Intercambiador de Calor Design

Aspen Exchanger Design and Rating Shell & Tube V11
File: C:\Users\Usuario\Documents\GUILLERMO\..\..\..\proyecto 4 diseño 1.EDR Printed: 17/04/2023 at 3:04:15 p. m.
Recap of Design
Current selected case I
Diseño 1, dos Diseño 1, dos Diseño 2, Sin

Diseño 2, Tube
Diseño 1 unidades en unidades en restriccion en
OD 5/8"
paralelo serie Shell OD
Tube ID in 0.466 0.466 0.466 0.532 0.532
Tube OD in 0.51 0.51 0.51 0.63 0.63
Shell ID in 6.407 6.407 6.407 6.407 13
Shell OD in 6.625 6.625 6.625 6.625 13.375
Tube length - actual m 5.4864 6.096 3.048 6.096 4.8768
Tube length - required m 5.4638 7.1499 2.7681 6.7319 4.6749
Pressure drop, SS atm 0.068 0.17 0.079 0.124 0.014
Pressure drop, TS atm 0.024 0.014 0.02 0.026 0.017
Baffle spacing cm 14.605 5.08 15.24 10.795 33.02
Number of baffles 36 116 18 54 12
Tube number 62 62 62 40 206
Tube passes 1 1 1 1 1
Shell passes 1 1 1 1 1
Number of units in series 1 1 2 1 1
Number of units in parallel 1 2 1 1 1
Total cost (1 shell) Dollar(US) 12841 15800 11039 13649 21805
Total price Dollar(US) 12841 31600 22078 13649 21805
Program mode Design (Sizing) Design (Sizing) Design (Sizing) Design (Sizing) Design (Sizing)
Advanced Advanced Advanced Advanced Advanced

Calculation method
method method method method method
Area Ratio (dirty) 1 0.85 1.1 0.91 1.04
Film coef overall, SS W/(m2*K) 4459.1 3916.4 4338.1 4889.9 1587
Film coef overall, TS W/(m2*K) 1646 503.2 1654.2 1781.8 428.5
Heat load kW 85.8 85.8 85.8 85.8 85.8
Recap case fully recoverable Yes Yes Yes Yes Yes
Flow rate total, TS kg/s 1.894 1.894 1.894 1.894 1.894
Temperature in, TS C 35 35 35 35 35
Temperature out, TS C 25 25 25 25 25
Flow rate total, SS kg/s 2.1072 2.1072 2.1072 2.1072 2.1072
Temperature in, SS C 20 20 20 20 20
Diseño 2 Sin Diseño 1 Sin

restricciones restricciones
Tube ID in 0.532 0.466
Tube OD in 0.63 0.51
Shell ID in 13 6.407
Shell OD in 13.375 6.625
Tube length - actual m 4.8768 5.4864
Tube length - required m 4.6749 5.4638
Pressure drop, SS atm 0.014 0.068
Pressure drop, TS atm 0.017 0.024
Baffle spacing cm 33.02 14.605
Number of baffles 12 36
Tube number 206 62
Tube passes 1 1
Shell passes 1 1
Number of units in series 1 1
Number of units in parallel 1 1
Total cost (1 shell) Dollar(US) 21805 12841
Total price Dollar(US) 21805 12841
Program mode Design (Sizing) Design (Sizing)
Advanced Advanced
Calculation method
method method
Area Ratio (dirty) 1.04 1
Film coef overall, SS W/(m2*K) 1587 4459.1
Film coef overall, TS W/(m2*K) 428.5 1646
Heat load kW 85.8 85.8
Recap case fully recoverable Yes Yes
Flow rate total, TS kg/s 1.894 1.894
Temperature in, TS C 35 35
Temperature out, TS C 25 25
Flow rate total, SS kg/s 2.1072 2.1072
Temperature in, SS C 20 20
Diseño 1, dos Diseño 1, dos Diseño 2, Sin

Diseño 2, Tube
Diseño 1 unidades en unidades en restriccion en
OD 5/8"
paralelo serie Shell OD
Temperature out, SS C 29 29 29 29 29
Fouling resistance, TS m2*K/W 0 0 0 0 0
Fouling resistance, SS m2*K/W 0 0 0 0 0
Overall U - clean W/(m2*K) 1148.3 438.3 1144.1 1168.1 327.4
Overall U - dirty W/(m2*K) 1148.3 438.3 1144.1 1168.1 327.4
Overall U - service W/(m2*K) 1143.6 514.1 1039 1290 313.9
Re number liquid in, TS 4441.24 2220.62 4441.24 6029.91 1170.86
Re number liquid out, TS 3624.07 1812.03 3624.06 4920.43 955.42
Re number liquid in, SS 2758.82 2300.54 2669.43 4559.98 943.13
Re number liquid out, SS 3369.19 2809.57 3260.04 5568.97 1151.76
Area actual effective m2 13.7 30.4 15.1 12.1 49.8
Diseño 2 Sin Diseño 1 Sin

restricciones restricciones
Temperature out, SS C 29 29
Fouling resistance, TS m2*K/W 0 0
Fouling resistance, SS m2*K/W 0 0
Overall U - clean W/(m2*K) 327.4 1148.3
Overall U - dirty W/(m2*K) 327.4 1148.3
Overall U - service W/(m2*K) 313.9 1143.6
Re number liquid in, TS 1170.86 4441.24
Re number liquid out, TS 955.42 3624.07
Re number liquid in, SS 943.13 2758.82
Re number liquid out, SS 1151.76 3369.19
Area actual effective m2 49.8 13.7

TEMA Sheet
Heat Exchanger Specification Sheet

1 Company:
2 Location:
3 Service of Unit: Our Reference:
4 Item No.: Your Reference:
5 Date: Rev No.: Job No.:
6 Size : 152 - 5486.4 mm Type: BEM Horizontal Connected in: 1 parallel 1 series
7 Surf/unit(eff.) 13.7 m² Shells/unit 1 Surf/shell(eff.) 13.7 m²
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name AGUA DESCONOCIDO
11 Fluid quantity, Total kg/s 2.1072 1.894
12 Vapor (In/Out) kg/s 0 0 0 0
13 Liquid kg/s 2.1072 2.1072 1.894 1.894
14 Noncondensable kg/s 0 0 0 0
15
16 Temperature (In/Out) °C 20 29 35 25
17 Bubble / Dew point °C / / / /
18 Density Vapor/Liquid kg/m³ / 998.86 / 990.19 / 984.35 / 994.09
19 Viscosity mPa-s / 1.0212 / 0.8362 / 0.7399 / 0.9067
20 Molecular wt, Vap
21 Molecular wt, NC
22 Specific heat kJ/(kg-K) / 4.526 / 4.523 / 4.523 / 4.523
23 Thermal conductivity W/(m-K) / 0.5991 / 0.6119 / 0.6197 / 0.6067
24 Latent heat kJ/kg
25 Pressure (abs) bar 1.01325 0.94438 1.01325 0.98929
26 Velocity (Mean/Max) m/s 0.29 / 0.36 0.28 / 0.28
27 Pressure drop, allow./calc. bar 0.20684 0.06887 0.11013 0.02396
28 Fouling resistance (min) m²-K/W 0 0 0 Ao based
29 Heat exchanged 85.8 kW MTD (corrected) 5.48 °C
30 Transfer rate, Service 1143.6 Dirty 1148.3 Clean 1148.3 W/(m²-K)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure bar 3.44738 / / 3.44738 / /
34 Design temperature / MDMT °C 65.56 / 71.11 /
35 Number passes per shell 1 1 T1 S2
36 Corrosion allowance mm 0 0
S1 T2
37 Connections In mm 1 50.8 / - 1 38.1 / -

38 Size/Rating Out 1 50.8 / - 1 38.1 / -
39 Nominal Intermediate / - / -
40 Tube #: 62 OD: 12.95 Tks. Average 0.56 mm Length: 5486.4 mm Pitch: 0.6375 in Tube pattern:30
41 Tube type: Plain Insert:None Fin#: #/m Material:SS 304
42 Shell SS 304 ID 6.407 OD 6.625 in Shell cover -
43 Channel or bonnet SS 304 Channel cover -
44 Tubesheet-stationary SS 304 - Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross SS 304 Type Single segmental Cut(%d) 41.38 Horizontal
Spacing: c/c 146.05 mm
47 Baffle-long - Seal Type Inlet 155.57 mm
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 948 Bundle entrance 66 Bundle exit 67 kg/(m-s²)
52 Gaskets - Shell side - Tube side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 233.9 Filled with water 341.8 Bundle 84.5 kg
56 Remarks
57
58
Costs/Weights
Weights kg Cost data Dollar(US)

Shell 129 Labor cost 9111
Front head 9.7 Tube material cost 384
Rear head 10.6 Material cost (except tubes) 3345
Shell cover
Bundle 84.5
Total weight - empty 233.9 Total cost (1 shell) 12841
Total weight - filled with water 341.8 Total cost (all shells) 12841
TEMA Sheet

1 Company:
2 Location:
6 Size : 152 - 6096 mm Type: BEM Horizontal Connected in: 2 parallel 1 series
13 Liquid kg/s 2.1072 2.1072 1.894 1.894
15
19 Viscosity mPa-s / 1.0212 / 0.8362 / 0.7399 / 0.9067
21 Molecular wt, NC
25 Pressure (abs) bar 1.01325 0.84071 1.01325 0.99872
S1 T2

38 Size/Rating Out 1 31.75 / - 1 25.4 / -
40 Tube #: 62 OD: 12.95 Tks. Average 0.56 mm Length: 6096 mm Pitch: 0.6375 in Tube pattern:30
53 Floating head -
55 Weight/Shell 267.5 Filled with water 383.5 Bundle 114 kg
56 Remarks
57
58
Costs/Weights

Shell 134.9 Labor cost 23097
Shell cover
Bundle 114
TEMA Sheet

1 Company:
2 Location:
13 Liquid kg/s 2.1072 2.1072 1.894 1.894
15
19 Viscosity mPa-s / 1.0212 / 0.8362 / 0.7399 / 0.9067
21 Molecular wt, NC
25 Pressure (abs) bar 1.01325 0.93296 1.01325 0.99251
30 Transfer rate, Service 1039 Dirty 1144.1 Clean 1144.1 W/(m²-K)
S2 T1
35 Number passes per shell 1 1

36 Corrosion allowance mm 0 0 T2 S1

38 Size/Rating Out 1 50.8 / - 1 50.8 / -
39 Nominal Intermediate 1 50.8 / - 1 50.8 / -
40 Tube #: 62 OD: 12.95 Tks. Average 0.56 mm Length: 3048 mm Pitch: 0.6375 in Tube pattern:30
53 Floating head -
56 Remarks
57
58
Costs/Weights

Shell cover
Bundle 52.7
TEMA Sheet

1 Company:
2 Location:
13 Liquid kg/s 2.1072 2.1072 1.894 1.894
15
19 Viscosity mPa-s / 1.0212 / 0.8362 / 0.7399 / 0.9067
21 Molecular wt, NC
25 Pressure (abs) bar 1.01325 0.88802 1.01325 0.98709
30 Transfer rate, Service 1290 Dirty 1168.1 Clean 1168.1 W/(m²-K)
S1 T2

38 Size/Rating Out 1 50.8 / - 1 38.1 / -
40 Tube #: 40 OD: 16 Tks. Average 1.24 mm Length: 6096 mm Pitch: 0.7875 in Tube pattern:30
53 Floating head -
56 Remarks
57
58
Costs/Weights

Shell cover
Bundle 141.8
TEMA Sheet

1 Company:
2 Location:
13 Liquid kg/s 2.1072 2.1072 1.894 1.894
15
19 Viscosity mPa-s / 1.0212 / 0.8362 / 0.7399 / 0.9067
21 Molecular wt, NC
25 Pressure (abs) bar 1.01325 0.99908 1.01325 0.99626
T1 S2

36 Corrosion allowance mm 0 0 S1 T2

38 Size/Rating Out 1 50.8 / - 1 38.1 / -
40 Tube #: 206 OD: 16 Tks. Average 1.24 mm Length: 4876.8 mm Pitch: 0.7875 in Tube pattern:30
42 Shell SS 304 ID 13 OD 13.375 in Shell cover -
53 Floating head -
56 Remarks
57
58
Costs/Weights

Shell cover
Bundle 531.9
TEMA Sheet

1 Company:
2 Location:
13 Liquid kg/s 2.1072 2.1072 1.894 1.894
15
19 Viscosity mPa-s / 1.0212 / 0.8362 / 0.7399 / 0.9067
21 Molecular wt, NC
25 Pressure (abs) bar 1.01325 0.99908 1.01325 0.99626
T1 S2

36 Corrosion allowance mm 0 0 S1 T2

38 Size/Rating Out 1 50.8 / - 1 38.1 / -
40 Tube #: 206 OD: 16 Tks. Average 1.24 mm Length: 4876.8 mm Pitch: 0.7875 in Tube pattern:30
42 Shell SS 304 ID 13 OD 13.375 in Shell cover -
53 Floating head -
56 Remarks
57
58
Costs/Weights

Shell cover
Bundle 531.9

Intercambiador de Calor Design

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Aspen Exchanger Design and Rating Shell & Tube V11

File: C:\Users\Usuario\Documents\GUILLERMO\..\..\..\proyecto 4 diseño 1.EDR Printed: 17/04/2023 at 3:04:15 p. m.

Current selected case I

Diseño 1, dos Diseño 1, dos Diseño 2, Sin

Tube ID in 0.466 0.466 0.466 0.532 0.532

Tube OD in 0.51 0.51 0.51 0.63 0.63

Shell ID in 6.407 6.407 6.407 6.407 13

Shell OD in 6.625 6.625 6.625 6.625 13.375

Tube length - actual m 5.4864 6.096 3.048 6.096 4.8768

Tube length - required m 5.4638 7.1499 2.7681 6.7319 4.6749

Pressure drop, SS atm 0.068 0.17 0.079 0.124 0.014

Pressure drop, TS atm 0.024 0.014 0.02 0.026 0.017

Baffle spacing cm 14.605 5.08 15.24 10.795 33.02

Number of baffles 36 116 18 54 12

Tube number 62 62 62 40 206

Number of units in series 1 1 2 1 1

Number of units in parallel 1 2 1 1 1

Total cost (1 shell) Dollar(US) 12841 15800 11039 13649 21805

Total price Dollar(US) 12841 31600 22078 13649 21805

Advanced Advanced Advanced Advanced Advanced

Area Ratio (dirty) 1 0.85 1.1 0.91 1.04

Film coef overall, SS W/(m2*K) 4459.1 3916.4 4338.1 4889.9 1587

Film coef overall, TS W/(m2*K) 1646 503.2 1654.2 1781.8 428.5

Heat load kW 85.8 85.8 85.8 85.8 85.8

Recap case fully recoverable Yes Yes Yes Yes Yes

Flow rate total, TS kg/s 1.894 1.894 1.894 1.894 1.894

Flow rate total, SS kg/s 2.1072 2.1072 2.1072 2.1072 2.1072

Diseño 2 Sin Diseño 1 Sin

Tube ID in 0.532 0.466

Tube OD in 0.63 0.51

Shell OD in 13.375 6.625

Tube length - actual m 4.8768 5.4864

Tube length - required m 4.6749 5.4638

Pressure drop, SS atm 0.014 0.068

Pressure drop, TS atm 0.017 0.024

Baffle spacing cm 33.02 14.605

Tube number 206 62

Number of units in series 1 1

Number of units in parallel 1 1

Total cost (1 shell) Dollar(US) 21805 12841

Total price Dollar(US) 21805 12841

Program mode Design (Sizing) Design (Sizing)

Area Ratio (dirty) 1.04 1

Film coef overall, SS W/(m2*K) 1587 4459.1

Film coef overall, TS W/(m2*K) 428.5 1646

Heat load kW 85.8 85.8

Recap case fully recoverable Yes Yes

Flow rate total, TS kg/s 1.894 1.894

Flow rate total, SS kg/s 2.1072 2.1072

Diseño 1, dos Diseño 1, dos Diseño 2, Sin

Fouling resistance, TS m2*K/W 0 0 0 0 0

Fouling resistance, SS m2*K/W 0 0 0 0 0

Overall U - clean W/(m2*K) 1148.3 438.3 1144.1 1168.1 327.4

Overall U - dirty W/(m2*K) 1148.3 438.3 1144.1 1168.1 327.4

Overall U - service W/(m2*K) 1143.6 514.1 1039 1290 313.9

Re number liquid in, TS 4441.24 2220.62 4441.24 6029.91 1170.86

Re number liquid out, TS 3624.07 1812.03 3624.06 4920.43 955.42

Re number liquid in, SS 2758.82 2300.54 2669.43 4559.98 943.13

Re number liquid out, SS 3369.19 2809.57 3260.04 5568.97 1151.76

Area actual effective m2 13.7 30.4 15.1 12.1 49.8

Diseño 2 Sin Diseño 1 Sin

Fouling resistance, TS m2*K/W 0 0

Fouling resistance, SS m2*K/W 0 0