My Heat Exchanger

Created by Deao-Chemicals Page 1
File: Printed: 1/7/2024 at 4:46:42 PM
Warnings & Messages

Description
The consolidated process conditions for Stream 1, prior to the main calculations, give a heat load
Note 1860 of -496475 BTU/h, for a flow of 13228 lb/h, with outlet temperature 104 F and quality (vapor mass
fraction) 0.
The consolidated process conditions for Stream 2, prior to the main calculations, give a heat load
Note 1860 of 496475 BTU/h, for a flow of 25543 lb/h, with outlet temperature 95 F and quality (vapor mass
fraction) 0.
Advisory 1446 The Advanced calculation has converged after 29 iterations
Optimization Path
Current selected case 1

Shell Tube Length Pressure Drop Baffle Tube Units Total
Area Tube
Item Size Actual Reqd. Shell Dp Ratio Tube Dp Ratio Pitch No. No. P S Price
ratio Pass
in ft ft psi psi in Dollar(US)
1 8.071 10 9.833 1.02 0.78 0.05 3.06 0.44 7.5 14 4 34 1 1 10286
1 8.071 10 9.833 1.02 0.78 0.05 3.06 0.44 7.5 14 4 34 1 1 10286
Operational Issues
Unsupported
Vibration Rho-V-Sq
tube length
No No No
No No No
Recap of Design
Current selected case D

A B C D
Shell ID in 8.071 8.071 8.071 8.071
Tube length - actual ft 10 10 10 10
Tube length - required ft 9.833 9.833 9.833 9.833
Pressure drop, SS psi 0.78 0.78 0.78 0.78
Pressure drop, TS psi 3.06 3.06 3.06 3.06
Baffle spacing in 7.5 7.5 7.5 7.5
Number of baffles 14 14 14 14
Tube passes 4 4 4 4
Tube number 34 34 34 34
Number of units in series 1 1 1 1
Number of units in parallel 1 1 1 1
Total price Dollar(US) 10286 10286 10286 10286
Program mode Design (Sizing) Design (Sizing) Find Fouling Find Fouling
Advanced
Calculation method Advanced method Advanced method Advanced method
method
Area Ratio (dirty) 1.02 1.02 1.02 1.02
Film coef overall, SS BTU/(h*ft2*F) 865.72 865.72 865.72 865.72
Film coef overall, TS BTU/(h*ft2*F) 253.43 253.43 253.43 253.43
Heat load BTU/h 496475 496475 496475 496475
Recap case fully recoverable Yes Yes Yes Yes

TEMA Sheet
Heat Exchanger Specification Sheet

1 Company:
2 Location:
3 Service of Unit: Our Reference:
4 Item No.: Your Reference:
5 Date: Rev No.: Job No.:
6 Size : 8 - 120 in Type: BEM Horizontal Connected in: 1 parallel 1 series
7 Surf/unit(eff.) 65.1 ft² Shells/unit 1 Surf/shell(eff.) 65.1 ft²
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name Cold Water toulune
11 Fluid quantity, Total lb/h 25543 13228
12 Vapor (In/Out) lb/h 0 0 0 0
13 Liquid lb/h 25543 25543 13228 13228
14 Noncondensable lb/h 0 0 0 0
15
16 Temperature (In/Out) °F 77 94.99 194 104
17 Bubble / Dew point °F / / / /
18 Density Vapor/Liquid lb/ft³ / 62.057 / 61.451 / 50.079 / 53.12
19 Viscosity cp / 0.9125 / 0.7399 / 0.2931 / 0.4708
20 Molecular wt, Vap
21 Molecular wt, NC
22 Specific heat BTU/(lb-F) / 1.0805 / 1.0802 / 0.4433 / 0.3908
23 Thermal conductivity BTU/(ft-h-F) / 0.35 / 0.358 / 0.065 / 0.073
24 Latent heat BTU/lb
25 Pressure (abs) psi 72.52 71.74 72.52 69.45
26 Velocity (Mean/Max) ft/s 0.77 / 0.8 4.52 / 4.93
27 Pressure drop, allow./calc. psi 17 0.78 7 3.06
28 Fouling resistance (min) ft²-h-F/BTU 0.0005 0.0005 0.0006 Ao based
29 Heat exchanged 496475 BTU/h MTD (corrected) 50.48 °F
30 Transfer rate, Service 151.1 Dirty 153.66 Clean 186.38 BTU/(h-ft²-F)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure psi 80 / / 80 / /
34 Design temperature / MDMT °F 160 / 260 /
T1 S2
35 Number passes per shell 1 4

36 Corrosion allowance in 0.125 0.125 T2 S1
37 Connections In in 1 2.067 / - 1 1.38 / -

38 Size/Rating Out 1 2.067 / - 1 1.38 / -
39 ID Intermediate / - / -
40 Tube #: 34 OD: 0.75 Tks. Average 0.083 in Length: 120 in Pitch: 0.9375 in Tube pattern:30
41 Tube type: Plain Insert:None Fin#: #/in Material:Carbon Steel
42 Shell Carbon Steel ID 8.071 OD 8.625 in Shell cover -
43 Channel or bonnet Carbon Steel Channel cover -
44 Tubesheet-stationary Carbon Steel - Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross Carbon Steel Type Single segmental Cut(%d) 43.02 Horizontal
Spacing: c/c 7.5 in
47 Baffle-long - Seal Type Inlet 9.75 in
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 1494 Bundle entrance 79 Bundle exit 35 lb/(ft-s²)
52 Gaskets - Shell side - Tube side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 850.4 Filled with water 1052.3 Bundle 291.1 lb
56 Remarks
57
58
Overall Summary
1 Size 8.071 X 120 in Type BEM Hor Connected in 1 parallel 1 series

2 Surf/Unit (gross/eff/finned) 66.8 / 65.1 / ft² Shells/unit 1
3 Surf/Shell (gross/eff/finned) 66.8 / 65.1 / ft²
4 Find Fouling PERFORMANCE OF ONE UNIT
5 Shell Side Tube Side Heat Transfer Parameters
6 Process Data In Out In Out Total heat load BTU/h 496475
7 Total flow lb/h 25543 13228 Eff. MTD/ 1 pass MTD °F 50.48 / 56.35
8 Vapor lb/h 0 0 0 0 Actual/Reqd area ratio - fouled/clean 1.02 / 1.23
9 Liquid lb/h 25543 25543 13228 13228
10 Noncondensable lb/h 0 0 Coef./Resist. BTU/(h-ft²-F) ft²-h-F/BTU %
11 Cond./Evap. lb/h 0 0 Overall fouled 153.66 0.0065
12 Temperature °F 77 94.99 194 104 Overall clean 186.38 0.0054
13 Bubble Point °F Tube side film 253.43 0.0039 60.63
14 Dew Point °F Tube side fouling 1557.26 0.0006 9.87
15 Vapor mass fraction 0 0 0 0 Tube wall 3780.68 0.0003 4.06
16 Pressure (abs) psi 72.52 71.74 72.52 69.45 Outside fouling 1999.91 0.0005 7.68
17 DeltaP allow/cal psi 17 0.78 7 3.06 Outside film 865.72 0.0012 17.75
18 Velocity ft/s 0.73 0.74 4.93 4.65
19 Liquid Properties Shell Side Pressure Drop psi %
20 Density lb/ft³ 62.057 61.451 50.079 53.12 Inlet nozzle 0.25 32.05
21 Viscosity cp 0.9125 0.7399 0.2931 0.4708 InletspaceXflow 0.03 3.41
22 Specific heat BTU/(lb-F) 1.0805 1.0802 0.4433 0.3908 Baffle Xflow 0.21 27.06
23 Therm. cond. BTU/(ft-h-F) 0.35 0.358 0.065 0.073 Baffle window 0.09 11.48
24 Surface tension lbf/ft OutletspaceXflow 0.03 3.33
25 Molecular weight 18.02 18.02 92.14 92.14 Outlet nozzle 0.18 22.66
26 Vapor Properties Intermediate nozzles
27 Density lb/ft³ Tube Side Pressure Drop psi %
28 Viscosity cp Inlet nozzle 0.27 8.84
29 Specific heat BTU/(lb-F) Entering tubes 0.23 7.5
30 Therm. cond. BTU/(ft-h-F) Inside tubes 2.1 68.21
31 Molecular weight Exiting tubes 0.35 11.41
32 Two-Phase Properties Outlet nozzle 0.12 4.04
33 Latent heat BTU/lb Intermediate nozzles
34 Heat Transfer Parameters Velocity / Rho*V2 ft/s lb/(ft-s²)
35 Reynolds No. vapor Shell nozzle inlet 4.91 1494
36 Reynolds No. liquid 4619.88 5697.46 61001.56 37984.91 Shell bundle Xflow 0.73 0.74
37 Prandtl No. vapor Shell baffle window 0.72 0.73
38 Prandtl No. liquid 6.81 5.4 4.87 6.09 Shell nozzle outlet 4.95 1509
39 Heat Load BTU/h BTU/h Shell nozzle interm
40 Vapor only 0 0 ft/s lb/(ft-s²)
41 2-Phase vapor 0 0 Tube nozzle inlet 7.06 2499
42 Latent heat 0 0 Tubes 4.93 4.65
43 2-Phase liquid 0 0 Tube nozzle outlet 6.66 2356
44 Liquid only 496475 -496475 Tube nozzle interm
45 Tubes Baffles Nozzles: (No./OD)
46 Type Plain Type Single segmental Shell Side Tube Side
47 ID/OD in 0.584 / 0.75 Number 14 Inlet in 1 / 2.375 1 / 1.66
48 Length act/eff ft 10 / 9.75 Cut(%d) 43.02 Outlet 1 / 2.375 1 / 1.66
49 Tube passes 4 Cut orientation H Intermediate / /
50 Tube No. 34 Spacing: c/c in 7.5 Impingement protection None
51 Tube pattern 30 Spacing at inlet in 9.75
52 Tube pitch in 0.9375 Spacing at outlet in 9.75
53 Insert None
54 Vibration problem (HTFS / TEMA) No / RhoV2 violation No
Overall Performance
Find Fouling Shell Side Tube Side Total Messages: 3

Total mass flow rate lb/h 25543 13228 Errors: 0
Input: 0
Vapor mass flow rate (In/Out) lb/h 0 0 0 0
Results: 0
Liquid mass flow rate lb/h 25543 25543 13228 13228 Operations: 0
Vapor mass fraction 0 0 0 0 Notes & Advisory: 3
Temperatures °F 77 94.99 194 104 Warning and Messag
Bubble / Dew point °F / / / /
Operating Pressures psi 72.52 71.74 72.52 69.45
Film coefficient BTU/(h-ft²-F) 865.72 253.43
Fouling resistance ft²-h-F/BTU 0.0005 0.0006
Velocity (highest) ft/s 0.8 4.93
Pressure drop (allow./calc.) psi 17 / 0.78 7 / 3.06
Total heat exchanged BTU/h 496475 Unit BEM 4 pass 1 ser 1 par
Overall clean coeff. (plain/finned) BTU/(h-ft²-F) 186.38 / Shell size 8 - 120 in Hor
Overall dirty coeff. (plain/finned) BTU/(h-ft²-F) 153.66 / Tubes Plain
Effective area (plain/finned) ft² 65.1 / Insert None
Effective MTD °F 50.48 No. 34 OD 0.75 Tks 0.083 in
Actual/Required area ratio (dirty/clean) 1.02 / 1.23 Pattern 30 Pitch 0.9375 in
Vibration problem (HTFS) No Baffles Single segmental Cut(%d) 43.02
RhoV2 problem No Total cost 10286 Dollar(US)
Heat Transfer Resistance

Shell side / Fouling / Wall / Fouling / Tube side
Shell Side Tube Side
Resistance Distribution
Overall Coefficient / Resistance Summary Clean Dirty Max Dirty

Area required (tube OD base) ft² 52.8 64 65.1
Area ratio: actual/required 1.23 1.02 1
Overall coefficient BTU/(h-ft²-F) 186.38 153.66 151.1
Overall resistance ft²-h-F/BTU 0.0054 0.0065 0.0066
Shell side fouling ft²-h-F/BTU 0 0.0005 0.0005
Tube side fouling 0 0.0006 0.0007
Resistance Distribution BTU/(h-ft²-F) ft²-h-F/BTU % % %
Shell side film 865.72 0.0012 21.53 17.75 17.45
Shell side fouling 1999.91 0.0005 7.68 8.29
Tube wall 3780.68 0.0003 4.93 4.06 4
Tube side fouling * 1557.26 0.0006 9.87 10.64
Tube side film * 253.43 0.0039 73.54 60.63 59.62
* Based on outside surface - Area ratio: Ao/Ai = 1.28

Shell by Shell Conditions
Shell 1
Shell heat load BTU/h 496475
Shell inlet temperature F 77
Shell outlet temperature F 94.99
Tube inlet temperature F 194
Tube outlet temperature F 104
Shell inlet vapor fraction 0
Shell outlet vapor fraction 0
Tube inlet vapor fraction 0
Tube outlet vapor fraction 0
Shell inlet pressure psi 72.52
Shell outlet pressure psi 71.74
Tube inlet pressure psi 72.52
Tube outlet pressure psi 69.45
Shell pressure drop psi 0.78
Tube pressure drop psi 3.06
Mean shell metal temperature F 86.35
Mean tube metal temperature F 100.33
Minimum tube metal temperature F 86.95
Maximum tube metal temperature F 124.17

Hot Stream Composition
Total Comp 1 Comp 2
Stream mass fractions 1 1 0
Liquid mass fractions at inlet 1 1 0
Liquid mass fractions at outlet 1 1 0
Vapor mass fractions at inlet 0
Vapor mass fractions at outlet 0
Liquid 2 mass fractions at inlet
Liquid 2 mass fractions at outlet
Stream mole fractions 1 1 0
Liquid mole fractions at inlet 1 1
Liquid mole fractions at outlet 1 1
Vapor mole fractions at inlet 0
Vapor mole fractions at outlet 0
Liquid-2 mole fractions at inlet
Liquid-2 mole fractions at outlet
Stream mass flow lb/h 13228 13228 0
Liquid mass flow at inlet lb/h 13228 13228 0
Liquid mass flow at outlet lb/h 13228 13228 0
Vapor mass flow at inlet lb/h 0 0 0
Vapor mass flow at outlet lb/h 0 0 0
Liquid 2 mass flow at inlet lb/h
Liquid 2 mass flow at outlet lb/h

Cold Stream Composition
Total Comp 1 Comp 2
Stream mass fractions 1 0 1
Liquid mass fractions at inlet 1 0 1
Liquid mass fractions at outlet 1 0 1
Vapor mass fractions at inlet 0
Vapor mass fractions at outlet 0
Liquid 2 mass fractions at inlet
Liquid 2 mass fractions at outlet
Stream mole fractions 1 0 1
Liquid mole fractions at inlet 1 1
Liquid mole fractions at outlet 1 1
Vapor mole fractions at inlet 0
Vapor mole fractions at outlet 0
Liquid-2 mole fractions at inlet
Liquid-2 mole fractions at outlet
Stream mass flow lb/h 25543 0 25543
Liquid mass flow at inlet lb/h 25543 0 25543
Liquid mass flow at outlet lb/h 25543 0 25543
Vapor mass flow at inlet lb/h 0 0 0
Vapor mass flow at outlet lb/h 0 0 0
Liquid 2 mass flow at inlet lb/h
Liquid 2 mass flow at outlet lb/h

Heat Transfer Coefficients
Film coefficients BTU/(h-ft²-F) Shell Side Tube Side

Bare area (OD) / Finned area Bare area (OD) / ID area
Overall film coefficients 865.72 / 253.43 / 325.46
Vapor sensible / /
Two phase / /
Liquid sensible 865.72 / 253.43 / 325.46
Heat Transfer Parameters In Out In Out
Prandtl numbers Vapor
Liquid 6.81 5.4 4.87 6.09
Reynolds numbers Vapor Nominal
Liquid Nominal 4619.88 5697.46 61001.56 37984.91
Fin Efficiency
MTD & Flux
Temperature Difference °F Heat Flux (based on tube O.D) BTU/(h-ft²)

Overall effective MTD 50.48 Overall flux 7758.3
One pass counterflow MTD 56.35 Critical heat flux (at highest ratio)
LMTD based on end points 55.42 Highest local flux 16264.1
Effective MTD correction factor 0.91 Highest local/critical flux
Wall Temperatures °F
Shell mean metal temperature 86.35
Tube mean metal temperature 100.33
Tube wall temperatures (highest/lowest) 124.17 / 86.95
Duty Distribution
Heat Load Summary Shell Side Tube Side

BTU/h % total BTU/h % total
Vapor only 0 0 0 0
2-Phase vapor 0 0 0 0
Latent heat 0 0 0 0
2-Phase liquid 0 0 0 0
Liquid only 496475 100 -496475 100
Total 496475 100 -496475 100
Effectiveness 0.7806
Pressure Drop
Pressure Drop psi Shell Side Tube Side

Maximum allowed 17 7
Total calculated 0.78 3.06
Gravitational 0 0
Frictional 0.78 3.08
Momentum change 0 -0.01
ft/s psi %dp ft/s psi %dp
Pressure drop distribution
Near Inlet Near Outlet Near Inlet Near Outlet
Inlet nozzle 4.91 0.25 32.05 7.06 0.27 8.84

Entering bundle 1.13 4.93 0.23 7.5
Inside tubes 4.93 4.65 2.1 68.21
Inlet space bundle Xflow 0.79 0.03 3.41
Mid-Space bundle Xflow 0.73 0.74 0.21 27.06
Mid-Space windows 0.72 0.73 0.09 11.48
Outlet space bundle Xflow 0.8 0.03 3.33
Exiting bundle 0.76 4.65 0.35 11.41
Outlet nozzle 4.95 0.18 22.66 6.66 0.12 4.04
Liquid outlet nozzle
Vapor outlet nozzle
Intermediate nozzles
Flow Analysis
Shell Side Flow Fractions Inlet Middle Outlet Diameter Clearance

in
Crossflow (B stream) 0.65 0.54 0.65
Window (B+C+F stream) 0.85 0.71 0.85
Baffle hole - tube OD (A stream) 0.06 0.12 0.06 0.0313
Baffle OD - shell ID (E stream) 0.09 0.17 0.09 0.125
Shell ID - bundle OTL (C stream) 0.08 0.07 0.08 0.5
Pass lanes (F stream) 0.12 0.1 0.12
Rho*V2 Analysis Flow Area Velocity Density Rho*V2 TEMA limit

in² ft/s lb/ft³ lb/(ft-s²) lb/(ft-s²)
Shell inlet nozzle 3.356 4.91 62.057 1494 1500
Shell entrance 4.531 3.63 62.057 819 4000
Bundle entrance 14.614 1.13 62.057 79 4000
Bundle exit 21.926 0.76 61.451 35 4000
Shell exit 4.531 3.67 61.451 827 4000
Shell outlet nozzle 3.356 4.95 61.451 1509
in² ft/s lb/ft³ lb/(ft-s²) lb/(ft-s²)
Tube inlet nozzle 1.496 7.06 50.079 2499 5999
Tube inlet 2.143 4.93 50.079 1217
Tube outlet 2.143 4.65 53.12 1148
Tube outlet nozzle 1.496 6.66 53.12 2356
Thermosiphons / Kettles / Knockback Condenser
Thermosiphons
Thermosiphon stability
Kutateladze Number in axial nozzle (should be > 3.2)

Circuit DeltaP ratio (Outlet/Inlet)
Vertical tube side thermosiphons
Flow reversal criterion - top of the tubes (should be > 0.5)
Flooding criterion - top of the tubes (should be > 1.0)
Fraction of tube length before boiling starts
Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction
Thermal Details - Vibration Analysis - Fluid Elastic Instability HTFS
Shell number: Shell 1

Fluid Elastic Instability Analysis
Vibration tube number 1 2 4 5
Vibration tube location Inlet row, centre Outer window, top Baffle overlap Top row
Vibration No No No No
W/Wc for heavy damping (LDec=0.1) 0.01 0.02 0.01 0.01
W/Wc for medium damping (LDec=0.03) 0.02 0.03 0.02 0.02
W/Wc for light damping (LDec=0.01) 0.04 0.05 0.03 0.04
W/Wc for estimated damping 0.02 0.03 0.02 0.02
Estimated log Decrement 0.04 0.04 0.04 0.04
Tube natural frequency cycle/s 263.77 263.77 923.31 263.77
Natural frequency method Exact Solution Exact Solution Exact Solution Exact Solution
Dominant span
Tube effective mass lb/ft 1.01 1.01 1.01 1.01
Vibration tube number 6 8
Vibration tube location Inlet row, end Outer window, bottom
Vibration No No
W/Wc for heavy damping (LDec=0.1) 0.01 0.02
W/Wc for medium damping (LDec=0.03) 0.02 0.03
W/Wc for light damping (LDec=0.01) 0.04 0.05
W/Wc for estimated damping 0.02 0.03
Estimated log Decrement 0.04 0.04
Tube natural frequency cycle/s 263.77 263.77
Natural frequency method Exact Solution Exact Solution
Dominant span
Tube effective mass lb/ft 1.01 1.01

Note: W/Wc = ratio of actual shellside flowrate to critical flowrate for onset of fluid-elastic instability
Tube material density lb/ft³ 489.544

Tube axial stress psi 325
Tube material Young's Modulus psi 28835403
U-bend longest unsupported length in
Resonance Analysis (HTFS)
Shell number: Shell 1

Resonance Analysis
Vibration tube location Inlet row, centre Inlet row, centre Inlet row, centre Outer window, top
Location along tube Inlet Midspace Outlet Inlet
Vibration problem No No No No
Span length in 9.75 15 17.25 17.25
Frequency ratio: Fv/Fn 0.03 0.01 0.01 0.01
Frequency ratio: Fv/Fa 0 0 0 0
Frequency ratio: Ft/Fn 0.02 0.01 0 0.01
Frequency ratio: Ft/Fa 0 0 0 0
Vortex shedding amplitude in
Turbulent buffeting amplitude in
TEMA amplitude limit in
Natural freq., Fn cycle/s 263.77 263.77 263.77 263.77
Acoustic freq., Fa cycle/s 4242.12 4244.72 4262.92 4242.12
Flow velocity ft/s 1.13 0.38 0.27 0.36
X-flow fraction 1 0.73 0.73 0.73
RhoV2 lb/(ft*s2) 79 9 4 8
Strouhal No. 0.46 0.46 0.46 0.46

Vibration tube location Outer window, top Outer window, top Baffle overlap Baffle overlap
Location along tube Midspace Outlet Inlet Midspace
Vibration problem No No No No
Span length in 15 9.75 9.75 7.5
Frequency ratio: Fv/Fn 0.01 0.03 0.01 0.01
Frequency ratio: Fv/Fa 0 0 0 0
Frequency ratio: Ft/Fn 0.01 0.02 0 0.01
Frequency ratio: Ft/Fa 0 0 0 0
Natural freq., Fn cycle/s 263.77 263.77 923.31 923.31
Acoustic freq., Fa cycle/s 4244.72 4262.92 4242.12 4244.72
Flow velocity ft/s 0.51 1.04 0.79 1.12
X-flow fraction 0.73 0.73 0.73 0.73
RhoV2 lb/(ft*s2) 16 66 39 78
Strouhal No. 0.46 0.46 0.46 0.46

Vibration tube number 4 5 5 5 6 6
Vibration tube location Baffle overlap Top row Top row Top row Inlet row, end Inlet row, end
Location along tube Outlet Inlet Midspace Outlet Inlet Midspace
Vibration problem No No No No No No
Span length in 9.75 17.25 15 9.75 9.75 15
Frequency ratio: Fv/Fn 0.01 0.01 0.01 0.02 0.03 0.01
Frequency ratio: Fv/Fa 0 0 0 0 0 0
Frequency ratio: Ft/Fn 0 0 0.01 0.01 0.02 0.01
Frequency ratio: Ft/Fa 0 0 0 0 0 0
Natural freq., Fn cycle/s 923.31 263.77 263.77 263.77 263.77 263.77
Acoustic freq., Fa cycle/s 4262.92 4242.12 4244.72 4262.92 4242.12 4244.72
Flow velocity ft/s 0.8 0.26 0.38 0.76 1.13 0.38
X-flow fraction 0.73 0.73 0.73 1 0.73 0.73
RhoV2 lb/(ft*s2) 39 4 9 35 79 9
Strouhal No. 0.46 0.46 0.46 0.46 0.46 0.46

Vibration tube number 6 8 8
Vibration tube location Inlet row, end Outer window, bottom Outer window, bottom
Location along tube Outlet Inlet Midspace
Vibration problem No No No
Span length in 17.25 9.75 15
Frequency ratio: Fv/Fn 0.01 0.03 0.01
Frequency ratio: Fv/Fa 0 0 0
Frequency ratio: Ft/Fn 0 0.02 0.01
Frequency ratio: Ft/Fa 0 0 0
Natural freq., Fn cycle/s 263.77 263.77 263.77
Acoustic freq., Fa cycle/s 4262.92 4242.12 4244.72
Flow velocity ft/s 0.27 1.03 0.51
X-flow fraction 0.73 0.73 0.73
RhoV2 lb/(ft*s2) 4 65 16
Strouhal No. 0.46 0.46 0.46

Vibration tube number 8
Vibration tube location Outer window, bottom
Location along tube Outlet
Vibration problem No
Span length in 17.25
Frequency ratio: Fv/Fn 0.01
Frequency ratio: Fv/Fa 0
Frequency ratio: Ft/Fn 0.01
Frequency ratio: Ft/Fa 0
Natural freq., Fn cycle/s 263.77
Acoustic freq., Fa cycle/s 4262.92
Flow velocity ft/s 0.36
X-flow fraction 0.73
RhoV2 lb/(ft*s2) 8
Strouhal No. 0.46

Methods Summary
Hot Side Cold Side

Heat transfer coefficient multiplier No No
Heat transfer coefficient specified No No
Pressure drop multiplier No No
Pressure drop calculation option friction only friction only
Calculation method Advanced method

Desuperheating heat transfer method Wet wall
Multicomponent condensing heat transfer method HTFS - Silver-Bell
Vapor shear enhanced condensation Yes
Liquid subcooling heat transfer (vertical shell) Not Used
Subcooled boiling accounted for in Heat transfer & pressure drop

Post dryout heat transfer accounted for in No
Correction to user-supplied boiling curve Boiling curve not used
Falling film evaporation method HTFS recommended method
Single phase tube side heat transfer method HTFS recommended method
Lowfin Calculation method HTFS / ESDU
Tube Pass Multiplier 1

Basic Geometry
Unit Configuration
Exchanger type BEM Tube number 34
Position Hor Tube length actual ft 10
Arrangement 1 parallel 1 series Tube passes 4
Baffle type Single segmental Tube type Plain
Baffle number 14 Tube O.D. in 0.75
Spacing (center-center) in 7.5 Tube pitch in 0.9375
Spacing at inlet in 9.75 Tube pattern 30
Shell Kettle Front head Rear Head

Outside diameter in 8.625 8.625 8.625
Inside diameter in 8.071 8.071 8.071
Shell Side Tube Side

Nozzle type Inlet Outlet Inlet Outlet
Number of nozzles 1 1 1 1
Actual outside diameter in 2.375 2.375 1.66 1.66
Inside diameter in 2.067 2.067 1.38 1.38
Height under nozzle in 0.6617 0.6617
Dome inside diameter in
Vapor belt inside diameter in
Vapor belt inside width in
Vapor belt slot area in2
No No
Impingement protection
impingement impingement
Distance to tubesheet in 115 4.75
Tubes
Tubes
Type Plain Total number of tubes 34

Outside diameter in 0.75 Number of tubes plugged 0
Inside diameter in 0.584 Tube length actual ft 10
Wall thickness in 0.083 Tube length effective ft 9.75
Area Ratio Ao/Ai 1.284247 Front tubesheet thickness in 1.375
Pitch in 0.9375 Rear tubesheet thickness in 1.375
Pattern 30 Material Carbon Steel
External enhancement Thermal conductivity BTU/(ft-h-F) 29.557
Internal enhancement
Low fins Longitudinal fins
Fin density #/in Fin number 0
Fin height in Fin thickness in
Fin thickness in Fin height in
Tube root diameter in Fin spacing in
Tube wall thickness under fin in Cut and twist length in
Tube inside diameter under fins in
Other (high) fins
High Fin Type Default High Fin Thick in
High Fin Tip Diameter in High Fin Frequency #/in
Baffles
Baffles
Type Single segmental Baffle cut: inner/outer/interm
Tubes in window Yes Actual (% diameter) / 43.02 /
Number 14 Nominal (% diameter) / 43.02 /
Spacing (center-center) in 7.5 Actual (% area) / 41.15 /
Spacing at inlet in 9.75 Cut orientation H
Spacing at outlet in 9.75 Thickness in 0.125
Spacing at center in/out for G,H,I,J in Tube rows in baffle overlap 0
Spacing at center for H shell in Tube rows in baffle window 3.5
End length of the front head in 11.25 Baffle hole - tube od diam clearance in 0.0313
End length of the rear head in 11.25 Shell id - tube od diam clearance in 0.125
Variable Baffle Spacings
Supports-Misc. Baffles
Supports - tube Longitudinal Baffle

Supports in endspace at front head 0 Thickness in
Supports in endspace at rear head 0 Window length at front end in
Supports between baffles 0 Window length at center in
Support blanking baffle No Window length at rear end in
Supports at U-bend 0
Supports at each G,H,J shell inlet and I shell outlet 0
Supports at center of H shell 0
Supports for K,X shells 0
Special support at inlet nozzle No
Bundle
Bundle
Shell ID to center 1st tube row in Tube passes 4
From top 0.6617 Tube pass layout Mixed (H)
From bottom 0.6617 Tube pass orientation Standard (horizontal)
From right 0.6292 U-bend orientation Undefined
From left 0.6292 Horizontal pass lane width in 0.625
Impingement protection None Vertical pass lane width in 0.625
Impingement plate clearance to tube edge in Interpass tube alignment No
Impingement plate diameter in Deviation in tubes/pass 5.88
Impingement plate width in Outer tube limit in 7.571
Impingement plate length in Shell id - bundle otl diam clearance in 0.5
Impingement plate thickness in Tie rod number 4
Gross surface area per shell ft² 66.8 Tie rod diameter in 0.376
Effective surface area per shell ft² 65.1 Sealing strips (pairs) 3
Bare tube area per shell ft² 65.1 Tube to Tubesheet joint Exp. 2 grv
Finned area per shell ft² 0 Tube projection from front tsht in 0.125
U-bend area per shell ft² 0 Tube projection from rear tsht in 0.125
Enhancements
Inserts & Internal enhancements

Tube insert type None
Twist tape 360 deg twist pitch in
Twisted tape thickness in
hiTRAN part number
Setting Plan
Views on arrow A
A 144.8395 Overall
117.0
T1
7.6697 4.75 4.75 110.25
9
T1 S2
9
T2
S2 T2 S1
4.75 24.0 72.0
9
Pulling Length 109

11
S1
2.0 2.0
7.5
7.5
1.875
1.875
4.0 4.0
2 Bolts 2 Bolts
Fixed Sliding
Nozzle Data Design Data Units Shell Channel Notes: Company:

Ref OD Wall Standard Notes Design Pressure psi 80 80 Location:
S1 2.375" 0.154" Slip on Design Temperature °F 160 260 Service of Unit: Our Reference:
S2 2.375" 0.154" Slip on Full Vacuum Item No.: Your Reference:
T1 1.66" 0.14" Slip on Corrosion Allowance in 0.125 0.125 Date: Rev No.: Job No.:
T2 1.66" 0.14" Slip on Test Pressure psi
Number of Passes 1 4
Radiography
Company Name
PWHT City, State
Internal Volume ft³ 2.4424 1.3192 Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME Section VIII Div. 1
Weight Summary TEMA Type: BEM
Setting Plan
Empty Flooded Bundle Size: 8 - 120 Dwg No.: Rev:
850 lb 1052 lb 291 lb TEMA Class: R Untitled 1
Tubesheet Layout
0.75
9 9
8
0.9375
Shell inside diameter in 8.071

Front head inside diameter in 8.071
3.0 in
Outer tube limit in 7.571
Tube number (calcs.) 34
Tube number (layout) 34
Tube length in 120
Tube O.D. in 0.75
Tube pitch in 0.9375
Tube pattern 30
Tube passes 4
Tie rod number 4
Tie rod diameter in 0.376
Sealing strips (pairs) 3
3.0 in Baffle type Single segmental
Centre to outer baffle cut in 0.5631
Centre to inner baffle cut
Impingement protection None
Shell Side Inlet Nozzle Inside Diameter in 2.067
Shell Side Outlet Nozzle Inside Diameter in 2.067
Notes: Company:
Location:
Service of Unit: Our Reference:
Item No.: Your Reference:
Date: Rev No.: Job No.:
Company Name
City, State
Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME Code Sec VIII Div 1
TEMA Type: BEM
Tube Layout
Size: 8 - 120 Dwg No.: Rev:
TEMA Class: R - refinery service Untitled 2
Costs/Weights
Weights lb Cost data Dollar(US)

Shell 475.1 Labor cost 8417
Front head 44.7 Tube material cost 249
Rear head 39.5 Material cost (except tubes) 1619
Shell cover
Bundle 291.1
Total weight - empty 850.4 Total cost (1 shell) 10286
Total weight - filled with water 1052.3 Total cost (all shells) 10286
Analysis along Shell - Interval Analysis
Shell SS Fouling Tube SS Vapor

Point Shell Distance SS Bulk SS specific SS void
Pass Surface Metal SS Pressure mass
No. No. from End Temp. enthalpy fraction
No. Temp Temp fraction
in F F F psi BTU/lb
1 1 1 118.383 77.02 87.93 93.49 72.27 -6866.6 0 0
2 1 1 113.625 77.84 88.58 94.06 72.26 -6865.7 0 0
3 1 1 108.867 78.66 89.22 94.63 72.24 -6864.8 0 0
4 1 1 108.633 78.7 88.86 94.32 72.24 -6864.8 0 0
5 1 1 101.6854 79.87 89.81 95.16 72.22 -6863.5 0 0
6 1 1 94.7379 81.03 90.74 96 72.2 -6862.2 0 0
7 1 1 87.7903 82.16 91.67 96.84 72.18 -6861 0 0
8 1 1 80.8427 83.28 92.59 97.67 72.16 -6859.8 0 0
9 1 1 73.8952 84.38 93.51 98.51 72.13 -6858.6 0 0
10 1 1 66.9476 85.46 94.42 99.34 72.11 -6857.5 0 0
11 1 1 60 86.52 95.32 100.17 72.09 -6856.3 0 0
12 1 1 53.0524 87.57 96.22 101.01 72.07 -6855.2 0 0
13 1 1 46.1048 88.61 97.11 101.84 72.05 -6854.1 0 0
14 1 1 39.1573 89.63 98 102.68 72.03 -6852.9 0 0
15 1 1 32.2097 90.65 98.89 103.52 72.01 -6851.9 0 0
16 1 1 25.2621 91.65 99.78 104.36 71.99 -6850.8 0 0
17 1 1 18.3146 92.64 100.67 105.2 71.96 -6849.7 0 0
18 1 1 11.367 93.62 101.55 106.04 71.94 -6848.6 0 0
19 1 1 11.133 93.66 101.89 106.34 71.94 -6848.6 0 0
20 1 1 1.617 94.98 103.08 107.49 71.92 -6847.2 0 0

Point SS Heat SS Heat SS Liq. SS 1-Ph Liq. SS flow

SS Film Coef.
No. Load flux Re Coef. Regime
BTU/h BTU/(h*ft2) BTU/(h*ft2*F) BTU/(h*ft2*F)
1 531 8792.3 4960.452 805.59 805.59 Liquid Phase
2 23260 8674.1 5011.667 807.93 807.93 Liquid Phase
3 45687 8560.3 5062.738 810.24 810.24 Liquid Phase
4 46787 8624.8 5480.992 848.28 848.28 Liquid Phase
5 79260 8463.8 5562.41 851.88 851.88 Liquid Phase
6 111139 8311.8 5642.975 855.45 855.45 Liquid Phase
7 142457 8168.5 5722.329 858.99 858.99 Liquid Phase
8 173247 8033.6 5801.45 862.5 862.5 Liquid Phase
9 203540 7907.1 5880.089 865.98 865.98 Liquid Phase
10 233366 7788.7 5957.251 869.43 869.43 Liquid Phase
11 262757 7678.2 6034.264 872.85 872.85 Liquid Phase
12 291742 7575.3 6111.208 876.26 876.26 Liquid Phase
13 320347 7479.6 6187.015 879.66 879.66 Liquid Phase
14 348600 7391.2 6262.534 883.04 883.04 Liquid Phase
15 376529 7309.7 6338.094 886.41 886.41 Liquid Phase
16 404159 7235.1 6413.349 889.78 889.78 Liquid Phase
17 431515 7167.2 6487.629 893.15 893.15 Liquid Phase
18 458623 7105.8 6562.067 896.51 896.51 Liquid Phase
19 459529 7046.4 6061.708 855.85 855.85 Liquid Phase
20 495997 6973.9 6154.951 860.17 860.17 Liquid Phase

Analysis along Shell - Physical Properties
Temperature F 77 78.63 80.27 81.91 83.54 85.18 86.81 88.45 90.09 91.72
Enthalpy BTU/lb -6866.6 -6864.8 -6863.1 -6861.3 -6859.5 -6857.8 -6856 -6854.2 -6852.5 -6850.7
Pressure psi 72.52 72.45 72.38 72.31 72.24 72.16 72.09 72.02 71.95 71.88
Vapor mass fraction 0 0 0 0 0 0 0 0 0 0
Liquid density lb/ft3 62.057 62.002 61.947 61.892 61.837 61.782 61.727 61.672 61.617 61.562
Liquid specific heat BTU/(lb*F) 1.0805 1.0804 1.0804 1.0803 1.0803 1.0802 1.0802 1.0802 1.0802 1.0802
Liquid thermal cond. BTU/(ft*h*F) 0.35 0.351 0.352 0.352 0.353 0.354 0.355 0.355 0.356 0.357
Liquid viscosity cp 0.9125 0.8947 0.8771 0.8602 0.8436 0.8276 0.812 0.7968 0.782 0.7676
Surface tension lbf/ft 0.00246 0.00246 0.00245 0.00244 0.00243 0.00242 0.00242 0.00241 0.0024 0.00239
Latent heat BTU/lb
Vapor density lb/ft3
Vapor specific heat BTU/(lb*F)
Vapor thermal cond. BTU/(ft*h*F)
Vapor viscosity cp
Temperature F 93.36 94.99
Enthalpy BTU/lb -6848.9 -6847.2
Pressure psi 71.81 71.74
Vapor mass fraction 0 0
Liquid density lb/ft3 61.507 61.451
Liquid specific heat BTU/(lb*F) 1.0802 1.0802
Liquid thermal cond. BTU/(ft*h*F) 0.357 0.358
Liquid viscosity cp 0.7536 0.7399
Surface tension lbf/ft 0.00238 0.00238
Latent heat BTU/lb
Vapor viscosity cp
Analysis along Tubes - Interval Analysis
Tube SS Fouling Tube TS Fouling

Point Shell Distance SS Bulk TS Bulk TS specific
Pass surface Metal surface TS Pressure
No. No. from End Temp Temp. enthalpy
No. temp. Temp temp
in F F F F F psi BTU/lb
21 1 1 1.617 94.98 113.88 124.17 136.76 193.96 72.17 108.5
22 1 1 11.133 93.66 112.21 122.24 134.54 190.6 72.13 107.1
23 1 1 11.367 93.62 111.47 121.59 133.98 190.52 72.13 107
24 1 1 18.3146 92.64 110.25 120.19 132.36 188.09 72.1 106
25 1 1 25.2621 91.65 109.02 118.79 130.76 185.7 72.06 104.9
26 1 1 32.2097 90.65 107.79 117.4 129.16 183.34 72.03 103.9
27 1 1 39.1573 89.63 106.56 116 127.58 181.01 72 102.9
28 1 1 46.1048 88.61 105.32 114.61 125.99 178.71 71.96 101.9
29 1 1 53.0524 87.57 104.08 113.22 124.42 176.44 71.93 100.9
30 1 1 60 86.52 102.83 111.83 122.85 174.19 71.9 99.9
31 1 1 66.9476 85.46 101.57 110.43 121.28 171.98 71.87 98.9
32 1 1 73.8952 84.38 100.31 109.04 119.72 169.8 71.83 98
33 1 1 80.8427 83.28 99.04 107.63 118.16 167.64 71.8 97.1
34 1 1 87.7903 82.16 97.76 106.23 116.6 165.5 71.77 96.2
35 1 1 94.7379 81.03 96.46 104.81 115.04 163.39 71.73 95.3
36 1 1 101.6854 79.87 95.16 103.39 113.48 161.3 71.7 94.4
37 1 1 108.633 78.7 93.84 101.96 111.91 159.24 71.67 93.5
38 1 1 108.867 78.66 94.37 102.42 112.29 159.17 71.67 93.5
39 1 1 113.625 77.84 93.46 101.44 111.22 157.78 71.64 92.9
40 1 1 118.383 77.02 92.55 100.46 110.15 156.4 71.62 92.3
41 1 2 118.383 77.02 91.67 99.14 108.28 156.33 71.46 92.3
42 1 2 113.625 77.84 92.04 99.29 108.17 154.89 71.44 91.7
43 1 2 108.867 78.66 92.4 99.45 108.07 153.49 71.42 91.1
44 1 2 108.633 78.7 91.91 99 107.68 153.42 71.42 91.1
45 1 2 101.6854 79.87 92.48 99.27 107.58 151.43 71.39 90.2
46 1 2 94.7379 81.03 93.04 99.54 107.5 149.52 71.36 89.4
47 1 2 87.7903 82.16 93.61 99.83 107.45 147.68 71.34 88.7
48 1 2 80.8427 83.28 94.18 100.13 107.41 145.92 71.31 87.9
49 1 2 73.8952 84.38 94.76 100.44 107.4 144.23 71.28 87.2

TS Vapor
Point TS void TS Heat TS Heat TS Liq. TS 1-Ph Liq. TS flow
mass TS Film Coef. SS Film Coef.
No. fraction Load flux Re Coef. Regime
fraction
BTU/h BTU/(h*ft2) BTU/(h*ft2*F) BTU/(h*ft2*F) BTU/(h*ft2*F)
21 0 0 -244 -16262.8 60989.3 284.31 284.31 860.17 Liquid Phase
22 0 0 -19878 -15876.5 59968.48 283.18 283.18 855.85 Liquid Phase
23 0 0 -20357 -16000.3 59943.73 282.97 282.97 896.51 Liquid Phase
24 0 0 -34511 -15723.6 59215.67 282.14 282.14 893.15 Liquid Phase
25 0 0 -48424 -15455 58505.61 281.31 281.31 889.78 Liquid Phase
26 0 0 -62104 -15194.7 57813.37 280.49 280.49 886.41 Liquid Phase
27 0 0 -75557 -14942.5 57137.77 279.66 279.66 883.04 Liquid Phase
28 0 0 -88792 -14698.1 56477.99 278.84 278.84 879.66 Liquid Phase
29 0 0 -101814 -14461.7 55834.13 278.02 278.02 876.26 Liquid Phase
30 0 0 -114631 -14233 55204.11 277.21 277.21 872.85 Liquid Phase
31 0 0 -127249 -14012 54588.48 276.39 276.39 869.43 Liquid Phase
32 0 0 -139675 -13798.8 53986.85 275.57 275.57 865.98 Liquid Phase
33 0 0 -151915 -13593.4 53396.64 274.75 274.75 862.5 Liquid Phase
34 0 0 -163977 -13395.8 52819.57 273.94 273.94 858.99 Liquid Phase
35 0 0 -175868 -13205.6 52254.33 273.12 273.12 855.45 Liquid Phase
36 0 0 -187592 -13023 51699.08 272.29 272.29 851.88 Liquid Phase
37 0 0 -199158 -12847.9 51155.51 271.47 271.47 848.28 Liquid Phase
38 0 0 -199544 -12734.5 51137.48 271.6 271.6 810.24 Liquid Phase
39 0 0 -207307 -12621 50774.72 271.04 271.04 807.93 Liquid Phase
40 0 0 -215003 -12511 50414.93 270.48 270.48 805.59 Liquid Phase
41 0 0 -215392 -11804.6 44797.38 245.64 245.64 805.59 Liquid Phase
42 0 0 -223410 -11468.6 44465.96 245.46 245.46 807.93 Liquid Phase
43 0 0 -231200 -11139.9 44145.64 245.28 245.28 810.24 Liquid Phase
44 0 0 -231579 -11212.3 44130.11 245.14 245.14 848.28 Liquid Phase
45 0 0 -242624 -10738.2 43677.95 244.9 244.9 851.88 Liquid Phase
46 0 0 -253202 -10279.2 43245.59 244.66 244.66 855.45 Liquid Phase
47 0 0 -263326 -9834.8 42834.63 244.45 244.45 858.99 Liquid Phase
48 0 0 -273011 -9404.6 42444.03 244.24 244.24 862.5 Liquid Phase
49 0 0 -282271 -8988.2 42069.63 244.05 244.05 865.98 Liquid Phase


No. temp. Temp temp
50 1 2 66.9476 85.46 95.33 100.76 107.41 142.61 71.26 86.6
51 1 2 60 86.52 95.91 101.09 107.44 141.07 71.23 85.9
52 1 2 53.0524 87.57 96.49 101.44 107.49 139.59 71.2 85.3
53 1 2 46.1048 88.61 97.08 101.79 107.56 138.17 71.17 84.7
54 1 2 39.1573 89.63 97.67 102.16 107.65 136.82 71.15 84.2
55 1 2 32.2097 90.65 98.27 102.54 107.76 135.53 71.12 83.6
56 1 2 25.2621 91.65 98.86 102.92 107.9 134.31 71.09 83.1
57 1 2 18.3146 92.64 99.47 103.32 108.04 133.14 71.07 82.7
58 1 2 11.367 93.62 100.08 103.73 108.21 132.03 71.04 82.2
59 1 2 11.133 93.66 100.35 103.97 108.41 131.99 71.04 82.2
60 1 2 1.617 94.98 101.17 104.53 108.65 130.57 71 81.6
61 1 3 1.617 94.98 101.16 104.52 108.64 130.54 70.86 81.6
62 1 3 11.133 93.66 99.85 103.2 107.3 129.18 70.82 81.1
63 1 3 11.367 93.62 99.58 102.96 107.09 129.14 70.82 81
64 1 3 18.3146 92.64 98.61 101.97 106.1 128.14 70.79 80.6
65 1 3 25.2621 91.65 97.62 100.98 105.1 127.14 70.77 80.2
66 1 3 32.2097 90.65 96.63 99.99 104.1 126.14 70.74 79.8
67 1 3 39.1573 89.63 95.63 98.98 103.09 125.14 70.71 79.4
68 1 3 46.1048 88.61 94.63 97.97 102.07 124.14 70.69 79
69 1 3 53.0524 87.57 93.61 96.95 101.04 123.14 70.66 78.6
70 1 3 60 86.52 92.58 95.92 100.01 122.14 70.63 78.2
71 1 3 66.9476 85.46 91.54 94.88 98.97 121.13 70.6 77.8
72 1 3 73.8952 84.38 90.48 93.82 97.91 120.13 70.58 77.4
73 1 3 80.8427 83.28 89.41 92.75 96.85 119.12 70.55 77
74 1 3 87.7903 82.16 88.33 91.67 95.77 118.12 70.52 76.6
75 1 3 94.7379 81.03 87.22 90.58 94.68 117.11 70.5 76.2
76 1 3 101.6854 79.87 86.11 89.46 93.58 116.09 70.47 75.8
77 1 3 108.633 78.7 84.97 88.34 92.46 115.08 70.44 75.4
78 1 3 108.867 78.66 85.17 88.51 92.6 115.04 70.44 75.4
79 1 3 113.625 77.84 84.39 87.74 91.84 114.35 70.42 75.1

TS Vapor
fraction
50 0 0 -291120 -8585.2 41714.1 243.87 243.87 869.43 Liquid Phase
51 0 0 -299569 -8195 41376.59 243.71 243.71 872.85 Liquid Phase
52 0 0 -307633 -7817.1 41055.47 243.56 243.56 876.26 Liquid Phase
53 0 0 -315322 -7451 40748.53 243.41 243.41 879.66 Liquid Phase
54 0 0 -322650 -7096.3 40457.59 243.29 243.29 883.04 Liquid Phase
55 0 0 -329626 -6752.8 40181.99 243.17 243.17 886.41 Liquid Phase
56 0 0 -336261 -6419.9 39921.09 243.07 243.07 889.78 Liquid Phase
57 0 0 -342567 -6097.4 39672.16 242.98 242.98 893.15 Liquid Phase
58 0 0 -348553 -5784.7 39436.1 242.9 242.9 896.51 Liquid Phase
59 0 0 -348748 -5729.5 39428.41 242.97 242.97 855.85 Liquid Phase
60 0 0 -356376 -5323.6 39129.12 242.88 242.88 860.17 Liquid Phase
61 0 0 -356556 -5318.7 39122.25 242.88 242.88 860.17 Liquid Phase
62 0 0 -363883 -5299 38836.43 242.24 242.24 855.85 Liquid Phase
63 0 0 -364063 -5340 38829.41 242.16 242.16 896.51 Liquid Phase
64 0 0 -369436 -5327.2 38620.88 241.7 241.7 893.15 Liquid Phase
65 0 0 -374795 -5315.9 38411.37 241.23 241.23 889.78 Liquid Phase
66 0 0 -380143 -5306.2 38202.77 240.75 240.75 886.41 Liquid Phase
67 0 0 -385481 -5298.2 37995.42 240.28 240.28 883.04 Liquid Phase
68 0 0 -390811 -5291.8 37789.24 239.8 239.8 879.66 Liquid Phase
69 0 0 -396135 -5287.2 37584.16 239.32 239.32 876.26 Liquid Phase
70 0 0 -401454 -5284.4 37380.1 238.84 238.84 872.85 Liquid Phase
71 0 0 -406771 -5283.4 37174.38 238.35 238.35 869.43 Liquid Phase
72 0 0 -412087 -5284.4 36969.11 237.86 237.86 865.98 Liquid Phase
73 0 0 -417405 -5287.7 36764.64 237.37 237.37 862.5 Liquid Phase
74 0 0 -422727 -5293.2 36560.88 236.87 236.87 858.99 Liquid Phase
75 0 0 -428055 -5300.9 36357.73 236.37 236.37 855.45 Liquid Phase
76 0 0 -433391 -5310.9 36155.12 235.87 235.87 851.88 Liquid Phase
77 0 0 -438739 -5323.2 35949.95 235.35 235.35 848.28 Liquid Phase
78 0 0 -438919 -5281.9 35943.06 235.4 235.4 810.24 Liquid Phase
79 0 0 -442560 -5291.6 35803.67 235.05 235.05 807.93 Liquid Phase


No. temp. Temp temp
80 1 3 118.383 77.02 83.6 86.95 91.06 113.65 70.4 74.8
81 1 4 118.383 77.02 83.98 87.53 91.88 113.62 70.25 74.8
82 1 4 113.625 77.84 84.51 87.92 92.09 112.98 70.22 74.6
83 1 4 108.867 78.66 85.04 88.31 92.31 112.36 70.2 74.3
84 1 4 108.633 78.7 84.83 88.12 92.15 112.33 70.2 74.3
85 1 4 101.6854 79.87 85.62 88.71 92.5 111.47 70.17 74
86 1 4 94.7379 81.03 86.4 89.3 92.85 110.66 70.13 73.6
87 1 4 87.7903 82.16 87.17 89.89 93.22 109.9 70.1 73.3
88 1 4 80.8427 83.28 87.94 90.48 93.6 109.18 70.07 73.1
89 1 4 73.8952 84.38 88.71 91.08 93.98 108.51 70.03 72.8
90 1 4 66.9476 85.46 89.47 91.68 94.38 107.89 70 72.6
91 1 4 60 86.52 90.23 92.27 94.78 107.31 69.96 72.3
92 1 4 53.0524 87.57 90.99 92.88 95.19 106.78 69.93 72.1
93 1 4 46.1048 88.61 91.74 93.48 95.62 106.28 69.9 71.9
94 1 4 39.1573 89.63 92.5 94.09 96.05 105.83 69.86 71.7
95 1 4 32.2097 90.65 93.25 94.71 96.49 105.41 69.83 71.6
96 1 4 25.2621 91.65 94 95.32 96.94 105.03 69.8 71.4
97 1 4 18.3146 92.64 94.75 95.94 97.4 104.69 69.76 71.3
98 1 4 11.367 93.62 95.5 96.57 97.87 104.38 69.73 71.2
99 1 4 11.133 93.66 95.6 96.65 97.94 104.37 69.73 71.2
100 1 4 1.617 94.98 96.61 97.5 98.58 104 69.68 71

TS Vapor
fraction
80 0 0 -446208 -5302.4 35664.42 234.69 234.69 805.59 Liquid Phase
81 0 0 -446383 -5610.7 40115.18 258.03 258.03 805.59 Liquid Phase
82 0 0 -449750 -5388.8 39971.05 258.01 258.01 807.93 Liquid Phase
83 0 0 -452982 -5172.2 39832.97 258 258 810.24 Liquid Phase
84 0 0 -453138 -5204.9 39826.3 257.93 257.93 848.28 Liquid Phase
85 0 0 -457652 -4893 39634.09 257.93 257.93 851.88 Liquid Phase
86 0 0 -461892 -4591.9 39454.13 257.94 257.94 855.45 Liquid Phase
87 0 0 -465868 -4301.2 39285.52 257.96 257.96 858.99 Liquid Phase
88 0 0 -469589 -4020.5 39125.73 257.98 257.98 862.5 Liquid Phase
89 0 0 -473063 -3749.5 38976.95 258.02 258.02 865.98 Liquid Phase
90 0 0 -476299 -3487.9 38838.72 258.06 258.06 869.43 Liquid Phase
91 0 0 -479306 -3235.1 38710.63 258.12 258.12 872.85 Liquid Phase
92 0 0 -482090 -2990.8 38592.28 258.19 258.19 876.26 Liquid Phase
93 0 0 -484660 -2754.6 38483.29 258.27 258.27 879.66 Liquid Phase
94 0 0 -487022 -2526.1 38383.3 258.35 258.35 883.04 Liquid Phase
95 0 0 -489182 -2305.1 38291.98 258.45 258.45 886.41 Liquid Phase
96 0 0 -491149 -2091.3 38209.01 258.55 258.55 889.78 Liquid Phase
97 0 0 -492927 -1884.3 38134.09 258.67 258.67 893.15 Liquid Phase
98 0 0 -494524 -1684 38066.92 258.79 258.79 896.51 Liquid Phase
99 0 0 -494574 -1663.6 38064.79 258.81 258.81 855.85 Liquid Phase
100 0 0 -496454 -1403.9 37985.79 258.99 258.99 860.17 Liquid Phase

Analysis along Tubes - Physical Properties
Temperature F 194 186.26 178.45 170.55 162.56 154.49 146.32 138.06 129.7
Enthalpy BTU/lb 108.6 105.2 101.7 98.3 94.9 91.5 88.1 84.7 81.3
Pressure psi 72.52 72.24 71.96 71.68 71.4 71.13 70.85 70.57 70.29
Vapor mass fraction 0 0 0 0 0 0 0 0 0
Liquid density lb/ft3 50.079 50.35 50.623 50.896 51.17 51.445 51.721 51.998 52.276
Liquid specific heat BTU/(lb*F) 0.4433 0.4388 0.4342 0.4296 0.4249 0.4202 0.4154 0.4106 0.4057
Liquid thermal cond. BTU/(ft*h*F) 0.065 0.065 0.066 0.067 0.068 0.068 0.069 0.07 0.071
Liquid viscosity cp 0.2931 0.3048 0.3171 0.33 0.3438 0.3583 0.3738 0.3904 0.4082
Surface tension lbf/ft 0.00141 0.00144 0.00148 0.00151 0.00154 0.00158 0.00161 0.00165 0.00169
Latent heat BTU/lb
Vapor viscosity cp
Temperature F 121.24 112.68 104
Enthalpy BTU/lb 77.9 74.4 71
Pressure psi 70.01 69.73 69.45
Vapor mass fraction 0 0 0
Liquid density lb/ft3 52.556 52.837 53.12
Liquid specific heat BTU/(lb*F) 0.4008 0.3958 0.3908
Liquid thermal cond. BTU/(ft*h*F) 0.071 0.072 0.073
Liquid viscosity cp 0.4273 0.4482 0.4708
Surface tension lbf/ft 0.00172 0.00176 0.0018
Latent heat BTU/lb
Vapor viscosity cp

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Created by Deao-Chemicals Page 1

File: Printed: 1/7/2024 at 4:46:42 PM

Warnings & Messages

Current selected case 1

in ft ft psi psi in Dollar(US)

1 8.071 10 9.833 1.02 0.78 0.05 3.06 0.44 7.5 14 4 34 1 1 10286

1 8.071 10 9.833 1.02 0.78 0.05 3.06 0.44 7.5 14 4 34 1 1 10286

Current selected case D

Shell ID in 8.071 8.071 8.071 8.071

Tube length - actual ft 10 10 10 10

Tube length - required ft 9.833 9.833 9.833 9.833

Pressure drop, SS psi 0.78 0.78 0.78 0.78

Pressure drop, TS psi 3.06 3.06 3.06 3.06

Baffle spacing in 7.5 7.5 7.5 7.5

Number of units in series 1 1 1 1

Number of units in parallel 1 1 1 1

Total price Dollar(US) 10286 10286 10286 10286

Film coef overall, SS BTU/(h*ft2*F) 865.72 865.72 865.72 865.72

Film coef overall, TS BTU/(h*ft2*F) 253.43 253.43 253.43 253.43

Heat load BTU/h 496475 496475 496475 496475

Recap case fully recoverable Yes Yes Yes Yes

Heat Exchanger Specification Sheet

35 Number passes per shell 1 4

37 Connections In in 1 2.067 / - 1 1.38 / -

1 Size 8.071 X 120 in Type BEM Hor Connected in 1 parallel 1 series

Find Fouling Shell Side Tube Side Total Messages: 3

Heat Transfer Resistance

Overall Coefficient / Resistance Summary Clean Dirty Max Dirty

* Based on outside surface - Area ratio: Ao/Ai = 1.28

Shell by Shell Conditions

Shell heat load BTU/h 496475

Shell inlet temperature F 77

Shell outlet temperature F 94.99

Tube inlet temperature F 194

Tube outlet temperature F 104

Shell inlet vapor fraction 0

Shell outlet vapor fraction 0

Tube inlet vapor fraction 0

Tube outlet vapor fraction 0

Shell inlet pressure psi 72.52

Shell outlet pressure psi 71.74

Tube inlet pressure psi 72.52

Tube outlet pressure psi 69.45

Shell pressure drop psi 0.78

Tube pressure drop psi 3.06

Mean shell metal temperature F 86.35

Mean tube metal temperature F 100.33

Minimum tube metal temperature F 86.95

Maximum tube metal temperature F 124.17

Hot Stream Composition

Total Comp 1 Comp 2

Stream mass fractions 1 1 0

Liquid mass fractions at inlet 1 1 0

Liquid mass fractions at outlet 1 1 0

Vapor mass fractions at inlet 0

Vapor mass fractions at outlet 0

Liquid 2 mass fractions at inlet

Liquid 2 mass fractions at outlet

Stream mole fractions 1 1 0

Liquid mole fractions at inlet 1 1

Liquid mole fractions at outlet 1 1

Vapor mole fractions at inlet 0

Vapor mole fractions at outlet 0

Film coef overall, SS BTU/(hft2F) 865.72 865.72 865.72 865.72

Film coef overall, TS BTU/(hft2F) 253.43 253.43 253.43 253.43

RhoV2 Analysis Flow Area Velocity Density RhoV2 TEMA limit