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HUNAN UNISPLENDOUR M&C CO .,LTD.
DCAP-5080S Back-up Protection Unit for Generator
CONTENTS
1. Scope ............................................................................................................................................. 3
2. Main Functions ............................................................................................................................ 3
3. Inputs and Outputs ...................................................................................................................... 3
3.1 AC Voltage Inputs .............................................................................................................. 3
3.2 AC Current Inputs .............................................................................................................. 3
3.3 Auxiliary Power Supply and Control Circuit Voltage ........................................................ 4
3.4 Binary Input Signals ........................................................................................................... 4
3.5 Binary Output Signals......................................................................................................... 4
3.6 DC Analog Input Circuit .................................................................................................... 4
3.7 CB Control Circuit.............................................................................................................. 4
3.8 Communication Interfaces .................................................................................................. 4
4. Human-Machine Interface .......................................................................................................... 4
5. Technical Data ............................................................................................................................. 5
5.1 Rating Data ......................................................................................................................... 5
5.2 Burden ................................................................................................................................ 5
5.3 Thermal Withstand Capability ............................................................................................ 5
5.4 Accuracy ............................................................................................................................. 5
5.5 Environmental Conditions .................................................................................................. 5
5.6 Insulation Property.............................................................................................................. 5
5.7 Output Contact Capacity..................................................................................................... 5
5.8 Electromagnetic Compatibility (EMC) Tests ..................................................................... 6
5.9 Mechanical Tests ................................................................................................................ 6
6. Protection Functions.................................................................................................................... 6
6.1 Over-current Protection with Complex Voltage Blocking ................................................. 6
6.2 Under-voltage Memory Over-current Protection ................................................................ 6
6.3 Under-voltage Protection .................................................................................................... 7
6.4 Over-voltage Protection ...................................................................................................... 7
6.5 Directional Zero-Sequence Over-current Protection .......................................................... 7
6.6 Zero-sequence Over-voltage Protection (100% Stator Grounding Protection) .................. 7
6.7 Overload Alarm .................................................................................................................. 8
6.8 Inverse Time Over-current Protection ................................................................................ 8
6.9 Negative-sequence Over-voltage Protection....................................................................... 8
6.10 Negative-Sequence Over-current Protection .................................................................... 8
6.11 Inverse Time Negative-sequence Over-current Protection ............................................... 9
6.12 Reverse Power Over-current Protection ........................................................................... 9
6.13 Under-Frequency Protection ............................................................................................. 9
6.14 Over-frequency Protection.............................................................................................. 10
6.15 Break-off Protection ....................................................................................................... 10
6.16 Loss of Excitation Protection.......................................................................................... 10
6.17 Breaker Fault Protection ................................................................................................. 13
6.18 Impedance Protection ..................................................................................................... 13
6.19 Over-excitation Protection .............................................................................................. 15
6.20 Rotor Two Points Grounding Protection ........................................................................ 16
6.21 TV Fault Alarm............................................................................................................... 17
6.22 TV Fault Blocking .......................................................................................................... 17
6.23 TA Fault Alarm............................................................................................................... 17
6.24 Control Circuit Fault Alarm............................................................................................ 17
6.25 Four Programmable Logic Control Outputs ................................................................... 17
6.26 Checking Synchronization and Checking No-voltage .................................................... 18
6.27 Fault Recording .............................................................................................................. 18
7. Normal Display .......................................................................................................................... 19
8. Menu Functions ......................................................................................................................... 19
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DCAP-5080S Back-up Protection Unit for Generator
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DCAP-5080S Back-up Protection Unit for Generator
1. Scope
The unit for generator, which is based on 32-bit DSP (Digital Signal Processing) and high-speed
Ethernet communication technology, is mainly used to protect and control the medium/small degree
generator which capacity is not greater than 100MW.
The unit contains 4 groups protection setting value in order to adapt different operation mode.
2. Main Functions
(1) Protective Functions
Three-stage over-current protection(it is subject to the criterion of complex voltage)
Under-voltage memory over-current protection
Under-voltage protection(it is subject to TV fault blocking )
Over-voltage protection
Directional zero-sequence over-current protection
Zero-sequence over-voltage protection (100% stator grounding protection)
Overload alarm
Inverse time over-current protection
Negative-sequence over-voltage protection
Negative-sequence over-current protection
Inverse time negative-sequence over-current protection
Reverse power over-current protection(it is subject to TV fault blocking )
Under-frequency protection
Over-frequency protection
Break-off protection
Breaker fault protection (with two-stage delay time)
Loss of excitation protection
Two-stage impedance protection
Generator rotor two points grounding protection
Over-excitation protection
TV fault alarm
TA fault alarm
Control circuit fault alarm
Checking synchronization and checking no-voltage
Four programmable logic control outputs (PLC1,PLC2,PLC3,PLC4)
(2) Power off alarm for the unit
(3) Faults wave recording (the largest recording duration is 20s)
(4) Time-adjust: software setting or GPS impulse setting
(5) The unit can save the latest 40 alarm records even after an auxiliary power supply fault.
(6) The unit has one RS-485 communication interface and one Ethernet communication interface that
are convenient to accomplish dual-network communication system.
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DCAP-5080S Back-up Protection Unit for Generator
4. Human-Machine Interface
The front panel of the unit is made up of a 128X64 liquid crystal screen, 4 keys and the output
indication lamps. Most operations of the unit could be accomplished by operating the keys, and the
operating functions are defined as follows:
Normal display:
It can enter into the main menu by pressing the key <SEL>.
Key definitions when function selection:
<SEL> Return
<BIT> Cursor-up
<INC> Cursor-down
<ENT> Select
Key definitions when setting values:
<SEL> Abandon
<BIT> Data bit select
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DCAP-5080S Back-up Protection Unit for Generator
5. Technical Data
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DCAP-5080S Back-up Protection Unit for Generator
6. Protection Functions
TV fault alarm
&
I> blocked by CV enable
≥1 Tripping and
& t
U2>[U2> ( CV) start voltage]set signaling
&
≥1
U1<[U1< (CV ) start voltage]set
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DCAP-5080S Back-up Protection Unit for Generator
I> (V<)protection
CB closed
Tripping and
& t
Max(PIa,PIb,PIc)>0.06In signaling
3U0> protection
Tripping and
& t
signaling
3U0>[3U0> start voltage]set
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DCAP-5080S Back-up Protection Unit for Generator
U30/U3n0>[K(3U03)] set
3U0>5%Un
Overload alarm
Tripping and
& t
Max(PIa,PIb,PIc)>[I>(overload) start current]set signaling
t Fs / ( I / I p ) 2 1)
I>Inv protection
Tripping and
&
signaling
t Fs / ( I / I p ) 2 1)
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DCAP-5080S Back-up Protection Unit for Generator
U ca
90 Arg 270
PI e j 45
b
U ab
90 Arg 270
PI e j 45
c
Blocking criterions:
Any line voltage is less than 0.3Un.
CB closed delay tine is less than the charging duration of reverse power over-current protection.
TV fault alarm.
I>revP protection
Min(Uab,Ubc,Uca)>0.3Un
TV fault alarm
F< protection
CB closed
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DCAP-5080S Back-up Protection Unit for Generator
F> protection
CB closed
CB closed
Uab>0.3Un
& Tripping and
& t
Max(PIa,PIb,PIc)>0.06In signaling
G Ug Ut Us S
T
Ed
Xd Xt Xs
Xst
Operation equation:
X d U fdo
U fd K set ( Pc Pt ) In formula : K set ;
U sEdo
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DCAP-5080S Back-up Protection Unit for Generator
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DCAP-5080S Back-up Protection Unit for Generator
Z U ab / P I ab
-jXa
Action region
-jXb
e. TV fault blocking
Detecting the TV being in fault, loss of excitation protection will be blocked.
Caution:
1) loss of excitation alarm
It will accomplish judgment together with terminal voltage because the terminal voltage will
become low surely when the loss of excitation has happened. If the terminal voltage is normal,
it will recognize that excitation voltage has no fault .It is recommended that the loss of
excitation will give an alarm when the terminal voltage is not less than 1.05Un.
Since excitation voltage will fluctuate, Ufd has to take a self-perpetuating measure, namely, it
has the capable of memorizing, Ufd is 100ms at this time.
It could add the criterion for active power blocking (about 2%Sn) because Ufd will fluctuate
before generator connecting network.
2) Loss of excitation protection
It should consider the TV fault blocking criterion
Uab>0.3Un;
Considering the system is still symmetrical after loss of excitation, so it should only compute
phase A impedance.
Note that the delay time of loss of excitation can not be less than that of accelerated protection
When the criterions for low energizing voltage and system voltage are all out, there is only the
criterion of general apparent impedance at generator terminal.
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DCAP-5080S Back-up Protection Unit for Generator
CB closed
&
Ufd≤[Ue< start voltage]set
≥1
Ufd≤Kset(Pc-Pt)
Low-excite protection
Tripping and
Uab>0.3Un & t
signaling
Z U ab / P I ab
TV fault alarm
CBF protection
CBF blocked by CV
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DCAP-5080S Back-up Protection Unit for Generator
Computational formula:
Z U / I , therein ,subscript may be ab, bc or ca
Operating criterion:
PI ZI set and Z action region
The characteristic curve of impedance protection is shown as below:
jx jx
Z
0<(K=D'/D)<0.5 0.5<(K=D'/D)<1
Z'
A R
D Z0
Z0 D
Z' D'
A Z
R
D'
(1) (2)
jx jx jx
K=D'/D=0 Z A
R
Z' Z=Z'
D
D Z0 K=D'/D=1 A
Z0
Z'
D=D' Z0 R
Z D' K=D'/D=0.5
A
R
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DCAP-5080S Back-up Protection Unit for Generator
Z<(Z<<) protection
U ab f U
Multiple of over-excitation N
Un fn f
⑵ Configure and criterion
1)Over-excitation alarm
Criterion: N is not less than its setting value, the relay will operate after delay time.
Over-ex. alarm
f<1.1fn
f<1.1fn
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DCAP-5080S Back-up Protection Unit for Generator
Nop is the multiple of inverse time over-excitation starting, it could get the value between 1.05 and 1.10,
and namely t is equal to the infinite multiple of allowable continuous over-excitation
Note: t1: the upper limit time of inverse time over-excitation protection;
t2: the lower limit time of inverse time over-excitation protection
t 0.8 0.18Kt /( M 1) 2
T≥[Inst. Over-ex. operate time]set Tripping and
& signaling
Inv. over-ex.protection
f>0.9fn &
&
f<1.1fn Tripping and
& t2
signaling
N ≥[Inv. over-ex. multiple]set
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DCAP-5080S Back-up Protection Unit for Generator
Rg2< protection
CB closed
TV fault alarm
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DCAP-5080S Back-up Protection Unit for Generator
PLC
&
Min(AC*Uab,Usab)<[U<(synch) start voltage]set
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DCAP-5080S Back-up Protection Unit for Generator
7. Normal Display
After power-on, the unit will display the contents circularly which is shown as below.
Symbol Format Description Note
Voltage
Uab 000.00 V/kV Generator terminal voltage Uab
Multiplied by TV ratio
Ubc 000.00 V/kV Generator terminal voltage Ubc
Uca 000.00 V/kV Generator terminal voltage Uca
Angle
ΦUab 000.0° Phase angle of Uab
Reference to Ua
ΦUbc 000.0° Phase angle of Ubc
ΦUca 000.0° Phase angle of Uca
Current
MIa 000.00 A/kA Measuring MIa
Multiplied by TA ratio
MIb 000.00 A/kA Measuring MIb
MIc 000.00 A/kA Measuring MIc
Angle
ΦMIa 000.0° Phase angle of MIa
Reference to Ua
ΦMIb 000.0° Phase angle of MIb
ΦMIc 000.0° Phase angle of MIc
Power
P 000.00 W/kW/MW Active power P
Q 000.00 Var/kr/Mr Reactive power Q
PF 0.00 Power factor
Measuring
PH 00000.00 Active energy kWh
QH 00000.00 Reactive energy kVarh
CRC 00000 CRC code
8. Menu Functions
After pressing the key [SEL] in normal display, we will go into the main menu.
Description Password Note
01. Prot.values Check protection real-time data
02. Check synch. Check synchronizing values
03. Harmonics Check harmonics of voltage Huab and current MIa
04. Parameters Check measuring parameters
05. Check group Check protection setting group
06. Prot. sets Check protection setting values
07. Prot.off/on Check protection statues
08. Trip table Check tripping tables
09. DI status Check digital input statues
10. Fault record Check alarm records stored in the unit
11. Set para. 1111 Set measuring parameters
12. Set group 2222 Set protection group
13. Set prot. 2222 Set protection setting values
14. Set off/on 2222 Set protection statues
15. Set trip 2275 Set tripping tables
16. AC adjust 2266 Adjust AC inputs
17. DC adjust 1166 Adjust DC inputs
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DCAP-5080S Back-up Protection Unit for Generator
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DCAP-5080S Back-up Protection Unit for Generator
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DCAP-5080S Back-up Protection Unit for Generator
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DCAP-5080S Back-up Protection Unit for Generator
21. CBF 2
22. Z<
23. Z<<
24. Inst. over-excite
25. Inv. over-excite
26. Rg2<
27. PLC1
28. PLC2
29. PLC3
30. PLC4
31. Low-excite alarm
32. Over-excite alarm
33. Overload
34. TV fault alarm Warning signal
35. TA fault alarm
36. Ctr loop fault alarm
37. Fault record
38. CPU error
8.11 Set para.
Accessing ―Set para.‖ from the main menu by inputting password 1111, the supervisory parameters
could be edited.
Description Range Note
01. Addr. 2~99
02. IP[0]
IP[1]
Ethernet IP address
IP[2]
IP[3]
03. Submask[0]
Submask[1]
Ethernet Submask
Submask[2]
Submask[3]
04. MAC[0]
MAC[1]
MAC[2]
Ethernet physical address
MAC[3]
MAC[4]
MAC[5]
05. Port num. 0~9999
06. TV ratio 0.0~3000.0
07. TA ratio 0.0~3000.0
08. Pulse count per kWh 1~9999 The number of impulse per kilowatt hour
09. Pulse count per kVarh 1~9999 The number of impulse per kilowatt hour
10. Initial kWh 0.00~999999.99 Initial kWh value
11. Initial kVarh 0.00~999999.99 Initial kVarh value
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DCAP-5080S Back-up Protection Unit for Generator
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DCAP-5080S Back-up Protection Unit for Generator
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DCAP-5080S Back-up Protection Unit for Generator
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DCAP-5080S Back-up Protection Unit for Generator
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DCAP-5080S Back-up Protection Unit for Generator
08. 3U0> 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
09. 3U03> 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
10. Overload 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
11. I>Inv 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
12. U2> 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
13. I2> 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
14. Inv. (I2) 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
15. I>revP 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
16. F< 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
17. F> 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
18. Low-excite alarm 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
19. Low-excite 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
20. Low-excite acc. prot. 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
21. Break-off 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
22. CBF 1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
23. CBF 2 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
24. Z< 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
25. Z<< 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
26. Over-excite alarm 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
27. Inst. over-excite 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
28. Inv. over-excite 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
29. Rg2< 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
30. PLC1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
31. PLC2 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
32. PLC3 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
33. PLC4 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
34. TV fault alarm 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
35. TA fault alarm 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
36. Ctr loop fault alarm 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
37. Synch. 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
38. Fault signal 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
39. Warning signal 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00000000
8.16 AC adjust
All current and voltage can be adjusted after accessing ―AC adjust‖ from the main menu by inputting
password 2266.
Caution: the item has been regulated at factory, so it would be forbidden operation on the scene.
Symbol Description Default values
01. Uab Generator terminal voltage Uab 100.00V
02. Ubc Generator terminal voltage Ubc 100.00V
03. Usab System voltage Usab 100.00V
04. Usbc System voltage Usbc 100.00V
05. 3U0 Generator zero-sequence voltage 3U0 200.00V
06. 3Un0 Neutral zero-sequence voltage 3Un0 200.00V
07. MIa Measuring MIa 5.00A
08. MIc Measuring MIc 5.00A
09. 3I0 zero-sequence current 3I0 5.00A
10. PIa Protective current PIa 15.00A
11. PIb Protective current PIb 15.00A
12. PIc Protective current PIc 15.00A
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DCAP-5080S Back-up Protection Unit for Generator
8.17 DC adjust
We could adjust DC analogs after accessing ―DC adjust‖ from the main menu by inputting password
1166.
Caution: the item has been regulated at factory, so it would be forbidden operating on the scene.
Description Note
01. AN1
02. AN2
8.18 Set PLC
We could modify tripping table after accessing ―Set PLC‖ from the main menu by inputting password
3333, and details could reference to the above relevant description.
Description Setting
01. PLC1 input mask 00000000
02. PLC1 level mask 00000000
03. PLC1 output type 0/1
04. PLC1 pulse width 0~127s
05. PLC2 input mask 00000000
06. PLC2 level mask 00000000
07. PLC2 output type 0/1
08. PLC2 pulse width 0~127s
09. PLC3 input mask 00000000
10. PLC3 level mask 00000000
11. PLC3 output type 0/1
12. PLC3 pulse width 0~127s
13. PLC4 input mask 00000000
14. PLC4 level mask 00000000
15. PLC4 output type 0/1
16. PLC4 pulse width 0~127s
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DCAP-5080S Back-up Protection Unit for Generator
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DCAP-5080S Back-up Protection Unit for Generator
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DCAP-5080S Back-up Protection Unit for Generator
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DCAP-5080S Back-up Protection Unit for Generator
8.24 Coefficient
Accessing the sub menu ―Coefficient‖ from the main menu by inputting password 2266, each AC
coefficient can be checked and adjusted .
Symbol Format Note
01. Uab 100V:xxx.xx/400V:xxx.xx Generator terminal voltage Uab
02. Ubc 100V:xxx.xx/400V:xxx.xx Generator terminal voltage Ubc
03. Usab 100V:xxx.xx/400V:xxx.xx System voltage Usab
04. Usbc 100V:xxx.xx/400V:xxx.xx System voltage Usbc
05. 3U0 100V:xxx.xx/400V:xxx.xx Generator zero-sequence voltage 3U0
06. 3Un0 100V:xxx.xx/400V:xxx.xx Neutral zero-sequence voltage 3Un0
07. MIa 5A:xxx.xx/1A:xxx.xx Measuring MIa
08. MIc 5A:xxx.xx/1A:xxx.xx Measuring MIc
09. 3I0 5A:xxx.xx/1A:xxx.xx zero-sequence current 3I0
10. PIa 5A:xxx.xx/1A:xxx.xx Protective current PIa
11. PIb 5A:xxx.xx/1A:xxx.xx Protective current PIb
12. PIc 5A:xxx.xx/1A:xxx.xx Protective current PIc
8.25 Version
Accessing the sub menu ―Version‖ from the main menu, the unit will display the type of the unit,
version ,creating date and modifying data.
Description Note
01. Unit type 5080S -ENG
02. Version 2.2.1.6
03. Date 16.01.01
04. Modify 16.01.01
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DCAP-5080S Back-up Protection Unit for Generator
9. Design Drawing
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DCAP-5080S Back-up Protection Unit for Generator
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DCAP-5080S Back-up Protection Unit for Generator
DCAP-5000 DIGITAL
Front View
Plan View
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DCAP-5080S Back-up Protection Unit for Generator
Back View
Installation Drawing
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DCAP-5080S Back-up Protection Unit for Generator
CB
Control power+
Closing output
Closing input
Tripping output
Tripping input
Control power -
Measuring
Output 1
Output 2
Protection
Output 3
Output 4
Zero- sequence
Output 5
Output 6
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DCAP-5080S Back-up Protection Unit for Generator
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行胜于言
ACTIONS SPEAK LOUDER THAN WORDS