800789-Test Form (Blank)

Rickson Engineering Limited 利信機電有限公司
Test Report
L.V. Switchboard
(Factory / Site Test)
No.
Project : Replacement of Switchboard in North District Hospital

Client : Hang Kei Eng. Service
General Arrangement Drawin
Rated Operational Voltage : 380V
Rated Insulation Voltage : 660V
Rated Current of Main Busbar :
Rated Short Time Withstand Current : 50KA for 1 sec.
Degree of Protection : IP31
1. General
a). All earthing completed
b). All screwed connection checked for adequate contact
c). Electrical and mechanical interlocks checked for correct function
d). HRC cartridge ratings correct
e). Functional check of all fuseswitches
f). Operation of all air circuit breakers, see separate test reports nos.
g). Remarks :
1) Check ability of battery pack to maintain 20 times of consecutive tripping of all the
breakers (ACB or MCCB) under fully charged: OK / Failure / NA
2. Power Frequency Voltage Test with all switching devices closed

Test voltage 2500V ac
Duration 60 sec
Test voltage applied between
L1 and L2
L2 and L3
L3 and L1
N and E
L1 and L2 + L3 + N + E
L2 and L1 + L3 + N + E
L3 and L1 + L2 + N + E
Page 1 / 9
Test Report
L.V. Switchboard
No.
3. Megger Test before Power Frequency Voltage Test
With all switching devices opened With all switching devices closed
L1 to L2 MΩ MΩ
L2 to L3 MΩ MΩ
L3 to L1 MΩ MΩ
L1 to E MΩ MΩ
L2 to E MΩ MΩ
L3 to E MΩ MΩ
L1 to N MΩ MΩ
L2 to N MΩ MΩ
L3 to N MΩ MΩ
N to E MΩ MΩ
Test Voltage: 1000V DC
4. Megger Test after Power Frequency Voltage Test (with all switching devices closed)
L1 to L2 MΩ
L2 to L3 MΩ
L3 to L1 MΩ
L1 to E MΩ
L2 to E MΩ
L3 to E MΩ
L1 to N MΩ
L2 to N MΩ
L3 to N MΩ
N to E MΩ
Test Voltage: 1000V DC
5. Other Tests
Prepared by : W.L.Keung Witness :
Signature : Witness :
Date : Witness :
Place : Factory Witness :
Page 2 / 9
Current Injection
Test Report
No.
To be read in conjunction with Switchboard Test Report No.
ACB Manufacturer Terassaki

Model No. AR325S
Serial No.
Rated Current 1600A
Circuit No. in Switchboard Incomer

1. Shutter Operation
2. Mechanical Closing Operation
3. Electrical Closing Operation N.A.
4. Mechanical Tripping Operation
5. Castell Key Interlock, Key No. / N.A.
6. Shunt Trip Operation, 30 V / Hz. / DC
7. Undervoltage Release, V Hz. / DC N.A.

a) Instantaneous N.A.
b) Delayed, seconds N.A.
8. Overcurrent Tripping Operation
a) Direct N.A.
b) Indirect I.D.M.T.
9. Measuring Circuit (Facia Mounted Ammeter)
a) C.T. Ratio (Primary / Secondary) 1600/5A
b) C.T. Class Class 1
c) Primary Injection Test
Secondary Current (A) Indication Meter (A)

Primary
Injection Current (A) L1 L2 L3 L1 L2 L3
L1 - L2 1600
L2 - L3 1600
L3 - L1 1600
Page 3 / 9
Current Injection
Test Report
No.
10. Protection Circuit

a) C.T. Ratio (Primary / Secondary) 1600/5A
b) C.T. Class 5P20
c) Primary Injection (Overcurrent)
Disc Primary Secondary Current (A) Spill (E/F

Injection Operation Current (A) L1 L2 L3 N Relay)(A)
L1 - L2 N.A. 1600
L2 - L3 N.A. 1600
L3 - L1 N.A. 1600
L1 - N N.A. 1600
L2 - N N.A. 1600
L3 - N N.A. 1600
d) IDMT Overcurrent Relays, Secondary Injection
(Manufacturer : ASHIDA ) (Serial No. : )
(Model No. : ADR241A ) (Curve : C2 (Normal Inverse 1.3/10)
L1 Phase
Operating Time (Second)
Plug Setting Time Setting Current Injected (A) Nominal Actual
100% 1 10 4.298 (3.76 - 4.83)
100% 1 25 1.834 (1.69 - 1.97)
100% 1 50 1.273 (1.20 - 1.33)
L2 Phase
100% 1 10 3.84 (3.55 - 4.13)
100% 1 25 1.79 (1.66 - 1.92)
100% 1 50 1.30 (1.20 - 1.40)
Page 4 / 9
Current Injection
Test Report
No.
L3 Phase
100% 1 10 4.298 (3.76 - 4.83)
100% 1 25 1.834 (1.69 - 1.97)
100% 1 50 1.273 (1.20 - 1.33)
e) IDMT Earth Fault Relay, Secondary Injection

20% 1 2 4.298 (3.76 - 4.83)
20% 1 5 1.834 (1.69 - 1.97)
20% 1 10 1.273 (1.20 - 1.33)
f) Remarks :
Date : Witness :
Page 5 / 9
Current Injection
Test Report
No.
MCCB / Fuseswitch / Isolator Manufacturer Trasaki
Model No.
Rating
Circuit No. in Switchboard
1. Shunt Trip Operation, / V / Hz. / DC
2. Measuring Circuit
a) C.T. Ratio (Primary / Secondary) /5A

Primary
L1 - L2
L2 - L3
L3 - L1
d) Remarks :
Date : Witness :
Page 6 / 9
Current Injection
Test Report
No.
MCCB / Isolator Manufacturer Terasaki
Model No.
Rating
Circuit No. in Switchboard
1. Shunt Trip Operation, / V / Hz. / DC
2. Measuring Circuit

Primary
L1 - L2
L2 - L3
L3 - L1
3. Protection Circuit
b) C.T. Class 5P20
c) Primary Injection
Secondary Current (A)

Disc Primary Spill (E/F
Injection Operation Current (A) L1 L2 L3 N Relay)(A)
L1 - L2
L2 - L3
L3 - L1
L1 - N
L2 - N
L3 - N
Page 7 / 9
Current Injection
Test Report
No.
d) IDMT Earth Fault Relay, Secondary Injection
20% 1 2 4.298 (3.76 - 4.83)
20% 1 5 1.834 (1.69 - 1.97)
20% 1 10 1.273 (1.20 - 1.33)
e) Remarks :
Date : Witness :

7. Ductor Test for Busbar Network
Switchboard Ref :
Drawing Ref :
Point ( no. of Contact Resistance (µΩ) (Forward/Reverse)

joints)
L1 L2 L3 Neutral
Date : Witness :
Place : Site Witness :
Page 9 / 9
Temperature Rise Test Record
Project Name:Replacement of Switchboard in North District Hospital
Test loop no. : 1 SWB ref. (NEW SW/BD "D" Drawing no. 800789-T01
Actual current record after end of test.

Current at each short point:-
Current inject to main incomer:- Current(A)
Phase
Phase Current (A) ST1 ST2 ST3 ST4 ST5 ST6 ST7 ST8 ST9
L1 L1
L2 L2
L3 L3
Part of
Point No. Time ==> 8:30 9:00 9:30 10:00 10:30 11:00 11:30 12:00 12:30 13:00 13:30 14:00 14:30 15:00 15:30 16:00 16:30 Limit
Assemblies
Test Point 61 Ambient_1 ( ∘C) Ambient -
Test Point 62 Ambient_2 ( ∘C) Ambient -
Test Point 1 Temp. Rise ( ∘C) Terminals 70
Test Point 10 Temp. Rise ( ∘C) Busbar 105
Test Point 48 Temp. Rise ( ∘C) Door surface 30
Test Point 49 Temp. Rise ( ∘C) Handle 25
Prepare & Test by: Witness:
Witness:
Date: Witness:

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Rickson Engineering Limited 利信機電有限公司

Project : Replacement of Switchboard in North District Hospital

2. Power Frequency Voltage Test with all switching devices closed

Prepared by : W.L.Keung Witness :

Place : Factory Witness :

To be read in conjunction with Switchboard Test Report No.

ACB Manufacturer Terassaki

Circuit No. in Switchboard Incomer

7. Undervoltage Release, V Hz. / DC N.A.

Secondary Current (A) Indication Meter (A)

10. Protection Circuit

Disc Primary Secondary Current (A) Spill (E/F

d) IDMT Overcurrent Relays, Secondary Injection

(Manufacturer : ASHIDA ) (Serial No. : )

(Model No. : ADR241A ) (Curve : C2 (Normal Inverse 1.3/10)

100% 1 10 4.298 (3.76 - 4.83)

100% 1 25 1.834 (1.69 - 1.97)

100% 1 50 1.273 (1.20 - 1.33)

100% 1 10 3.84 (3.55 - 4.13)

100% 1 25 1.79 (1.66 - 1.92)

100% 1 50 1.30 (1.20 - 1.40)

100% 1 10 4.298 (3.76 - 4.83)

100% 1 25 1.834 (1.69 - 1.97)

100% 1 50 1.273 (1.20 - 1.33)

e) IDMT Earth Fault Relay, Secondary Injection

(Manufacturer : ASHIDA ) (Serial No. : )

(Model No. : ADR241A ) (Curve : C2 (Normal Inverse 1.3/10)

Operating Time (Second)

20% 1 2 4.298 (3.76 - 4.83)

20% 1 5 1.834 (1.69 - 1.97)

20% 1 10 1.273 (1.20 - 1.33)

Prepared by : W.L.Keung Witness :

Place : Factory Witness :

To be read in conjunction with Switchboard Test Report No.

MCCB / Fuseswitch / Isolator Manufacturer Trasaki

Circuit No. in Switchboard

1. Shunt Trip Operation, / V / Hz. / DC

a) C.T. Ratio (Primary / Secondary) /5A

b) C.T. Class Class 1

c) Primary Injection Test

Secondary Current (A) Indication Meter (A)

Prepared by : W.L.Keung Witness :

Place : Factory Witness :

To be read in conjunction with Switchboard Test Report No.

MCCB / Isolator Manufacturer Terasaki

Circuit No. in Switchboard

1. Shunt Trip Operation, / V / Hz. / DC

a) C.T. Ratio (Primary / Secondary) /5A

b) C.T. Class Class 1

c) Primary Injection Test

Secondary Current (A) Indication Meter (A)

a) C.T. Ratio (Primary / Secondary) /5A

b) C.T. Class 5P20

Secondary Current (A)

d) IDMT Earth Fault Relay, Secondary Injection

(Manufacturer : ASHIDA ) (Serial No. : )

(Model No. : ADR241A ) (Curve : C2 (Normal Inverse 1.3/10)

Operating Time (Second)

Plug Setting Time Setting Current Injected (A) Nominal Actual

20% 1 2 4.298 (3.76 - 4.83)

20% 1 5 1.834 (1.69 - 1.97)

20% 1 10 1.273 (1.20 - 1.33)

Prepared by : W.L.Keung Witness :