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AS MAJOR PROJECT
DEPARTMENT OF AERONAUTICAL
ENGINEERING
PARUL UNIVERSITY
DATE: __/__/__
Head of Department
i|Page
ACKNOWLEDGEMENT
We give the whole credit and praise to the OMNIPRESENT for his mighty grace and blessings
throughout the course of this research.
Behind any major work undertaken by an individual, there lies the contribution of the people who
helped him to cross all the hurdles to achieve his goal.
It gives us immense pleasure to express our sense of sincere gratitude towards our respected guide
(Prof. Kishorkumar Ukirde) for his persistent, outstanding, invaluable co-operation and guidance. It is
our achievement to be guided under him. He is a constant source of encouragement and momentum
that any intricacy becomes simple. We gained a lot of invaluable guidance and prompt suggestions
from her during the entire project work. We will be indebted of her forever and we take pride to work
under him.
We also express our deep sense of regard and thanks to the Head of Department. We feel very
privileged to have their precious advice, guidance and leadership. As an advisor, he has a great
Influence on us, both as a person and as a professional.
ii | P a g e
ABSTRACT
The research design refers to the overall strategy on reducing the measure of the Turbulence such
that the overall performance of the plane will improve and so this topic “AERODYNAMIC AND
STRUCTURAL ANALYSIS OF WINGLETS BY USING COMPOSITE MATERIAL” is being taken. A winglet is a
device that deals with the airflow characteristics and its influences. Solidworks is mostly used for entire
design procedure of winglets, from selection to final part generation. Solidworks is the world’s best
engineering and design leading software for product 3D CAD design excellence. It is used to design,
simulate, analyse, and manufacture products in a variety of industries including aerospace,
automotive, consumer goods, and industrial machinery. Computational Fluid Dynamics is the most
commonly used tool for simulation and analysis. 3-D numerical CFD tool is used for simulation of the
flow field characteristics on the surface and surroundings of the winglet. Designing a winglet requires
theories and calculations with their solutions. Using respective approaches, Aircraft selection,
Theories, Design and Analysis. Using the above methodology, a winglet will be designed using
Solidworks software and analysis will be done in ANSYS-R17.1. If getting suitable results further, we
will be varying the parameters of winglet for further analysis.
The outcome of this project forms a strong base for further design and analysis as well as fabrication
of wingtip devices like winglet.
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INDEX
1.3.1 Camber 3
1.4.1 Wingspan 4
1.4.2 Chords 5
1.5.1 Weight 5
1.5.2 Thrust 5
1.5.3 Lift 6
1.5.4 Drag 6
2 LITERATURE REVIEW 11
3 WINGLETS 15
3.2 Types 15
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3.3 Winglet Geometry 18
4 COMPOSITE MATERIALS 19
4.1.1 Application 19
4.2.2 Application 20
4.3.1 Application 21
5 CAD MODEL 27
6 ANALYSIS 31
7 RESULT 38
8 CONCLUSION 39
9 REFERENCES 40
v|Page
LIST OF FIGURES
FIGURE PAGE
NAME
NO. NO.
Figure 1.1 Winglet 1
Figure 1.2 Aerofoil Geometry 2
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Figure 5.4 Side view 29
LIST OF TABLES
TABLE NAME PAGE NO
Table 1.1 Aerofoil geometry parameters 3
Table 4.1 Specimen detail 24
Table 6.4 Outcome 37
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CHAPTER 1: INTRODUCTION
1.1 HISTORY
The term "winglet" was previously used to describe an additional lifting surface on an aircraft, like a
short section between wheels on fixed undercarriage. Winglets are one of the most successful
examples of a NASA aeronautical innovation being utilized around the world on all types of aircraft.
Winglets are vertical extensions of wingtips that improve an aircraft's fuel efficiency and cruising
range. Designed as small airfoils, winglets reduce the aerodynamic drag associated with vortices that
develop at the wingtips as the airplane moves through the air. By reducing wingtip drag, fuel
consumption goes down and range is extended.
Another potential benefit of winglets is that they reduce the intensity of wake vortices. Those trail
behind the plane and pose a hazard to other aircraft. Minimum spacing requirements between
aircraft operations at airports are largely dictated by these factors.
Aircraft are classified by weight (e.g, "Light," "Heavy," etc.) because the vortex strength grows with
the aircraft lift coefficient, and thus, the associated turbulence is greatest at low speed and high
weight, which produced a high angle of attack.
Aircraft of all types and sizes are flying with winglets from single seat hang gliders and ultralights to
global jumbo jets. Some aircraft are designed and manufactured with sleek upturned winglets that
blend smoothly into the outer wing sections. Add-on winglets are also custom made for many types
of aircraft.
Page 1 of 41
1.2 BASIC THEORY
In today’s world of aviation, winglets are primarily intended to increase the overall efficiency of
aircrafts. A winglet is a device used to improve the efficiency of aircraft by lowering the lift induced
drag caused by wingtip vortices. It is a vertical or angled extension at the tips of each wing. Winglets
improve efficiency by diffusing the shed wingtip vortex, which in turn reduces the drag due to lift
and improves the wing’s lift over drag ratio Winglets increase the effective aspect ratio of a wing
without adding greatly to the structural stress and hence necessary weight of its structure. Winglets
are being incorporated into most new transport aircraft, including business jets, the Boeing 747-
400, airliners, and military transport.
Wingtip devices can also improve aircraft handling characteristics and enhance safety for following
aircraft. Such devices increase the effective aspect ratio of a wing without materially increasing the
wingspan. An extension of span would lower lift-induced drag, but would increase parasitic drag and
would require boosting the strength and weight of the wing. At some point, there is no net benefit
from further increased span.
Apart from the selection of a winglet airfoil, there were five key parameters that had to be chosen to
optimize the design:
✓ Can’t angle
✓ Twist distribution
✓ Sweepback
✓ Taper ratio
✓ Ratio of winglet root chord to tip chord.
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The selection of aerofoil for wing is very important in the wing design because the lift generated by
wing all depend on aerofoil parameters. The performance and the design parameters have to be
considered. The table below shows the design and performance parameters.
1.3.1 CAMBER
Camber is a point at equal distance from the top and bottom surfaces of aerofoil. Aline from leading
edge to trailing edge and at the equidistant from aerofoil lower and upper surface called Camber
line. The maximum distance between chamber line and chord line called maximum chord of the
section. Those aerofoils have similar lower and upper surface known as symmetrical aerofoil (shown
below in figure 1.3). This aerofoil cord line is not much curved that make aerofoil shape not much
curved and results less lift generation.
Aerofoils which have difference in upper and lower surface called Asymmetrical (shown below in
figure 1.3). These aerofoils have more lift because the shape of aerofoil is more curved that create
more pressure difference at upper and lower surface which produce lift.
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1.3.2 AEROFOIL THICKNESS TO CHORD RATIO
The Aerofoil thickness to chord Ratio is the ratio between aerofoil maximum thicknesses (CD in
Figure 1.4) of an aerofoil section and cord length (AB in Figure 1.4) of aerofoil. The aerofoil
Thickness to Chord ratio measured as a percentage of the chord length.
1.4.1 WINGSPAN
The wingspan is the distance between the aircraft’s wingtips shown in Figure 2.4 above. While
designing the aircraft it is very important to choose the suitable wingspan because it has relation
with induce drag and weight. The large wing span help to minimize the induce drag but it also
increases the structural weight. This increase in structural weight cause rise in induced drag.
Page 4 of 41
1.4.2 CHORDS
There is two chords Root Chord (Cr) and Tip Chord (Ct) shown above in figure 1.5. The length of
aircraft wing tip is called Tip Chord (Ct). The distance between the intersections with the fuselage
centre line of the leading and trailing edges produced. The Ratio between Tip chord and Root Chord
called taper ratio. Keeping the taper ratio as small as possible keeps the wing weight down.
𝑪𝒕𝒊𝒑
𝜆= 𝐭𝐚𝐩𝐞𝐫 𝐫𝐚𝐭𝐢𝐨 =
𝑪𝒓𝒐𝒐𝒕
1.5.1 Weight = Weight is acting downward due to the force of gravity, this force acting on
everything such as aircraft itself, the payload, the fuel, the crew, etc.
1.5.2 Thrust = The forces which help to move an aircraft in forward motion, against the drag to high
thrust.
Page 5 of 41
1.5.3 Lift = Lift acts equally opposite to weight in upward direction, it’s nothing but a balancing
force in the aircraft. The Lift force generated by wing is cause by pressure different at lower and
upper surface. The wings are designed to move air faster over the wing then below. When air moves
fast at top that create low pressure at top and at beneath of wing there is high pressure which push
wing upward. This upward force lifts the wing into the air and that called Lift or Lift force. In the wing
designing process it is most important to calculate the Aerodynamic forces wing lift, wing drag.
There is Varity of tools and software’s available for calculations. The lift can be defined by the
following Equation:
L=1/2* ᵨ * V * A * Cl
2
Where:
= density of the fluid through which wing is moving (kg/m3).
V= The speed of wing relative to the fluid.
A= the area of wing (m2).
𝐶𝑙= coefficient of lift.
1.5.4 Drag = drag is the deterrent force or backward forces developed due to disruption in the air
flow pattern caused by wings, fuselage and other part of body of aircraft.
The Drag can be defined by the following Equation:
D=1/2* ᵨ * V * A * Cd
2
Where:
= density of the fluid through which wing is moving (kg/m3).
V= The speed of wing relative to the fluid.
A= The area of wing (m2).
𝐶𝑑= Coefficient of drag.
Page 6 of 41
We have seen that aircrafts left cloud color trails behind in sky as shown in Figure above that is
vortex. Wingtip vortexes are caused by pressure differences between upper and lower surface of
wing. A wing producing lift has a lower static pressure at upper surface then the lower surface. At
the wingtip the pressure is equalized by the air flowing around the wing from lower part of the wing
to the upper part of the wing, so air flows from below (high pressure) the wing to top (lower
pressure) of wing around wingtip it create circular motion. This motion of air known as vortex as
shown in figure below.
An additional downwash behind the aircraft wing within the wing span are the result of the wingtip
vortex (can be seen in Figure 2.8 process stage 2). All the air flow inside the vortex system flows
downwards which called downwash. The air outside the system of vortex flows upwards known as
Upwash. In flight Aircrafts leave vortex at path behind in a pattern in order of downwash, up wash
(can be seen in Figure 2.8 process stage 4).
If an aircraft comes through the same flight path it will go through the vortex left by previous
aircraft. The vortex which is already exist in path will change the pattern of coming aircrafts vortex
to upwash, downwash, and upwash that order. That can cause un-stable situation for aircraft coming
behind.
The change of downwash to the upwash can become very huge at the vortices behind wing tips. This
results instability, uncontrollable rolls and unexpected loss of altitude in aircraft flight. The vortices
strength depends on aircraft weight, speed and shape.
The heavy aircrafts leave the strongest and dangerous vortices especially in at slow speed, clean
gear and flaps-up conditions such landing approaches. Large jetliner can leave vortices up to 150
mph or more in rotational velocity. That can be discovered at distance of 20 miles.
At the lower altitudes during landing approaches there have been incidents. If a small aircraft follow
the same flight path of large aircraft, small aircraft can get into dangerous rolling motion and
became uncontrollable. A safe separation distance between different sizes of aircrafts during take-
off establish by FAA (Federal aviation administration).
Page 7 of 41
Figure 1.9 Air vortex
Page 8 of 41
Figure 1.10 A 320
In flight results researcher found that wingtip vortex reduced. The winglets are now use by most
commercial and military transport jets. As winglets have excellent benefits manufacturers start
adding the winglets in aircrafts by making some changes in wing internal design.
A Subsonic wind tunnel test conducted on different types of winglets at Brazilian Research Agency
for Aeronautics and Astronautics named Centro Tecnico Aeroespacial (CTA) and some winglets with
best performance were selected for further analysis. Results also shows the benefits of the winglets
fitting onto the existing aircrafts.
In 1991 a prototype of twin-pusher CBA-123 with an Elementary design was flown to gather flight
test data. Based on researches and flight test performance the winglets of EMB145 AEW & C were
designed.
In order to get more efficiency some modifications were made on tip of winglets. After many years
of effort a winglet design gives Embraer EMB 145 AEW & C a significant rise in the range of aircraft,
was conceived to fly at a subsonic condition with a high lift coefficient.
These efficient results made manufactures to manufacture aircraft with winglets, Embraer 170, 175,
195 were manufactured with winglets. The wind tunnel facilities at Netherland and Russia also get
the results of significant drag reduction by using winglets.
After that the development of winglets start rapidly and today it’s been used by almost all the
aircraft companies. Today winglets are not popular aircraft industries they also used in high-speed
cars, wind turbines etc.
Page 9 of 41
Winglets increase airline profits and/or decrease passenger fares because the airline saves costs on
fuel which in turn means it’s cheaper for the aircraft to fly particular routes.
Airlines, therefore, can achieve an increase in profits and/or passengers experience cheaper seat
prices.
Winglets reduce the environmental impact of aircraft because the engines are working more efficiently
and therefore fewer greenhouse gases are released into the air.
‘For a 767 airplane, saving half a million U.S. gallons of jet fuel a year per airplane translates into an
annual reduction of more than 4,790 tonnes of CO2 for each airplane. Winglets increase the aspect
ratio of a wing but do not increase the load on the fuselage as much as if the wingspan was increased.
Page 10 of 41
CHAPTER: 2 LITERATURE REVIEW
Page 11 of 41
Conclusion:
1. Negative incidence and twist of the winglets improve L/D by re-orienting the winglet lift vector
forward and thus cancelling part of the drag.
2. Flat plate winglets at zero incidence improve the lift curve slope, and produce more lift than an
equivalent area of the baseline wing.
3. Dihedral spread of the winglets improves lift by taking some of the winglets away from the wing
plane, and redistributing the tip vortex into multiple vortices that do not merge in the near wake,
thereby reducing the effective downwash at the wing plane.
6. Design Of Parametric Winglets And Wing Tip Devices- A Conceptual Design Approach
Linkoping Studies In Science And Technology
By Saravanan Rajendran
Department of Management and Engineering, Institute of Technology, Linkoping University
Page 12 of 41
Methodology: 1) Induced drag calculation
2) Take-Off performance calculation
3) Automation of Winglets and Tip devices
Conclusion: Reducing overall drag in an aircraft is possible with the help of winglets. It provides an
increase in aspect ratio, which is one of the main factors for reducing induced drag. Generic model
developed could take different shapes and sizes with the help associated parameters and could be
used in the pre-design stage if winglets.
7. A CFD Analysis Of Wingtip Devices To Improve Lift And Drag Characteristics Of Aircraft
Wing
Southeast Asia Workshop on Aerospace Engineering (SAWAE 2019)
By Fatima N Khan, Beenish Batul, Ahmad Aizaz
Institute Of Aviation Studies, University Of Management And Technology, Lahore ,Pakistan
Methodology: 1) Design of aerofoil and wing
2) Computational domain and boundary condition
3) Mesh generation
Conclusion: The effect of using wingtip devices on wings has been analysed in this CFD study by
analysing values of lift and drag coefficient. The decline in the drag coefficient and increment in the
lift reveals the significance of the various wingtip devices. The comparison of coefficients of lift and
drag attained from the initial investigation revealed the aerofoil NACA 2415 to be the most suitable
aerofoil for the modelling of the wing’s three-dimensional design.
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Methodology: 1) Computational Analysis
2) Geometry Setup
3) Numerical Simulations
Conclusion: This project proposes alternatives in the design of winglet from the conventional
designs. An improved winglet design will significantly yield a better performance of an aircraft and
reduce the fuel consumption. By using CFD to predict the performance of winglets, huge amount of
time and money can be saved before testing the winglet in the wind tunnel. Modification can also be
done at this stage, thus shortening the time cycle before actually coming out with optimum design.
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CHAPTER 3: WINGLETS
Page 15 of 41
3.2.1 BLENDED WINGLETS
The Blended winglets are the most popular winglets in the aircraft industries, used by Airbus,
Embraer, Bombardier, Russian Tupolev, etc. In 1990 the McDonnell Douglas MD-11 aircraft
introduced these blended winglets. Boeing came up with a new design, Rather than an abrupt and
sharp change up, like the winglets on the 747-400, by curving the gently and raising upwards they
could get the increased benefits without needing giant wings. Later Embraer and Airbus also have
same design of winglets.
Airbus put the blended winglets on A320 family as Airbus gave the unique design to these winglets
they call it ‘Sharklets’. The winglets inward angle, upward angle, size and shape all depends on its
performance and unique performance. Airbus winglets are 2.5 meter in height. This winglet was
added on excites A320 and start making new models of A320 and A330 with blended winglets. The
E170/190 of Embraer also have similar design of winglets.
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Figure 3.3 Wingtip Fence
Page 17 of 41
3.3 WINGLET GEOMETRY
3.3.1 Winglet Aerofoil
The aerofoil of winglet can be same as wing, also can be change according to requirement of lift and
drag.
3.3.2 Chord Distribution
The small chord distribution demands high CL and when chord distribution is too big then the load of
winglet causes out board section of wing to stall prematurely.
3.3.3 Winglet Height
The winglet height controls the ideal affected drag and profile drag relationship.
3.3.4 Twist/Sweep
The angle of Twist/Sweep have similar impact on winglet and they tailor the load distribution.
(Shown in figure 3.5 below).
3.3.5 Toe Angle
The toe angle controls the winglets overall loading. It effects the load distribution on wing and it is
ideal for one flight condition. Toe angle can be see below in Image.
Page 18 of 41
CHAPTER 4: COMPOSITE MATERIALS
A composite material is a combination of two materials with different physical and chemical
properties. When they are combined, they create a material that is specialized to do a certain job,
for instance, to become stronger, lighter, or resistant to electricity. They can also improve strength
and stiffness.
4.1.1 APPLICATION
Ranging from bicycle tires & racing sails to bullet proof vests.
It is used in a variety of clothing, accessories and equipment.
4.1.2 Different types of Kevlar
KevlarRAP :- Next generation fiber that offers advanced performance value and increased design
flexibility.
KevlarR29 :- It is used in ballistic application, ropes and cables, protective apparels such as cut-
resistant glove, in life protection uses such as helmets, vehicular armoring and plates, and as rubber
reinforcement in tires and automotive hoses.
KevlarR49 :- It is used in fiber optic cable, textile processors, plastic reinforcement, ropes, cable, and
composites for marine sporting goods & aerospace applications.
KevlarR100 :- Ropes, cables, tapes and strappings glove, sporting goods.
KevlarRkm2 :- Helmets and vest for military and high- performing VDs for spall liners.
KevlarRAP :- For advanced performance, helps dramatically improve cost-effectiveness and design
flexibility to manufactures helping them build leaner, more robust consumers and industrial
products.
Page 19 of 41
Applying sizing agent to the glass fiber during manufacturing of fibers causes lubrication to the glass
fiber filaments in addition to inhibit static electricity accumulation. Adhesion of the fiber filament
together and adhesion between fiber filament and polymer matrix of the composites.
During manufacturing of composite an interphase layer at which interpenetration of the sizing to the
matrix or diffusion of the matrix polymer to the sizing is formed.
Compatibility between sizing and matrix polymer enhances high mechanical properties and on the
contrary incompatible sizing results poor mechanical properties.
Glass fibers are very versatile class of materials. They are used extensively as a reinforcement fiber
for polymeric resins such as epoxy and unsaturated polyester. The stiffness of the glass fiber is lower
than that of other reinforcement fibers. But it possesses the distinct advantage of combining a very
high strength with low density and most of all a very reasonable cost.
4.2.2 Applications
Glass fibers are used without matrix as filters and fibrous blankets for thermal and acoustical
insulation.
It is used as reinforcement of polymers in various fields such as aerospace, automobile, marine,
sporting and leisure goods and construction and civil engineers.one of the principal advantage of
using glass fibers for reinforcement of polymers is their high performance per cost ratio.
An example of the application of glass fibers in the form of membrance is the architectural
membrance made of poly- tetra-fluoroethylene (PTFE) coated glass fiber for ceilings of Stadiums
and Airports.
Glass fibers are produced as multifilament bundies – filament diameter range from 3 to 20
micrometer.
Page 20 of 41
4.3.1 APPLICATIONS
It is mostly used in aerospace and aircraft industries. Automotive body is also made up of the
carbon fiber ( Bonnet, bumper, engine cover, car body parts etc.)
It is used in making sports equipment such as light weight badminton rackets, golf sticks etc. It is also
used in civil engineering. Robot for internal operations. Medical instrument.
Constructing up of wind mill blades. It is used for building and construction materials. Portable
powers. Rechargeable batteries and fuel cell.
Generally, this process is divided into four steps: mold preparation, gel coating, lay-up, and curing.
Curing is the process of hardening the fiber-reinforced resin composite without external heat. A
pigmented gel coat is first applied to the mold surface to obtain a high-quality product surface.
There are several disadvantages of this method. The skills to laminate the reinforcement and matrix,
such as resin mixing, laminate resin contents, and the quality of the laminate, are crucial. The
laminate is usually achieved with the incorporation of excessive quantities of voids.
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The lower molecular weights of the hand lay-up resins mean that they have the potential to be
more harmful than higher molecular weight products. The lower viscosity of the resins also implies
that they have an increased tendency to penetrate clothing. Resins need to be low in viscosity to be
workable by hand.
This usually compromises their mechanical/thermal properties, due to the need for high
diluent/styrene levels. Moreover, the amount of fiber loading relies heavily on the processing
method. This is also influenced by the anatomical features of the fibers, which have intra-fiber voids
called lumen. The hand lay-up fabrication process is mainly used in marine and aerospace structures.
Page 22 of 41
Figure 4.3 Cutting of carbon fiber
Page 23 of 41
Specimen 1 Specimen 2 Weight Size
Layer 1 Layer 1 7 gm 22 × 12 cm
Layer 2 Layer 2 7 gm 22 × 12 cm
Layer 3 Layer 3 7 gm 22 × 12 cm
Layer 4 Layer 4 7 gm 22 × 12 cm
Layer 5 7 gm 22 × 12 cm
Layer 6 7 gm 22 × 12 cm
Page 25 of 41
Figure 4.8 Weight of specimen 1
Final Weight for Specimen 1 and 2 after cutting and grinding are 63.8 gm and 52.4 gm respectively.
Page 26 of 41
CHAPTER 5: CAD MODEL
Page 28 of 41
Figure 2.4 Side View
Page 29 of 41
Figure 5.6 Side View
Page 30 of 41
CHAPTER 6: ANALYSIS
Page 31 of 41
Figure 6.2 Stress
Page 32 of 41
Figure 6.4 Displacement
Page 33 of 41
6.2 CFD ANALYSIS
Page 34 of 41
Figure 6.7 Velocity contour without winglet
Page 35 of 41
Figure 6.9 Pressure contour with winglet
Page 36 of 41
Figure 6.11 Velocity Streamline with winglet
Page 37 of 41
RESULT
This study started with the problem on how to efficiently reduce the amount of drag and increase
the amount of lift. Vortices are used as visual representation of the reduction of drag since a vortex
is formed because of differences in pressure, which also affects the drag. Along with this Hand layout
method was implemented to prepare the specimen of carbon fiber. A significant difference is been
marked in the values of Lift and Drag having winglets and without winglets. The data obtained as an
outcome of flow analysis are mentioned below.
Aerodynamic Efficiency:
1. L/D = 2.015/0.2
=10.075
2. L/D = 2.51/0.19
= 13.21
Page 38 of 41
CONCLUSION
An improved winglet design will significantly yield a better performance of an aircraft and reduces
the fuel consumption. By using CFD to predict the performance of the winglets, huge amount of time
and money can be saved before testing the winglet in the wind tunnel. The aerodynamic shape of
the wing is designed and the structure type and component dimensions are proposed initially. The
structural finite element static analysis is carried out in the SOLIDWORKS by using the aerodynamic
load obtained. Reducing overall drag in an aircraft is possible with the help of winglets. It provides an
increase in aspect ratio, which is one of the main factors for reducing induced drag. The effect of
using wingtip devices on wings has been analysed in this CFD study by analysing values of lift and
drag coefficient. The decline in the drag coefficient and increment in the lift reveals the significance
of the various wingtip devices. Despite the benefits of winglets, there are some drawbacks that need
to be addressed. For example the bending moment at the root is higher, and may require additional
structural reinforcement of the wing. Winglets although can produce a low drag wing , they add to
the cost and complexity of construction. They also modify the handling and stability characteristics.
The viscous drag of the winglet can be too big, nullifying the reduction of the induced drag. Winglet
have to be carefully designed so that there and other problems can be over came.
Page 39 of 41
REFERENCES
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Page 40 of 41
➢ Examensarbete I flygteknik 2006 (10 poang), “Drag Estimations on Experimental Aircraft
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