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Resibloc: 树脂包封缠绕式干式变压器
Resibloc:the RESIBLOC cast-resin transformer
2 RESIBLOC│适用于各种特殊环境的变压器
—
环保可靠及安全
Environmental protection, reliability
and enhanced safety
挑战 • Stress due to harmonics
The challenge • Overvoltage peaks
• Variable power factor control
干式变压器广泛应用于对环境危害及火灾风险有严格 • Minimized maintenance
要求的场合,同时还要严格满足电气参数要求。
ABB可以提供符合IEC 60076-11、ANSI 或IEEE等国际标
Dry-type transformers are frequently used in applica- 准的RESIBLOC个性化定制产品,以72.5 kV和60 MVA最
tions where contamination and fire risks for people 大容量为限。
and the environment have to be eliminated. In addi-
tion to eliminating these hazards, there are stringent With ratings of up to 60 MVA and voltages of up to
electrical parameters that must also be met. 72.5 kV, ABB offers RESIBLOC as an individually
customized product that meets all these require-
可靠的变压器技术不仅是石油天然气、船舶、采矿、钢 ments and conforms to the international stan-
铁、造纸、化工等行业的必要条件,同时在供、配电领域 dards, IEC 60076-11, ANSI or IEEE.
也对其有严格的要求。
数十年来,尤其是在对可靠性要求较高或特殊环境的
Reliable transformer technology is essential not 应用领域,RESIBLOC证明了其价值。其先进的技术,
only in oil and gas, marine, mining and steel, paper 使其能够满足客户最严格的要求。
and chemical industries but also in the fields of po
wer generation and distribution. RESIBLOC has proven its worth for decades in ap-
plications requiring a high level of reliability or
对于特殊使用要求及苛刻的运行环境,普通的变压器 where special environmental conditions apply.
解决方案常常无法满足要求。
由于RESIBLOC线圈包封材料中,玻璃纤维含量大约为
For applications involving exceptionally tough 80%,因此,具有了卓越的高机械强度性能,也就是说,
environmental conditions, conventional solutions 在机械应力较高的应用环境中(如连续震动或地震多发
frequently do not meet all the transformer requirements. 地区),它是最佳选择。此外,RESIBLOC具有更宽的适
用温度范围:即使在-60℃的低温下,也可以照常使用。
解决方案
The solution Thanks to its glass-fibre content of approximately
80%, RESIBLOC provides outstanding mechanical
RESIBLOC® 树脂包封变压器的解决方案,适应以下特殊要求: strength, meaning it is ideal for use in applications in-
• 环境友好,不会危害人身和自然环境 volving high mechanical stresses. For example, RESI-
• 阻燃自熄 BLOC is ideal for use in environments prone to earth-
• 满载运行(冷却系统启动情况下) quakes or applications with continual shocks. In
• 强大的抗短路能力 addition, the glass fibres extend the range of tempera-
• 苛刻的运行环境 tures at which the transformer can be utilized; unre-
• 抗谐波能力 stricted use is possible even at a temperature of -60℃.
• 过电压
• 可变功率因数控制 RESIBLOC技术的其它重要优势在于能够保护自然环
• 免维护 境。RESIBLOC技术完全无油,同时还尽量减少了其它
易燃材料的使用,因此能够避免对变压器周围的环境造
The RESIBLOC® cast-resin transformer. RESIBLOC
成污染,进一步消除了火灾隐患。
is the solution when a transformer must meet the
following requirements:
Other advantages of RESIBLOC technology relate
• No risk for humans and the natural environment
to protection of the environment. lt is entirely oil-
due to contamination
free and the use of other flammable materials has
• Non-explosive and flame-retardant
also been reduced to a minimum, thus avoiding
• Heavy load cycles (cold start to maximum load)
any contamination in the transformer's surround-
• High short-circuit withstand capability
ings and eliminating any additional fire risk.
• Stress due to tough ambient conditions
RESIBLOC│适用于各种特殊环境的变压器 3
RESIBLOC从多个层面上实现了成本节约:其独特的构 灵活的生产工艺技术,可满足各种应用场合,特别适合
造很大程度地降低了对备件的需求,同时还减少了维护 设计、生产定制化变压器,产品包括双绕组变压器、多
的工作量。新开发的EcoDry变压器经过损耗优化处理, 绕组变压器、单相变压器及特殊要求的变压器(例如配
能够实现更高的能源效率,从而进一步节省成本。因 置有载调压开关或特殊冷却系统的变压器)。
此,不但成本得到了最大程度的降低,环境影响也被最小化。
The flexible production technology used allows for
RESIBLOC provides a lot of potential for cost saving: application-responsive, customized transformers
its special construction minimizes both the requirement to be designed. These include double-tier transformers,
for spares inventories and the amount of maintenance multi-winding models, singlephase transformers
work needed. Additional cost savings can be achieved and customized versions, e.g. with on-load tap
with the newly developed EcoDry transformers changers or special cooling systems.
which offer even higher energy efficiency thanks
to loss optimization. Thus, not only the costs are
minimized, but the environmental impact as well.
4 RESIBLOC│适用于各种特殊环境的变压器
—
轻松承受限值
Coping comfortably right up to the limits
—
针对RESIBLOC的全方位服务支持
Comprehensive service support
—
适用于所有应用领域的可靠解决方案
Reliable solutions for all applications
—
技术
The technology
—
技术
The technology
RESIBLOC树脂包封变压器是自然冷却型干式变压器领域中的一项开创性的发明,RESIBLOC
技术推出后仍不断在设计上予以巩固,其容量生产范围在干式变压器领域中独一无二。现
今,其额定容量可以达到60 MVA,绝缘电压等级可以达到72.5 kV。因此可以为客户提供更
宽广的最佳的解决方案,以满足其不同的应用要求。
玻璃纤维强化——防开裂的保障 高压绕组
Glass-fibre reinforcementa-guarantee against High-voltage winding
crack formation
由于冲击电压在层式线圈内呈线性分布,从而保证了其
增加了玻璃纤维丝束强化后的环氧树脂是一种具有较 具有出色的抗冲击电压的特性。采用圆形(或截面更大
高机械性能和绝缘强度的材料。再加上高低压绕组一体 则采用矩形)及外层均用截耐热等级为F级的环氧树脂浸
化绕制,形成了一个紧凑的块状结构,这种结构使RESI- 润过的玻璃纤维丝束缠绕。绕组制成后,将此一体化绕
BLOC变压器具有很高的短路承受能力,即使在极其恶 组放在专用烘房中固化,呈现坚实的,更加优化的整体。
劣的运行环境下,也保证其不会开裂。
The used layered design ensures outstanding
Epoxy resin, reinforced with glass-fibre rovings, is lightning impulse voltage withstand capability
a material of superior mechanical and dielectric thanks to its linear impulse voltage distribution.
strength. The low and high voltage windings are Round (or in the case of the more sizeable cross-
positively joined to create a single compact block, sectional areas, rectangular) conductors made of
a design that gives RESIBLOC a high short-circuit aluminium or copper are uesd. Layer insulation and
withstand capability, and protects it against crack the outer encapsulation of the windings is made
formation even when exposed to extremely tough from glass-fibre-rein-forced epoxy resin of ther-
operating conditions. mal class F. The individual conductor layers are
coated using the roving wet winding process. After
低压绕组 the winding operation has been completed, the
Low-voltage winding block windings are hardened in special ovens.
Winding and core-optimized material, optimized
RESIBLOC变压器的低压绕组采用铜箔或铝箔,绕组绝 geometry.
缘采用耐热等级为F 的预浸材料。箔绕工艺能够极大地
减小短路时轴向受到的电动力。为增加填充系数,小容
量的变压器的低压绕组采用线绕层式线圈的结构。
—
技术
The technology
高压绕组直接绕制在相应的低压绕组上。高低压绕组 铁心结构
的紧密结合可避免其在短路时的轴向或径向相互移位。 Core construction
即使在短路时或经历长时间的运输后,也能保证高低压
绕组之间的相对位置。 铁心的构造决定着变压器的质量。其使用的材料及其几
何构造对损耗和噪声有着重要的影响。RESIBLOC变压
The high-voltage winding is wound directly onto 器铁心采用晶粒取向的优质硅钢片,叠成铁心柱和铁
its low-voltage counterpart. The positive connec- 轭。精确的尺寸保证了噪音和损耗的最小化。
tion between the high and low-voltage windings
can be relied upon to prevent the windings shift- The construction of the core is highly determinant
ing either axially or radially against each other of the quality of a transformer. The material used
when exposed to short-circuit forces. The mutual and its geometrical configuration exert a substan-
spacing between the high and low-voltage wind- tial influence on the loss figures and the noise
ings, important for the dielectric strength, is as- emissions. For the core of RESIBLOC grain-ori-
sured even in the event of a short-circuit or after a ented transformer laminations are used which are
lengthy period in transit. layered to form leg and yoke stacks. Meticulous di-
mensional accuracy ensures that noise emissions
绝缘中高达80%的玻璃纤维束含量,结合了轴向和径向 and losses are rigorously minimized.
的玻璃丝束造就了线圈优越的机械性能,由于绝缘和铜
导体间的热膨胀系数非常接近,热胀冷缩的应力产生很 为了改善接缝处的磁性能,铁心柱与铁轭采用全斜45º
小,保证了变压器在寿命期绝无线圈开裂之忧。 搭接。采用先进的步进叠工艺,外部涂施厚浆型树脂漆
用以防腐。
The high glass-fibre content of around 80% and
the combination of radial rovings and axial-rein- In order to assure optimum matching of the flow
forcement glass-fibre contents create a mechani- pattern to the magnetic preferential direction, the
cally sturdy winding block exhibiting very high re- joints between the leg and yoke laminations are
dial and axial strength. This can be relied upon executed with 45º cuts and arranged in overlap-
over the transformer’s entire lifetime to prevent ping layers. In modern-day step-lap technology,
crack formation which can be caused by different the joints between the leg and yoke laminations
thermal expansion coefficients for the solid insula- exhibit multiple offsets. An epoxy resin coating
tion and the conductor materials or by tempera- protects the core against potential corrosion.
ture differentials in the solid insulation sheath.
气候、环境及火险等级
即使在极端运行环境下同样适用,例如,环境温度很低 Climate, environmental and fire classes
或突然出现峰值过载。
按照IEC 60076-11的规定,RESIBLOC干式变压器的标
This is also applicable under extreme operating 准型号满足对气候、环境和火灾极严格的要求。
situations, such as low ambient temperatures or
sudden peak overloads. The standard versions of RESIBLOC dry-type
transformers meet the most stringent require-
由于RESIBLOC变压器制造过程中无需使用模具,可以根 ments for climate, environmental and fire classes
据客户的特定要求,单独设定绕组尺寸。为保证冷却适 in conformity with IEC 60076-11.
当,可以根据需要,在绕组中任意设置轴向冷却通道。
—
技术数据表
Technical data
SCR10系列配电变压器技术数据表(10 kV)
Technical data for SCR10 series distribution transformer (10 kV)
额定容量 电压组合 Voltage combination 联结组别 空载损耗 负载损耗 空载电流 短路阻抗 声压级 声功率级
Rated power Connection No-load On-load No-load Short circuit Sound Sound
高压 高压分接范围 低压 symbol loss loss current impedance pressure power
HV Tapping range LV
(kVA) (kV) of HV (%) (kV) (W) 75℃(W) (%) (%) dB (dB)
SCR11系列配电变压器技术数据表(10 kV)
Technical data for SCR11 series distribution transformer (10 kV)
额定容量 电压组合 Voltage combination 联结组别 空载损耗 负载损耗 空载电流 短路阻抗 声压级 声功率级
Rated power Connection No-load On-load No-load Short circuit Sound Sound
高压 高压分接范围 低压 symbol loss loss current impedance pressure power
HV Tapping range LV
(kVA) (kV) of HV (%) (kV) (W) 75℃(W) (%) (%) dB (dB)
—
技术数据表
Technical data
SCR12系列配电变压器技术数据表(10 kV)
Technical data for SCR12 series distribution transformer (10 kV)
额定容量 电压组合 Voltage combination 联结组别 空载损耗 负载损耗 空载电流 短路阻抗 声压级 声功率级
Rated power Connection No-load On-load No-load Short circuit Sound Sound
高压 高压分接范围 低压 symbol loss loss current impedance pressure power
HV Tapping range LV
(kVA) (kV) of HV (%) (kV) (W) 75℃(W) (%) (%) dB (dB)
SCR10系列配电变压器技术数据表(20 kV)
Technical data for SCR10 series distribution transformer (20 kV)
额定容量 电压组合 Voltage combination 联结组别 空载损耗 负载损耗 空载电流 短路阻抗 声压级 声功率级
Rated power Connection No-load On-load No-load Short circuit Sound Sound
高压 高压分接范围 低压 symbol loss loss current impedance pressure power
HV Tapping range LV
(kVA) (kV) of HV (%) (kV) (W) 75℃(W) (%) (%) dB (dB)
—
技术数据表
Technical data
SCR10系列配电变压器技术数据表(35 kV)
Technical data for SCR10 series distribution transformer (35 kV)
额定容量 电压组合 Voltage combination 联结组别 空载损耗 负载损耗 空载电流 短路阻抗 声压级 声功率级
Rated power Connection No-load On-load No-load Short circuit Sound Sound
高压 高压分接范围 低压 symbol loss loss current impedance pressure power
HV Tapping range LV
(kVA) (kV) of HV (%) (kV) (W) 75℃(W) (%) (%) dB (dB)
SCR10系列电力变压器技术数据表(35 kV)
Technical data for SCR10 series power transformer (35 kV)
额定容量 电压组合 Voltage combination 联结组别 空载损耗 负载损耗 空载电流 短路阻抗 声压级 声功率级
Rated power Connection No-load On-load No-load Short circuit Sound Sound
高压 高压分接范围 低压 symbol loss loss current impedance pressure power
HV Tapping range LV
(kVA) (kV) of HV (%) (kV) (W) 120℃(W) (%) (%) dB (dB)
SCR10-3150 3.15 6030 24500 0.7 59 76
SCR10-4000 6 7020 29400 60 77
8
SCR10-5000 6.3 8370 34900 61 78
0.6
SCR10-6300 10 9900 40800 62 79
SCR10-8000 10.5 Dyn11 11300 46000 62 80
35 0.5
SCR10-10000 ± 2*2.5% 11 Yd11 12900 55500 63 81
38.5 9
SCR10-12500 6 YNd11 15700 64600 64 82
0.4
SCR10-16000 6.3 19300 76000 65 83
10
SCR10-20000 22900 85500 65 84
10.5 0.35 10
SCR10-25000 11 27100 101000 66 85
RESIBLOC│适用于各种特殊环境的变压器 13
—
技术数据表
Technical data
SCRZ10系列电力有载调变压器技术数据表(35 kV)
Technical data for SCRZ10 OLTC series power transformer (35 kV)
额定容量 电压组合 Voltage combination 联结组别 空载损耗 负载损耗 空载电流 短路阻抗 声压级 声功率级
Rated power Connection No-load On-load No-load Short circuit Sound Sound
高压 高压分接范围 低压 symbol loss loss current impedance pressure power
HV Tapping range LV
(kVA) (kV) of HV (%) (kV) (W) 120℃(W) (%) (%) dB (dB)
SCRZ10-2000 4500 19000 58 75
0.75
SCRZ10-2500 5220 22600 59 76
7
SCRZ10-3150 6300 25400 59 77
0.7
SCRZ10-4000 6 7380 30400 60 78
SCRZ10-5000 6.3 Dyn11 8730 36100 61 79
35 0.6 8
SCRZ10-6300 ± 4*2.5% 10 或 or 10300 41800 62 80
38.5
SCRZ10-8000 10.5 Yd11 11800 47500 62 81
11 0.5
SCRZ10-10000 13500 57100 63 82
9
SCRZ10-12500 16400 66500 64 83
0.4
SCRZ10-16000 20200 78200 65 84
SCRZ10-20000 23800 88000 0.35 10 65 85
SCRZ10系列配电变压器技术数据表(10 kV)
Technical data for SCRZ10 series distribution transformer (10 kV)
额定容量 电压组合 Voltage combination 联结组别 空载损耗 负载损耗 空载电流 短路阻抗 声压级 声功率级
Rated power Connection No-load On-load No-load Short circuit Sound Sound
高压 高压分接范围 低压 symbol loss loss current impedance pressure power
HV Tapping range LV
(kVA) (kV) of HV (%) (kV) (W) 75℃(W) (%) (%) dB (dB)
—
外形尺寸
Outline dimension
RESIBLOC干式变压器IP00外形图
Outline of RESIBLOC with IP00 enclosure
—
外形尺寸
Outline dimension
低压接线端子图
LV terminal drawing
SCR10(11, 12)-630~2500/10/0.4系列配电变压器外形尺寸及重量数据表(IP20)
Dimension and weight for SCR10(11, 12)-630~2500/10/0.4 series distribution transformer (IP20)
型号 a b c d e 重量 图
Type Weight Fig
(kg)
SCR10-630 1800 1500 1700 660 1340 2300
5
SCR10-800 1900 1500 1700 1340 2710
—
外形尺寸
Outline dimension
RESIBLOC干式变压器IP20外形图
Outline of RESIBLOC with IP20 enclosure
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对本文件内容进行修改的权利。
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承担任何责任。
我们保留对于本文件及其有关内容及所包含
的图像的一切权利。未经ABB事先书面同意
下,不 得 将 本 文件全 部 或 部分内容 进 行重
制、泄漏予第三方或进行使用。
—
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电话 : 021-20690300
样本所载述的产品资料以实物为准,若有变更恕不另行通知,
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