fretting of bolts or electrical cables or other Inspect each brush for satisfactory condition.
components in contact with the Release each brush from its housing, to ensure
generator each brush is returned to its original position,
remove and refit each brush in turn. Do NOT
• any other signs of damage, cracks etc.. handle the contact surface of the brush.
• colour, should be light brown ( some have • damaged terminals and ensure cables are
high altitude brushes fitted which give a on the correct terminals.
different colour to the commutator). • chafing of cable insulation.
Turning the generator by hand may highlight other Carry out a functional check of the generator in
problems: accordance with the approved maintenance
schedule.
• field pole pieces fouling on the armature.
• dry bearings On completion of all the work, record all work
• brush, commutator or insulation faults done and issue a CRS ( Certificate of Release
to Service ).
Note: Ensure the armature is turned in the
correct direction of rotation. Note: Always use the approved
Maintenance Schedule and the
Insulation Check: Approved Maintenance Manual,
remember to keep the manuals up
This is carried out either as a routine item or to date with the latest technical
due to a fault. Carried out when the generator is information.
warm.
Types of DC Generators
DC generators are usually classified according The four field coils, each of high resistance, are
to the method by which the magnetic circuit of connected in series to form the field winding.
the machine is energised. The coils are wound and connected in such a
way that they produce alternate North and South
BCAR’s state the following, with regard to poles. The ends of the winding are marked Z
generator excitation: and ZZ (or Z1) and are brought out to separate
terminals, similarly marked, in the terminal box.
Generators shall, when used in conjunction with A high resistance winding of this type is suitable
their appropriate control equipment, be capable for connection across the brushes of the
of building up their output voltage and connection machine or across an independent supply and
to their busbar , without the need of a supply is known as a shunt winding.
separate from the machine.
TERMINAL BOX
YOKE
A
BRUSH
A1
Z1
COMMUTATOR
The three classes are: In more complicated machines each main pole
may carry more than one type of coil, e.g. a coil
• Permanent Magnet Generators. composed of a few turns of heavy copper wire
• Separately-excited Generators. or copper strip, capable of carrying the whole or
• Self-excited Generators. a portion of the armature current, may be fitted
to each pole. A low resist ance winding of this
Arrangement of Stator Windings nature, intended for connection in series with the
armature winding, is termed a series field
The illustration shows the arrangement of the winding; its ends are also brought out to the
fixed windings of a simple four pole machine with terminal box in most cases, and they are marked
energised magnets, suitable for use as either a Y and YY (or Y1). The winding of the interpole
separately excited or self-excited generator. The circuit if fitted, is likewise separate, with the ends
fixed portion of the armature circuit consists of marked H and HH (or Hl).
the four brushes, shown resting on the surface
of the commutator, the links connecting together Note: Similar markings are used for the windings
brushes of like polarity and the final cables of dc machines designed for use as a motor.
connecting the linked brushes to the terminals
in the terminal box. The ends of the armature
circuit and the terminals to which they are
connected are marked A and AA (or Al).
Generator Characteristics
The relationship between the current flowing in Other forms of permanent magnet generator
the external circuit connected to a generator have an armature of conventional type, with
(usually termed the load current or load) and the multiple coils and multi-segment commut ator.
voltage at the generator terminals is called the These machines are incorporated in the more
external characteristic or total characteristic of elaborate high-voltage test-equipment, and in
the machine. The relationship between the load tachometers.
current and the actual emf generated in the
armature windings is known as the internal The open-circuit or no-load emf of a permanent
characteristic. These relationships are generally magnet generator is proportional to the speed
shown in the form of graphs, which is drawn for of rotation of the armature, since the field strength
one particular speed of the machine. In the case is constant. With a load applied, current flows
of separately excited machines, for one in the armature winding, the voltage at the
particular value of exciting current. generator terminals falls slightly and the machine
is said to have a falling characteristic. This fall
Permanent Magnet in terminal voltage is due to,
The simplest form of dc generator in general use Weakening of the main flux by armature reaction,
is found in certain types of insulation tester. The set up by the current in the armature winding.
main flux is provided by high-grade permanent
magnets and the armature consists of an iron Voltage (IR) drop in the armature winding and
core carrying a single coil whose ends are brushes.
connected to the two segments of a split ring
commutator.
VOLTAGE
IDEAL OUTPUT
TERMINAL
VOLTAGE
N
LOAD CURRENT
LOAD
S
Generator Characteristics
TO EXCITER SUPPLY
VOLTAGE
IDEAL OUTPUT
GENERATED EMF
F
I TERMINAL PD
E TO
L GEN
LOAD
D
IR DROP
LOAD CURRENT
In series generators, the field current is also the At first the increase in terminal voltage is almost
load current, or at least is proportional to it. The proportional to the increase in load current, but
field coils, composed of a few turns of heavy as saturation of the magnetic circuit is
wire or copper strip of large cross-sectional area approached the rise in terminal voltage becomes
and very low resistance, are connected in series progressively more gradual. Maximum terminal
with the armature and the external load circuit. voltage is attained when the magnetic circuit is
saturated.
IL
No current flows through the field winding until Since the terminal voltage is the difference
an external load is connected and on open circuit between generated emf and this voltage drop, it
the only emf generated is the small amount due follows that the terminal voltage will begin to fall.
to residual magnetism in the magnetic circuit.
The voltage of a series generator may be
As the resistance of the external circuit is controlled by a series diverter, i.e. a resistance
decreased, an increased current flows through connected in parallel with the field winding so
the armature and the field windings. The as to divert some of the current from it.
increased current in the field winding causes an Decrease of the diverter resistance reduces the
increase in flux density in the magnetic circuit, current in the field winding reducing the flux
leading to an increase in generated emf and density and thus causing a fall in the generated
terminal voltage. emf.
All self-excited generators obtain the necessary In such machines the armature current divides
field current from their own armatures. When into two branches, one portion of the current
the field winding is connected in parallel with the passing through the field winding, the remainder
armature, as shown, the machines are said to through the external circuit. It is therefore
be ‘shunt wound’. advantageous to keep the current in the shunt
field winding as small as possible, thus avoiding
expenditure of electrical energy in the machine
itself. The necessary flux can be created by the
ampere-turns produced by a small current in
coils consisting of many turns of fine wire.A shunt
field winding is consequently of high resistance
and since it is iron-cored, of high inductance.
If IL
ARMATURE
WINDING
RESISTANCE
1a
LOAD
SHUNT FIELD G
WINDING
V
IDEAL OUTPUT VOLTAGE
VOLTAGE INDUCED IN THE ARMATURE WINDING
OUTPUT VOLTAGE
IL
When the armature is rotated, the conductors excitation, being solely due to residual
cut the weak magnetic flux which is due to magnetism.
residual magnetism in the magnetic system. A
small emf is induced in the armature winding The voltage collapse point will occur with only a
and is applied to the ends of the field winding, small current in the load circuit, so the voltage
causing a current to flow through the latter and will build up only sufficiently to support the load
so increasing the magnetic flux. current to this figure and will then collapse.
In this way, a progressive increase in induced The generator thus fails to excite. It is therefore
emf and in field current occurs until the induced essential that shunt generators are allowed to
emf and the voltage at the terminals reach the build up to their correct voltage before connecting
steady open-circuit maximum. the load circuit.
Characteristic
With increasing load current the terminal voltage The terminal voltage at a given speed can be
tends to fall owing to voltage drop in the armature controlled by varying the field current. This is
winding and in the absence of interpoles or achieved by inserting a variable resistant in
compensating windings, to weakening of the series with the field winding. By increasing the
main flux by armature reaction. This reduction resistance of the field circuit the field current is
of voltage reduces the field current, thus reduced, causing a reduction of flux, hence of
weakening the main flux and producing a further generated emf and terminal voltage.
fall in terminal voltage. Provided the field system
is normally excited (i.e. there is a considerable Uses
degree of magnetic saturation in the magnetic Shunt generators are extensively employed for
paths) the decrease in terminal voltage will be general supply purposes on aircraft, marine craft
relatively small and constant over the whole and vehicles, largely because of their simple
working load range of the generator. voltage control and effective performance when
operating in parallel, together with their
If the process of increasing the load is continued outstanding suitability for battery charging.
after full working load condition has been
reached, the terminal voltage will fall at an When used for such purposes a form of
increasing rate until a point is reached when the automatic voltage control is essential, as neither
characteristic graph becomes vertical. At this speed or load is likely to be constant. They are
point the generator shuts down; the collapsing also suitable for unattended operation on steady
voltage can no longer sustain the load current, loads, provided that the prime mover is fitted with
and both voltage and load current fall to zero. a speed governor.
Compound Generators
This is a combination of shunt and series The series field is wound to oppose the main
windings. Each pole piece carries a shunt and shunt winding and the volts/load characteristic
a series winding which may assist or oppose falls steeply with increased load. This type of
each other. generator tends to give a constant current output.
Cumulative Compound
If IL
ARMATURE
W INDING
RESISTANCE
IA
LOAD
FEEDER
CABLE
RESISTANCE
G
OVER COMPOUND
IDEAL
OUTPUT
V
VOLTAGE
LEVEL COMPOUND
IL
Voltage Regulation
DC Motors
An electric motor is a machine for converting The diagrams show the magnetic field between
electrical energy into mechanical energy . It s the poles of a magnet and the magnetic field
function is the reverse of that of a generator . round a wire that is carrying a current. If the wire
There is little difference between the construction is placed in the magnetic field the overlapping
of dc motors and dc generators, both have field pattern would seem to be as shown in (c).
essentially the same parts and they look alike. Of course, as we have seen earlier, lines of flux
In fact, in many cases, a dc machine can be cannot cross and this pattern cannot exist. The
used either as a motor or a generator. resultant field is as shown in (d). The lines of
(a) MAGNETIC FIELD BETWEEN POLES
flux reinforce each other in the space above the
conductor and oppose each other below it. Lines
of flux act as if they are pushing away from each
other and also tend to straighten out. In this way
N S they apply a force to the conductor tending to
move it downwards.
FORCE
N S
DC Motors
The direction in which the conductor moves To change the direction of rotation of the motor
depends on the direction of the current in the we need to reverse the direction of the current
wire and also on the direction of the magnetic in the armature OR the direction of the current
field. The direction of the motion is given by in the field.
Fleming’s LEFT HAND RULE for motors:
MOTION
MOTION
CURRENT
Commutation
BRUSH
LOOP
S
+ DC
SUPPLY
- VOLTAGE
N COMMUTATOR INSULATION
BRUSH
PERMANENT MAGNET
Commutation
Consider the diagram below: When the loop is in the vertical position the forces
acting on the loop do not cause rotation any more
By applying Fleming’s left hand rule, we can see than do the pedals on a bicycle in the vertical
that when the loop is in position (a) side ‘P’ of position. However, just as inertia carries the
the loop tends to move downwards and side ‘Q’ bicycle pedals over the vertical dead spot, so
upwards. the loop is carried through the vertical position.
The forces acting on the 2 sides of the loop Since the current is reversed at this instant,
combine to apply a ‘torque’ that turns in a rotation is maintained.
anticlockwise direction.
With a single loop dc motor we shall not be able
As the loop passes through the vertical position to turn heavy loads.To obtain a large mechanical
(b) the direction of the current flow must be output, with smooth running, the same
reversed to keep the loop rotating in the same improvements are made as in the case of the
direction. The commutator does this. Thus from dc generator . That is, a laminated iron core
positions (b) to (d) the direction of current through carrying a number of armature coils is used with
the loop is such that side ‘P’ is now moving a corresponding number of commutator
upwards and side 'Q’downwards. At position (d), segments. The magnetic field is produced by
the commutator again reverses the direction of an electromagnet and its field coils and the
current through the loop and the loop rotates so spacing between the armature and pole pieces
long as the supply voltage is connected. is kept as small as possible.
N S N S N S N S N S
Q P
P 0° Q Q 180° P P 360° Q
+ 90° + 270° +
P Q
The movement of a conductor in a magnetic Remember the Eb is Always lower than the
field, induces an emf which we know from Lenz’ applied voltage Vs. It can therefore be said that:
law will oppose the motion producing it. That is
to say, the induced volt age will oppose the Eb = k x N x If or kNIf
supply voltage. It is therefore called theback emf. where k = a constant ( hysteresis )
N= Speed of rotation
The back emf can never be as great as the
supply input voltage. The difference between the and If = Field Current
applied emf and the back emf is always such
that current can flow in the conductor and Remember this as it is important later on.
produce motion.
The back-e.m.f. plays an all important part. The
The value of this current is dependent upon the internal resistance of the armature of a d.c. motor
value of voltage across the conductor . This is usually very low, sometimes less than 1 ohm.
voltage, often referred to as the EFFECTIVE If this resistance were all that limited the
voltage and equals the APPLIED VOLTAGE armature current (Ia), this would be very high.
minus the BACK EMF.
Consider our previous example:
Back e.m.f.: The magnitude of the back e.m.f.
depends on the same factors as the generated Vs = 28V and Ra = 0.8 Ω
e.m.f. in the generator. Then by Ohms Law Ia would equal 28 = 35A
BACK-EMF (Eb)
0.8
- + This could damage the armature windings.
+E VOLTAGE
However, when the motor is just starting and the
- a SOURCE back e.m.f. is too small to limit current flow
BRUSHES effectively. A temporary resist ance called a
starting resistance may be put in series with the
a. Speed (V) where V is Velocity (frequency) armature in order to keen current flow within safe
that the magnetic field is changing. limits.
As. the motor speeds up, the back e.m.f.
b. Field Strength (β) increases and the starting resistance can
gradually be reduced, allowing a further increase
c. Length of Conductor (l) in speed and Eb. At normal speed, the starting
resistance is shortened out of the circuit
The stronger the field the faster the rotating altogether.
speed, the larger will be the back - e.m.f.
ARMATURE RESISTANCE
= 1 OHM 230V DC
120 = 2 amps
When the motor is “loaded”, it will tend to slow
Ia = 6 - 2 = 4 amps down, and as generated emf is directly
proportioned to the rate of change of flux linkage
Back emf Eb = Supply voltage - Armature voltage (Faraday’s Law), the value of back emf will be
drop reduced. In turn, the Effective V oltage will be
increased, Armature Current will increase and
= V - IaRa the motor speed will be restored.
= 240 - (4 x 0.25)
= 239 volts
Ish = 2 amps
Motor Starters
The back emf produced in a motor is equivalent Similarly, Reactive S parking is minimised in a
in direction to the emf produced by a generator. similar way to that employed in generators.
The applied emf in a motor opposes the back
emf but the effective voltage resultant is in the
same direction as the applied emf. In
consequence the armature reaction is opposite
to that in a generator.
GEOMETRIC NEUTRAL
AXIS (GNA)
The Magnetic Neutral Axis is retarded from the In this instance the polarity of the Interpole will
vertical. be the same as the next main pole behind with
respect to the direction of rotation.
Armature reaction correction can be achieved
by the use of compensating windings or
interpoles, as with a generator.
Torque
Torque is the term used to express the turning A constant speed with an increased load can be
or twisting effect of a force about an axis. In a obtained only by increasing the power output of
DC motor each conductor lying in the influence the motor.
of a pole face exerts a torque tending to turn the
armature. The torque of each conductor being Torque in a DC Motor
determined by the force exerted on the conductor
multiplied by the distance of the conductor from Since the purpose of an electrical motor is to
the axis of the armature. The sum of these impart mechanical energy to a load, it must
torques is termed the ARMATURE TORQUE. cause a shaft to rotate with sufficient torque to
drive the load.
The whole of the armature torque is not available
for doing useful work. Friction in the bearings, This torque is measured in Newtons/metres.
the opposition to magnetic change in the
armature core and air resistance to the rotating The turning force produced by a d.c. motor is
armature all act as a load on the machine and given by the formula:
must be overcome before any useful work can
be done. The torque required to overcome these pz
losses is termed the LOST TORQUE, while the T= x ΦIa = k ΦIa
2π a
difference between the armature torque and the
lost torque, i.e. the torque available for useful
work, is generally known as the SHAFT Where:
TORQUE.
p = Number of poles in the motor
The power developed by a DC motor is z = Number of conductor wires
proportional to the product of the shaft torque a = Number of parallel paths in which current
and the speed in revolutions per minute. It follows is able to flow to the motor
that FOR A GIVEN POWER any increase in Φ = Ammount of flux per pole
speed can be obtained only at the expense of Ia = Armature current
torque and vice versa, thus at low speeds the k = Constant, e.g. design, construction and
torque will be high and at high speeds the torque materails.
will be low.
It can be seen from the equation that the torque
A mechanical load exerts a torque opposing the produced by a given motor can be controlled by
motion and this LOAD TORQUE is constant for either:
a given load, irrespective of the speed at which
the load is driven.At low speed, the shaft torque a. Varying the amount of flux produced
of the motor will be high and in excess of the (change the value of field current ).
load torque. The motor will therefore accelerate b. Vary the armature current
and as its speed rises, the shaft torque will fall
until the shaft and the load torques are equal. Note: p, z, and k cannot be changed only
The motor then continues to drive the load at a Φ and Ia are changeable.
steady speed.
The back emf developed in the armature of a If we consider the normal speed of a motor to
DC motor , determines the current in the be that speed at which it runs when connected
armature and makes the motor a self-regulating direct to the supply, then any form of field current
machine in which speed and armature current control will produce speeds above normal. To
are automatically adjusted to the mechanical control the speed of the motor below normal
load. speed, control of the armature current is
necessary. A reduction in armature current
At small values of load the shaft torque exceeds causes the motor to slow down.
the load torque; the armature therefore
accelerates and gives rise to a larger back emf. The series motor is never run ‘off load’. The
The increased back emf cuts down the armature armature current is also the field current and
current thus reducing the shaft torque until without a load, the current will be small and the
eventually a state of balance between the two field weak causing the motor to race resulting in
torques is obtained and the speed is stabilised. damage to the bearings and possible
disintegration of the armature undercentrifugal
With increasing load the load torque is force.
increased, exceeding the shaft torque and
causing a fall in armature speed. Reduced Similarly, the shunt motor should never have its
armature speed results in reduced back emf and field open circuited when running off load
increased armature current. because it too will race with a weakened field
provided by the residual magnetism only.
The increase in armature current produces an
increase in shaft torque restoring torque balance In general terms the speed of a series motor
and stabilising the speed again. The variation of varies considerably with load and is essentially
speed with armature current (i.e. with a variable speed motor. With shunt motors, the
mechanical load) is known as the SPEED speed drops only slightly with increasing load
CHARACTERISTIC of the motor. and for all practical purposes shunt motors are
constant speed machines. The compound
Although many motors run at a constant speed motor has characteristics between those of
it is sometimes necessary to be able to vary the series and shunt machines.
speed. The speed of any dc motor can be varied
by controlling its field strength. If the field
current is reduced, the magnetic field is
weakened and the speed of the motor rises.
This is because the weaker field produces a
smaller back emf so that the effective voltage
and hence the armature current have been
increased.
AS RESISTANCE IS
INCREASED MOTOR
SLOWS DOWN
M
SUPPLY
AS RESISTANCE IS
INCREASED MOTOR
SPEEDS UP
M
SUPPLY
SHUNT
FIELD
FULL LOAD
SPEED
TORQUE
CHARACTERISTIC CURVE OF SHUNT
Shunt Wound Motors Shunt motors are used where constant speed
under various loads are required and where the
The torque developed is determined by motor can start under light or ‘no-load’
interaction of the armature field with the main conditions.
field. Any variations of armature current or main
field will affect the torque.
Field windings of thick wire with few turns in A series motor must never be run under ‘no-load’
series with the armature. conditions as there is no load torque to oppose
the initial starting torque.
SERIES FIELD
SERIES MOTOR
SPEE D
TORQUE
+
SERIES FIELD
SHUNT FIELD
COMPOUND MOTOR
SPEED
TORQUE
CHARACTERISTIC CURVE OF COMPOUND MOTOR
When a motor has both a series field and a shunt Compound motors are used to operate
field it is called a compound motor. This type of machines subject to a wide variety of loads. In
motor combines the features of series and shunt aircraft they are used to drive hydraulic pumps
motors ie, it has a strong starting torque like the which operate from a no-load condition to a
series motor but will not overspeed when the maximum-load condition. Neither a shunt nor a
load is light This is because the shunt winding series motor would satisfactorily fulfil these
maintains a field which allows the back emf to requirements.
increase sufficiently to balance the applied emf.
When the load on a compound motor is
increased, the speed of the motor will decrease
more than it does in a shunt motor , but it
provides speed sufficiently constant for many
practical applications.
Motor Construction
As in aircraft generator, the power-to-weight ratio Many electric motors used in aircraft are not
of electric motors in aircraft must be high; that required to operate continuously. Because the
is, a small motor must deliver a maximum heat developed in a short time is not sufficient
amount of power for a minimum of weight. A to cause any damage, a motor in this type of
commercial motor may weigh as much as 100 service is designed to deliver more power for its
lb/hp (60.8 kg/kW), but for aircraft purposes there weight than a motor used for continuous service.
are motors which weigh less than 5 lb/hp (3 kg/ If such a motor were used continuously, it would
kW). overheat and burn the insulation and thus
become useless. Motors designed for short
Reduced weight is obtained by operating the periods of operation are called intermittent duty
motors at high speeds, high frequencies and motors, and those which operate continuously
with relatively high currents. This necessitates are called continuous-duty motors.
the use of heat-resistant insulation and enamels
in the armature and field windings and perhaps The type of duty for which a motor is designed
ram air or cooling fans to help dissipate the is sometimes stated on the nameplate, or in the
motor’s heat. in the manufacturer ’s specifications.
Motor Efficiency
Motor Efficiency
For example:
Motor Efficiency
I = 20 AMPS
110V DC
POWER OUTPUT
= 2.5 hp
To find the ef ficiency of the motor above, you Motor Losses That Affect Efficiency
must calculate the power input (in watts) and
power output (in watts), and then use the formula Now that you know how to calculate efficiency,
to find efficiency. the question of why the output power is smaller
than the input power should be answered. A
motor has several electrical losses. There are
P1 = V x I = 110 x 20 = 2,2000 W armature losses, losses in the field windings,
and losses in the shunt-field rheostat.
P0 = hp x 746 = 2.5 x 746 = 1,865 W
There are also mechanical losses in the form of
Po 1,86 friction. The armature runs on bearings, and the
Eff = = = 0.85 or 85%
P1 2,200 brushes “rub” against the commut ator. In
addition, the entire armature has to overcome
air friction while spinning. The power necessary
to provide for these friction losses must be
supplied from the input source.A fan is connected
to one end of the armature to cool some motors.
This amounts to an additional loss due to air
friction. All these mechanical losses depend
mainly on the speed. Motor efficiency increases
as the physical size of the motor increases. For
fractional-horsepower motors, efficiencies are
about 40-50 %. In the 10-HP range the efficiency
is about 85 %. This is because the mechanical
losses do not increase with the motor size at
the same rate as power output.
Reversible DC Motors
ELECTRO MAGNETIC
BRAKE
SPIGOT MOUNTING
PLATE
ELECTRICAL
CONNECTION
REDUCING GEAR
TRAIN
POSITION INDICATOR
SHUT-OFF SWITCH
VALVE HOUSING
2. LINEAR
CLUTCH DISC
BRAKE DRUM
ELECTRICAL
CONNECTION ‘OUT’ LIMIT
‘IN’ LIMIT SWITCH
SWITCH
COMMUTATOR
END BEARING
RAM
SCREW SHAFT
Reversible DC Motors
a
-VE ARMATURE
b
+VE
Reversible DC Motors
The voltage polarity applied to the field and Reversing a motor by this method would require
armature windings of any motor will determine a complex external circuit such as illustrated in
the motor ’s direction of rot ation (clockwise or the diagram. A simpler method is normally
counterclockwise). To reverse the rotation of a employed that provided a double field winding
dc motor containing an electromagnetic field the known as a SPLIT FIELD. A schematic diagram
polarity of the voltage applied to the field or the of the circuit for a S plit-field motor. Note that a
armature must be reversed. This will reverse separate circuit is provided for each field winding.
the magnetic field of one of the two coils and This makes it possible to change the direction
change an attractive force into a repulsive force of the motor at will, by placing the switch in the
(or vice versa); hence, reversing the motor ’s desired position. The motor is reversed by
rotation. changing field polarity in relation to the armature
polarity when the different field windings are
energised.
Reversible DC Motors
Reversible dc motors are controlled directly by The brush holders are inserted through openings
double-throw single-pole switches or indirectly at the end of the housing and are insulated from
by relays controlled by similar switches. The use the housing by composition bushings. Each
of relays is dictated by the amount of current brush assembly consists of the brush, a helical
which the motor draws while in operation. Any spring, a flexible connector inside the spring, and
motor requiring more than 20 to 30A will operate a metal contact. When a brush is installed in
more satisfactorily with a relay-controlled circuit. the motor, it is held in place by a screw plug.
INSULATED
BRUSH HOLDER
BRUSH
SPRING
CONNECTOR
METAL CONTACT
SCREW PLUG
CAP SCREW
Remember that the entire load current passes On some light-duty dc motors the field coil is
through both the field and the armature. replaced by a permanent magnet. T o reverse
the rotation of this type of motor, one need only
The brushes in a reversible motor are usually reverse the polarity of the applied voltage. This
held in box-type holders in line with the centre of will reverse the magnetic field of the armature
the motor shaft. With this arrangement the (not the field), therefore the motor will reverse
brushes are perpendicular to a plane tangent to its direction of rotation. Permanent-magnet
the commutator at the point of brush contact and reversible motors are commonly used to power
the brushes will wear evenly regardless of the light aircraft flap systems.
direction of motor rotation. On small motors the
field and brush housing is sometimes made in
one piece.
B1 - ELECTRICAL FUNDAMENTALS PART 66
70 28 SEPT 08 - ISSUE 2 MODULE 3.09-3.12
A i r c r a f t M a i n t e n a n c e L i c e n c e T r a i n i n g
Brakes
Many motor-driven devices used in aircraft must A disk-type brake, commonly used in actuator
be designed so that the operated mechanism motors, consists of a rotating disk mounted on
will stop at a precise point. For example, when the armature shaft and a cork-lined braking
landing gear is being retracted or extended, it surface on the stationary structure of the motor.
must stop instantly when the operation is A magnetising coil is used to release the brake
complete. when the motor is energised, and a spring
engages the brake when the current to the
If the driving motor is connected directly to the motor is turned off. A small amount of end play
operating mechanism, a great amount of strain is allowed in the armature assembly mounting
will be imposed on the motor when it is forced to provide clearance when the brake is released.
to stop because of the momentum of the When the brake coil is energised, the entire
armature and other moving parts. In installations armature assembly moves slightly in a direction
requiring an instantaneous stop, a clutch and which will move the brake disk away from the
brake mechanism is employed to prevent braking surface. When the current is turned off,
damage when the mechanism is stopped. a spring moves the assembly in the opposite
direction and the friction produced between
thebrake disc and the cork-lined brake surface
One type of brake mechanism for actuator causes the armature to stop very quickly.
motors is illustrated. This brake consists of a
drum mounted on the armature shaft and internal
brake shoes controlled by a magnetising coil.
The coil is placed inside the brake shoes, and
when the motor current is turned off, the coil is
de-energised and the brake shoes are forced
against the drum by spring pressure.
Conversely, when the power is turned on, the
coil pulls the brake shoes away from the drum.
BRAKE
SHOE
BRAKE
DRUM
Clutch Assemblies
Several types of clutch have been designed for This coil, when energised, magnetises a driving
the purpose of disengaging the motor from the disk attached to the armature shaft. A driven disk
load when the power is cut off. All such clutches is keyed to the output shaft, and when power is
are engaged by magnetic attraction when the turned on, this disk moves against spring
power is turned on and disengaged by spring pressure until it engages with the driving disk.
action. A typical magnetic clutch is shown. Two When the current is cut off, the driven disk is
clutch faces are located within the clutch coil. pulled away from the driving disk by the spring
One of the faces is mounted solidly on the and is pressed against the brake plate at the
armature shaft and the other is connected opposite face, thus causing the driven
through a diaphragm spring to the drive mechanism to stop immediately.
mechanism.
Motors subject to sudden heavy loads are
When the clutch coil is energised, the two faces usually equipped with overload release clutches.
are magnetised with opposite polarities, hence A clutch of this type is called a slip clutch, and
they are drawn together firmly. The friction thus its function is to disconnect the motor from the
produced causes the driven mechanism to turn driven mechanism when the load is great enough
with the motor. When the power is cut off, the to cause damage. This clutch consists of two
diaphragm spring separates the faces, thus groups of disks, alternately arranged, with one
disengaging the motor. group splined to the motor drive and the other
group splined to the motor-driven mechanism.
Some actuating motors are provided with a These disks are pressed together by one or
combination brake and clutch.A magnetising coil more springs designed to create sufficient
is located in the end of the motor housing as pressure to cause the disks to rotate as one unit
shown. when the load is normal. When the load
isexcessive, the disks slip, thus preventing
damage due to excessive torque.
ARMATURE
SHAFT
COIL DRIVING
DISK
SPRING
DRIVE
DRIVEN DISK
Magnetic Clutch
COIL
DIAPHRAGM
SPRING
BEARING
NEEDLE
BEARINGS
STUB SHAFT
ROTOR SHAFT
STUB CLUTCH
FACE
ROTOR CLUTCH
FACE
Because of the limited distance of travel Some actuating motors are provided with a
permitted in the driven mechanism, reversible thermal circuit breaker, or thermal protector, to
actuating motors are usually limited in their protect the motor from overload and excessive
amount of rotation in each direction. It is heat This device is mounted on the motor frame,
essential, therefore, that the motor circuits be and when heat reaches a predetermined limit,
provided with switches which will cut off the the circuit breaker will open and cut off the current
power when the driven mechanism has reached to the motor . After the motor has cooled
the limit of its travel. Switches of this type are sufficiently, the circuit breaker will automatically
called limit switches and are actuated by cams close, thus permitting normal operation.
or levers linked or geared to the driven
mechanism. The adjustment of these switches The diagram is a schematic diagram of a
is critical because severe damage may result if reversible motor circuit with a thermal protective
the motor continues to run after the limit of device and a coil for operating the clutch and
operation is reached. Stripped gears and broken brake. A circuit of the type shown would be used
shafts are often the result of improperly adjusted for operating APU doors, oil cooler shutter , air
limit switches. If the driven mechanism is strong valves, and a variety of other devices. Both the
enough to withstand the torque imposed by the limit switches shown are normally closed. Since
motor, the fuse or circuit breaker in the motor they open only when the motor has reached the
circuit will usually cut off the current to the motor. limit of travel in one direction or the other , it is
readily apparent that there will never be a time
Adjustment of the limit switches is accomplished when both switches are open together . Notice
by running the motor to the limit of travel ‘and that the thermal circuit breaker and the clutch
then adjusting the switch-actuating mechanism coil are both in the ground (negative) side of the
so that it has just opened the switch. The circuit and will therefore be in operation for either
switches should be adjusted to open slightly direction of travel.
before the extreme limit is reached.
LIMIT SWITCH
CW FIELD COIL
CW THERMAL CB
CCW CLUTCH
COIL ARM
CCW FIELD
LIMIT SWITCH COIL
+ -
DC Actuators
An exploded view of a typical dc actuator motor The field for the motor is provided by two poles
is shown. The principle sections of the motor formed to fit around the armature with a
assembly are the armature, the field coils and clearance of about 0.01 in (0.025 cm). The field
field frame, the brake assembly , and the coils are double-wound to provide for the
thermal-protector assembly. reversal of field polarity necessary to reverse the
motor rotation. Thermal protectors are
The armature is a standard drum type wound connected in the circuit for each field.
on a laminated soft-iron core. Also mounted on
the armature shaft is the commutator at one end The brake assembly consists of a coil, a brake
and the brake lining disk at the other. armature, and a brake lining mounted on the lining
disk on the motor armature. The brake armature
is a disk held in place by the motor studs, which
pass through slots on the outer periphery of the
armature, it is held against the brake lining of
the motor armature by a coil spring. This prevents
the motor from turning. When the motor is
energised, the magnetic brake coil draws the
brake armature away from the brake lining and
the motor is free to turn.
RED CW
THERMAL FIELD
PROTECTOR WINDING
ARMATURE
WHITE
DC Actuator Construction
34 1
30 33 2
36 8 39
31 32
35 6
37
38 38
5 18
29 4
3
7
40 20
39
25 19
26
18
28
10 29
11
27 12
13
14
9 11
16
17
22
24
21
23
15
Exploded View of a DC Actuator Motor (21) motor assembly stud; (22) brake-coil
assembly; (23) base-registering pm; (24)
(1) Screw; (2) name plate; (3) brush retainer; motor-base assembly; (25) ball bearing; (26)
(4) brush assembly; (5) nut; (6) washer; (7) shim washer; (27) brake lining; (28) armature
shim washers; (8) motor cap; (9) brake assembly; (29) motor lead grommet; (30)
armature; (10) insulating sleeving; (11) spacer thermal-protector-case screw; (31) washer;
washer; (12) shim washer; (13) ball bearing; (32) thermal-protector retainer; (33) thermal
(14) shim washers; (15) motor assembly stud; protector; (34) thermal-protector case; (35)
(16) insulating sleeve; (17) wire; (18) brake thermal-protector gasket; (36) insulating
armature spring ; (19) brush connector; sleeving; (37) field-pole screw; (38) field pole;
(20) insulating sleeving; (39) field winding; (40) motor housing.
CIRCUIT DIAGRAM
+30V
-15V M 45W
3A
0V
POSITION 2
0.94H
+30V
-15V M 56.25W
3.75A
0V
POSITION 3
0.84H
+30V
-15V M 5W
5A
0V
POSITION 4
CIRCUIT DIAGRAM
1.69A 0.11A
+30V
270 Ω
1.58A
1Ω
-28.4V M 45W
0V
POSITION 2
1Ω
-28V M 56.25W
0V
POSITION 3
0.56H
214 Ω
2.75A
1Ω
-27.3V M 75W
0V
POSITION 4
Example 1 Operation
Starter Generator Placing the master switch to on, opens the fuel
valve and energises the fuel pump relay allowing
A starter generator is a machine that utilises the the pump to run. It also allows a supply to pass
fact that there is very little difference in the to the start switch.
construction of a motor and a generator. So the
starter generator is used as a starter motor Placing the Battery/S tart switch to start,
during the engine start, then once the engine is energises the battery isolation relay and energise
up and running switches its role to act as a both the start and isolation relays.
generator. So the following circuit is an example
of how this can be achieved. The start relay closing takes a supply from the
bus bar through the Cut Out relay to the series
The starter circuit is an Engine Master Switch, winding of the Starter Generator.
Start Switch and relay that controls the operation
of fuel pumps, ignition circuits and supply the The starter motor now cranks the engine and
start circuit. Other relays provide hold on circuits the cut out relay energises that provides a hold
and isolation circuits. on circuit for the st art relay, ignition relay and
battery isolation relay. The start switch can now
be released.
BAR
MASTER SW
ON FUEL
VALVE
OFF START CUT OUT
RELAY RELAY
START ON
Starter Generator Circuit
OFF
OUTPUT TO
BUS BAR AND
BATTERY VOLTAGE
RELAY
M a i n t e n a n c e
REGULATOR
START
28 SEPT 08 - ISSUE 2
OFF SERIES
HEIU FROM
MAIN COIL
BATTERY IGN VOLTAGE
B1 - ELECTRICAL FUNDAMENTALS
RELAY SHUNT REG
TO COIL
FUEL
L i c e n c e
BATTERY PUMPS
ISOLATE FUEL
RELAY PUMP STARTER/
RELAY GENERATOR
T r a i n i n g
MODULE 3.09-3.12
PART 66
A i r c r a f t M a i n t e n a n c e L i c e n c e T r a i n i n g
LEFT BATTERY
CONNECTOR
28V DC LEFT
(LEFT) CURRENT
BATTERY TRANSFORMER
BUSBAR
LEFT BATTERY AIR INTAKE
OVERHEAT CIRCUIT HEATING
LEFT TO
MAIN LEFT
BATTERY LEFT CDU
STARTER LEFT LINE
CONTACTOR CONTACTOR
SERIES
S
STARTER/ H ARM
GENERATOR U
LEFT ENGINE N COMP
T
INTERPOLE
TO LEFT STARTER
CONTACTOR
Rotary Transformer
This is a single machine combining the functions The power input to the motor is:
of dc motor and dc generator - the motor part in
effect ‘driving’ the generator part. It has a single 24V x 7A = 168 Watts
field system and an armature on which the motor
and generator windings are wound separately. The power output is: 1200V x 100mA= 120 Watts
On supplying the dc input, the armature rotates Thus, in the conversion of energy some 48 watts
and the voltage induced in the generator windings have been lost and this machine has nothing
is converted to dc by the commutator and like the efficiency of a st atic transformer .
applied to the external circuit as the dc output. Machines of this type were commonly used in
aircraft to provide the necessary operating
It is possible to ‘step up’ or transform the dc input voltages for electronic and radio equipment.
voltage to a higher value in this way by choosing
the motor and generator windings correctly ,
hence the term ‘ rotary transformer’. For
example, a typical rotary transformer operates
from a 24V dc input at 7 amps and gives a dc
output of 1200V at 100mA.
FIELD COIL
POLE PIECE
BRUSH BRUSH
ARMATURE
DC INPUT DC
VOLTAGE CONTAINS BOTH MOTOR OUTPUT
BRUSH BRUSH
GENERATOR
COMMUTATOR
MOTOR COMMUTATOR
CONSTANCE KEENAN
Training Quality Standards Manager
AC Generators
Objectives Introduction
When you have completed this section you will We have discussed dc generators in a previous
be able to: section of these notes, let’ s take a look at ac
generators used on aircraft.
• Identify the basic differences between ac
and dc generators, An ac generator can also be referred to as an
alternator, this is usually to prevent confusion
• Describe what is meant by the term when an aircraft is fitted with both dc and ac
‘synchronous alternator’, generators.
• Use Fleming’s right hand rule on either a As the name implies, the ac generator produces
rotating armature alternator or a rot ating an alternating current which can be either a
field alternator, single phase or a three phase output.
• Explain the difference between a rotor and The prime mover is normally the aircraft engine
a stator in an alternator, directly via the engine gearbox or via a Const ant
Speed Drive (CSD). The generator output can
• State which type of alternator, the rotating be used for electrical anti-icing or de-icing or
armature or the rotating field, is normally even the main electrical power source.Another
used in aircraft systems, prime mover can be a dc motor as in the rotary
invertor. We will cover these systems later.
• Describe the purpose of the slip rings in
the rotating armature and the rotating field
alternators,
AC Generators
AC Generator Principle
AC Generators
Aircraft alternators are sometimes referred to as We have already considered the simple ac
synchronous alternators. This only means that generator when we studied the basic dc
the frequency is synchronised to the rotational generator, rot ating a coil in a magnetic field
speed of the rotor , or the rotor magnetic field produced an alternating emf.The same relative
rotates at the same speed as the rotor. (It does motion can be produced by rot ating the
not slip). magnetic field while the coil (output winding)
remains stationary.
Fleming’s R/H Rule for Generators
This relative motion is shown below; both (a)
• First finger points in direction of field (north with stationary magnet and moving coil, and (b)
to south) external of magnets with rotating magnet and stationary coil, produce
the same output as shown in (c). Use Fleming’ s
• Second finger points in direction of current right hand to confirm this statement. Note that
flow. (Conventional current applies) in (b) it is relative motion of the conductors that
must be considered.
• Thumb point s in direction of motion i.e.
rotation Rotor/Stator
S N S N
(a) (b)
0 π 2 π
(c)
RELATIVE MOTION
AC Generators
There are two basic types of alternator , the Below is a schematic diagram of a rot ating
rotating armature type and the rotating field type. armature alternator.
The rot ating armature type is similar in
construction to a dc generator , the armature The rotating armature cut s the magnetic field
rotates through a steady magnetic field. The and produces an alternating emf in the armature
rotating field type has st ationary armature windings.
windings and a rotating field.
The main load current is carried by the slip rings.
The advantages of the rotating field type will be
seen as we progress. This type of alternator is not normally used on
aircraft systems.
DC
EXCITER
AC OUTPUT
MAGNETIC
WINDINGS
FIELD
N S
AC
OUTPUT
AC Generators
Rotating Field Alternator The field is rot ated and cut s the st ationary
windings. An alternating emf is produced in the
The rotating field or fields do not change their stator windings.
flux direction with respect to the rotor. Below is
a schematic diagram of a rotating field alternator. The slip rings only carry the field supply which
is the smaller dc voltage and current.
The rotating magnetic field can be:
This type of alternator is used on some aircraft
A permanent magnet, this would only allow a systems.
very small volt age output as in a tachometer
indicator.
AC
OUTPUT
MAGNETIC
AC OUTPUT
FIELD
WINDINGS
DC
EXCITER
Recap
Voltage Frequency
From previous study we know that the faster a The frequency of the alternating output of a
conductor is cut with a magnetic field the higher generator is directly proportional to the rotational
is the induced emf. So we can st ate that the speed of the rotor. The faster the rotor turns the
voltage is proportional to the speed; increasing higher the frequency.
the rot ational speed of the rotor will increase
the induced emf. The number of pairs of rotating poles will also
affect frequency , we can see this in these
Yet another method of increasing the output daigrams.
voltage is to increase the number of rotor
windings.
1 CYCLE
EMF
TIME
N S N
S N N S
S N S
Rectification
Since one of the main purposes of the alternator These forms of rectifier can be damaged by:-
is to keep the battery charged, it is necessary to
change the output from an alternating form to a 1. The application of too high a volt age in
direct form. This process is called rectification the conducting or ‘forward’ direction. This
and involves the use of a device which will a pss causes too much current to flow and overheats
current in one direction only . The rectifier can the diode, destroying it.
be compared to a non-return valve in a hydraulic
system. 2. The application of too high a volt age in
the non-conducting or ‘reverse’ direction. This
The early rectifiers used were “met al” types causes the diode to rupture or break down and
consisting of a series of plates coated with again destroys it.
copper oxide or selenium and arranged in st
acks
with air spaces between each plate. 3. Overheating, which results in the current
flow increasing cat astrophically, completely
As can be seen from the typical assembly destroying the diode.
shown, these rectifiers were large and had to
be mounted separately from the alternator in a All these failures can happen very quickly and
position where there was a good flow of clean, without any change in the external appearance
cooling air available. They were dif ficult to of the diode.
protect from water, salt and dirt.
However, if reasonable care is t aken when
The modern semi-conductor rectifier , is much working with these component s, they are
smaller and can be mounted as an integral part mechanically robust, reliable and have a long
of an alternator. operating life.
SEMI-CONTUCTOR
RECTIFIER
COMMON RECTIFIER
SYMBOL
Rectification
4. A rectifier assembly.
5. Diodes.
The stator windings are arranged in such a way As previously discussed, although the
that a separate alternating current waveform is alternating current could be used for lighting or
induced in each winding as the rotating magnetic heating, it is necessary to provide direct current
field cut s it. The windings can be connected to charge the battery hence a rectifier assembly
either as shown below (“Y” or “Star”) or opposite is required.
(“Delta” connected). Whichever system is used, In the modern alternator this is incorporated as
the resultant three phase output waveform is the an integral part of the construction and a typical
same. assembly is illustrated. Six diodes are needed,
they are connected as shown when a ‘S tar’
connected stator is used and as shown for a
‘Delta’ connected stator. The operation of both
systems is identical and results in a D.C. output
to the battery.
C
6 3
A CURRENT FLOW WHEN PHASE G B
F1 +
B IS POSITIVE WITH RESPECT
TO PHASE A 4 1
B
2 5
- +
LOAD
C
CURRENT FLOW WHEN PHASE 6 3
A G B +
F1 C IS POSITIVE WITH RESPECT
TO PHASE B 4 1
B
2 5
- +
LOAD
ELECTRICAL FUNDAMENTALS PART 66
88 SEPTEMBER 08 - ISSUE 2 MODULES 3.13 - 3.18
A i r c r a f t M a i n t e n a n c e L i c e n c e T r a i n i n g
MAGNETIC
FIELD
COIL WIRES
CURRENT
In order to handle the power it is essential that A fan mounted on the front end of the shaf t
the operating temperature of the diodes is kept ensures that there is a flow of cooling air at all
below a certain level. To achieve this, they are times. It should be noted that the machine will
mounted in a piece of met al which is a good probably overheat if operated without the fan.
conductor of heat and is known as the “heat
sink”. It is important that no attempt is ever made
to operate the rectifiers out of their “heat sink”
as this would result in their being destroyed.
F1
6 3
C A CURRENT FLOW WHEN PHASE G B +
B A IS POSITIVE WITH RESPECT
TO PHASE C 4 1
2 5
- +
LOAD
F1
6 3
C A CURRENT FLOW WHEN PHASE G B +
B B IS POSITIVE WITH RESPECT
TO PHASE A 4 1
2 5
- +
LOAD
F1
2 5
- +
LOAD
PART 66 ELECTRICAL FUNDAMENTALS
MODULES 3.13 - 3.18 SEPTEMBER 08 - ISSUE 2 89
A i r c r a f t M a i n t e n a n c e L i c e n c e T r a i n i n g
STATOR
START OF
WINDING
EXCITER
FIELD
SLIP
RINGS
FINISH OF
WINDING
(a) EXCITER
FIELD
COILS E
DC OUTPUT
1-5
ROTOR
STATOR
(b)
N
N S S
N N
S
S S
N
THROUGH COIL
2 POLE 8 POLE
1 2 3 4
1 2 3 4
(a) (b)
Frequency
The frequency of the alternating volt age Since the number of poles are constant for a
generated will depend upon: particular generator then clearly the frequency
is dependent on the speed only and this speed
1 The number of poles. is termed “synchronous speed”; it is the speed
2 The speed of rotation of the rotor. at which the generator must be run to generate
the required frequency.
Thus for every 2 poles, (N and S), 1 cycle is
generated, therefore, frequency (f) = NSyn = f X 120rev/min
P
P N
2 x
60
PN 4x1500
2x60 = 120 = 50Hz
If a second group of coils is inserted in the st ator The amount of power available from a finite
at right angles (90 ) to the first group, the rotating
0
quantity of copper and iron, used together with
magnetic field will induce an emf in these rotation to construct an a.c. generator , can be
windings also. This emf will have the same optimised by employing a good design. If the
waveform, frequency, and amplitude as that output is single phase, the power is delivered to
developed in the first winding, but will dif fer in the load in pulses; two pulses per cycle. Two
phase by 90 0 as shown. This arrangement phase generators deliver four pulses per cycle
represents a two phase machine which can and three phase machines deliver six. Thus,
deliver more power than the single phase over any period of time, a polyphase supply will
generator with no increase in physical size. transmit a more evenly distributed power ,
resulting in more ef ficient operation of the
system.
+ EMF 90°
A B
A
S N B
0° 90° 180° 270° 360°
S
- EMF
The three phase generator, as the name implies, The advantage of a polyphase generator can
has three single phase windings spaced so that be appreciated if we refer back to the single
the voltage induced in any one is displaced by phase generator waveform. As can be seen,
1200 from the other two. The diagram illustrates voltage is supplied to a load in half wave pulses
the position of the rotor relative to the three hence, current will flow in like manner , being
separate set s of windings and the volt age reduced to zero every half cycle, thus the power
waveforms generated across each phase which demanded from the prime mover will be in similar
are identified as RED, YELLOW, BLUE or A, B, manner. This pulsing present s problems in
C respectively. The three phase generator is maintaining the speed of the prime mover and
essentially three single phase generators hence frequency . With the three phase
contained in one machine, the generated emf’s generator however , because of the phase
are out of phase by 1200, and the three outputs differences, the power demanded from the prime
are electrically independent of each other. Each mover is almost constant over each revolution,
phase could be made to supply its own single thus giving good frequency stability.
phase load when the total output power would
be more than that of a single phase machine. The advantages of the three phase generator
can be summarised as follows: -
A B C
+V
A B
N
0
S
-V
C
Interconnection of Phases.
There are two methods of connecting the stator Delta Connection. These three phase windings
windings of a.c. generators: are connected in series to form a MESH as
shown botom, the Finish of one winding being
1 “star” or A connected to the S tart of the next. This
2 “delta” or A configuration produces larger line currents. Both
types of connection are in common use and will
Star Connection. It is st andard practice to be discussed later.
identify the two ends of each phase as the
START and FINISH (S and F). The diagram
below shows how a STAR configuration is
achieved, by connecting the S tarts of each
phase to a common point and providing the three
phase output from the Finishes at terminals L1,
L2 & L3. This produces larger line volt
ages than
the delta configuration.
L1
F
RED L1 L2 L3
S S +
YELLOW
-
S
F
BLUE
L3 F L2
STAR WOUND
L2
S F
RED YELLOW
F S
L1 BLUE L3
S F
DELTA WOUND
Star Connections
A L1 LINE
L3 LINE
Star Connections
Then the line voltages are represented by the It may have occurred to you that the neutral line
sides of the equilateral triangle and the neutral is unnecessary if the loads are exactly balanced.
point is at the centre of the triangle. The line-to- For since the line current is equal to the phase
neutral voltage has a horizontal projection, current, the three currents meeting
3
VP Cos 30° or VP volts
2
VL VP VL
N
VP VP
30° VL
VP COS 30°
3VP
PART 66 ELECTRICAL FUNDAMENTALS
MODULES 3.13 - 3.18 SEPTEMBER 08 - ISSUE 2 97
A i r c r a f t M a i n t e n a n c e L i c e n c e T r a i n i n g
Delta Connection
I1 = i1 - i2
A B’
i1
LOAD
VL = VP
e1 e2
i2
e3
A’ B
C i3 C’
I2 = i2 - i3
I3 = i3 - i1
Power in a three phase system must equal the The Delta System
sum of the individual phase power values, (Red, IL
Yellow, and Blue Phases). This can be If IL = √3 IP Then IP =
expressed as: √3
Also VP = VL
Power = VRIR Cos θR+VYIY Cos θY+VBIB Cos θB
Substituting into the original equation, the
Unbalanced Loads statement will now read:
If the three phases are not equally loaded, the Power = 3 x VL x IL x Cos θ
calculation must be as above. √3
Balanced Loads
Note again 3 x 1 = √3
If the three phases are equally loaded, the 1 √3
calculation can be simplified to read:
∴ Power =√3 xVL x IL x Cos θ or
Power = 3xVPIP Cos θ
1.732 VLIL Cos θ
Consider this in the context of (a) a star wound
system and (b) a delta wound system.
Power = 3x VL IL Cos θ
√3
Note 3 x 1 = √3
1 √3
Resistive Loads
Explanation
STATOR
B A
O
N
DIRECTION
OF
ROTATION
Inductive Reactive Load Maximum cap acitive current flows when the
generated emf is zero, but this time current leads
Maximum inductive current, lagging voltage by voltage by 90°. It can be seen that the st ator
90°, flows when the generated emf is zero. It and rotor fields are additive and the volt age
can be seen that the stator field is directly output tends to rise. On sensing this, the volt
age
opposing the rotor field. This results in a regulator reduces excitation in order to maintain
considerable loss of field strength which, in constant voltage. There is no effect on torque.
practice, is made up by increased field excit
ation
as the voltage regulator senses a falling volt
age.
There is no effect on torque, but the increased
rotor current produces extra heat which must
be dissipated
Y1 B1
N Y1 B1
S
N S N S
S S N N
STATOR
S FIELD
N STATOR
B
Y B FIELD
Y
ROTOR POSITION
R1 WHEN MAX. INDUCTIVE
CURRENT FLOWS IN R1 ROTOR POSITION WHEN
RED PHASE MAX. CAPACITIVE
CURRENT FLOWS IN RED
INDUCTIVE REACTIVE LOAD PHASE
CAPACITIVE REACTIVE LOAD
pf = 0 LEADING
TERMINAL
VOLTAGE
pf = 1
pf = 0.8 LAGGING
pf = 0 LAGGING
LOAD CURRENT
Various methods can be used for providing The development of practical semi-conductor
excitation of the field windings but they all (silicon) rectifiers has made possible the design
depend upon dc excit ation to produce a uni- of a 3 Phase brushless ac generator . In these
directional field. The methods include: the commutator, slip rings and brush gear are
replaced by an ac exciter and rotating full wave
• separate excitation from the dc bus rectifier bridge assembly. Initial excitation supply
system can be obt ained by rectifying the output of an
• using an inbuilt or integral dc exciter integral Permanent Magnet Generator (PMG).
• using the rectified output from an integral
ac exciter As the performance of silicon rectifers is critically
affected by high temperatures the rot ating
The disadvantages associated with separately rectifiers on the rotor assembly are mounted in
excited and integral dc exciters are heat sinks and the rotor assembly temperature
must be maint ained below a specific value by
• dependency of generator on dc supply an efficient cooling system.
from a separate dc source.
• problems associated with the commutator
and brush gear of a dc exciter.
The permanent magnets provide initial excitation The resultant DC is fed to the main rotating field.
for the three phase exciter armature whose Voltages induced in the output winding of the
output is rectified by the shaf t mounted silicon stator are fed to the bus bars and the volta ge
rectifiers. regulator. The latter senses the value of output
voltage and controls the exciter field current so
that the required output voltage is obtained.
TO BUS BAR
VOLTAGE
REG
STABILITY
WINDING
N S
S N
3Ø EXCITER
ARMETURE SILICON
300 Hz RECTIFIERS
6 POLE 6 POLE
EXCITER FIELD MAIN FIELD T6 T5 T4
THERMISTOR
BRUSHLESS AC GENERATOR
Broadly speaking this subject would normally Most large ac motors do not have commut ators;
cover ac Generators and ac Motors. However , some do not even have slip rings. Because of
in some respect s, it is more appropriate to this they give far less trouble in operation than
consider ac Generators within the context of ac dc motors. AC motors are also suit able as
Generation Systems and therefore only ac constant speed motors, since their speed is
Motors will be covered in this section. determined by the frequency of the ac supply .
This speed characteristic is true for the majority
AC Motors of ac motors, but it is not true for the Series Motor
which has a characteristic similar to that of a dc
In aircraf t employing constant-frequency Series Motor and is of a Variable Speed type.
alternating current either as the primary or
secondary source of electrical power , it is of AC motors may be operated from single-phase
course logical to utilise ac motors and although or polyphase supplies; the basic principles of
they do not always serve as a complete operation are the same for both inputs.
substitute for dc machines, the advantages and
special operating characteristics of certain types The synchronous and induction types of ac
are applied to a number of systems which rely motor work on the principle that ac applied to
upon mechanical energy from an electromotive the st ator produces a rot ating magnetic field
power source. which causes the rotor of the machine to turn in
sympathy with the field.
There are three main types of ac motor - the
synchronous motor, the induction motor and the As the production of this rotating magnetic field
series or commut ator motor . Of these, the is fundamental to the operation of the majority
induction motor is the commonest on aircraft and of ac motors, this topic will be det
ailed, for single
in industry; the commut ator motor is the and multiphase machines.
commonest in the home.
Production of Rotating Field Further note the two flux paths B1 to C1 and C to
B are the lines of least reluctance, and the two
A rotating magnetic field may be produced by paths magnetically form a single resultant axis,
applying a three-phase supply to a three-phase with which any permeable material located within
stator. The field produced is of unvarying its sphere of influence would tend to align.
strength and its speed of rotation depends upon
the frequency of the supply. Developing the same procedure throughout the
diagram shows how the magnetic fields add to
The diagram below lef t shows a typical three- give a result ant magnetic field which
phase stator. The two windings in each phase continuously shif ts in direction. After one
(e.g. A and A1) are connected in series and are complete cycle of ac input, the result ant
so wound that current flowing through the two magnetic field has shifted through 360 °, or one
windings produces an N pole at one of them revolution. Thus although the coils are stationary,
and an S pole at the other . Thus, if current is the application of three-phase ac produces a
flowing in theA phase in the direction from theA magnetic field that rotates at the frequency of
to the A1 terminals, pole-piece A becomes an N the supply.
pole and A1 an S pole.
A1
The development of this rotating field is detailed The current in C is now zero,A is positive and B
in the following paragraphs. is negative. The result ant magnetic field is
produced in the same way as described above.
At position 1, the current in theA phase is zero, The other positions show the conditions at
as shown by the graph; the current in the C intervals of 600.
phase is positive and flows in the direction C to
C1; that in the B phase is negative and flows in Thus the magnetic field rotates one complete
the direction B 1 to B. Equal current s therefore revolution (in a clockwise direction in this case)
flow in opposite directions through the B and C during one complete cycle of the three-phase
windings and magnetic poles are established as supply. It is therefore in time with, or
shown. (The polarity may be checked using the synchronous with, the ac input. An input
diagram on page 40). B is an S pole and B 1 an frequency of 50 c/s produces a field rotating at
N pole; C is an N pole and C 1
an S pole. Magnetic 50 revolutions per second, i.e. at 3000 rpm.
lines of flux take the shortest path between poles
so that lines leaving B1 (an N pole) go to C1 (an
The synchronous speed of a motor is
S pole); similarly for C and B. Since the magnetic
determined by the number of poles for which
fields of the B and C phases are equal in the stator is wound, and the frequency of the
power supply . This synchronous speed is
amplitude (equal currents), the resultant field lies
in the direction shown by the arrow. calculated by:
60 x F = synchronous Speed
Position 2 shows the condition when the supply P
cycle has advanced 60 .
0
where F = Supply Frequency in Hertz
RESULTANT P = Number of Pairs of Poles
FIELD
1 2 3 4 5 6 7
A A A A
B1 O C1 B1 N C1 B1 B1 O C1
N S
S C1
O N S O N S
N S S O N N S
O
O B A A A
C C S
B C N B C O B
A1 B1 N C1 B1 O C1 B1 S C1
N O A1 S A1 A1
N O S
O S S N N O
C S
B C O B C N
B
A1 A1 A1
POSITION 1 2 3 4 5 6 7
C
C
+
PHASES
THREE
PHASE A
A
INPUT
CURRENTS
-
B
B
1 2 3 4 5 6 7
The Synchronous Motor If the rotor is energised with dc it acts like a bar
magnet and will therefore try to line self
it up with
The a.c. generator , like the dc generator, is a the magnetic field produced by the stator. In the
reversible machine; if supplied with electrical synchronous motor the three-phase st ator is
energy, it runs as a motor . Thus synchronous supplied with three-phase ac and hence
motors have the same construction as rotating- produces a rotating magnetic field, which causes
field ac generators. the rotor to follow the field, (assuming that the
motor is already running).
The input alternating current is applied to the
stator and the rotor carries the magnetic field The synchronous motor will not start of its own
windings which are supplied with dc from a accord, because the rot ating magnetic field
separate source. moves too quickly to provide a starting force.
The inertia of the rotor does not allow it to
Note that the rotor may in theory (and practice) respond to the rapidly rotating field. It has to be
be either a permanent magnet or a wound rotor started and run up to speed by another motor ,
separately excited from a dc source. usually a small induction motor. When the speed
of the driven rotor approaches that of the rot
ating
magnetic field, the rotor and the field ‘lock
together ’ and the rotor then rotates
synchronously with the field of its own accord.
1 2 3 4 5 6 7
A A A A
B1 O C1 B1 N C1 B1 B1 O C1
N S
S C1
O S N S O N S
N
S N S N
N S S N O S N S
O N
O B A A A O
C C S
B C N B C B
A1 B1 N C1 B1 O C1 B1 S
C1
N O A1 S N A1 A1
S O N S
N S
O N S S N N S O
C S
B C O B C N B
A1 A1 A1 THE ROTOR
1 2 3 4 5 6 7
N
C
C
+0
+ DC
-0
A
A
S
- LINES UP WITH
ROTATING MAGNETIC
B
B FIELD AND ROTATES
CLOCKWISE
1 2 3 4 5 6 7
B1 C1
ROTOR
C B
DRIVE SHAFT
A1 COPPER
ROTOR BARS
ROTOR
END RING
The basic principle of operation of the induction As the rotor follows the field, the relative motion
motor may be explained by the diagram below, between the two is reduced, so also is the
where a conductor is set at right angles to a voltage induced in the rotor bars; this reduces
magnetic field. If the conductor is stationary and the rotor current and the turning force acting on
the field moves from right to left, the change of the rotor. The rotor speed is automatically
flux through the conductor induces a voltage in adjusted to something less than that of the
it. If the conductor is part of a closed circuit, a rotating field, otherwise there would be no
current flows in the conductor in the direction relative motion, no current and no movement of
shown (the right hand rule for generators).This the rotor. Thus in practice the rotor runs slightly
current-carrying conductor in the magnetic field slower than the rotating magnetic field, the
then experiences a force tending to move it in amount depending upon the load.The difference
the same direction as the field’s motion (the left- in the two speeds is the slip speed and the ratio
hand rule for motors). The conductor therefore of slip speed of rotating field is the slip.
tends to follow the movement of the field.
For example, if the magnetic field is rotating at
1000 rpm, the rotor may be running to 960 rpm.
The slip speed is;
IF THE FIELD
N
MOVES IN THIS 1000 - 960 = 40 rpm,
DIRECTION.....
and the slip is;
+
40 x 100 = 4%.
....THE
CONDUCTOR CONDUCTOR IN 1000
TENDS TO CLOSED CIRCUIT
FOLLOW
S This is a typical value of slip. As noted earlier,
the slip depends upon the load; the larger the
load, the greater is the slip. But in practice very
little speed change occurs between a light and
a heavy load and the main use of an induction
Applying this principle to the squirrel-cage motor is as a constant speed drive to a load.
induction motor we see that the rot ating
magnetic field produced by the stator induces a This motor is only st arted under ‘no load’
voltage in the bars of the rotor. Because the bars conditions. The speed varies little between ‘no
are thick and have a low resist ance, a large load’ and ‘full load’ when running and makes the
current flows in them which sets up a magnetic motor suit able for driving such machines as
field. The rotor field interacts with the stator field lathes, bench drills and small generators.
and, as usual when a current-carrying conductor
is placed in a magnetic field, causes the rotor to The starting current of all squirrel-cage motors
turn so as to line up the two magnetic fields. is heavy (4-6 times the running current). This is
However, since the stator field is rotating, the because if the st ator windings are energised
rotor never quite catches up but follows a little from the three-phase supply whilst the rotor is
behind. stationary, the slip is maximum and so also is
the emf induced in the rotor. The low resistance
of the rotor gives rise to a large rotor current
which produces a magnetic field Opposing and
weakening the stator flux (Lenz’s Law).
The back emf induced in the stator windings by This reduced voltage limits the starting current
the changing flux is therefore reduced so that a to a safe level.
heavy current is taken by the stator on starting.
To achieve this the motor has six terminal
For motors up to 3 hp in size it is common connections with alternative methods for
practice to connect direct to the supply through connecting the field windings in star or delta by
appropriate switchgear . The diagram below the use of links on the terminal block, for the
shows the basic circuit of a direct ‘on line’starter. ‘start/run’ configuration respectively.
Overload protection is by a thermal or magnetic
relay. An isolating switch may be incorporated. On squirrel-cage motors not designed for st ar/
If it is necessary to reverse the direction of delta connection an alternative method of
rotation repeatedly, two contractors, one for each reducing the starting current is by the use of
rotation, are required and are interlocked auto-transformers in each line.
allowing only one to close at a time. A double
pole changeover switch internally connected for
reversal is shown.
TRIP COIL
A REVERSAL
L1 L1 A
B SC B
L2 L2
MOTOR
L3 L3 C
C
CHANGING 2 LINE LEAD
STOP L3
C
No 1 INVERTER
No 2 EMERG 28vDC MAIN BUS No 3 EMERG 28vDC 200vAC 3Æ 400Hz
MASS FLOW
Y CONTROLLER
ON A
X Z
B
DE-PRESS LOUVRE C
PRESSURISED M FAN
AUTO CHANGE
OPEN OVER
SHUT AUTO ISOLATE
SHUT CONTACTOR OPEN
DEC. RELAY
INC.
B
OPEN SHUT
A AIRFLOW CONTROL LIMIT LIMIT
SWITCH
SPILL
UPFV ACTUATOR A C VALVE
ACTUATOR
Problem of Poor Starting Torque in a Since the recognition of the difference between
Squirrel Cage Induction Motor - continued rotating flux speed (n) and rotor speed (n r) is
also fundamental to the calculation of slip speed
Consider the following: (ns), then:
When the rotor is at a standstill, the rotating flux
slip speed (ns) = (n - nr)
produced at the stator cuts the rotor at the same
speed as it cuts the st ator winding. The
and rotor frequency (fr)
frequency of he induced rotor emf must therefore
be the same value as the supply frequency.
(fr) = slip speed (ns) X No. of pole pairs (p)
Also it will be remembered from elsewhere in
(equation 3)
these notes, that the relationship between
frequency, speed and number of pole p airs is
When the rotor is st ationary, the slip is by
given by the expression:
definition at a maximum and this clearly means
that the rotor frequency is also at maximum.
Frequency (f) = Speed (n) X No. of pole pairs (p)
From earlier studies in ac theory , it will be
(equation 1)
remembered that this maximum frequency will
cause the inductive reactance and impedance
Note from earlier in this section, (the production
of the rotor to be high. Useful current, and
of a rotating magnetic field), that for the period
therefore torque will be low . From a motor
of each electrical cycle, the rot ating stator flux
starting point of view it can be seen that when
completes one revolution. S peed (n) can
slip is very high, torque is in inverse proportion,
therefore, as in this case, quite correctly refer
and low.
to the rotational speed of that stator flux.
It must be noted however, that the starting phase
If the rotor speed is (n r) in revolutions per
only suffers from this problem. Once running,
second, then the speed at which the rotor
the problem resolves itself as already described,
conductors are being cut by the rotating flux must
so that the torque is varied to meet the demands
be:
of changing slip values by changing load values.
Speed of rotating flux - Speed of rotor
So how can this situation of poor starting torque
due to high inductive reactance in the rotor field
or (n) - (nr)
be minimised.
since both are rotating in the same direction.
Problem of Poor Starting Torque in a
Squirrel Cage Induction Motor - continued
It follows from equation 1, therefore, that the
frequency of the induced rotor emf must equal
the difference between flux and rotor speeds,
multiplied by the number of pairs of poles.
(equation 2)
Again from studies in ac theory it will be starting devices and will drive relatively heavy
remembered with large inductive loads goes loads, once running, but when such a motor is
high quadrature current and a poor power factor. connected directly to a subst antial load which
It will also be remembered that this power factor must be moved when the motor starts, it is
is equal to the cosine of the phase angle usually necessary to add resistance to the rotor
between voltage and current and that inductive circuits. Several methods exist for accomplishing
reactance increases this phase angle. this, where necessary, at the design stage. It is
not intended that this note should det ail these
When the load on an inductive motor becomes methods, but a revision of the theory behind it
so great that the torque of the rotor cannot carry may be useful.
it, the motor will stop.This is sometimes referred
to as the pull-out point. The power factor for ac flowing in a purely
resistive circuit, (if such a circuit was practical),
An induction motor will st art quite satisfactory would be unity. On the other hand ac flowing in
under no load conditions without any special a purely inductive circuit, (if such a circuit was
possible), would have a power factor of zero.
Therefore the addition of resistance to an
inductive circuit, will have the effect of improving
the power factor , counteracting the inductive
nature of the motor rotor, helping to restore the
in-phase component of current and, therefore,
the torque.
THREE-PHASE SUPPLY
MAIN SWITCH
STATOR WINDINGS
ROTOR
STARTING WINDINGS
RESISTANCE SLIP RINGS (TO SLIP RINGS)
B - B1
B ROTOR B1 PHASE
A - A1
AXIS OF
COIL B
A - A1
MAGNETIC
FIELD
A1
SQUIRREL
CAGE ROTOR
AXIS OF COIL A
PHASE MAGNETIC
B - B1 FIELD
The production of a rotating magnetic field from Typically, two phase induction motors find their
a two-phase supply, 900 out of phase, is shown greatest applications in systems requiring a
below. It is a similar idea to the one previously servo control of synchronous devices, for
drawn and described for a three-phase supply, example as servomotors in power follow up
and it s action may be deduced in a similar synchro systems. In this instance the windings
manner. are also at 90° to each other but, unlike the
motors thus far described , they are connected
Two-phase induction motors are less ef ficient to different voltage sources. One source is the
than three-phase types and the latter are used, main supply for the system and being of const ant
where possible, in preference to two-phase magnitude it serves as a reference voltage; the
motors. Other source serves as a control voltage and is
derived from a signal amplifier in such a way
that it is variable in magnitude and sit phase can
either lead or lag the reference voltage, thereby
controlling the speed and direction of rotation of
the field and rotor.
RESULTANT
FIELD
1 2 3 4 5 6 7
A A A
A
S O
O N
B S N B1 B N S B1 B S N B1
B N S B1
A A A
N O
O S
N O S
A1 A1 A1
A1
B S N B1 B N S B1 B S N B1
S O N
A1 A1 A1
POSITION 1 2 3 4 5 6 7
+
PHASES
TWO
PHASE A A
INPUT 60° 120° 180° 240° 300° 360°
CURRENTS
-
B B
1 2 3 4 5 6 7
Single Phase Induction Motors As the field changes polarity every half cycle, it
induces currents in the rotor which try to turn it
Single-phase induction motors are used through l80°, but as the force is exerted through
extensively in low-power applications such as the axis shown, there is no turning force on the
blowers and switch motors used in rotor.
communication equipment, and in household
goods such as fans, refrigerators, electric This type of motor cannot, therefore , be-self-
shavers and so on. starting. If the rotor is given a st art however, it
will be given a push every half cycle that will
A single-phase induction motor has only one keep it rotating. Since the field is pulsating, rather
stator winding so it is not capable of producing than rot ating, single-phase induction motors
a rotating magnetic field of the type described produce a pulsating torque and are not as
earlier. The field produced by the single-phase smooth running as two or three-phase motors.
winding alternates according to the frequency
of the supply, and can be said to alternate along
the axis of the single winding, rather than to
rotate.
SQUIRREL CAGE
ROTOR
OUT OF
PHASE SINGLE PHASE
STARTING SUPPLY
POLES
AUXILIARY WINDING
SWITCH
The impedance device used can be inductive Since the special starting winding is only a light
or capacitive, or a combination of both. winding, the motor does not develop sufficient
torque to start heavy loads.
Consider the diagram below , which shows a
simplified schematic of a typical capacitor start Because a two-phase induction motor is more
motor. efficient than a single-phase motor , it is often
desirable to keep the auxiliary winding
The stator consists of the main winding, and of permanently in the circuit so that the motor will
a starting winding which is connected in parallel run as a two-phase induction motor. The starting
with the main winding and spaced at right angles capacitor is usually made quite large, in order
to it. The 90° electrical phase difference between to allow a large current to flow through the
the two windings is obtained by connecting the auxiliary winding. The motor can thus build up a
auxiliary winding in series with a capacitor and large starting torque.
starting switch.
MAIN WINDING
AUXILIARY ROTOR
AC SINGLE WINDING
PHASE SUPPLY
On st arting, the switch is closed, placing the When the motor comes up to speed, it is not
capacitor in series with the auxiliary winding.The necessary that the auxiliary winding shall
capacitor is of such a value that the auxiliary continue to draw the full st arting current, and
winding is effectively a resistive-capacitive circuit the cap acitor can be reduced. Therefore two
in which the current leads the line volt age by capacitors are used in p arallel for starting , and
approximately 45°. The main winding has one is cut out when the motor comes up to
enough inductance to cause the current to lag speed. Such a motor is called “cap acitor-start,
the line voltage by approximately 45°. The two capacitor-run induction motor”.
currents are therefore 90° out of phase, and so
are the magnetic fields which they generate.The A disadvantage of this type of split-phase motor
effect is that the two windings act like a two- is the high starting current (nearly four times the
phase st ator and produce the revolving field full load current). As a result, this type of motor
required to start the motor. is usually restricted in size to less than 1 hp
although some large machines are made with a
When nearly full speed has been att ained, a special starting control.
device cut s out the st arting winding and the
motor runs as a plain single-phase induction The direction of rot ation can be changed by
motor. reversing the connections to either of the stator
windings.
ROTOR
LEADING TRAILING
POLE TIP POLE TIP
SHADING
COIL
Shaded-Pole Induction Motors - continued Most shaded-pole motors have only one edge
of the pole split and therefore the direction of
The action described previously can be rotation is not reversible. However , some
practically perceived as the generation of an shaded-pole motors have both leading and
angular (and therefore time), separation trailing edge pole tip s split to accommodate
between the portion of the field af fecting the shading poles. The leading pole tip shading coils
unshaded part of the pole and that affecting the form one series group and the trailing pole tip
shaded part, so that at all times, part of the flux shading coils form another series group. Only
in each main pole is phase displaced. the shading coils in one group are
instantaneously active, while those in the other
The motion of the field produces a weak torque group are on open circuit.
to start the motor. It is because of this weakness
of the starting torque that shaded-pole motors A measure of speed control can be obtained by
are only built in small sizes in the order of l/20TH inserting a variable resistance or choke in series
HP, to drive small fans and switches. with the supply to control the voltage applied to
the stator winding.
TRAILING
POLE TIP
SHADING
COIL
LEADING
POLE TIP
Transformers
These notes on transformers are mainly The principle of operation is that of Mutual
concerned with those that may be encountered Inductance. A simple low frequency transformer
when dealing with aircraft electrical and consists of two coils wound on a high
instrument systems. permeability core of soft iron. A changing current
in one of the coils (known as the PRIMARY)
The transformer has no moving parts and is an creates a changing magnetic field that induces
extremely efficient piece of equipment. It a voltage in the other coil (known as the
operates by flux from one coil linking with another. SECONDARY).
This flux MUST be changing state and so the
transformer can only be operated on alternating The magnitude of the secondary voltage (V S),
current. (There are occasions when compared to the applied (Primary) voltage (VP),
transformers are to be found in dc circuits , but depends upon the number of turns on the
they only operate when the dc is changing state). secondary winding (NS) and the number of turns
on the primary winding (NP). There is obviously
a relationship between the two and this is known
CIRCUIT as the 'Turns Ratio'. If losses (which are very
small) are ignored, then the ratio may be
PRIMARY SECONDARY
expressed as:
NS VS = NS
NP VP NP.
~
INPUT AC OUTPUT
VOLTAGE VOLTAGE
VP VS IRON-CORED
TRANSFORMER
OUTPUT
VOLTAGE
IRON-CORE
LAMINATED VS
TO REDUCE
EDDY
CURRENTS
INPUT AC
~
VOLTAGE
VP
PRIMARY SECONDARY
WINDING WINDING
NP
LINES OF FLUX NS
Transformers
The ratio of VS to VP (or NS to NP) is known as the As stated earlier, transformers are very efficient
'Transformation Ratio'. If VS is smaller than VP, (easily 98%) and the losses are very small. The
then the output will be less than the input and ‘Ideal’ transformer (no losses) is often referred
the transformer is called a Step-down to when dealing with them but some losses
transformer. A Step-up transformer is one in occur in all transformers.
which VS is greater than V P . When using
Transformation Ratio, it is conventional to always At the particular designed operating frequency,
put the secondary voltage before the primary the losses in a transformer can be considered
voltage. Thus, a transformation ratio of 4:1 to be constant, apart from the Copper Losses
means that the output voltage will be four times (see below) which will vary as the load varies.
the input voltage (step-up) and a transformation
ratio of 1:3 means that the output voltage will be Losses are divided into three groups: Copper
one third the input voltage (step-down). losses, Iron losses and Flux Leakage losses.
Any chance of confusion on this point can, of Copper loses are caused by I2R losses in the
course, be obviated by the use of the appropriate windings and are therefore dependent upon the
term of step-up or step-down after the ratio is primary and secondary currents and the
given. resistance of the windings
Transformer Construction
PRIMARY
L-SHAPED STAGGERED
LAMINATIONS
PRIMARY
SECONDARY
SECONDARY
CORE TYPE
Transformer Construction
Shell Type
T-SHAPED
STAGGERED
LAMINATIONS
PRIMARY
SECONDARY
PRIMARY
SECONDARY
SHELL TYPE
Transformer Operation
In order to understand the operation of a The primary alternating flux will also induce a
transformer, it is essential to get the sequence back-emf into the primary winding in opposition
of events in the correct order: to the applied emf. The effective emf acting on
the primary is therefore very small and only a
On No Load very small current will flow in the primary winding.
(The foregoing is, of course, a description of
Imagine that a simple transformer, with a inductive reactance, XL). The very small current
transformation ratio of 2:1, has its primary that flows in the primary is that current which is
winding connected to a 100 volt ac supply and necessary to overcome losses and to
that its secondary winding is open-circuited (no magnetise the core. A phasor diagram of this is
load). The current that flows in the primary will shown below. The primary and secondary
cause an alternating flux in the core which will voltages are in anti-phase and it is usual to show
induce a voltage of 200 volts ac in the secondary them in this manner on a phasor diagram.
winding as shown below. Because the circuit is inductive, the off-load
primary current will lag behind the primary
voltage. The in-phase component of this current
is overcoming copper losses and the quadrature
component is magnetising the core.
VP
IO
(PRIMARY
OFF-LOAD
I CURRENT)
(COPPER
LOSES)
IM FLUX
(MAGNETISING VECTOR
CURRENT)
IP IS
VS
(a)
100VAC
SUPPLY 2 00VAC
OUTPUT
Transformer Operation
VP
IP (PRIMARY ON LOAD
CURRENT)
IP IO
(LOAD)
IS
(LOAD)
VS
Transformer Operation
The Effects of Various Loads on a The transformer is therefore just a link between
Transformer the supply and the load. Putting a load on a
transformer has the same effect as putting that
When a RESISTIVE LOAD is placed on a load directly onto the supply (apart from the
transformer, the effect is as described on the voltage consideration, of course).
previous page.
The transformer may be loaded-up in exactly the
When an INDUCTIVE LOAD is placed on a same way as a generator may be loaded-up.
transformer, the effect is as though the
inductance was connected directly to the supply. More Than One Output
In other words, the primary current lags behind
the supply by an angle depending on the amount A transformer is not confined to having just one
of the inductance. See phasor diagram below output winding and voltage. It can have a
left. secondary winding with various tappings to give
differing output voltages, or it can have several
When a CAPACITIVE LOAD is placed on a secondary windings each of a different output
transformer, the effect is as though the voltage, or it can have a combination of both. It
capacitance was connected directly to the is therefore a very versatile piece of equipment.
supply. In other words, the primary current leads It must be realised that the individual loads on
the supply voltage by an angle determined by all these secondaries will all combine to be
the amount of capacitance. See phasor diagram effectively one load as far as the primary winding
below right. is concerned.
IP IP
VP (LAGGING) (LEADING) VP
IO IP IO
(LOAD) IP
(LOAD)
IS
IS (LEADING)
(LAGGING)
VS VS
Types of Transformer
The VOLTAGE or POWER Transformer half-cycle, it will be seen that the primary and
secondary currents are opposing each other in
These are the names given to the type of the common portion of the winding. The actual
transformer described in the preceding pages current flow in the common portion is therefore
of these notes. the difference between the two currents. This
means that the cross-sectional area of the
The AUTO Transformer copper can be decreased in the common
This is a special type of transformer that has portion, bringing about a saving in weight. This
only a single winding, which serves as both the saving is obviously most beneficial on auto-
primary and the secondary. It follows that a transformers where the input voltage and the
portion of the winding is common to both the output voltage are very close together and the
vast majority of the winding is common.
input and to the output. It may be used either as
a step-up or as a step-down transformer.
One disadvantage of this type of transformer,
If an ac supply is applied to the primary terminals, especially when used as a step-down, is that, in
an alternating current will flow through those the event of an open-circuit occurring in the
common portion of the winding, the input voltage
coils connected across P1 and P2. This will set
up an alternating flux which will link with all of will be applied to the load. For this reason, it was
the turns on the former, inducing a voltage in unusual to find auto-transformers in aircraft
each. The output voltage is therefore that which systems but, owing to improved reliability and
appears in the coils across terminals S1 and the widespread use of ac in aircraft, they are
now to be found in increasing numbers.
S2. Loading the secondary will have the same
effect as described for the Power transformer. Auto-transformers can be used
If the current flow is considered for one particular as boosters to compensate for
S1
volts drop in long lengths of
STEP UP supply cables and for such
IS things as motor starters, where
a low voltage is tapped off for
A initial starting and then the
P1
IP LOAD voltage is increased gradually
ES
by way of tappings until the
EP~ PRIMARY SECONDARY motor is being supplied with the
full voltage. Apart from control
P2 systems and circuits, they can
B S2 also be found on some aircraft,
feeding items such as
navigation lights and low
STEP DOWN
voltage ac bus bars.
IP
P1 S1
A
EP~ IS
ES LOAD
P2
B S2
Types of Transformer
STEP UP
STEP DOWN
SECONDARY
PRIMARY SECONDARY
Types of Transformer
The Quadrature Transformer or Mutual If an air gap is cut in the former of the
Reactor transformer, more current will be required to
magnetise the core to overcome the increased
This device was known about for many years reluctance. As the magnetising element of the
but no practical use was made of it until the primary current is at 90° to the applied voltage,
advent of Constant Frequency ac Systems in it can be seen that the primary current is
aircraft with their control systems. A device was increased and at the same time moved around
required that gave a phase angle of 90° between -until it is almost 90° behind the applied voltage.
the current in one circuit and a signal being It also follows that the primary current is almost
injected into another circuit. The angle between at 90° ahead of the secondary emf. This is the
the primary current in a quadrature transformer purpose of the Quadrature transformer. In
and its secondary voltage is (for all practical understanding the use to which it is put, it is best
purposes) 90°. to forget the applied voltage and to remember
that if a current is forced through the primary,
To explain its operation, consider first of all a the secondary emf will occur 90° after it.
normal power transformer and its basic off-load
phasor diagram. See (a) below. The air gap has an optimum size and is usually
concealed beneath the windings, so it looks just
like any other small transformer. It is only used
to obtain signal voltages and cannot be loaded
to any great extent.
VP
V P (100v)
IO IO
IO
(PRIMARY (NO AIR-GAP)
(WITH AIR-GAP)
OFF-LOAD
I CURRENT)
(COPPER
LOSES)
IM IM
FLUX FLUX
(MAGNETISING VECTOR
CURRENT) FOR ALL PRATICAL PURPOSES,
THE PRIMARY CURRENT LEADS
THE SECONDARY VOLTAGE BY 90°
VS
V S (200v)
VP EP ES
AIR GAP
(b)
Types of Transformer
Types of Transformer
SECONDARY COIL
IS SECONDARY
COIL
A
IP
IS
LOAD
Types of Transformer
The IMPEDANCE MATCHING Transformer This means that a secondary load impedance
of ZS appears to the source of supply to be an
Besides using transformers to change ac values impedance (ZP) to the value of ZS
of voltage and current, we can also use them T2
between a source of supply and a load circuit to As an example:
‘match’ the impedances of the two circuits.
If a transformer with a turns ratio, T, of 3 is
In any circuit; connected to a load impedance (Z S ) of 9000
ohms, the supply source ‘sees’ an impedance
Impedance Z = V of 9000 = 1000 ohms.
I 9
ZP = ZS
T2
P1
P1 S1
S1
POWER LOAD
OUTPUT P2 S2 P2
SPEAKER
T S2
ADJUSTED
Types of Transformer
T2 = ZS
ZP
= 4
10,000
= 1
2,500
Therefore,
T = 1
50.
P1 S1
INTERNAL
IMPEDANCE LOAD
OF SUPPLY P S 4
SOURCE OHMS
AC
~ INPUT
VOLTS P2 S2
Types of Transformer
THREE-PHASE Transformers
Types of Transformer
PRIMARY SECONDARY
A. STAR STAR
B. DELTA DELTA
C. DELTA STAR
D. STAR DELTA
Types of Transformer
SECONDARY
PRIMARY
SECONDARY
Types of Transformer
Types of Transformer
AILERON
POSITION L
26VAC
FEEDBACK V
400Hz
4.2 VOLTS/DEGREE D
T
MAIN RAM
ACTUATOR
SERVO AUTOPILOT
COMMAND ACTUATOR
L
RATE FEEDBACK V 26VAC
DIFFERENTIATOR
D 400Hz
1.83 VOLTS/DEG/SEC
T
Types of Transformer
TO
FLAP
INDICATING
SYSTEM
M7881
FLAP
SAME AS CONTROL
M7886 UNIT -
LEFT
M7889 INBD FLAP
POWER RVDT
TRANSMITTER
E1-2
ELECTRONICS
SHELF
FLAP
CONTROL
LEVER
RVDT
ASSEMBLY