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Users’ guide____Function illutration

Diagram 3-6 Wave recording diagram in the process of soft flashing

1.9 Tracking among channels


Tracking among channels is realized through regulator software. The standby
channel tracks the working channel based on the principle that regulation output
(control signal) of the two channels are equivalent. Different from tracking inside a
channel, this tracking can be locked manually.
The automatic tracking ensures stable shift from working channel to standby
channel. This shift may be automatic shift (such as PT phase loss) or manual shift.
No matter double channels allocation or 3-channel allocation is applied in the
system; the standby channel always tracks the working channel.

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2. Functions of the limit


2.1 Limit of force excitation and over excitation
None_Limit
RESET
ForceExc = 0
OverExc = 0

Limit = ForceExcLimit IL > OverLimit


ForceCounter = 0
CoolllingTime < =0 IIT = 0

OVER_LIMIT Force_Limit
ForceExc = 0 ForceExc = 1 @ELSE
@ELSE
OverExc = 1 OverExc = 0 IIT = IIT + IL*IL
CoollingTime -= 1 ForceCounter += 1
ILLimit = OverExcLimit Limit = ForceExcLimit

ILLimit <= OverExc (IIT > IITMax) ||


(FourceCounter > MAXVALUE)
CoolingTime = CoolingTimePreset
FORCE_TO_OVER
ForceExc = 1
OverExc = 0

IlLimit -= 0.1

@ELSE
ILLimit -= 0.1

Diagram 3-7 Control logic of force excitation


Explanation:
OverExcLimit Regulator software setting
ForceExcLimit Regulator software setting
CoolingTimePreset Regulator software setting
ForceTime Regulator software setting
ForceExcLimit anti-time formula: t=(I f-1.1)/(I l-1.1) *Tq
Tq in the above formula is the forcetime. When the excitation current is above the
overExcLimit, the systems begins the ForceExcLimit anti-time counting and timing
and at the same time send the alarm of “ForceExcLimit “ signal, to lock the excitation
increasing operation. In this process, the ForceExcLimit limits the excitation current.
At the arrival of anti-time limit, the excitation current limits through the
OverExcLimit and sends out alarm signals, timing begins, till the cooling time reaches,
another forceExclimit is permitted
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2.2 limit of under excitation


30%
Que lim + 1 Quegd
- Ti S
Q
0

Diagram 3-8 Mode of underExciLimit


The underexcitation limit adopts the curve Quelim=kue*P-Bu, in diagram 3-9. Q
is the actual reactive power value, the difference between Quelim and Q integrates,
and then the output Quegd overlaps to the voltage set valueUgd, the mode being the
incresing excitation mode, limiting the lowering of reactive power.
Explanation:
Kue Slope of the underExciLimit curve Kue Regulator software setting
Bue Deviation of the underExciLimit curve Bue Regulator software setting
Ti Speed regulation of the underExciLimit Ti Regulator software setting
30% Maximum output of underExciLimit 30%
0% Minimum output of underExciLimit 0%
VFgd Regulatory value of underExciLimit, added with the Ugd
The effective condition for underExciLimit is: the circuit breaker at the exit of the
generator is closed and the present reactive power is less than 0. If the conditions are
not met, the underExciLimit is invalid.
When the underExciLimit is at work, the regulator sends “underExciLimit” alarm
signal, locking the decreasing of excitation.

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Diagram 3-9 UnderExciLimit and stator current limit

2.3 Stator current limit


Explanation:
Koe Slope of the stator current limit curve Koe Regulator software setting

Boe Deviation of the stator current limit curve Boe Regulator software setting

Ti Speed regulation of the stator current limit Ti Regulator software setting

30% Maximum output of stator current limit 30%

0% Minimum output stator current limit 0%

Qoegd Positive reactive power output regulatory value,


deduced by the Ugd
The stator current limit adopts the formula Qoelim=Boe-koe*P, in diagram 3-9. Q
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is the actual reactive power value, the difference between Quelim and Q integrates,
and then the output Qoegd overlaps to the voltage set value Ugd, the mode being the
decreasing excitation mode, limiting the amplification of reactive power.
The effective condition for stator current limit is: the circuit breaker at the exit of
the generator is closed and the present reactive power is more than 0. If the
conditions are not met, the stator current limit is invalid.
When the stator current limit is at work, the regulator sends “set A (B) stator current
limit ” alarm signal, locking the increasig of excitation.

2.4 V/F limit


20%
1 VFgd
VFlim
Tvf S
0

Diagram 3-11 Model of V/F limit


Explanation:
Kue Slope of the underexcitation limit curve Kue Regulator software setting
Bue Deviation of the underexcitation limit curve Bue Regulator software setting
Tvf V/F limit regulatory speed Regulator software setting
20% Maximum output of V/F limit 20%
0% Minimum output of V/F limit 0%
VFgd V/F output limit regulatory value, deduced by the Ugd
The V/F limit adopts the formula Vflim=Ug/F(%)-Uglim/100%. Ug is the
actual generator voltage, the difference between Quelim and Q integrates, and then the
output Qoegd overlaps to the voltage set value Ugd, the mode being the decreasing
excitation mode, limiting the amplification of voltage.
The effective condition for stator current limit is: the circuit breaker at the exit of
the generator is closed, starting command is on and Ug>40%, If the conditions are not
met, the stator current limit is invalid.
When the V/F limit is at work, the regulator sends “performance of V/F limit ”
alarm signal, locking the increasig of excitation.

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2.5 Low frequency


47.5

Freq

45.0

Diagram 3-12 Model of low frequency


The premise of the low-frequent action: breaker is OFF in the generator exit,
molecular current <10%, no electric braking signal, and the startup command is ON.
When the premises are met and the generator voltage is less than 45Hz, the
low-frequent action takes place; when the premises are met and the terminal voltage is
more than 47.5 Hz, the low-frequent signals are restored.
After the low-frequent action, the control excitation system inside the regulator
inverts and sends the “low-frequency” alarm signal.

3. Fault detecting
3.1 Synchronization fault
The condictions for fault judgment:
(Utb+15%<Ug)&&R632&&(Utb>20%)
Ug Generator voltage
Utb Synchronization voltage
R632 >40%generator voltage
When the 3 following condictions are met, synchronization fault occurs:
Synchronization voltage is 15% lower than the generator voltage
Generator voltage >40%
Synchronization voltage >20%

If there are 3 consecutive fixed timing regulatory cycles of the above conditions,

synchronization fault occurs.


After the action of the synchronization fault, the regulator sends out fault signals
through the I/O board, and through the communicative interface. The locked

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watchdog signal is sent out, so that the monitoring unit can detect fault in the
regulator and send out the channel shift command.

3.2 Low excitation current


The condictions for fault judgment:
When the channel is under operation, the stator current >10%&&the excitation
current <20% of idle loaded excitation current
When the low excitation fault occurs, the regulator sends out fault signals through
the communicative interface.

3.3 Excitation transformer secondary side CT fault


The condictions for fault judgment:
The channel is working, and (Ug>80%)&&(IL<10%)&& synchronization
coefficient ≠0
When the 3 following condictions are met, excitation transformer secondary sideCT
fault occurs:
Generator voltage >80%
Ecitation current <10%
Synchronization coefficient≠0

3.4 PT fault
The condictions for fault judgment:
Average 0.83Ug
Ug Generator voltage
Ua Generator A-phase voltage
Ub Generator B-phase voltage
Uc Generator C-phase voltage
Utb Synchronization voltage
IL Excitation current

If the synchronization voltage coefficient is adjusted properly, judgement is


made through the synchronization and generator ovltage. If the synchronization

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voltage >20%, generator voltage is 10%lower than synchronization voltage, PT fault


occurs. If the synchronization voltage coefficient is not adjusted properly, judgment
is made on the base of 3-phase voltage and the average voltage. If the generator
voltage is >10%, and any one of the A/B/C phases voltage is 83% smaller than the
generator voltage, PT fault occurs.
When the excitation current is >20% and the generator voltage is <5%, PT fault
occurs.
If there are 3 consecutive fixed timing regulatory cycles of the above conditions,
PT fault occurs, and the system would be changed to the manual mode. If the
condictions are not met, there’s 2 seconds’delay for the restoring of the PT fault. At
the same time, the regulator monitoring units would switch the regulator to the
standby channels.

3.5 regulator fault


Occurs in CPU restoring, programmes running away, DSP error, or in mode testing,
locked state signals sent out, and the generator voltage is >40%.

4. Fault prevention
4.1 Detection fault tolerance
Analogue quantity fault-tolerance and switch quantity fault-tolerance are included,
such as detection of PT disconnection, anti-conglutination of excitation increasing &
decreasing contacts, oil switch signal fault-tolerance etc.

4.2 Control fault tolerance


This includes increase excitation by overexcitation limit operation, decrease
excitation by underexcitation limit operation, anti-noload mis force excitation,
Overexcitation/underexcitation priority judgment, PSS output fault etc.

5. Other functions
5.1 Signals R631
R631 is the rated value signal of the generator voltage >10%. However, in order to
lock the errors in abnormal condictions, the current judgment conditions are added.

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Operation condition: generator voltage>10%&&rotor current >4.5%;


Restoring condition: generator voltage<8%

5.2 signals R632


R632 is the rated value signal of the generator voltage >40%.
Operation condition: terminal voltage>40%
Restoring condition: generator voltage<38%

5.3 Output of starting command


Generating mode:
Performance: R631&&start up command existent
Restore: R631 restore
Electric braking mode:
No output.
Constant control angle mode:
Enforced output or widrawal through regulating software
Short circuit dry mode:
Enforced output or widrawal through regulating software

5.4 Reset
When the startup command disappears, reset operation occurs, including:
a. Automatic switch to automatic mode if PT fault causes the swich to
constant excitation current mode
b. Voltage setting value preset
c. Current set value preset as 0

5.5 channel tacking


Only valid in the generating mode, channel tracking onstate condition:
Channel tracking setup is ON&& R631 signas existent

5.6 Internal tracking


Only valid in the generating mode, the standby operation mode tracks the main
operation mode.

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5.7 Systemetic voltage tracking


Conditions are:
Systematic voltage tracking function onstate, channel operated, systematic voltage
is >80%, the braker at the generator exit is off-state and the stator current is <10%.

5.8 Constant Q control


Effective conditions:
Constant Q function on state, this channel operated, the braker at the generator exit
on state and the stator current is. >10% of the rated value.
Among the stator current limiter, the force-excitation and over-excitation, if any of
the 3 functions oprates, the constant Q control can decrease excitation but cannot
increase excitation.
If the underexcitation or lowecitation current is in operation, the constant Q control
can increase excitation but cannot decrease excitation.
The constant Q control setting value can be set as the rated value through the
communicative setting, and it can also directly employs the current power value.
If there’s excitation increasing and decreasing operation, PQ control rated value is
automatically updated as the current no-load value, that is to say, when the constant Q
is on state, the excitation increasing and decreasing operates on the no-load value
rated value.
Conditions for constant Q function exit: manual operation, the braker at the
generator exit is OFF or constant PF input.
Accuracy: ±1%.

5.9 Constant PF control


Effective conditions:
Constant PF function on state, this channel operated, the braker at the generator exit
on state and the stator current is. >10% of the rated value.
Among the stator current limiter, the force-excitation and over-excitation, if any of
the 3 functions oprates, the constant PF control can decrease excitation but cannot
increase excitation.
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If the under-excitation or low-ecitation current is in operation, the constant PF


control can increase excitation but cannot decrease excitation.
The constant PF control value can be set as the rated value through the
communicative setting, and it can also directly employs the current power value.
If there’s excitation increasing and decreasing operation, PPF control rated value is
automatically updated as the current no-load value.
Conditions for constant PF function exit: manual operation, the braker at the
generator exit or constant Q input.

5.10 Manual operation of excitation increased or decreased


Excitation increasing permitted conditions: no operation of V/F limit, overexcitation
limit, force-excitation limit, and stator current limit.
Excitation decreasing permitted conditions: no operation of under-excitation limit
and low-excitaion current.

Anti-glutinous function:
Both the excitation increasing and decreasing has a 4-second anti-glutinous
function. If a command lasts for more than 4 seconds, the operation is not valid until
the operation is restored.
If both the excitation increasing and decreasing are at normal state, and two are
operating at the same time, the operation is invalid.

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6. Logic flow diagram of the regulator


6.1 flow of start up

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6.2 flow of stop

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6.3 flow of main CPU programme and breaking off

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6.4 flow of DSP sampling programme and breaking off

6.5 flow of channel switching

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6.6 flow of channel tracking

6.7 flow of systematic voltage tracking

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Chapter4 Human-machine interface

1. Regulator HMI...................................................................... 3
1.1 Brief introduction ............................................................. 3
1.2.Systemetic setup for the regulator HML .......................... 3
1.2.1 Communication setup .................................................. 3

1.2.2 Backup setup................................................................ 4

1.2.3 Standby time setup....................................................... 4

1.3 Frame introduction for the regulator HML ...................... 5


1.3.1 Key frame .................................................................... 5

1.3.2 Multi-functional selection frame.................................. 6

1.3.3 Switch quantity monitoring frame ............................... 7

1.3.4 Analogue quantity monitoring frame ......................... 10

1.3.5 Current fault alarm frame .......................................... 11

1.3.6 Fault retrospection frame ........................................... 11

1.3.7 Definition of indicator light frame............................. 12

1.3.8 Operation mode setting frame.................................... 13

1.3.9 Operation mode display frame................................... 17

1.3.10 System setup frame.................................................. 18

1.3.11 Testing frame ........................................................... 19

1.3.12 Frame of flashing..................................................... 20

2. Power controller HMI ........................................................ 21


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2.1 Brief introduction ........................................................... 21


2.2 Frame introduction for the power controller HMI ......... 22
2.2.1 Key frame .................................................................. 22

2.2.2 System frame ............................................................. 23

2.2.4 Current fault frame .................................................... 28

2.2.5 Fan control ................................................................. 29

3. De-exciter HMI ................................................................... 29


3.1 Brief introduction ........................................................... 29
3.2 frame introduction for the de-exciter HMI..................... 30
3.2.1 Key frame .................................................................. 30

3.2.2 System frame ............................................................. 31

3.2.3 operation frame for de-excitaion switch .................... 35

3.2.4 current fault display frame ......................................... 36

3.2.5 screen saver setup ...................................................... 36

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Human-machine Interface, abbreviated as HMI, is an operational interface between


user and excitation system. In Exc9000, HMI comprises three subsystems.
1. Regulator HMI
2. Recitifer HMI
3. De-exciter HMI
Which have the following characteristics.
‹ Convenient for operator’s patrolling inspection. HMI has the functions of
operation parameter display and operation status display as well as fault
alarm command.
‹ Convenient for operation. The operation components or operation images are
equipped with illustration and anti-disoperation measures.
‹ HMI has relative independence. In case of its fault or invalidity, it will affect
neither normal working of excitation system nor basic operation of excitation
system.

1. Regulator HMI
1.1 Brief introduction
This system employs Profcae touching screen, which has the full screen touching
function, as the human-machine inteface. Its advantage is its funcction sufficiency,
which not only is used for operation, but also for testing and maintanece, with richful
frames, sound visual effect, easy operation and status display for data quantity,
analogue quantity, communicative status and system operation. The status of
equipment operation is shown clearly, so that the operators can master relative
operation in just several minutes.

1.2.Systemetic setup for the regulator HML


1.2.1 Communication setup
Communicative mode: RS232
Digit number: 8
Check bit: even number check, sum check
Stop bit: 1 bit

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Baud rate: 19200

1.2.2 Backup setup


Backup origing address: 202
Backup registor length: 10
Back up content:
Registor address Name
202 Deviation regulation rate set A

203 Deviation regulation rate set B


204 Quantity of recitifier
205 Quantity of temperature measures

206 Quantity of fans


207 Rated excitation current
208,209 Generator rated apparent capacity

210,211 Rated generator voltage


Backup content is not affected by power-fail.

1.2.3 Standby time setup


In order to protect the display screen of HMI, the system has a screen saver, which
temperately disappears when there’s no operation. The default standby tme setup is
2 minutes.

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1.3 Frame introduction for the regulator HML


1.3.1 Key frame

‹ Analogue display:
A) Generator voltage Ug, excitation current, generator active power P, generator
reactive power Q
The above analogue quantity is displayed in the form of percentage and its true value,
in which, the generator voltage Ug’s reference value is the rated generator voltage (V);
the excitation current’s reference value is the rated excitation current (A); the
reference value of generator active power P and generator reactive power Q is the
rated apparent capacity (KVA).
B) Control signal UKA in channel A, control signal UKB in channel B, control
signal UKC in channel C
‹ Switch quantity display:
This shows partial information of the switch quantity in the excitation system.
A) Automatic/manual operation mode
B) Invertion
C) Interconnection
D) Limit

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E) Force-excitation
Each switch quantity has an indicator light of status. When the lights are on, the
corresponding function is on. When the indicator “ automatic” is on, this means the
regulator is in the mode of automatic operation, or it is in the manual mode. When
any of the following is working, the “limit” light is on: “the excitation current limiter”,
“the under-excitation limiter”, “ V/F limit”, “the stator current limiter”.
Click the switch quantity display area, and enter the frame of switch quantity.
‹ Fault alarm
When there’s any fault in the system, there’s a red flashing indicator light. Click the
fault report area, and enter the current fault display frame.

The current fault alarm is listed on a tavle as shown above, according to the
chronological order. The thing happen first is put in the front, and the ensuing put in
the end. Operators can search the old faults in the frame of old fault recording after
the fault is reset.

1.3.2 Multi-functional selection frame


Click the botton “frame selection” in the frame, and enter the multi-functional
selection frame.

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There are a lot of manus for frame selection, with each manu sorresponds to
different functional frames. Click the “key frame “ botton and you can return to the
key frame.

1.3.3 Switch quantity monitoring frame


Click the “switch quantity” manu in the mlti-functional selection frame, and you
can enter the switch quantity display frame. At the bottom of the frame is the selection
manu, with the current selected one being red and others freen. In the middle of the
frame, the frame shows the current cotent under the current manu. As sown below, the
current manu is the switch quantity of Set A, so the display is all information about set
A switch quantity.

1.3.3.1 Frame for Set A/B switch quantity display


On the frame of switch quantity monitering, select the “switch quantity set A” or
the “switch quantity set B”, and you will enter the frame for Set A/B switch quantity
display. The green light means the operation of corresponding functions.

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1.3.3.2 Frame for system switch quantity


On the frame of switch quantity monitering, select the “system switch quantity” and
you will enter the frame for system switch quantity display.
This frame mainly shows all the switch quantity information except that of the
switch quantity in Set A/B regulator, including the status information of power
controller and de-excitator.

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1.3.3.3 Frame for excitation system communicative monitoring


On the frame of switch quantity monitering, select the “communicative monitoring”
manu and you will enter the frame for communicative monitoring.
This image shows the communicative status between different terminalsin the
whole intelligent excitation system. The green lights in front of the terminal is
flashing in normal status, indicating the data exchange between terminals; if
communicative fault occurs, the flashing stops.

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Attention please: this frame just shows the internal communication (the regulator,
recitifier and the de-excitator.)

1.3.4 Analogue quantity monitoring frame


On the mlti-functional selection frame select the “analogue quantity monitoring”
manu, and you can enter the set A/B analogue quantity display.

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On the left of the frame is the display of analogue quantity and the current
percentage, and the analogue quantity real-time curve on the right. The different
quantity is shown in different colors. The data on the left shown in color is the
corresponding amount to the real-time curve on the right. At the bottom of the frame,
one can also choose the data from channel A or channel B.

1.3.5 Current fault alarm frame


On the mlti-functional selection frame select the “current fault alarm” manu, and
you can enter the current fault alarm display.
Should there be any fault in the excitation system, there would be a red flashing
alarm on the display. There are 100 fault or states automatically recorded
chronologically on this frame. People can turn over the pages through the bottom of
“page up/down”.

1.3.6 Fault retrospection frame


On the mlti-functional selection frame select the “historical fault ” manu, and you
can enter the historical fault display.

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If there is the red flashing, that’s the current fault, while if there’s the static blue
light, that’s the historical fault.
Based on the FIFO priciple, the excitation system detailedly records the fault
content, the occurring time, and the resolved time, without being affected by the
power-fail.

1.3.7 Definition of indicator light frame


This frame shows definition of indicator lights on the IO board in the regulator.

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1.3.8 Operation mode setting frame

1.3.8.1 Frame for operation setup


The intelligent touching screen provides most of the function setup of the excitation
system. Functions can be operated through the bottons on the screen. When the
function is working, the color of the bottons are changed, so are the characters on the
bottons.

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1.3.8.2 Frame for deviation regulation setup


On the frame of “operation mode setting” frame, select the “deviation regulation”
manu, and you can enter the frame of deviation regulation.

There are 30 degrees for deviation regulaion rate. When you click the data block, a
data-input block appears, and you can set the regulation rate by selecting data on the

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block. Click “confirm” botton, and see if the feedback value concurs with the set
value.

1.3.8.3 Frame for manual operational mode sutup


On the frame of “operational mode setup” frame, select the “manual operational mode
sutup” manu, and you can enter the frame of manual operational mode.

When powered on, the system defaulted the manual operation mode.

1.3.8.4 Operational frame for PSS entry and withdrawal


The process of this function:
(1)On the frame of “operational mode sutup” frame, select the “PSS operation ”
manu, and you see a window for code input.

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(2)After input of the code (default code 9000), press the key “enter”.
If the code is correct, you will enter the PSS operation frame. Click the PSS entry/PSS
withdrawal botton, the PSS will enter or withdraw.
If the code is incorrect, a warning message for the code error will appear, when the
user can only click the “OK” botton, to return to the parent manu to re-enter the code.

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1.3.9 Operation mode display frame


On the mlti-functional selection frame select the “operation mode display” manu,
and you can enter the operation mode display. This frame shows the current operaion
mode of Set A /B regulator.

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1.3.10 System setup frame


On the mlti-functional selection frame select the “system setup ” manu, after
correctly entering the password (default password 9000), and you can enter the frame
of system setup.

Users should select and enter correctly in this frame, or other errors may appear.
Eg.
If the rated capacity, rated terminal voltage and the rated excitation current is
wrongly entered, consequence is that the actual value of current active power, reactive
power, terminal voltage and excitation voltage will be incorrectly shown too.
(Percentage not affected).
The incorrect input of rated excitation current would affect the result of intelligent
current balancing.
The incorrect setup for quantity of power controller would lead to incorrectness of
power status shown on the HMI.
The incorrectness in entering of quantity for temperature-measures would affect the
temperature shown on the HIM.
Quantity for single cubicle fans , if wrongly entered, would affect the fan operation

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on HIM.
Explanation 1: none of the setup is affected by power-fail.
Explanation2: none of the above setup affects the nomal operation of the system.
Explanation3: if the system is reset, registers are cleared, and the variables should
be reset too.

1.3.11 Testing frame


On the mlti-functional selection frame select the “testing display” manu, after
correctly entering the password (default password 9000), and you can enter the frame
of testing.

1.3.11.1 Frame for calibration of time and date


On the frame of testing, select the “time calibration” manu, and you can enter the
frame of calibration of time and date. Click the coresponing bottons and you can
enter the current time and date.

1.3.11.2 Frame for relay testing


On the frame of testing, select the “relay testing” manu, and you can enter the
frame of relay testing.

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This function is used to test if the indicator light circuit on the intelligent IO board
is in normal state.
Click the botton of “operation for all relays”. If the functional indicator lights are
on, all the indicator lights on the intelligent IO board are on. Click it again. If the
functional indicator lights are off, the lights on the intelligent IO board are normal.
Click the botton of “ reset for all relays”. If the functional indicator lights are on, all
the indicator lights on the intelligent IO board are off. Click it again. If the functional
indicator lights are off, the lights on the intelligent IO board are normal.

1.3.12 Frame of flashing


Click the botton of “flashing” on the key frame, and you can enter the frame of
flashing
You can select the flashing mode: residual voltage flashing or voltage adding from
0v. Just operate on the corresponding bottons. After selecting the mode, press the
flashing botton for 5 seconds at the bottom of the display, and you can monitor the
voltage change in the process of flashing on top of the frame.

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2. Power controller HMI


2.1 Brief introduction
In Exc9000 excitation system, a set of intelligent control system is installed in each
recitifier, which comprises intelligent detecting unit, communication interfaces, sensor,
LCD display and corresponding input and output interface circuits etc. Due to
introduction of intelligent control system and disposal of conventional gauges and
indicators, operation, control, status monitoring, information transmission,
information display etc of power controller are intelligentized.

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2.2 Frame introduction for the power controller HMI


2.2.1 Key frame

‹ Analogue quantity display: on this frame, there is display of current in 6 bridge


arms, total current in this power controller, and the wind temperature.
‹ Switch quantity display: the switch quantity shown on this frame: inpulse
input of this controller, fan A/B on and off, fast fuse, resistor capacity error and
input status for current balancing.
‹ Function operation: there are 5 function bottons on this frame, in which F1/F2
are used to operate the fans A/B. Eg. When the function display botton F1
shows “A stop”, click F1, and the operation of fan A stops. At the same time,
botton F1 shows “A start”.
Botton F3 is used to enter the system
Botton F4 is for fault resetting, in the power controller system, “fan power fault
“ is automatic.
Botton F5 is to show flashing of fault. If there is anything wrong with the
power controller system, this botton would flash, and at the same time click it to
enter the fault display, so as to check the problems. If everything is all right in
the power controller, the botton would not flash and the click of it leads to no
operation.

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2.2.2 System frame

Select “sysem” on the key frame, turn on the switch 1 on the power controller
intelligent board, and you will enter the system frame. On this frame, the following
testing items are to be chosen from.

2.2.2.1 Excitation current calibration frame


Select “excitation current calibration “ on the system frame, and enter the excitation
current calibration frame.
In this process, just follow the direction on the screen step by step.

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2.2.2.2 Current balancing calibraton frame


Select “current balancing calibraton “ on the system frame, and enter the current
balancing calibraton frame.
Turn on the switch 1 on the power controller intelligent board, which means the
function of intelligent current balancing is on state. Current balancing calibraton is
valid only after the current balancing is on state.
On this frame, the bottons F2, F3 are for positive bridge are calibraion while F4, F5
are for negative bridge arn calibration.

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2.2.2.3 Selection frame of Hall parts installation direction


Select “selection frame of Hall parts installation direction “ on the system frame,
and enter the following frame.

Way of judgment 1: each Hall part has an “arrow” on the head. If the arrow
direction is the same as the actual current direction, this means “ positive “ installation,
otherwise it is “negative” installation.
Way of judgment 2: face the outlet terminal of Hall parts, if the actual current runs
in from behind of the outlet terminal and out from the outlet terminal, this is the
“positive “ installation.

2.2.2.4 Wind temperature calibration frame


Select “wind temperature calibration 1 “ or “wind temperature calibration 2” on
the system frame, and enter the corresponding frame.

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2.2.2.5 Main fan selection frame


Select “main fan selection “ on the system frame, enter the frame and select the
main fan.

2.2.3 Judgement value setting frame


Press F3 and F4 at the same time, and let go of F4 first, you can enter the
judgement value setting frame.

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2.2.3.1 Wind temperature judgement value setup frame


Select “wind temperature judgement value setup” on the judgement value-setting
frame, and enter it.

You can set the alarm value when the wind temperature is too high (default value
50 degrees) and the return value (default value 45 degrees).
Explanation 1: if set value=reurn value=0, there’s no alarm signal.
Explaaiton 2: if set value<return value, the system employs the last set value and
return value as the default value.

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2.2.3.2 Current judgemnt value setup frame


Select “current judgemnt value setup” on the judgement value-setting frame, and
enter it.

On this frame, you can set the original value of current judgement (default=200A),
bidge arm current set value (default=5A) and the inbalanced current coefficient
(default=0).
Explanation 1: when the initiative condition is set as 0, there is no judgement on
bridge arm 0 flow and current inbalance.
Explanaton 2: when the current inbalance coefficient is 0,there’s no judgement of
current inbalance.
Explanation 3: when the contrller current >the initially set value, Ug>40%, and
bridge arm current <the set value of bridge arn 0 flow, there would be corresponding
signals for brige arm 0 flow.
Attention 4: when the contrller current >the initially set value, Ug>40%, and the
controller current/(3*maximum bridge arm value)<inbalanced current coefficient,
there would be judgement of current inbalance.

2.2.4 Current fault frame


If there’s anything wrong with the power controller system, click the botton “ fault”
on the key frame, and you can enter the frame of current fault display.

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Possible faults testable are: fan A/B power fault, fast fuse, resistance-capacitance
fault, over-tempreture of wind, flow block in the 6 bidge arms, current inbalance and
pulse exit of this controller.

2.2.5 Fan control


Manual switch of fans: operated on the key frame.
Automatic switch of fans: if there is a “ start up” command, or “I1>100A”, the
system would automatically start the fans. If there isn’t a “start up” command or
“I1<50A”, the system would stop all the operation of fans after a certain time delay.
When there’s something wrong with the main fans, the system automatically start the
standby fans and stops the main ones.

2.2.6 Screen saver setup


Screen saver time 2 minutes. When the screen saver is at work, there’s no switch of
frames.

3. De-exciter HMI
3.1 Brief introduction
In de-exciter, a set of intelligent control system is installed, which comprises same
major hardware with that of power controller, such as intelligent detecting unit, LCD
display and corresponding input etc. Due to introduction of intelligent control system

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and disposal of conventional gauges and indicators, operation, control, status


monitoring, information transmission, information display etc of de-exciter are
intelligentized.

3.2 frame introduction for the de-exciter HMI


3.2.1 Key frame

‹ Analogue quantity display:on the frame of de-excitator, there’s such quantity


display as excitation current, excitation voltage and rotor tempreture, in which the
excitation current and voltage is shown in the form of gauges.
‹ Performance counting: Performance of de-excitation switch and BOD are
monitored and counted with I/O interface. The data will be written into FLASH,
which will not be lost even in case of system power fault.
‹ Switch quantity display: the switch quantity shown on the frame includes:
de-excitation switch, de-excitation switch error, loss of AC and DC, over-voltage
protection.
‹ Function operation: there are 5 operation bottons on the key frame, in which F1
is ued to switch on /off the de-excitater;
F2 is used to clear the over-voltage protection
F3 is of no use here
F4 is used to enter the system

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F5 is to show flashing of fault. If there were anything wrong with the de-excitater,
this botton would flash, and at the same time click it to enter the fault display, so as to
check the problems. If everything is all right in thede-excitater, the botton would not
flash and the click of it leads to no operation.

3.2.2 System frame

Select “sysem” on the key frame, turn on the switch 1 on the de-excitater intelligent
board, and you will enter the system frame. On this frame, the following testing
items are to be chosen from.

3.2.2.1 frame for excitation current calibration


Select “excitation current calibration “ on the system frame, and enter the excitation
current calibration frame.
In this process, just follow the direction on the screen step by step.

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3.2.2.2 frame for excitation voltage calibration


Select “excitation voltage calibration “ on the system frame, and enter the
excitation voltage calibration frame.
In this process, just follow the direction on the screen step by step.

3.2.2.3 frame for rotor temperature calibration


Select “rotor temperature calibration “ on the system frame, and enter the rotor
temperature calibration frame.
Use the directory keys and +/- keys to input the rotor temperature calibration value.
The designers provide the value.

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3.2.2.4 frame for excitation ammeter range selection


Select “excitation ammeter range selection “ on the system frame, and enter the
excitation ammeter range selection frame.
The ammeter has a range of 5 spans: 1000A, 1500A, 2000A, 3000A, and 4000A.
By the keys of +/-, you can make the choice of the above, which would be shown on
the screen, too.

3.2.2.5 frame for excitation volt gauge range selection


Select “excitation volt range selection “ on the system frame, and enter the
excitation volt range selection frame.

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The volt gauge has a range of 4 spans: 200V, 300V, 500V, and 750V. By the
keys of +/-, you can make the choice of the above, which would be shown on the
screen, too.

3.2.2.6 frame for rotor temperature alarm value setup


Select “rotor temperature alarm value setup “ on the system frame, and enter the
rotor temperature alarm value setup frame.

On this frame, you can set the alarm value (default value=0) and the returned value
(default value=0) when the temperature is too high for the rotor.
Explanation1: when the set value=returned value=0, the LCD just shows the

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