Man B&W: Chains

Plate 106-1
MAN B&W Chains

Edition 0052
Data Data 1 (1)
SAFETY PRECAUTIONS For detailed sketch, see 900-2
X Stopped engine
X Shut off starting air supply – At starting air receiver
X Block the main starting valve
X Shut off starting air distributor/distributing system supply
X Shut off safety air supply – Not ME-engines
X Shut off control air supply
X Shut off air supply to exhaust valve – Only with stopped lubricating oil pumps
X Engage turning gear
Shut off cooling water
Shut off fuel oil
X Stop lubricating oil supply
Lock the turbocharger rotors
Data
Ref. Description Value Unit
D06-18 Teeth on chain wheel, max. wear 3 mm

D06-19 Original length (chain pitch x 10 links) 889 mm
D06-20 10 links measurements + 1% of a tensioned chain =
scrapping of chain 897.9 mm
Data D10601 Edition 0052

BLANK
Plate 906-1.1
MAN B&W Chains
Edition 0251
Checking Page 1 (4)
Carry out the inspection as follows:

1.
1. Make a general inspection for loose bolts
and screws.
2. Inspect lube oil pipes for damage, and

check jet nozzles for possible stoppages or
deformations.
3. Examine the rubber track of the guideways

for cracks or other damage.
Replace the guideway if bits have started

to be “plucked out” of the rubber track.
M906010251C01
4. Check the teeth of the chain wheels. If ab-
normal wear is found, take a measurement
(see Data).
Measurements are best taken by placing a 4.

short straight-edge over straight part of the
chain wheel and then measuring the dis-
tance D06-18.
5. If abnormal wear is observed at the bottom

of the teeth, make a drawing in scale 1:1 of
the teeth and wear profile.
Draw two rulers on the drawing.

D0618
For assessing the wear profile, contact
MAN Diesel.
M906010245C02
In most cases, scratches caused by the

side plates of the chain will be found on
the sides of the teeth. Such scratches can
generally be considered normal.
5.
Scale 1:1
M906010244C05
10
0 10
M90601 Edition 0251

Plate 906-1.1
MAN B&W Chains
Edition 0251
Checking Page 2 (4)
6. The chains for the camshaft drive are

7.
matched together to ensure an even load
distribution.
To keep such matching chains in their

pairs, the side plates of the outer link
nearest to the assembled link have been
D0619 marked with year, month, day and chain
Ma
D0620 number.
x.D
Example:
06
No. 1 order,
20
840520 1A
M906010251C07
840520 1B
(840520 1C, possible 3rd chain)
No. 2 order,
840520 2A
840520 2B
(840520 2C, possible 3rd chain)
On the same links there is an arrow (–>)

which indicates the mounting direction.
Check the chains for cracks on possibly

defective rollers and side plates.
Check that the chain rollers can run freely

and that the chain links can freely move
on the pin and bushing (that they are not
“seized” between the pin and the bushing).
It is normal, however, that the rollers get

light, circumferential scratches during the
running-in period. These fine scratches are
of no importance and need not be consid-
ered.
It is recommended that each single link is

checked.
7. Check chain wear by measuring the length

of 10 chain links. Use two master squares
and a steel measuring tape as shown on
the sketch. Compare the result with the val-
ues given in Data.
If necessary, adjust the chain tightener.

See Procedure 906-2.3.
M90601 Edition 0251

Plate 906-1.2
MAN B&W Chains
Edition 0251
Dismantling Page 3 (4)
It may become necessary to disassemble

the chain if, for instance, cracked rollers 1.
or seizures between pin and bushing have
been discovered during the inspection.
Note!
Every time a chain link is disassembled,
a new link must always be fitted as
the link pin press-fit is destroyed when
breaking the chain.
M906010251D01
When a new link is fitted in one chain,
the corresponding link in the other chain
must also be renewed.
1. Remove the tension on the chain by loos-

ening the chain tightener. 2.
(See Procedure 906-2.3).
Turn the engine until the slack part of the

chain, with the chain link that is to be dis-
assembled, is in a favourable position for
the work. If the engine is equipped with
balanceweights, continue the turning until
the balanceweights are hanging vertically
downwards, as shown in the sketch.
2. Mount a wire round the link rollers a short

distance from the disassembly point, and
M906010238D02
tighten the wire lightly with a tackle.
Protect the link rollers over which the wire

is wrapped.
Note! 3.
If the chain is to be completely removed,
contact MAN Diesel for further informa-
tion.
The riveting of the pins that are to be

pressed out is to be chiselled or ground
away.
3. Place the chain bursting tool over the outer

chain link, and dismantle the link by alter-
nately tightening the screws on the tool.
M906010238D03
M90601 Edition 0251

Plate 906-1.4
MAN B&W Chains
Edition 0251
Mounting Page 4 (4)
Before assembling the inner and outer links,

1. clean the pins and bushings.
1. Combine the inner chain link with the outer

chain link and mount the compression tool.
Force the loose side plate of the outer

link into place by alternately tightening the
screws on the compression tool.
2. When the link has been assembled, remove

the compression tool and lock the pin ends
by riveting.
M906010238M01
Repeat this procedure until the chain has

been assembled.
Remove the tackle and wire and adjust the

chain tension.
(See Data and Procedure 906-2.3).
M90601 Edition 0251

Plate 106-2
MAN B&W Chain Tightener
Edition 0064
Data Data 1 (1)

X Stopped engine
X Shut off safety air supply – Not ME engines
Shut off air supply to exhaust valve – Only with stopped lubricating oil pumps
Shut off fuel oil
Data
D06-21 Tightening angle = 12 hexagons 720 °

D06-25 Mechanical or blocked chain tightener, clearance 0.1 mm

BLANK
Plate 906-2.3
Edition 0250
Adjusting Page 1 (2)
1. To retighten the chains, loosen nuts A, B,

C and D to free the chain tightener bolt. 1.
2.A Turn the engine so that the slack part of

the chains is on the same side as the tight-
ener wheel.
2.B If balanceweights are mounted, continue

the turning until they are hanging vertically
downwards.
M906020239O01
2.A
M906020250O02A
2.B
M906020239O02
M90602 Edition 0250

Plate 906-2.3
Edition 0250
Adjusting Page 2 (2)
3. Tighten nut B on the chain tightener bolt

3. until there is a clearance between the shaft
D0621 and the nut as stated in D06-25.
Then tighten nut B as stated in D06-21.

(see Data).
D0625
4. Tighten nut C hard against the contact face
of the shaft.
Tighten nut D.
Lock nuts C and D with the tab washer.

M906020239O03
5. Tighten nut A.
Lock nuts A and B with the tab washer.
The number of times that retightening can

4. be carried out depends on when the limit
for scrapping the chain has been reached.
See Data page 106-1.
M906020239O04
5.
A
M906020239O05
M90602 Edition 0250

Plate 106-3
MAN B&W Camshaft
Edition 0041
Data Data 1 (1)

X Stopped engine
Shut off fuel oil
Data
D06-27 Max. permissible change in lead angle 2 °

D06-28 corresponding to 3.5 mm

BLANK
Plate 906-3.1
MAN B&W Camshaft
Edition 0220
Checking Page 1 (3)
1. Turn the crankthrow for cylinder 1 to TDC.

1.
Turn in the ahead direction to ensure that
the tension of the chain on the chain drive
is correct. If necessary, adjust the chain
tension.
Check the TDC of cylinder 1 against the

mark on the turning wheel.
2. Use the check measurement value

stamped on the pin gauges to check the
pin gauges for deformation.
M906030218C01
On some engines the pin gauges can be
checked against punch marks made on the
front cylinder frame.
2.
Check
Che
ck
M906030218C02
M90603 Edition 0220

Plate 906-3.1
MAN B&W Camshaft
Edition 0220
Checking Page 2 (3)
3. Position the camshaft pin gauge in the cen-

3. tre punch mark, and measure the deviation,
if any, in lead angle.
For max. permissible change, see Data.
4. Check and, if necessary adjust the cylinder

lubricator. See Procedure 903-2.1.
Check the setting of the starting air dis-

D0628 tributor. See Procedure 907-1.1.
5. When checking the camshaft position, also

2°
check the running surface of the cams.
M906030220C03
D0627
As the inspection must include the entire
surface of the cam, the cam should be
turned one complete revolution during the
inspection.
5.
The running surface of the cam must be
completely smooth and bright.
6. If light scratches are ascertained, remove

them by carefully polishing the cam in the
direction of rotation with a fine carborun-
dum stone. Such light scratches can ap-
pear if the roller guide and the cam are not
correctly aligned.
In the event of heavier scratches or direct

flaking of the material on the running path,
M906030220C05
MAN Diesel should be contacted for further

instructions.
6.
M906030220C06
M90603 Edition 0220

Plate 906-3.3
MAN B&W Camshaft
Edition 0220
Adjustment Page 3 (3)
1. If the chains prove to be so heavily worn

that the deviation between the measuring 6.
points and the pin gauge has reached the
maximum value stated in Procedure 906-
3.1, MAN Diesel should be contacted for
further instructions.
D0628
2°
M906030220O01
D0627
M90603 Edition 0220

BLANK
Plate 106-4
MAN B&W Camshaft Bearings
Edition 0048
Data Data 1 (1)

X Stopped engine
X Shut off air supply to exhaust valve – Only with stopped lubricating oil pumps
Shut off fuel oil
Data
D06-31 Screws for bearing cap, tightening torque 125 Nm

D06-33 Clearance between cap/bearing housing 3 ± 0.3 mm
D06-34 Bearing shell, max. wear 0.1 mm
D06-37 Camshaft bearing cap 13 kg
D06-65 Bearing shell, minimum thickness 7.35 mm

BLANK
Plate 906-4.1
Edition 0225
Checking Page 1 (5)
1. As the upper shell of the camshaft bear-

1.
ing assembly has been dispensed with on
this engine, it is no longer necessary to
measure the top clearance of the camshaft
bearing.
Dismount the inspection covers from the

front of the camshaft housing.
Check for wipedout metal at the bearing

ends, and for fragments of metal in the
camshaft housing.
M906040225C01
In the event of any signs of anomalies, the
bearing shell must be dismantled for closer
investigation and, if necessary, the bearing
shell must be replaced.
If no anomalies are found during the visual

inspection, dismantling need not be carried
out.
When checking the camshaft bearings, it is

recommended also to check the condition
of the fuel and exhaust cams.
See Procedures 9085 and 9093.
M90604 Edition 0225

Plate 906-4.2
Edition 0225
1. Warning!
Before dismantling any camshaft bear-
ings, the main chain must be relieved of
tension by loosening the chain tightener
to avoid damaging engine parts.
See Procedure 9062.3.
1. Remove the inspection covers on each side

of the bearing from the camshaft housing.
Dismount the lubricating oil connecting

M906040225D01
pipe and the plug screws from the base-

plate above the bearing in question.
Lift the roller guide of the exhaust valve ac-

tuator. See Procedure 9087.
2.
2. Loosen the bearing cap screws through the
holes in the baseplate.
Remove the screws from the bearing cap.
Remove the bearing cap from the housing.
D0637
M906040225D02
M90604 Edition 0225

Plate 906-4.2
Edition 0225
3. Place a hydraulic jack between two pieces

of wood in the camshaft housing under- 3. Max. 20/100 mm
neath the camshaft, close to the bearing.
Place a dial gauge on the camshaft, and lift

the camshaft 0.20 mm.
4. Press lightly on the upper edge of the shell

to turn the shell up over the camshaft.
Remove the shell from the camshaft hous-

ing.
M906040225D03
4.
M906040225D04
M90604 Edition 0225

Plate 906-4.3
Edition 0225
Overhaul Page 4 (5)
1. For assessment of the bearing condition,

1. see Volume I OPERATION, Chapter 708
‘Bearings’.
Inspect the entire surface of the bearing

journal for seizures.
If seizures are found on the bearing journal

surface (on account of bearing breakdown),
polish the surface with a fine carborundum
stone to reestablish a bright and smooth
D0634 surface.
D0665
By closely examining the sliding surface
M906040225O01
of the bearing shell visually, an impression

can be formed of whether the lubrication of
the bearing surface has been insufficient or
entirely missing. Normally, camshaft bear-
ing damage only occurs due to faulty lubri-
cation.
Measure the thickness of the bearing shell

with a micrometer to check the amount of
wear.
M90604 Edition 0225

Plate 906-4.4
Edition 0225
Mounting Page 5 (5)
1. Clean the bearing journal, the bearing sup-

port and the bearing shell. 1.
2. Coat the bearing journal and the bearing

shell with plenty of lubricating oil. Mount
the shell on the camshaft, and turn it into
place.
Relieve the hydraulic jack of pressure

to lower the camshaft. Remove the dial
gauge, the pieces of wood and the hydrau-
lic jack from the camshaft housing.
M906040225M01
3. Place the bearing cap on the camshaft and
mount the outermost bearing cap screw.
Note!
Be careful not to scratch the camshaft
surface. 2.
Tighten the outermost screw lightly by

hand until the clearance given in D0633 D0631
is reached. Then mount and tighten the in-
nermost screw with a torque spanner. See
Data D0631. This procedure ensures that
the outermost screw will obtain the correct
torque.
Check the torque on the outermost screw D0633

with a torque spanner.
M906040225M02
Check the clearance D0633 on both sides

of the camshaft. Then mount the lubricating
oil pipe and the plug screws in the base-
plate.
3.
4. Lower the exhaust valve actuator roller
guide. See Procedure 908-7.
5. Clean the camshaft housing and mount the

inspection covers.
M906040225M03
M90604 Edition 0225

BLANK
Plate 106-5
MAN B&W Moment Compensator
Edition 0024
Data Data 1 (1)
X Stopped engine
Shut off starting air distributor/distributing system supply
Shut off safety air supply – Not ME engines
Shut off control air supply
Shut off fuel oil
Data
D06-38 Nominal spring force F= 11800 N

D06-44 Spring length, new L= mm
D06-45 Spring length, nominal L= mm

BLANK
Plate 906-5.1
Edition 0220
Checking Page 1 (3)
If dismantling has been necessary, the fly- (For 4cylinder engines)

weights must be assembled in the correct po-
sition in relation to the engine crankshaft. In- Viewed from Viewed from
correctly mounted flyweights can cause (heavy) AFT FORE
vibrations of the engine.
Note!
The following applies to a clockwise-ro-
tating engine
90 0°
°
Aftmost 2nd Order Moment Compensator
M906050220C01
Turn the crankthrow of cylinder No. 1 in the
AHEAD direction to the position shown in the fig-
ures for 4, 5, 6-cylinder engines, respectively. Cylinder No. 1 Cylinder No. 1
Check that the flyweights point vertically down- (For 5cylinder engines)
wards (max. deviation one-half chainwheel
tooth pitch). Viewed from Viewed from
AFT FORE
Turn the camshaft relative to the crankshaft in
accordance with the ‘valve opening diagram',
and then mount the chain.
Tighten the chain in accordance with the in-

struction. 99
See Procedure 906-2.3. ° 9°

M906050220C02
AHEAD direction to TDC and carry out fine ad-

justment of the camshaft.
Foremost 2nd Order Moment Compensator

Cylinder No. 1 Cylinder No. 1
(For 6cylinder engines)
AHEAD direction to the position shown in the fig-
ures for 4, 5, 6-cylinder engines, respectively. Viewed from Viewed from
AFT FORE
Check that the flyweights point vertically down-
wards (max. deviation one-half chainwheel
tooth pitch) and then mount the chain.
Tighten the chain in accordance with the in-

struction.
See Procedure 906-5.3. 105 15°
°
Note!
M906050220C03
For an anticlockwise-rotating engine,

the degrees mentioned in the respec-
tive figures must be before tdc, not
after tdc. Cylinder No. 1 Cylinder No. 1
M90605 Edition 0220

Plate 906-5.3
Edition 0220
1. When tightening the chain, bring the two

1. flyweights to a vertical downward position.
2. Release the lock washers and loosen nuts

A1, A2 and B2.
3. Tighten nut B1 until the spring is com-

pletely compressed. Then loosen nut B1
until the length of the spring matches the
number of mm indicated on the dataplate
mounted on the spring, (D06-38, D06-44,
D06-45).
M906050220O01
2. A2
B2
A1
M906050220O02
3.
M906050220O03
B1
M90605 Edition 0220

Plate 906-5.3
Edition 0220
4. Tighten nut A1 lightly.

4. A2
Make sure that this does not compress the
spring further.
Tighten nut A2 while holding nut A1 with a

spanner.
Lock both nuts with the lock washer.
5. Tighten nut B1 until the thrust flange of the A1

spring lies hard against the distance tube.
M906050220O04
Tighten nut B2, and lock both nuts with the
lock washer.
5.
B1
B2
M906050220O05
M90605 Edition 0220

BLANK
Plate 106-6
MAN B&W Replacement of Cams on Camshaft
Edition 0007
Data Data 1 (1)
SAFETY PRECAUTIONS
S50MC-C
Special Edition
106-6
D10606 Data 0007 Replacement of Cams on Camshaft
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
D06-47 Exhaust cam screws, tightening torque 560 Nm

D06-48 Indicator cam screws, tightening torque 50 Nm
D06-49 Fuel cam screws, tightening torque 880 Nm
D06-50 Fuel cam, marking scratch 65 mm
D06-51 Fuel cam, axial movement 145 mm
D06-52 Exhaust cam, marking scratch 55 mm
D06-53 Exhaust cam, axial movement 220 mm

BLANK
Plate 906-6.2
Edition 0203
Replacement of Cams on Camshaft

S42MC
0203
Dismantling
906-6.2
1.
Fuel Cam
1. Remove the front cover of the camshaft

housing.
2. Lift the roller guide from the cam in ques-

tion. See Procedures 908-5 or 909-5.
3. Turn the camshaft so that the marking

scratch can be seen.
4. Extend the marking scratch on the shaft by

D06-50. See Data.
XZ906-6.2 201 01
2.
XZ906-6.2 201 02
4.
XZ906-6.2 201 04
D06-50
M90606 Edition 0203

Plate 906-6.2
Edition 0203
5. 5. Remove the plug from the cam and mount

gaskets and snap-on connectors instead.
6. Connect the snap-on connectors to the hy-

draulic high-pressure pump.
Apply oil pressure to the cam, using the

high-pressure pump.
When oil seeps out along the cam, press

the cam sideways, in the direction towards
the forward end of the engine.
7. The cam should be moved as stated in

XZ906-6.2 201 05
D06-51 to be sure that it gets free of the lin-

er for the roller guide.
8. In case the cam cannot be moved as de-

6. scribed in item 6, MAN B&W should be con-
tacted for further instructions.
XZ906-6.2 201 06
7.
D06-51
XZ906-6.2 201 07
D06-51
M90606 Edition 0203
Plate 906-6.2
Edition 0203
Exhaust Cam 9.
9. Remove the front cover of the camshaft

housing.
10. Lift the roller guide from the cam in ques-

tion. See Procedure 908-5.
11. Extend the marking scratch on the indicator

drive cam onto the camshaft.
Extend the marking scratch on the exhaust

cam onto the camshaft by D06-52. See Da-
ta.
XZ906-6.2 201 01
10.
XZ906-6.2 201 10
11.
XZ906-6.2 201 11
D06-52
M90606 Edition 0203
Plate 906-6.2
Edition 0203
12. 12. Dismantle and remove the indicator drive

cam from the camshaft when fitted.
13. Remove the plug from the cam and mount

gaskets and snap-on connectors instead.
14. Connect the snap-on connectors to the hy-

draulic high-pressure pump.
Apply oil pressure to the cam, using the

high-pressure pump.
When oil seeps out along the cam, press

the cam sideways, in the direction towards
XZ906-6.2 201 12
the aft end of the engine.
13.
XZ906-6.2 201 13
14.
XZ906-6.2 201 14
M90606 Edition 0203

Plate 906-6.2
Edition 0203
15. The cam should be moved as stated in 15.

D06-53 to be sure that it gets free of the lin-
er for the roller guide.
16. In the event that the cam cannot be moved

as described in item 14, MAN B&W should
be contacted for further instructions.
D06-53
D06-53
XZ906-6.2 201 15
M90606 Edition 0203

Plate 906-6.4
Edition 0203
Mounting Page 6 (7)
Mounting
906-6.4
1. Fuel Cam
1. Before mounting the two-part spare cam,

the bore and the area on the shaft must be
degreased.
Place the two-part spare cam on the shaft,

mount the four screws, and tighten slightly,
so that the gap between the two parts is
equal at both sides.
2. Make sure that the marking scratches on

the cam and the camshaft coincide, and
that the running surface of the cam is op-
posite the roller.
Tighten the screws just hard enough to

avoid that the cam slips when the roller
guide is lowered onto the cam.
Measure the fuel cam lead (see Procedures

909-1 and 909-2) and adjust if necessary.
XZ906-6.4 201 01
Tighten the screws to D06-49 and check

that the gap is still equal at both sides.
Lock the screws with Loctite, type 242

2. (EN243S).
3. Mount the cover on the front of the cam-

shaft housing.
D06-49
XZ906-6.4 201 02
M90606 Edition 0203

Plate 906-6.4
Edition 0203
Mounting Page 7 (7)
Exhaust Cam 4.
4. Mount the indicator drive cam and adjust

according to Chapter 706 in the Operation
manual when fitted.
Tighten the self-locking nuts as stated in

D06-48.
5. Before mounting the two-part spare cam,

the bore and the area on the shaft must be
degreased.
Place the two-part spare cam on the shaft,
XZ906-6.4 201 04
mount the four screws, and tighten slightly,
so that the gap between the two parts is
equal at both sides.
6. Make sure that the marking scratches on 5.

the cam and the camshaft coincide, and
that the running surface of the cam is op-
posite the roller.
Tighten the screws just hard enough to

avoid that the cam slips when the roller
guide is lowered onto the cam.
Measure the fuel cam lead (see Procedure

908-7) and adjust if necessary.
Tighten the screws to D06-47 and check

that the gap is still equal at both sides.
XZ906-6.4 201 05
Lock the screws with Loctite, type 242

(EN243S).
7. Mount the cover on the front of the cam- 6.

shaft housing.
XZ906-6.4 201 06
D06-47
D06-49
M90606 Edition 0203

BLANK
BLANK
MAN B&W Chain Drive and Camshaft Panel Plate
90651-0173
P90651 Edition 0173

MAN B&W Chain Drive and Camshaft Panel Plate
90651-0173
Item Item
Item Description Item Description
No. No.
9329 Hydraulic jack, lift of camshaft
9732 Chain assembling tool
9733 Chain disassembling tool
9740 Face impact wrench
9741 Pin gauge for camshaft
9742 Pin gauge for crankshaft
P90651 Edition 0173

MAN B&W Camshaft - Hydraulic Tools Plate
90662-0046
P90662 Edition 0046

MAN B&W Camshaft - Hydraulic Tools Plate
90662-0046
Item Item
No. No.
922A Spanner
922B Tommy bar
922D Sealing ring with back-up ring
922E Sealing ring with back-up ring
922F Stud setter
922G Support
922H Jack - hydraulic, complete
922J Hydraulic tool set, complete
P90662 Edition 0046

MAN B&W Crankshaft - Pin Gauge Plate
90664-0005
P90664 Edition 0005

MAN B&W Crankshaft - Pin Gauge Plate
90664-0005
Item Item
No. No.
9742 Pin gauge for crankshaft
P90664 Edition 0005

MAN B&W Camshaft - Pin Gauge Plate
90668-0003
P90668 Edition 0003

MAN B&W Camshaft - Pin Gauge Plate
90668-0003
Item Item
No. No.
9741 Pin gauge
P90668 Edition 0003

Man B&W: Chains

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Man B&W: Chains

Uploaded by

Copyright:

Available Formats

Plate 106-1

MAN B&W Chains

SAFETY PRECAUTIONS For detailed sketch, see 900-2

Ref. Description Value Unit

D06-18 Teeth on chain wheel, max. wear 3 mm

Data D10601 Edition 0052

Carry out the inspection as follows:

2. Inspect lube oil pipes for damage, and

3. Examine the rubber track of the guideways

Replace the guideway if bits have started

Measurements are best taken by placing a 4.

5. If abnormal wear is observed at the bottom

Draw two rulers on the drawing.

In most cases, scratches caused by the

M90601 Edition 0251

6. The chains for the camshaft drive are

To keep such matching chains in their

On the same links there is an arrow (–>)

Check the chains for cracks on possibly

Check that the chain rollers can run freely

It is normal, however, that the rollers get

It is recommended that each single link is

7. Check chain wear by measuring the length

If necessary, adjust the chain tightener.

M90601 Edition 0251

It may become necessary to disassemble

1. Remove the tension on the chain by loos-

Turn the engine until the slack part of the

2. Mount a wire round the link rollers a short

tighten the wire lightly with a tackle.

Protect the link rollers over which the wire

The riveting of the pins that are to be

3. Place the chain bursting tool over the outer

M90601 Edition 0251

Before assembling the inner and outer links,

1. Combine the inner chain link with the outer

Force the loose side plate of the outer

2. When the link has been assembled, remove

Repeat this procedure until the chain has

Remove the tackle and wire and adjust the

M90601 Edition 0251

SAFETY PRECAUTIONS For detailed sketch, see 900-2

Ref. Description Value Unit

D06-21 Tightening angle = 12 hexagons 720 °

Data D10602 Edition 0064

1. To retighten the chains, loosen nuts A, B,

2.A Turn the engine so that the slack part of

2.B If balanceweights are mounted, continue

M90602 Edition 0250

3. Tighten nut B on the chain tightener bolt

Then tighten nut B as stated in D06-21.

Lock nuts C and D with the tab washer.

Lock nuts A and B with the tab washer.

The number of times that retightening can

M90602 Edition 0250

SAFETY PRECAUTIONS For detailed sketch, see 900-2

Ref. Description Value Unit

D06-27 Max. permissible change in lead angle 2 °

Data D10603 Edition 0041

1. Turn the crankthrow for cylinder 1 to TDC.

Check the TDC of cylinder 1 against the

2. Use the check measurement value