Professional Documents
Culture Documents
OF DIES (SMED)
OM 15-01-2023
What is a Changeover?
OM 15-01-2023
Total elapsed changeover time, Tc =Run-down
period + Set-up period + Run-up period
OM 15-01-2023
3
What is SMED?
OM 15-01-2023
History
The concept arose in the late 1950s and early 1960s, when Shigeo
Shingo, was consulting to a variety of companies including Toyota,
and was contemplating their inability to eliminate bottlenecks at
car body-moulding presses.
OM 15-01-2023
Pit stop in F1 Race
OM 15-01-2023
Reducing Set-Up Time
OM 15-01-2023
Stages Of SMED
120 MINS
STAGE I
TOTAL SET UP TIME
80 MINS
Segregate
Internal
Convert some 40 MINS
External
Internal
Elements
Elements or
STAGE III
parts of those to
External
Elements Reduce times of
residual Internal 7 MINS
Elements
OM 15-01-2023
The SMED Process
Observe the current methodology.
Separate internal and external Operations.
Identify the tasks which can be eliminated.
Convert maximum internal operations to external
Operations.
Streamline the remaining Internal activities.
Streamline External activities.
Document the new procedure and the actions that
are yet to be completed.
Do it all again.
OM 15-01-2023
1. Observe the current methodology
OM 15-01-2023
Data recording Format
Company Name
Process : Roll Change Area : Machine No :
Start Time : Name :
TRANSPORT
SEARCHING
EXTERNAL
ELIMINATE
INTERNAL
COMBINE
SIMPLIFY
WAITING
REDUCE
NEEDED
MOTION
WORKS
ATION
S.N
ACTIVITY TIME(min) REMARK
o.
15-01-
OM
2023
Look for
Shortages, mistakes, inadequate placement of needed equipment.
Equipment with slow adjustments for the large coarse part of adjustment.
Proper placing of all required equipment which are used.
Lack of functional standardization, that is standardization of only the parts
necessary for setup, e.g. all bolts use same size spanner, Same type of
bolts used, die grip points are in the same place on all dies.
OM
15-01-2023
Look for
Much operator movement around the equipment during setup.
More attachment / bolting points than actually required.
Attachment points that take more than one turn to fasten.
Any adjustments after initial setup.
Any use of experts during setup.
If there is waiting for anything.
OM 15-01-2023
2. Separate internal and external Operations.
OM 15-01-2023
3. Identify the tasks which can be eliminated.
Look for operation / tasks which can be eliminated like, waiting for tools,
waiting for crane, etc..
OM 15-01-2023
4 internal operations to external
Convert maximum Internal Operations
OM 15-01-2023
5. Streamline the remaining Internal
activities
OM 15-01-2023
The interrupted screw (or interrupted thread) provides one
means of clamping and unclamping something quickly.
OM 15-01-2023
6. Streamline External activities.
OM 15-01-2023
7. Document the new procedure and the
actions that are yet to be completed.
OM 15-01-2023
8. Do it all again
OM 15-01-2023
Example Tools
OM 15-01-2023
Example Tools
OM 15-01-2023
Benefits of SMED
OM 15-01-2023