Professional Documents
Culture Documents
א
א
٢
אא ١٧٣
א EFא
ECLUTCHFאWאא
אאאאאאאWאא
אאא،
אאאא
Wאאאא Wאא
אאא J
א J
אאאאאא J
אאא J
אאאא J
אאאאאאא J
٪٩٥٪٩٠אאאא Wאאא
٤Wאא
Wאא
H
Wאא
١١٦ Jאאא
- ٢٢ -
אא ١٧٣
א EFא
אא
א
ECLUTCHF
EIntroductionF
אאאא
K(engine flywheel)אאאא،
אאאאא
FאE אFאאא אא
אאאא
א،אאאאKEא
אאאא،א
FאאאאאאKEאF
אאאאא،אאאא Eא
KEאאאFאא
EPurpose of the ClutchFאא
אאאא(clutch assembly)אא
E١ J٢F(manual transmissions)
FאאאE٢ J٢F(manual transaxles)
K א(engine power flow)Eאאא
אאאאאאא
(clutch pedal)אאא(neutral)אא
אאאKE٣ J٢F
KEאאFא
- ٢٣ -
אא ١٧٣
א EFא
EאFאאא
אאאEאFאK
אאאא
KEאאאאFא
אאאאאWE١ J٢F
EאאF
אאאאאWE٢ J٢F
EאאF
- ٢٤ -
אא ١٧٣
א EFא
EFאEFאאאאאWE٣ J٢F
EFunctions of the ClutchFא
Wאאא
אE אאFא J١
KEA٤ J٢Fאאא
،E אאFא J٢
אFאאאאא
אE אאאאאאא
KEA٤ J٢F
אאאFא J٣
אאאא،E
אא،אEאאF
אאאאאאא
KEB٤ J٢F
אאאFא J٤
אאא ،Eא
KEB٤ J٢Fא
- ٢٥ -
אא ١٧٣
א EFא
אWE٤ J٢F
EאאאFאW(B)،EאאFאW(A)
EDesign of the ClutchFא
אאאאאא
WאאאאאאKאאא
Kאאא J١
Kאאאא J٢
Kא J٣
Kאא J٤
KEאאאFא J٥
K J٦
Kאאאאא J٧
(clutch assembly)אא ،
Kאאאאאאאאא
- ٢٦ -
אא ١٧٣
א EFא
ETypes of ClutchesFאאא
Wאאא
Wאאא J١
אאא J
אאא J
אאאאא J
אאא J٢
א(friction clutches)אאאאא
אאאאא
K
EMechanical Friction ClutchesFאאאא
?אאאאאא(clutch assembly)א
? א?א(friction clutch)?א
א?א(mechanical clutch)?
،אאאאאא(dry clutch)
אאאאאא(wet clutch)?א?אא
אאאאK אאאאא
Kאאא
Wאאאאא
(single – plate (disc) clutches)אא J١
(double – plate (disc) clutches)אא J٢
(multiple – plate (disc) clutches)אאא J٣
(Conical clutches)א J٤
אאאאאאא
KאאאE٥ J٢F،אא
- ٢٧ -
אא ١٧٣
א EFא
EאאFאאאאWE٥ J٢F
אא،אאאWE J٥ J٢F
،אאאאאWE J٥ J٢FK
אא
אאאאא
אאאWE J٥ J٢FKאאא
Kאאאאא،א א
Wאא،אאאאא
EאFאאא J١
EאFאא J٢
א J٣
אא J٤
E
אאאאאאאFאא א
אE אאFא،אאא
،אאאאKEאF
Kאאאאאאאאאא
אאאאאאאאא
אE٥ J٢Fאאאאאא
אאאאאאאKא
W،אאאא
- ٢٨ -
אא ١٧٣
א EFא
EFאאאWE٦ J٢F
אאWE٧ J٢F
- ٢٩ -
אא ١٧٣
א EFא
אאאאאWE٨ J٢F
אאאאאאאW(driving parts)אאא J١
אאEאאFא
(engine flywheel)אאאאאאאKא
אאF(pressure plate assembly)א
KE(clutch cover)א(pressure disc)
אאאאאאאW(driven parts)EאFאאא J٢
אE
אFא
E
אFאאאאאאKא
(splines)אאK(clutch disc or friction plate)
KEאFא(input shaft)אEאFא
- ٣٠ -
אא ١٧٣
א EFא
J٢F
אאאאאא
Wאא(nodular cast iron)אא،E٩
אאאא (thick) J١
Kא
אאא(flywheel clutch-dide)אאא J٢
Kא
(flywheel to crankshaft fastener)א J٣
Kאאאא
א J٤
א(pilot bushing for transmission input shaft)
K(pilot bearing)אאא
אאאאWE٩ J٢F
אאאא
،(pilot bearing)אא
אא(ball bearing)
(lubricant)K אאאאא،(bronze bushing)
Kא
- ٣٢ -
אא ١٧٣
א EFא
אאאאאאאWE١٠ J٢F
(Clutch Disc (Friction plate))EאFא J٢
אא(driven member (part))אאEאFא
א(driving members (parts))אאא،א
KE١١ J٢F(pressure plate)א(flywheel)אא
אאאEאFאWE١١ J٢F
- ٣٣ -
אא ١٧٣
א EFא
אאאאE١٢ J٢Fאא
אK
אא אאE אFא
א(splined (grooved) hub)אא
א(transmission input shaft)אאא
אאאא،א
(round)אאאאאKאא
K(thin)EF
אאאWE١٢ J٢F
אאא
Wאאא،אא،
א(cushion springs)אאאא J١
Eengaged positionאFאא،א
אאאא
KE١٣ J٢F
(torsional (dampening) coil springs)אאאא J٢
אאאא،(torsional vibrations)E אאFאאא
אאאK אאאא
Kאאאאא
- ٣٤ -
אא ١٧٣
א EFא
אאאאWE١٣ J٢F
אW(C)،אW(B)،אאאW(A)
אא(stop pin)א
(friction (washer) ring)א،אאא
Kאאא(drive washers)אא(hub flange)א
(Friction Materials (Linings))אאאא J١ J٢
E١٣ J٢١٢ J٢Fא
א،E(friction material (lining)אF(friction ring)א
Wאאא
Kאא J١
Kא J٢
Kאאא J٣
Kא J٤
Kאאא J٥
Kא،אאא J٦
א،אאאא
Wאאא،
Kאא٪٢٥אWא J١
٪٥٠אאאאאW א J٢
Kא
KאאWא J٣
- ٣٥ -
אא ١٧٣
א EFא
אאWא J٤
K
W،אאאאאא
אאאאWאאא J١
Kאאאאא
אאאWאאאאא J٢
Kא
אאאאWאא J٣
אאאW אא،אאאאאא
Kא
אאW אא
Kא
WE
אFאא
א Kאאאא
Kאאאא،אא
אא(asbestos)א
אאא،א
אאאאאאא
Kאאא
(Pressure Plate (Disc))אא J٣
אE١٤ J٢F(pressure plate or disc)א
K(friction plate)אאא
(thick piece of cast iron)אאאא
Kאאאאא
- ٣٦ -
אא ١٧٣
א EFא
אאאאא
K אאאאא
אא אאאא
Kאאאאא
אאאאאא
אאאא
Kא
אאאWE١٤ J٢F
אא
אאאאא،א
אאאאא،
Kאאאאאאאא
Wאאאא،
אFאאאא،EאFאאאאא
א(clutch cover)אאKEאאאאא
א، אאא
אK אא(pressure plate)א
Kאאאאאא
- ٣٧ -
אא ١٧٣
א EFא
EאFאאאאא J١ J٣
(Coil Spring Pressure Plate Assembly)
J٢Fאאא אאא
אא(coil springs)EאFאאא،E١٥
،אא٩٣א(pressure springs)
Kאאאא(release levers)
אאאאאאWE١٥ J٢F
(spring force (normal force))א(coil springs)אאא
אאאא
אא،אאאאא
KאEFאאא
אאא(release levers)א
E١٦ J٢FKE אאאFאאא
(pressure plate)א(release levers)א
K(clutch cover)א(hinge bolt)א
- ٣٨ -
אא ١٧٣
א EFא
אWE١٦ J٢F
،אאאאאE١٧ J٢F
א(throw-out bearing (release bearing))אE F
،(clutch fork)א(release levers)א
אאאאאא
אאKE אאאאFאא
אאאאא،א
אאאאא
Kאאאאא، EאF
- ٣٩ -
אא ١٧٣
א EFא
אאאאאWE١٧ J٢F
אאאא J٢ J٣
(Diaphrgm Spring Pressure Plate Assembly)
אאאאאאE١٨ J٢F
KE٢٢١٠אאFאE٩١אאFא
אאאאאאWE١٨ J٢F
- ٤٠ -
אא ١٧٣
א EFא
אאאאא
E١٨ J٢١٤אF(cone-shaped diaphragm spring)
אE١٨ J٢٢٢אFאE١٨ J٢١٠אFא
FאאK
אאאא
אאאEA J١٩ J٢
אאKאא،א
Kאאאאא(fingers)
אאאאWE١٩ J٢F
אWC،EאאאFאWB،אאWA
،EB J١٩ J٢F(clutch engagement)אEאF
אא،אאא
אFאאאאאאא
KEאאא
- ٤١ -
אא ١٧٣
א EFא
אWא،אWאWE٢٠ J٢F
אאאEא٢٠ J٢F(clutch fork)א
אא(U)א،(ball stud)אא
א،אאEא٢٠ J٢Fאא
אK(clutch linkage)אא
Kא(return spring)،אא
- ٤٢ -
אא ١٧٣
א EFא
אא،E٢١ J٢Fא
א(grease)אEA J٢١ J٢F(ball bearing)
(graphite type)אאאא، אא
KEB J٢١ J٢F(graphite ring)אא
אאWE٢١ J٢F
אWB،WA
(Clutch Housing and Input Shaft)אאא J٥
אאE٢٢ J٢F(clutch housing)אא
אאKאאאא،א
אאאאאKאאא
אאא،אאא
א(clutch cooling)אאא
K
א،אאאא אאאא
Kאאאאא
،(transmission input shaft)אא
(splines)א،אאא
Kאא
- ٤٣ -
אא ١٧٣
א EFא
אאאWE٢٢ J٢F
(Clutch Pedal Free Travel)אEאFאאאא J٦
א(clutch pedal)אא(free travel)אאא
א،E٢٣ J٢F(free play)אאא
K
אאאE אאFאא
אאאאאאאאאאא
אאאאאאא
Kא
אאאאאWE٢٣ J٢F
- ٤٤ -
אא ١٧٣
א EFא
אאאאאאאא
אאאאKאאא
אא(full out position)א
،א(hard to push)
אאאאאאאKאאאאא
Kאא،אא
(Clutch Safety Switch)א J٧
(clutch safety switch)א
(starter-clutch interlock switch)EEאFאאאFאא
KאEFאאאKE٢٤ J٢F
אWE٢٤ J٢F
אאאEאFאאאא
אא،אאאא
אאאאKא
אא،אאא
Kא
- ٤٥ -
אא ١٧٣
א EFא
W(three-function switch)אאאא
Kאאאאא J١
Kאאאאא J٢
אא،אאא J٣
Kאאאא
ETypes of Clutch LinkageFאא
אאEאFאאאא
W،אK(clutch linkage)א
W(mechanical linkage) J١
(shaft and lever linkage)א J
(cable linkage)EאFאא J
W(hydraulic linkage) J٢
J
(electronically-controlled)א J
(Shaft and Lever Mechanical Linkage)אאאא J١
،(levers)אאאאא
(adjustable rods)אא،(pivots)אאא،(shafts)א
Kאאאא،E٢٥ J٢F
- ٤٦ -
אא ١٧٣
א EFא
אאאאWE٢٥ J٢F
EאFאאאאWE٢٦ J٢F
(Self-Adjusting clutch)אאאא J ١ J ٢
אאאא אאא
E Fא،אאאא
KE٢٧ J٢Fאאא
- ٤٧ -
אא ١٧٣
א EFא
אאאאWE٢٧ J٢F
(Pawl)אא،אאאאאאא
אאKEא٢٧ J٢F(toothed segment)א
KאEאFאא،אא
(Hydraulic Linkage)אא J٣
אאWE٢٨ J٢F
- ٤٨ -
אא ١٧٣
א EFא
אאאאא
אאא،E٢٨ J٢FאאאKא
Kאאאא،אא
(clutch master cylinder)אא א،אאא
אאאאאא(reservoir)אאא
،(clutch fork)אא(slave cylinder)EאFא
K(pushrod)אאאאאK
אאאאאאאא
K(hydraulic tubing)
אאאאא J٤
(Electronically-Controlled Hydraulic Linkage)
אאאאאWE٢٩ J٢F
- ٤٩ -
אא ١٧٣
א EFא
אEאF
א E٢٩ J٢F
אאE אאFאאK
KEאFאאאאאKאא
אאא (sensors)א
،(transmission)א(clutch)א(engine)א(throttle)
K(ECM)אא
،(gear-shift lever)א אא
אא אאאאא
אאKא(engage)EF(disengage)EF
Kאאאאא
אא،אאאא
אאא(actuators)אאא
KאאKאא
(Double - & Multiple - Disc Clutch)אאאאא
אF(double-disc clutch)א א E٣٠ J٢F
אא،אEא
،(two friction discs)א
אאאאאאK אא
K
אאאא
אאK
אאאאאאאאאא
Kאאאאאא
אא(multiple-disc clutch)אאאא
א،EאאFא
אאאאאאאאאKאא
E FאאאE٣١ J٢FKא
K אאאא
- ٥٠ -
אא ١٧٣
א EFא
אאאאWE٣٠ J٢F
אאאאWE٣١ J٢F
- ٥١ -
אא ١٧٣
א EFא
ECalculationsF
(Pressure Force and Surface Pressure)אאא J١
Fאא،אאא
KEאאFאE(A)א
A = π (D − d )
2 2
4
W
(m2) אאאZ A
(m) אאZD
(m) אאאZd
E(Fn)אאאFאאאא
אKאאא،אאאא
א ،(nsp)אאאא(Fsp)אאא
Wאאאאא
F =n .F
n sp sp
W
(N) אאאאZ Fn
אאZnsp
(N) אאאZFsp
- ٥٢ -
אא ١٧٣
א EFא
א אאאא
Wאאאא(Psur)אא
F
P = n
sur A
W
(N/m2) אאאאZPsur
(Friction Force)א J٢
אאFא א(Ff)א
אאאאFאאאאאEאא
KאאאEאא
F = µ .F
f c n
W
(N) EאאFאZ Ff
אאZµc
(N) אאאאZFn
(Clutch Transmitted Torque)אאאאא J٣
א(Tc)אאאאאא
אאאEאFא
K(rm)אאא
- ٥٣ -
אא ١٧٣
א EFא
W
r = D+d
m 4
אאXאאZאאאאא
אא،(Z)אא
WEא XאאXאאFאאא
T = Ff .r .Z
c m
W
(N.m) אZ Tc
(N) EאאFאZFf
אאZZ
(m) אאאZrm
W
EאאF ٢ZZ
EאאF ٤ZZ
- ٥٤ -
אא ١٧٣
א EFא
א(Tc)אאאאא
א،E אFאא(Te)א
Kא
Tc ≥ 1.5 Te
(Clutch Magnifying Ratio)אא J٤
אאK(Fped)אאא
אא،אאאא(imech)
K(i hyd)אא
Wאאא(i tot)אאא
i =i .i
tot mech hyd
Fn = F ped . i tot
(Solved Examples) J٥
WE١F
Wאאא
D = 200 (mm) & d = 130 (mm)
W(20 x 10 N/m2)אאא
4
אא J١
(µc = 0.3)٠{٣ZאאאEאאFא J٢
אאאאאאא J٣
WE١F
A = π / 4 [(0.2)2 – (0.13)2] = 0.018 (m 2)
- ٥٥ -
אא ١٧٣
א EFא
- ٥٦ -
אא ١٧٣
א EFא
WE٣F
Wאאאאא
(nsp = 9)٩Zאא J
(µc = 0.3)٠{٣Zאא J
D = 185 (mm) & d = 130 (mm)Wא J
٤{٥Zאא J
٦Zאא J
K١٢٠אאא J
אא١{٥Zא
Wא
אאא J١
(Fped)אאאא J٢
WE٣F
Fn = Ff / µc = 3809 (N)
- ٥٧ -
אא ١٧٣
א EFא
אא
Wאאא،אאEXFאאE√FW
אאאאאא J١
KEFא
אאאאאאאאא J٢
KEFאא
KEFאאאאאא J٣
א א אא א א א J٤
KEFאאא
א א אא א א J٥
KEFא
WW
KKKKKKKKKKKKKKKKKKאאאאאא J١
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKאא J٢
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKא J٣
KאKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK J٤
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKא J٥
WאאאאאאאאW
Wאא J١
אא–
א–
אא–
א–
Wאאאאאאאא J٢
א–
אאא–
- ٥٨ -
אא ١٧٣
א EFא
אאא–
א J
W،אא J٣
אאא–
אא–
אאא–
א J
אאאאאאא J٤
Wאאאא
א–
אא–
א–
א J
Wאאאא J٥
א–
אא–
אא–
א–
Wאא J٦
אא–
א–
אאא–
אאא–
Wא J٧
אאא–
א–
א–
- ٥٩ -
אא ١٧٣
א EFא
אא–
WאEאFאא J٨
א–
אא–
אאא–
EFEF–
Wאאאא J٩
אא–
א–
א–
EFEF–
Wאאא J١٠
אא–
אא–
אא–
EFEF–
WאאW א
؟אאאאא J١
Kאאאאאאא J٢
אאאאאאאאאאא J٣
Kאאא
Kאאא J٤
؟אאאאאאאא J٥
- ٦٠ -
אא ١٧٣
א EFא
אאא
W
√ J١
√ J٢
EאFX J٣
EאאאFX J٤
EאאאאאFX J٥
W
J١
אאאאא J٢
אא J٣
א J٤
אאאאא J٥
W
EF J١
EF J٢
EF J٣
EF J٤
EF J٥
EF J٦
EF J٧
EF J٨
EF J٩
EF J١٠
- ٦١ -
אא ١٧٣
א EFא
W א
אאאאא J J١
אאאאא J
אא ،אאא J
אאאא
Wאאאאאא J٢
אאEF J١
EאFאאאא J٢
EאאאFאא J٣
אאאא J EFא J J٣
J א J
אאא J
אאאאאא J
אא J
W J J٤
א J١
EאFאא J٢
W J
J١
EFא J٢
EאFאאא J J٥
EאFאא J
א J
אא J
- ٦٢ -