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CONTENTS
AIM 3
THEORY 4
TURBINES…………………………………………………………………………….4
DEGREE OF REACTION OF TURBINES…..…………………………………………….6
AXIAL AND RADIAL FLOW TURBINES…………………....…...…….………………………….7
ISENTROPIC FUEL EFFICIENCY…….….……………………….………………………………….7
SPECIFIC AIR CONSUMPTION…….…….………………………..……….……………….8
APPARATUS 9
EXPERIMENT SETUP 9
PROCEDURE 11
EXPERIMENTAL IMAGES 14
OBSERVATION 17
EXPERIMENTAL DATA………….….…………….………….……………………….…………….17
FORMULAE IN USE….………..………..……………….……..………….………….…....………..17
SAMPLE CALCULATION……….……….….………………………….…………...………..….….18
CALCULATED DATA…….……………..…………………………………………………..……….19
COMPUTATIONAL DATA…………….…………….………….………………………..………….20
PLOT……..………………….……….…..……..……………..….…….......……..……......…..…....21
CONCLUSION 22
REFERENCES 23
STATEMENT OF INTEGRITY
I hereby confirm that this experiment has been conducted by me personally
through the guidance of my guide and supervision of the professor in charge and
that all particulars used in this report amount to observational data collected
2
Experiment 3
Study of Radial Flow Reaction Turbines
V S Harikrishna
160010054
AIM
The experiment aims to observe, study and understand the operation of a radial
flow reaction turbine at various RPM and inlet pressures. The performance
parameters like efficiency, power output and specific air consumption (SAC) are
calculated and compared with literature data and the behavior observed is
discussed.
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Experiment 3
Study of Radial Flow Reaction Turbines
THEORY
TURBINES
Turbines are turbomachinery used to extract flow work from an expanding gas at
high pressure and temperature. They, along with nozzles constitute the expansion
process in the gas turbine engine cycle. The work extracted by turbines may be
used to run a compressor (as in gas turbine engines) or a dynamo (as in gas-turbine
power generators). Unlike reciprocating engines, gas turbines engines operate in
constant flux and thus generate constant power as long as the inlet flow rate and
thermodynamic conditions are maintained. The p-v and T-S diagrams for the cycle
for gas turbine engines is shown below. Turbines operate between the stations 4
and 5 in the diagram. The equations for the process 4-5 is as shown:
Factoring in the fact that some energy is lost to irreversibility of expansion process,
we get isentropic efficiency , as:
4
Experiment 3
Study of Radial Flow Reaction Turbines
simply turs the flow and all of the enthalpy change (diffusion) occurs across the
stator. Such turbines are called impulse turbines. The schematic showing reaction
and impulse turbine shown below.
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Experiment 3
Study of Radial Flow Reaction Turbines
Reaction Turbines
7
Experiment 3
Study of Radial Flow Reaction Turbines
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Experiment 3
Study of Radial Flow Reaction Turbines
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Experiment 3
Study of Radial Flow Reaction Turbines
The amount of work actually extracted by the turbine per unit time that is available
for the shaft of the turbine is defined as the actual work output of a turbine. It is
given as:
APPARATUS
EXPERIMENTAL SETUP
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Experiment 3
Study of Radial Flow Reaction Turbines
Experimental setup
The above diagram depicts the experimental setup. High pressure air is supplied
from a compressor through a duct with a valve into the turbine which rests on a
casing fastened to the experimental table. The turbine is manufactured by P.A.
Hilton Ltd. for laboratory use. The turbine rotor is connected to a steel shaft of
radius 1.45 cm running of on lubricated ball bearings. The air entering the turbine
passes radially through the rotor (or runner) before exiting through convergent
nozzles along the periphery. The change in flow direction of the air causes a an
impulse on the rotor and cause it to spin which drives the shaft which delivers the
rotary work.
A 0.5 mm diameter K-type thermocouple was used to measure the turbine inlet
and outlet temperatures. The inlet and outlet flows were connected to pressure
gauges that measured the pressures at both these locations. The inlet pressure can
be controlled through the throttle valve. The outlet pressure is maintained to be
atmospheric pressure. A rotameter is used to measure the mass flow rate of air out
of the turbine and a tachometer gives the accurate value of the turbine RPM. Brake
force is applied by connecting the turbine shaft to a brake band that runs along a
brake disc. The disc is air-cooled to avoid heating and associated thermal
expansion or band wear. The brake force is measured using a dynamometer
connected to the brake adjusting lever that adjusts the tension in the brake band.
12
Experiment 3
Study of Radial Flow Reaction Turbines
2. The setup is inspected for any visual or mechanical faults. The compressor
is checked for proper operation and pressure values. The pressure regulator
is turned ON and the inlet pressure increased steadily by opening the pressure
valve till the required inlet pressure is achieved.
4. The brake lever is adjusted till the required RPM is achieved. Once the RPM
is achieved, the inlet pressure and the inlet and outlet temperature values are
noted. Also, the mas flow rate is noted from the rotameter.
5. The above procedure is repeated for the required inlet pressures and RPM
values.
7. The pressure valve is closed and the and the inlet flow regulator is shut down.
13
Experiment 3
Study of Radial Flow Reaction Turbines
OBSERVATION
EXPERIMENTAL DATA
Experimental data tabulated for various inlet pressures at constant RPM of 14000
for 4 inlet nozzles open:
𝑷𝒐𝒖𝒕 𝑴𝒂𝒔𝒔
𝑷𝒊𝒏 𝑳𝒐𝒂𝒅 𝑻𝒊𝒏 𝑻𝒐𝒖𝒕
(𝒌𝑷𝒂) 𝛑𝒕 𝑹𝑷𝑴 𝒇𝒍𝒐𝒘
(𝒌𝑷𝒂) (𝑵) (𝑲) (𝑲)
𝒓𝒂𝒕𝒆
Experimental data tabulated for various RPM values at constant pressure ratio of
1.4935 for 4 inlet nozzles open:
𝑷𝒐𝒖𝒕 𝑴𝒂𝒔𝒔
𝑷𝒊𝒏 𝑳𝒐𝒂𝒅 𝑻𝒊𝒏 𝑻𝒐𝒖𝒕
(𝒌𝑷𝒂) 𝛑𝒕 𝑹𝑷𝑴 𝒇𝒍𝒐𝒘
(𝒌𝑷𝒂) (𝑵) (𝑲) (𝑲)
𝒓𝒂𝒕𝒆
Experimental data tabulated for various inlet pressures at constant RPM of 14000
for 2 inlet nozzles open:
14
Experiment 3
Study of Radial Flow Reaction Turbines
𝑴𝒂𝒔𝒔
𝑷𝒐𝒖𝒕
𝑷𝒊𝒏 𝑳𝒐𝒂𝒅 𝒇𝒍𝒐𝒘 𝑻𝒊𝒏 𝑻𝒐𝒖𝒕
(𝒌𝑷𝒂) 𝛑𝒕 𝑹𝑷𝑴
(𝒌𝑷𝒂) (𝑵) 𝒓𝒂𝒕𝒆 (𝑲) (𝑲)
(𝒈/𝒔)
Experimental data tabulated for various RPM values at constant pressure ratio of
1.4935 for 2 inlet nozzles open:
𝑴𝒂𝒔𝒔
𝑷𝒐𝒖𝒕
𝑷𝒊𝒏 𝑳𝒐𝒂𝒅 𝒇𝒍𝒐𝒘 𝑻𝒊𝒏 𝑻𝒐𝒖𝒕
(𝒌𝑷𝒂) 𝛑𝒕 𝑹𝑷𝑴
(𝒌𝑷𝒂) (𝑵) 𝒓𝒂𝒕𝒆 (𝑲) (𝑲)
(𝒈/𝒔)
FORMULAE IN USE
15
Experiment 3
Study of Radial Flow Reaction Turbines
+ ,&#'($
• 𝐹𝑙𝑎𝑚𝑒 𝑆𝑝𝑒𝑒𝑑 $𝑈!"#$% - = 𝑈()"%* × + !"#$% ×
&#'($ ,!"#$%
5. 𝑥($)*% = 4.4 𝑐𝑚
Calculated data:
1. 𝐴($)*% = 2.6598 𝑐𝑚,
-!"#$%
2. = 0.532
-&#'($
CALCULATED DATA
Calculated data tabulated for various inlet pressures at constant RPM of 14000
for 4 inlet nozzles open:
𝑺𝑨𝑪
𝑩𝒓𝒂𝒌𝒆 𝑴𝒂𝒔𝒔 𝑻𝒐𝒓𝒒𝒖𝒆 ̇
𝑷𝒊𝒏 𝑷𝒐𝒖𝒕 𝑳𝒐𝒂𝒅 𝑻𝒊𝒏 𝑻𝒐𝒖𝒕 𝑾𝒂𝒄𝒕𝒖𝒂𝒍 𝑾̇𝒊𝒅𝒆𝒂𝒍 (𝒈/𝑵
𝛑𝒕 𝑹𝑷𝑴 𝒇𝒐𝒓𝒄𝒆 𝒇𝒍𝒐𝒘 (𝒎𝑵 𝜼𝒕
(𝒌𝑷𝒂) (𝒌𝑷𝒂) (𝑵) (𝑲) (𝑲) (𝑾) (𝑾) −𝒎
(𝑵) 𝒓𝒂𝒕𝒆 − 𝒎)
− 𝒔)
141.325 101.325 1.3948 14000 0.71 0.71 3.1 299.66 296.16 10.295 15.093 84.664 0.2054 0.1783
16
Experiment 3
Study of Radial Flow Reaction Turbines
151.325 101.325 1.4935 14000 1.21 1.21 3.6 299.76 294.76 17.545 25.722 117.429 0.1400 0.2190
161.325 101.325 1.5922 14000 1.4 1.4 3.6 299.86 294.36 20.300 29.761 134.995 0.1210 0.2205
Calculated data tabulated for various RPM values at constant pressure ratio of
1.49354 for 4 inlet nozzles open:
𝑺𝑨𝑪
𝑩𝒓𝒂𝒌𝒆 𝑴𝒂𝒔𝒔 𝑻𝒐𝒓𝒒𝒖𝒆 ̇
𝑷𝒊𝒏 𝑷𝒐𝒖𝒕 𝑳𝒐𝒂𝒅 𝑻𝒊𝒏 𝑻𝒐𝒖𝒕 𝑾𝒂𝒄𝒕𝒖𝒂𝒍 𝑾̇𝒊𝒅𝒆𝒂𝒍 (𝒈/𝑵
𝛑𝒕 𝑹𝑷𝑴 𝒇𝒐𝒓𝒄𝒆 𝒇𝒍𝒐𝒘 (𝒎𝑵 𝜼𝒕
(𝒌𝑷𝒂) (𝒌𝑷𝒂) (𝑵) (𝑲) (𝑲) (𝑾) (𝑾) −𝒎
(𝑵) 𝒓𝒂𝒕𝒆 − 𝒎)
− 𝒔)
151.325 101.325 1.4935 14000 1.21 1.21 3.6 299.76 294.76 17.545 25.722 117.429 0.1400 0.2190
16.530
151.325 101.325 1.4935 15000 1.14 1.14 3.6 300.26 295.26 25.965 117.625 0.1386 0.2207
151.325 101.325 1.4935 16000 1.13 1.13 3.6 300.36 295.06 16.385 27.453 117.664 0.1311 0.2333
17
Experiment 3
Study of Radial Flow Reaction Turbines
Calculated data tabulated for various inlet pressures at constant RPM of 14000
for 2 inlet nozzles open:
𝑺𝑨𝑪
𝑩𝒓𝒂𝒌𝒆 𝑴𝒂𝒔𝒔 𝑻𝒐𝒓𝒒𝒖𝒆 ̇
𝑷𝒊𝒏 𝑷𝒐𝒖𝒕 𝑳𝒐𝒂𝒅 𝑻𝒊𝒏 𝑻𝒐𝒖𝒕 𝑾𝒂𝒄𝒕𝒖𝒂𝒍 𝑾̇𝒊𝒅𝒆𝒂𝒍 (𝒈/𝑵
𝛑𝒕 𝑹𝑷𝑴 𝒇𝒐𝒓𝒄𝒆 𝒇𝒍𝒐𝒘 (𝒎𝑵 𝜼𝒕
(𝒌𝑷𝒂) (𝒌𝑷𝒂) (𝑵) (𝑲) (𝑲) (𝑾) (𝑾) −𝒎
(𝑵) 𝒓𝒂𝒕𝒆 − 𝒎)
− 𝒔)
141.325 101.325 1.3948 14000 0.5 0.5 1.5 301.06 297.46 7.250 10.629 41.158 0.1411 0.2583
151.325 101.325 1.4935 14000 0.6 0.6 1.8 301.16 297.06 8.700 12.755 52.434 0.1254 0.2433
161.325 101.325 1.5922 14000 0.68 0.68 1.8 301.26 296.36 9.860 14.456 67.813 0.1245 0.2132
Calculated data tabulated for various RPM values at constant pressure ratio of
1.49354 for 2 inlet nozzles open:
𝑺𝑨𝑪
𝑩𝒓𝒂𝒌𝒆 𝑴𝒂𝒔𝒔 𝑻𝒐𝒓𝒒𝒖𝒆 ̇
𝑷𝒊𝒏 𝑷𝒐𝒖𝒕 𝑳𝒐𝒂𝒅 𝑻𝒊𝒏 𝑻𝒐𝒖𝒕 𝑾𝒂𝒄𝒕𝒖𝒂𝒍 𝑾̇𝒊𝒅𝒆𝒂𝒍 (𝒈/𝑵
𝛑𝒕 𝑹𝑷𝑴 𝒇𝒐𝒓𝒄𝒆 𝒇𝒍𝒐𝒘 (𝒎𝑵 𝜼𝒕
(𝒌𝑷𝒂) (𝒌𝑷𝒂) (𝑵) (𝑲) (𝑲) (𝑾) (𝑾) −𝒎
(𝑵) 𝒓𝒂𝒕𝒆 − 𝒎)
− 𝒔)
151.325 101.325 1.4935 14000 0.62 0.62 1.8 301.16 297.06 8.990 12.755 52.434 0.1254 0.2433
151.325 101.325 1.4935 15000 0.6 0.6 1.8 301.46 296.56 8.700 13.666 52.487 0.1171 0.2604
151.325 101.325 1.4935 16000 0.57 0.57 1.8 301.66 296.56 8.265 13.848 52.522 0.1155 0.2637
PLOTS
18
Experiment 3
Study of Radial Flow Reaction Turbines
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Experiment 3
Study of Radial Flow Reaction Turbines
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Experiment 3
Study of Radial Flow Reaction Turbines
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Experiment 3
Study of Radial Flow Reaction Turbines
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Experiment 3
Study of Radial Flow Reaction Turbines
CONCLUSION
The following conclusions result from the analysis of the plots:
1. The actual work output of the turbine increases with increase in pressure ratio
across the compressor. This can be explained by the fact that the total mass
flow rate of air entering the turbine increases with increasing pressure ratio.
2. Torque available to the shaft of rotor also increases with the increase in
pressure ratio. This is a direct consequence of higher work output at constant
RPM.
3. Efficiency of the turbine increases with the pressure ratio till it saturates at
around 1.3. Thus, the design pressure ratio of the given turbine is close to 1.3
as beyond this, there is choked flow through the converging nozzle of the
turbine. Since efficiency vs pressure ratio curve for Turbine increases till
design pressure ratio and decreases then.
4. SAC decreases with increase in actual power till the power value at the
design pressure ratio. Beyond this SAC remains constant as the converging
nozzle in the turbine periphery is choked.
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Experiment 3
Study of Radial Flow Reaction Turbines
From the plot it is clear that for constant pressure ratio (i.e., constant mass
flow rate, the efficiencies clearly decrease for turbine)
6. At constant Pressure ratio the flow energy is constant. Hence the momentum
imparted to the rotor by flow is constant. Thus, with increase in RPM torque
available on the shaft decreases.
7. Actual power should remain constant at constant pressure ratio ideally. Here,
as losses incurred at higher RPM accumulates the actual power decreases
with RPM.
8. SAC decreases slightly with RPM since the aerodynamic losses increases at
higher RPM.
9. Efficiency of the turbine is coming very low since the expansion is not taking
place fully in the turbine. It seems more of the expansion is happening in the
cavity afterwards. This can be inferred from the exit temperature values of
turbine.
24
Experiment 3
Study of Radial Flow Reaction Turbines
REFERENCES
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