Illustrated Spare Part List FOR: JUNE - 2012 PUBLICATION NO. 4H.1500.86.0.00

ILLUSTRATED SPARE PART LIST
FOR
4R1040TA ENGINE
FOR FIRE FIGHTING
A/C – KBL
APPLICATION CODE NO.

4H.2581
Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (India).
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
Website: www.koel.co.in
JUNE – 2012 PUBLICATION NO. 4H.1500.86.0.00
1
GROUP INDEX
APPLICATION CODE 4H.2581
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
ADAPTOR FOR TEMPERATURE GAUGE
1 4H.416 1 5
(1/2" NPTF - M14X1.5)
AIR CLEANER MOUNTING K24 6.11,
2 4H.1068 1 6
4RTA 1800 RPM
3 AIR INLET MANIFOLD (TA) 4H.223 1 7
4 ALTERNATOR (STAGE 1) MICO,12V55A 04.367.1 1 8
ALTERNATOR MTG & PULLEY
5 4H.263 1 9, 10
(90PCD,2 GROOVE, "A" SECTION)
6 BRACKET FOR MAGNETIC PICKUP 6H.085 1 11
7 BREATHER PIPE (TURBO ENGINE STAGE 1) 4H.161.1 1 12
8 CAC IN AND OUT PIPE CONNECTION 4H.224 1 13
9 CAMSHAFT 4H.003 1 14
CONTROL PANEL FOR FIRE FIGHTING PUMP 15 TO
10 3H.853 1
WITH CONNECTORS,12V 17
11 COVER FOR FUEL PUMP GEAR (PG) 4H.266 1 18
19 TO
12 CRANKCASE (TURBOCHARGED ENGINE) 4H.156 1
22
CRANKSHAFT PULLEY
13 (172 PCD, 2 GROOVE,"A" SECTION) 4H.261 1 23
FOR FIRE FIGHTING SET
14 CRANKSHAFT(66 DIA PIN) 4H.181 1 24
25 TO
15 CYLINDER HEAD ASSEMBLY 4H.1432.1 1
28
16 CYLINDER LINER.(105 DIA) 2H.008 4 29
17 DELIVERY BODY. 2H.013 1 30
18 DIPSTICK (PRESSED SUMP) 04.445 1 31
19 DRY TYPE AIR CLEANER (WITH STRAP).11.5" 49.614 1 32
EXHAUST DIFFUSER & MOUNTING
20 4H.1063 1 33
K24 6.11 4RTA 1800 RPM
21 EXHAUST MANIFOLD (TA) CASTING 4H.220 1 34
22 EXHAUST SILENCER WITH FLANGE(RB66TA) 49.446 1 35
23 EXPANSION BELLOW(3") AND MOUNTING 06.602 1 36
24 FLYWHEEL (FOR DIAPHRAGM COUPLING) 04.135 1 37
FRONT COVER FOR P.G.APPLICATION
25 4H.179 1 38
(W/O HYD.PUMP BORE)
26 FUEL CONNECTION 49.517 1 39
27 FUEL FILTER (W/O O.F.VALVE) 1.1L 03.656 1 40
FUEL INJECTION PUMP FOR
28 4R1040TA-PG (MICO NO. F 002 AOZ 361) 4H.594 1 41, 42
WITH FIX SPEED ARRENGEMENT
29 FUEL PIPE AND MTG.FOR FUEL FILTER. 4H.031 1 43, 44
30 FUEL PIPES (4M). 06.663 1 45
31 FUEL PUMP GEAR. 2H.011 1 46
GEAR CASING FOR P.G. APPLICATION
32 4H.178 1 47
(W/O HYD. PUMP BORE)
2
PAGE
NO.
33 GROUNDING CABLE FOR F.F SET RADIATOR 4H.905.04 1 48
34 HIGH PRESSURE PIPE (700 MM) 4H.050 1 49
35 HOLSET O.2 RB COUPLING 49.462 1 50
INJECTOR & MTG.
36 4H.154 4 51
(TURBOCHARGED ENGINE)
INTERMEDIATE GEAR AND SUPPORT
37 4H.237 1 52
(FOR ENGINE W/O AUTO TIMER)
38 LEAK OFF PIPE (4R1040TA ENGINE) 4H.252 1 53
39 LIFTING HOOK (TURBO ENGINE) 4H.170 1 54
LOOSE ITEMS TO BE SUPPLIED WITH
40 4R1040TA ENGINES 4H.227.9 1 55
(ALU. RAD. - TATA TOYO)
LOP SWITCH & ADAPTOR
41 (SWITCH 2 BAR SETTING 1/8 NPT 4H.388 1 56
(REPLACEBLE WITH 06.283)
42 LUB OIL COOLER & SPIN-ON FILTER 4H.144 1 57, 58
59 TO
43 LUB OIL PUMP 6H.004 1
61
44 LUB OIL SUMP (SHEET METAL) 4H.201 1 62
MICO STARTER
45 2H.301 1 63
12VDC 2.7KW SUITABLE FOR - 20 deg. C
MOUNTING FOR RADIATOR FAN
46 4H.418 1 64
(25 MM SPACER - FF PUMPSET)
47 MOUNTING FOR STARTER (PG) 4H.065 1 65
48 OIL FILLING BODY 4H.027 1 66
OIL SEAL HOUSING
49 2H.039.1 1 67
(PG S/F SHEET METAL SUMP)
OIL SUPPLY AND DRAIN PIPE FOR
50 4H.222 1 68, 69
TURBO (TA)
51 PIPE FOR L.O.GAUGE-2.5 M. 34.185 1 70
PISTON AND CON ROD ASSEMBLY
52 4H.180.1 4 71, 72
(TURBO ,P.G. --40 DIA PIN)
PULLEY FOR WATER PUMP SPA SECTION,
53 4H.262 1 73
2 GR. (120 PCD)
54 PUSHROD & TAPPETS 2H.007 4 74
55 RADIATOR 82.5KVA TATA TOYO 4H.1410.20 1 75
56 RADIATOR FAN (21" METTALIC PUSHER) 6H.330 1 76
RADIATOR MTG FOR 4R1040TA WITH ALU.
57 4H.225.2 1 77
RADIATOR.(TATA TOYO)
58 ROCKER COVER (TURBO ENGINE) CASTING 4H.160 1 78
ROCKER SUPPORT ASSLY
59 4H.1433 1 79, 80
(LOW FREQ. TAPPET ADJ)
60 S.G.IRON FOOT (4R1040TA) 4H.239 4 81
61 SENSOR UNIT (FOR ELEC TEMP GAUGE) 46.085.02 1 82
62 SPEED ADJUSTMENT ARRANGEMENT 49.638 1 83
STOP SOLENOID
63 4H.150 1 84
(12V,ENERGIES TO STOP) SINGLE COIL
64 SUCTION TUBE (TURBOCHARGED ENGINE) 4H.231 1 85
3
PAGE
NO.
65 SUMP DRAIN ARRANGEMENT 4H.268 1 86
THERMOSTAT AND MNTG.
66 4H.096 1 87
(UPWORD OPENING)
TURBOCHARGER FOR 4RTA 1800 RPM
67 4H.1050 1 88
ENGINE (K24 2460 GGA 6.11)
68 V BELT XPA1280 4H.692 2 89
WATER IN / OUT CONNECTION FOR
69 4H.073.7 1 90
NEW ALU. RADIATOR (TATA TOYO)
70 WATER PUMP (282.5 CRS) 4H.052 1 91
71 WATER TEMP.SW.(95 DEG.+ - 3 DEG) 46.260 1 92
72 WIRING HARNESS 4 R 1040 FOR F.F.SET 4H.905 1 93
73 SET OF JOINTS 4H.1805.51 1 94
74 SET OF WASHERS 4H.1805.52 1 96
75 SET OF Ò' RINGS 4H.1805.53 1 97
76 SET OF BEARINGS 1 98
NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION

AND DESCRIPTIONS ARE NOT BINDING.
4
TITLE:- ADAPTOR FOR TEMPERATURE
GROUP:- 4H.416
GAUGE (1/2" NPTF - M14X1.5)
SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ADAPTOR (FOR LUB OIL
1 4H.416.01.0.00 TEMPERATURE GUAGE – 1
½” NPTF M14x1.5)
5
TITLE: -AIR CLEANER MOUNTING
GROUP: -4H.1068
K24 6.11, 4RTA 1800 RPM
4
1
2 3
6

1 4H.227.01.0.00 AIR CLEANER MNTG BRACKET 1
2 50.003.10.025 SET SCREW - M10X1.5X25 - 8.8 8
3 50.506.10.000 PLAIN MACHINED WASHER - M10 4
4 50.006.10.000 NUT - M10X1.5 - GR.8.8 4
RUBBER HOSE (FOR AIR CLEANER
5 4H.215.01.0.00 1
& K26 TURBO)
6 30.650.04.0.00 HOSE CLIP (S.S.60 DIA.) 1
T BOLT CLAMP KLIPCO TB108 /
7 06.376.04.0.00 1
JUPITOR (108 TO 116 DIA)
8 50.548.10.000 SPECIAL WASHER 4
6
TITLE: - AIR INLET MANIFOLD (TA) GROUP: - 4H.223
6 5

1 4H.223.01.0.00 AIR INLET MANIFOLD (TA) 1
2 4H.030.11.0.00 JOINT FOR AIR INLET MANIFOLD 2
3 50.002.08.115. SET BOLT - M8X1.25X115 - 8.8 5
4 50.002.08.085. SET BOLT - M8X1.25X85 - 8.8 3
5 50.506.08.000. PLAIN MACHINED WASHER - M8 8
6 4H.223.11.0.00 JOINT FOR AIR INLET PIPE 1
7
TITLE:- ALTERNATOR (STAGE 1) GROUP:- 04.367.1

1 04.367.01.0.00 ALT.(MICO,12V55A)9 120 030 387 1
8
TITLE: - ALTERNATOR MTG & PULLEY
GROUP: - 4H.263
(90PCD, 2 GROOVE, "A" SECTION)
11
9
19 13 2
15
12
15
14
6 3
5
16
4
20
18 8
17
7
13 8
16 21

CONSISTING
*1 4H.263.10.0.00 ALTERNATOR MOUNTING KIT 1 OF SR. NO. 2
TO 10 & 16
2 50.003.10.040. SET SCREW - M10X1.5X40 - 8.8 2
3 4H.198.03.0.00 SPACER (FOR EYE BOLT) 1
LOCATING BOLT (FOR EYE BOLT)
4 4H.198.02.0.00 1
65MM
5 F6.606.04.0.00 WASHER FOR AXUAL ALIGNMENT 2
6 4H.263.01.0.00 ALTERNATOR PULLEY (90 PCD) 1
7 50.002.10.040. SET BOLT - M10X1.5X40 - 8.8 1
8 50.548.10.000. SPECIAL PLAIN WASHER - M10 2
CONSISTING
MOUNTING SUBASLY. FOR
*10 4H.044.20.0.00 1 OF SR. NO. 11
ALTERNATOR TO 15
11 48.175.07.0.00 BKT.FOR ALT 1
BUSH FOR ALTERNATOR (IN
12 48.067.04.0.00 1
BRACKET) 32MM
13 50.006.10.000. NUT - M10X1.5 - GR.8.8 1
9
TITLE: - ALTERNATOR MTG & PULLEY
GROUP: - 4H.263
(90PCD, 2 GROOVE, "A" SECTION)
11
9
19 13 2
15
12
15
14
6 3
5
16
4
20
18 8
17
7
13 8
16 21

DOWEL BOLT FOR ALTERNATOR
14 48.067.03.7.00 1
M10X1.5 (130MM)
16 50.006.10.000. NUT - M10X1.5 - GR.8.8 2
17 50.003.06.035. SET SCREW - M6X1X35 - 8.8 2
19 4H.198.04.0.00 BELT GUARD 1
20 4H.329.24.0.00 EYE BOLT (190MM) 1
21 4H.329.26.0.00 SWIVEL PIECE 1
10
TITLE: - BRACKET FOR MAGNETIC PICKUP GROUP: - 6H.085
2
4

1 6H.085.01.0.00 BRACKET FOR MAGNETIC PICKUP 1
2 50.540.09.016. SPRING DOWEL PIN 1
3 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 1
11
TITLE: - BREATHER PIPE
GROUP: - 4H.161.1
(TURBO ENGINE STAGE 1)
4
3

1 4H.161.05.0.00 BREATHER PIPE 1
2 4H.161.06.0.00 CLIP FOR BREATHER PIPE 1
3 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 1
12
TITLE: - CAC IN AND CAC OUT PIPE CONN. GROUP: - 4H.224
8 13
12
13
2
3 16
1 14
7
10 15
11
11
5 6 9
4

1 4H.224.06.0.00 AIR PIPE (TURBO SIDE) 1
2 4H.224.07.0.00 AIR PIPE (CAC SIDE) 1
3 4H.224.08.0.00 JOINT (AIR PIPE) 1
RUBBER HOSE (COMPRESSOR
4 4H.168.03.0.00 1
OUTLET)-K24 TURBO
5 30.650.04.0.00 HOSE CLIP (S.S.60 DIA.) 2
6 4H.224.02.0.00 BRACKET FOR AIR PIPE 1
7 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
8 4H.224.03.0.00 U CLAMP 2
9 50.006.08.000. NUT- M8X1.25 - GR.8.8 4
11 50.548.08.000. SPL.PLAIN M/CED WASHER 10
RUBBER HOSE FOR MAIN AIR PIPE 100
12 F6.680.06.0.00 X 100 X 180 LENGTH WITH 3 STEEL RINGS
2
T-BOLT CLAMP JUPITER JT6A20
13 F6.680.25.0.00 4
(100 - 108 DIA RANGE)
14 4H.224.04.0.00 AIR PIPE (CAC TO AIR INLET MANIFOLD) 1
15 50.003.08.040. SET SCREW - M8X1.25X40 - 8.8 4
16 4H.224.13.0.00 CAP FOR CAC PIPE 2
13
TITLE: - CAMSHAFT GROUP: - 4H.003
3 4

CONSISTING
*1 4H.003.20.0.00 CAMSHAFT SUBASSLY 1 OF SR. NO.
2&3
NOT SUPPLIED
2 4H.003.01.0.00 CAM SHAFT. (FINISH) 1 LOOSE
NOT SUPPLIED
3 03.006.04.0.00 CAM SHAFT GEAR 1
LOOSE
THRUST WASHER FOR CAM NOT SUPPLIED
4 4H.003.02.0.00 1
SHAFT LOOSE
5 03.117.02.0.00 PIN 1
14
TITLE: - CONTROL PANEL 12V FOR FIRE
GROUP :- 3H.853
FIGHTING PUMP WITH CONNECTORS
11
6
12 2
19
9 15
5
10
16
3
20
21 13

12V CONTROL PANEL ASSLY CONSISTING
*1 3H.853.10.0.00 FOR FF PUMPSET WITH MALE 1 OF SR. NO.
CONNECTOR & RELAY 2 TO 21
INSTRUMENT PANEL
2 49.538.01.0.00 1
FOR F.F. SET RB ENGINES.
OFF/ON/START SWITCH
3 49.135.03.0.00 1
(MINDA SW 158 N)
WIRING DIAGRAM FOR FF PANEL
NOT
*4 3H.853.21.0.00 WITH ELECTRICAL GAUGES & 1 ILLUSTRATED
CONNECTORS
5 49.136.09.0.00 TERMINAL STRIP TPB-30/10 1
10-30V CHARGING SOLIDE STATE
6 F6.900.23.0.00 LAMP, 183 am CONSTANT 1
CURRENT SOURCE
FUSE 15 AMP CARTRIDGE NOT
*7 F6.505.08.0.00 1 ILLUSTRATED
TYPE (HK)
CONNECTOR 9 PIN MALE MS3102- NOT
*8 KV8.502.23.0.00 1
9P FOR CONTROL PANEL ILLUSTRATED
15
GROUP: - 3H.853
11
6
12 2
19
9 15
5
10
16
3
20
21 13

ELEC.LUB OIL TEMPERATURE
9 46.084.01.0.00 GAUGES 40-150/160 DEG.C. 1
12 V D.C. VDO MAKE
LUB OIL PRESSURE GAUGE
10 46.244.01.0.00 1
(0-10 KG/SQ CM)
11 03.124.01.0.00 AMMETER -(50-0-50) AMPS 1
DIGITAL RPM METER WITH
12 3H.130.01.0.00 HOURMETER (SUPPLY VOLTAGE 1
8 TO 32 DC V)
CONTROL PANEL STAND
13 49.902.11.0.00 1
FOR INSTRUMENT PANEL FF
RELAY OEN MAKE TYPE 531 1A NOT
*14 49.626.05.0.00 2 ILLUSTRATED
12V 70A FOR STOP SOLENOID
15 02.140.21.0.00 STOP BUTTON (RED) 1
16 46.065.02.0.00 ELEC.WT GAUGE 12 V VDO MAKE 1
5-PIN MALE CONNECTOR
NOT
*17 KV8.503.24.0.00 MS3102R-145-P MAKE 1 ILLUSTRATED
AMPHENOL/PRIYANTRONICS
16
GROUP: - 3H.853
11
6
12 2
19
9 15
5
10
16
3
20
21 13

SINGLE POLE MCB 32 AMP NOT
*18 4H.865.16.0.00 1 ILLUSTRATED
SEIMENS/ABB/SCHINDER MAKE
MAGNETIC PICK UP M16X1.5
THREADING LENGTH 60 MM
19 3H.130.03.0.00 1
TOTAL LENGHT 80MM WITH
200MM WIRE
SENSOR UNIT
20 46.085.02.0.00 1
(FOR ELEC TEMP GAUGE)
21 4H.057.06.0.00 RUBBER GROMMET (25 DIA) 1
17
TITLE: - COVER FOR FUEL PUMP GEAR (PG) GROUP: - 4H.266
6
5
6
4

CONSISTING
*1 2H.017.10.0.00 FUEL PUMP COVER WITH JOINT 1 OF SR. NO.
2&3
2 2H.017.03.0.00 COVER FOR FUEL PUMP GEAR 1
JOINT FOR COVER FOR FUEL
3 2H.017.11.0.00 1
PUMP GEAR
4 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 3
5 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
7 50.002.08.065. SET BOLT - M8X1.25X65 - 8.8 2
18
TITLE: - CRANKCASE
GROUP: - 4H.156
40 23
5 6 3 24
40 22
4 19
41 21
20 16
18 17
15 39
43
37
46 25 38
14 32
45
35 28 27
44
7 33
30
13
11 36
26 9 48
47
8 12 10

CONSISTING
CRANKCASE ASSLY.WITHOUT
*1 4H.156.20.0.00 1 OF SR. NO. 2,
BEARINGS 15 TO 28
CONSISTING
CRANKCASE (LINE BORING
*2 4H.156.50.0.00 1 OF SR. NO. 3
OPERATION) TO 14
CRANKCASE (TURBOCHARGED NOT SUPPLIED
3 4H.156.01.0.00 1 LOOSE
ENGINE)
4 F6.007.34.0.00 SEALING CAP 5
5 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 2
6 4H.001.05.0.00 SEALING CAP 3
CRANK SHAFT PLUG -
7 34.003.07.0.00 2
ALUMINIUM
8 34.003.08.0.00 WASHER FOR ALU.PLUG. 2
M.B.CAP (FWE) NOT SUPPLIED
9 03.001.23.0.00 1 LOOSE
16.99 DIA.DOWEL HOLE
NOT SUPPLIED
10 03.001.24.0.00 M.B.CAP 16.99DIA DOWEL HOLES 3 LOOSE
BEARING CAP NOT SUPPLIED
11 4H.001.02.0.00 1 LOOSE
(GEAR END) (FINISH)
19
TITLE: - CRANKCASE
GROUP: - 4H.156
40 23
5 6 3 24
40 22
4 19
41 21
20 16
18 17
15 39
43
37
46 25 38
14 32
45
35 28 27
44
7 33
30
13
11 36
26 9 48
47
8 12 10

BOLT FOR MB CAP
12 03.001.22.0.00 10
(HEX HEAD) M14X2X128
13 02.001.04.0.00 SPECIAL WASHER FOR M14 BOLT 10
14 B2.005.16.0.00 HOLLOW DOWEL(M.B.CAP) 10
15 03.001.04.0.00 CAM BUSH 1
16 04.001.08.0.00 PRECOATED SCREW PLUG 1
17 50.508.19.000. COPPER WASHER (20X26) 1
18 03.001.07.0.00 SLOTTED PIN 5
19 50.610.12.000. CORE PLUG 5
20 50.508.10.000. COPPER WASHER (12X18) 5
21 4H.001.03.0.00 BLANKING PLATE FOR CAM BORE 1
JOINT FOR CAM BORE BLANKING
22 4H.001.14.0.00 1
PLATE
23 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
25 02.037.04.0.00 DIPSTICK GUIDE 1
PRECOATED PLUG
26 34.001.35.0.00 1
(FOR OIL GALLERY)
27 50.508.08.000. COPPER WASHER (10X16) 1
20
TITLE: - CRANKCASE
GROUP: - 4H.156
40 23
5 6 3 24
40 22
4 19
41 21
20 16
18 17
15 39
43
37
46 25 38
14 32
45
35 28 27
44
7 33
30
13
11 36
26 9 48
47
8 12 10

28 50.610.10.000. CORE PLUG 1
CONSISTING
OF SR. NO. 30
*29 02.001.07.0.00 MAIN BRG TOP & BOTTOM 5 REFER TO SET
OF BEARINGS
INDEX PAGE
30 02.001.87.0.00 MAIN BEARING HALF(STANDARD) 2
CONSISRTING
THRUST RING PAIR-DRIVE END,
*31 03.001.18.0.00 1 OF SR. NO. 32,
102 DIA.) 33
32 03.001.19.0.00 THRUST WASHER -DRIVE END TOP 1
THRUST WASHER (DRIVE END
33 03.001.21.0.00 1
BOTTOM)
CONSISTING OF
*34 B2.005.22.0.00 THRUST RING PAIR-G.E. 1 SR. NO. 35, 36
35 B2.005.18.0.00 THRUST RING HALF(G.E.-TOP) 1
THRUST RING HALF
36 B2.005.19.0.00 1
(G.E.-BOTTOM)
37 50.602.14.000. PLUG (M14X1.5) 1
38 50.508.12.000. COPPER WASHER (14X20) 1
21
TITLE: - CRANKCASE
GROUP: - 4H.156
40 23
5 6 3 24
40 22
4 19
41 21
20 16
18 17
15 39
43
37
46 25 38
14 32
45
35 28 27
44
7 33
30
13
11 36
26 9 48
47
8 12 10

39 50.401.08.014. DOWEL 2
40 50.540.09.016. SPRING DOWEL PIN 2
41 4H.156.90.0.00 OIL SPRAY NOZZLE (MODIFIED) 4
SUB. ASSEMBLY OF SPECIAL CONSISTING
*42 4H.156.07.0.00 BANJO BOLT (FOR OIL SPRAY 4 OF SR. NO. 43
NOZZLE.) TO 46
43 4H.156.05.0.00 BANJO BOLT 1
CLOSING BUTTON (FOR OIL
44 4H.156.06.0.00 1
SPRAY BANJO BOLT)
45 02.002.02.0.00 SPRING 1
46 02.002.04.0.00 STEEL BALL 1
47 50.401.04.012. DOWEL PINS 4
48 48.288.02.0.00 PLUG FOR DIP STICK HOLE 1
22
TITLE :- CRANKSHAFT PULLEY
(172 PCD, 2 GROOVE,"A" SECTION) GROUP :- 4H.261
FOR FIRE FIGHTING SET
2
3

CRANKSHAFT PULLEY FOR FIRE
1 4H.261.01.0.00 1
FIGHTING SET
2 03.016.02.0.00 CRANK PULLY BOLT-UPDATED 1
WASHER(FOR CRANK PULLY
3 03.016.03.0.00 1
BOLT)-UPDATED
23
TITLE: -CRANKSHAFT (66 DIA PIN) GROUP: -4H.181
10
5 7
4
6 4

CONSISTING
*1 4H.181.10.0.00 CRANKSHAFT ASSLY. WITH GEAR 1 OF SR. NO.-
2 & 7 TO 10
CONSISTING
OF SR. NO.-
*2 4H.181.20.0.00 CRANK SHAFT ASSEMBLY. 1 3 TO 6
NOT SUPPLIED
LOOSE
CRANKSHAFT NOT SUPPLIED
3 4H.181.02.0.00 1 LOOSE
(SINGLE OIL HOLE) (F)
NOT SUPPLIED
4 04.005.11.0.00 BALANCE WT. 4 LOOSE
5 02.005.04.0.00 WASHER 8
SOCKET HEAD BOLT -
6 04.005.12.0.00 8
M12X1.75X60 -10.9
7 4H.002.01.0.00 CRANK SHAFT GEAR (FINISH/) 1
8 50.401.08.060 DOWEL PIN 8X60 1
9 50.401.08.025 DOWEL PIN 8X25 1
NOT SUPPLIED
10 P2.020.09.0.00 DEFLECTOR FOR FWE OIL SEAL 1 LOOSE
24
TITLE: - CYLINDER HEAD ASSEMBLY GROUP: - 4H.1432.1
10 21 6
37 36
9 37 19 22
31 20
8 32
35 30 14
12
7
36
3 40
17
25
18
33
5
29
24
23 28
13 38
27
34 39 26

CONSISTING
CYLINDER HEAD ASSLY
*1 4H.1432.60.0.00 1 OF SR. NO. 2 &
COMPLETE. 30 TO 33
CONSISTING
CYL.HEAD ASSLY WITH VALVES OF SR. NO. 3
*2 4H.1432.70.0.00 1 TO 11 & 26 TO
& SPRINGS
29
3 06.631.02.0.00 VALVE SEAL 8
CONSISTING
*4 4H.1432.41.0.00 INLET & EXHAUST VALVE PAIR 1 OF SR. NO. 5, 6
5 4H.1432.04.0.00 INLET VALVE 4
6 4H.1432.05.0.00 EXHAUST VALVE 4
7 34.013.13.0.00 CUP FOR VALVE SPRING. 8
8 02.022.13.0.00 VALVE SPRING 8
9 02.022.11.0.00 VALVE CUP 8
10 02.022.28.0.00 VALVE COLLET (3-GROOVE) 16
CONSISTING
CYLINDER HEAD ASSY. WITH
OF SR. NO. 12
*11 4H.1432.80.0.00 VG&VSI (FOR MODIFIED VALVE 1 TO 15 & 19 TO
GEOMETRY) 25
25
10 21 6
37 36
9 37 19 22
31 20
8 32
35 30 14
12
7
36
3 40
17
25
18
33
5
29
24
23 28
13 38
27
34 39 26

CYLINDER HEAD FINISH (FOR NOT SUPPLIED
12 4H.1432.01.0.00 1 LOOSE
MODIFIED VALVE GEOMETRY)
VALVE SEAT INSERT (INLET)
13 4H.1432.02.9.00 4
SEMIFINISH
VALVE SEAT INSERT (EXHAUST)
14 4H.1432.03.9.00 4
SEMI-FINISH
ASSEMBLY OF SEMIFINISH VALVE CONSISTING
*15 4H.007.39.0.00 8 OF SR. NO. 16
GUIDE & SNAP RING
CONSISTING
ASSEMBLY OF SEMIFINISH VALVE
*16 4H.007.38.0.00 1 OF SR. NO. 17,
GUIDE & SNAP RING 18
17 4H.007.02.9.00 VALVE GUIDE ( SEMI-FINISH) 1
18 02.022.18.0.00 WIRE SNAP RING 1
CRANK SHAFT PLUG -
19 34.003.07.0.00 5
ALUMINIUM
20 34.003.08.0.00 WASHER FOR ALU.PLUG. 5
CORE PLUG-HEXAGONAL SOCKET
21 50.610.16.000. 1
HEAD(DIN-908)
22 50.508.16.000. COPPER WASHER (18X22) 1
26
10 21 6
37 36
9 37 19 22
31 20
8 32
35 30 14
12
7
36
3 40
17
25
18
33
5
29
24
23 28
13 38
27
34 39 26

23 50.610.24.000. CORE PLUG 3
24 50.508.29.000. COPPER WASHER (26X32) 3
25 F6.007.35.0.00 SEALING CAP 3
26 50.010.08.120. STUD - M8X1.25X120 - 8.8 5
STUD - M8 X1.25 X 65 MM - 8.8
27 50.010.08.065. 3
GRADE
28 50.505.08.000. SPRING WASHER - M8 8
29 50.006.08.000. NUT- M8X1.25 - GR.8.8 8
30 50.010.10.075. STUD - M10X1.5X75 - 8.8 4
31 50.010.10.050. STUD - M10X1.5X50 - 8.8 4
32 4H.007.26.0.00 CORE PLUG(FOR CYL.HEAD) 1
33 50.508.09.000. COPPER WASHER (12X16) 1
JOINT FOR WATER OUTLET
34 4H.022.11.0.00 1
MANIFOLD
35 4H.007.07.0.00 BOLT FOR CYLINDER HEAD. 18
36 02.022.06.0.00 WASHER 8
37 50.006.10.000. NUT - M10X1.5 - GR.8.8 8
GASKET FOR CYL. HEAD
38 4H.007.24.0.00 1
(THICKNESS 1.22 )
27
10 21 6
37 36
9 37 19 22
31 20
8 32
35 30 14
12
7
36
3 40
17
25
18
33
5
29
24
23 28
13 38
27
34 39 26

GASKET (FOR CYLINDER HEAD)
39 4H.007.11.0.00 1
1.10 THK.
40 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 2
28
TITLE: -CYLINDER LINER. (105 DIA) GROUP: - 2H.008

CONSISTING
*1 2H.008.10.0.00 CYLINDER WITH Ò’ RING 1 OF SR. NO.-
2 TO 4
CYLINDER LINER (105mm DIA.)A- NOT SUPPLIED
2 2H.008.01.0.00 1 LOOSE
GROUP
3 2H.008.07.0.00 O RING (FOR CYL.LINER) 2
O RING FOR CYLINDER LINER
4 2H.008.11.0.00 1
(VITON MATERIAL)
29
TITLE:- DELIVERY BODY GROUP:- 2H.013
7 2

CONSISTING
*1 2H.013.10.0.00 DELIVERY BODY ASSEMBLY 1 OF SR. NO.
2, 6 & 7
2 2H.013.01.0.00 DELIVERY BODY 1
3 50.002.08.045 SET BOLT - M8X1.25X45 - 8.8 3
5 2H.013.11.0.00 JOINT FOR DELIVERY BODY 1
6 2H.014.01.0.00 DELIVERY TUBE 1
7 2H.014.02.0.00 ‘O’ RING (FOR DELIVERY TUBE) 2
30
TITLE :- DIPSTICK (PRESSED SUMP) GROUP :- 04.445
5.1
.44
0 .0.
00
1
04

DIPSTICK ASSLY (PRESSED
1 04.445.10.0.00 1
SUMP210-170X25-38
O RING - DIPSTICK (2X5, 21515 OR
2 03.036.01.0.00 1
21511)
31
TITLE: - DRY TYPE 11.5" AIR CLEANER. GROUP: - 49.614
2 3
VA
CU OR
M I ND I C A T

NOT SUPPLIED
1 F6.504.32.0.00 11.5"DRY AIR CLEANER JJF 1
LOOSE
2 F6.504.35.0.00 HOOD FOR 11.5" JJF FILTER 1
RESTRICTION INDICATOR -
3 47.113.15.0.00 1
20"W.G.
FILTER ELEMENT
4 F6.504.34.0.00 1
FOR 11.5” JJF TYPE AIR CLEANER
5 F6.504.36.0.00 RUBBER RING 1
32
TITLE: -EXHAUST DIFFUSER & MOUNTING
GROUP: - 4H.1063
K24 6.11 4RTA 1800 RPM
11
7 12
4 8
2
1 6
3
5
10
2
9

1 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
BRACKET FOR EXH DIFFUSER K24
3 4H.1063.02.0.00 1
6.11, 4RTA
4 4H.167.03.0.00 JOINT FOR ADAPTOR RING 1
5 4H.130.07.0.00 JOINT FOR ADAPTOR RING 1
HEXAGONAL SOCKET HEAD CAP
6 4H.221.07.0.00 8
SCREW
EXHAUST DIFFUSER ( FOR K24
7 4H.221.08.0.00 1
TURBO)
8 4H.221.11.0.00 HEAT SHIELD 1
9 50.003.08.050. SET SCREW - M8X1.25X50 - 8.8 2
10 4H.221.12.0.00 HEAT SHIELD (FOR TURBO) 1
11 4H.221.04.0.00 ADAPTOR FOR EXHAUST BELLOW 1
EXPANSION BELLOW K24 6.11
12 4H.1063.01.0.00 1
TURBO 4RTA 1800 RPM
33
TITLE :- EXHAUST MANIFOLD (TA) GROUP :- 4H.220
5 1
7
2

1 4H.220.01.0.00 EXHAUST MANIFOLD (TA) 1
2 50.010.08.025. STUD - M8X1.25X25 - 8.8 4
4 50.080.08.000. NUT (SS) - M8x1.25 4
S.S. JOINT FOR EXHAUST
5 P2.106.01.0.00 4
MANIFOLD
6 4H.107.02.0.00 SPACER (FOR EXT.MANIFOLD) 8
SOCKET HEAD SCREW -
7 50.011.08.075. 8
M8X1.25X75 - 8.8
34
TITLE: - EXHAUST SILENCER
GROUP: - 49.446
WITH FLANGE (RB66TA)
4
3
6
7 7
5

CONSISTING
EXHAUST SILENCER
*1 49.446.10.0.00 1 OF SR. NO.-
WITH FLANGE AND JOINT 2 TO 7
2 F6.503.01.0.00 EXHAUST SILENCER (4" I D) 1
3 F6.503.04.0.00 FLANGE (4" ID) 3
4 F6.503.02.0.00 S.S.JOINT (4") 2
5 50.003.14.040. SET SCREW - M14X2X40 - 8.8 8
6 50.006.14.000. NUT - M14X2 - GR.8.8 8
35
TITLE: - EXPANSION BELLOW
GROUP: - 06.602
(3") AND MOUNTING
12
3
6
5
7
8
1
9 4
10
10
11

1 06.602.10.0.00 EXPANSION BELLOW ASSLY 3" 1
CONSISTING
ASSEMBLY OF U CLAMP
*2 06.089.20.0.00 1 OF SR.NO.
(S/F SILENCER) 3 TO 7.
NOT SUPPLIED
3 06.089.02.0.00 U CLAMP 1 LOOSE
NOT SUPPLIED
4 06.089.03.0.00 CLAMPING PLATE 1 LOOSE
6 50.505.10.000. SPRING WASHER - M10 2
7 50.006.10.000. NUT - M10X1.5 - GR.8.8 2
JOINT FOR EXH DIFFUSER DOWN
8 06.468.03.0.00 1
OPEN (OUTLET) STAINLESS STEEL
9 50.002.10.055. SET BOLT - M10X1.5X55 - 8.8 4
STAINLESS STEEL
11 50.080.10.000. 4
NUT M10-AISI-304
SLEEVE FOR EXHAUST
12 06.628.02.0.00 1
SILENCER (76 DIA)
36
TITLE: -FLYWHEEL
GROUP: - 04.135
(FOR DIAPHRAGM COUPLING)

CONSISTING
*1 04.135.10.0.00 FLYWHEEL ASSLY 1 OF SR. NO.-
2&3
2 03.035.02.0.00 STARTER RING HA 1
FLYWHEEL NOT SUPPLIED
3 04.135.01.0.00 1
(M/C FOR DIAPH COUP) LOOSE
BOLT FOR FLYWHEEL
4 04.024.02.0.00 10
(M10X45 LONG)
37
TITLE: -FRONT COVER FOR P.G.APPLICATION
GROUP: - 4H.179
(W/O HYD.PUMP BORE)
4 2
4 3
7
4
5 1
13
14
12
11
16
15 8
4
6 10
17 9

FRONT COVER
1 4H.179.02.0.00 1
(WITH WITHOUT HYD. PUMP)
2 2H.037.11.0.00 JOINT FOR FRONT COVER 1
3 50.002.08.100. SET BOLT - M8X1.25X100 - 8.8 1
5 50.002.08.030. SET BOLT - M8X1.25X30 - 8.8 5
6 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 5
7 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 3
8 2H.037.06.0.00 TIMING POINTER 1
9 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
11 03.117.04.0.00 ADAPTOR (FOR TD UNIT) 1
12 03.014.07.0.00 CUP FOR SPRING 1
13 03.014.06.0.00 SPRING FOR CUP 1
14 50.508.27.000. COPPER WASHER (24X29) 1
15 34.001.11.0.00 DRAIN PLUG (F) 1
16 50.508.17.000. COPPER WASHER (18X24) 1
17 50.002.08.105. SET BOLT - M8X1.25X105 - 8.8 1
38
TITLE: - FUEL CONNECTION GROUP: - 49.517
2 1

SUB ASSLY OF HOSE TAIL
1 06.610.10.0.00 1
(M14 BANJO)
2 50.508.11.000. COPPER WASHER (14X18) 2
39
TITLE: - FUEL FILTER (W/O O.F.VALVE) 1.1L GROUP: - 03.656
1 6
5 7
7
4

1.1 LTR DUEL FUEL FILTER CONSISTING
2 03.656.20.0.00 W/O OVERFLOW VALVE 1 OF SR. NO. 3
(MICO NO - F2 002 H20 114 ) TO 5
3 48.117.01.0.00 FUEL FILTER ELEMENT PRE 1
4 48.117.02.0.00 FUEL FILTER ELEMENT 1
5 48.117.03.0.00 O RING 2
6 50.504.04.000. BANJO BOLT - M14X1.5 2
7 50.508.12.000. COPPER WASHER (14X20) 4
8 50.003.12.040. SET SCREW - M12X1.75X40 - 8.8 2
40
TITLE: -FUEL INJECTION PUMP FOR
GROUP: - 4H.594
4R1040TAPG (MICO NO. E 040 1614 00)
8
1 18
9 13
14
7 17
10
11
5 10
18
15
3
18
16
4 12
6
2
5

FUEL INJECTION PUMP
1 4H.594.10.0.00 FOR 4R1040TAPG 1
(MICO NO. F 002 AOZ 361)
JOINT FOR FUEL PUMP
2 34.016.12.0.00 1
(NON ASBESTOS)
3 4H.006.01.0.00 L.O.SUPPLY HOSE (FIP) 1
SPECIAL BANJO BOLT
4 03.660.07.0.00 2
(L.O.SUPPLY TO PUMP)
5 50.508.07.000. COPPER WASHER (10X14) 4
BANJO BOLT WITH STRAINER
6 34.016.15.0.00 1
(2 443 456 900)
7 50.504.04.000. BANJO BOLT - M14X1.5 2
BRACKET
8 4H.122.01.0.00 1
FOR SPEED ADJUSTMENT
9 4H.122.02.0.00 BAR FOR SPEED ADJUSTMENT 1
10 03.065.04.0.00 KNURLED NUT 2
11 03.065.05.0.00 SPHERICAL WASHER 2
O RING - DIPSTICK
12 03.036.01.0.00 2
(2X5, 21515 OR 21511)
41
TITLE: -FUEL INJECTION PUMP FOR
GROUP: - 4H.594
4R1040TAPG (MICO NO. E 040 1614 00)
8
1 18
9 13
14
7 17
10
11
5 10
18
15
3
18
16
4 12
6
2
5

13 50.003.06.015. SET SCREW - M6X1X15 - 8.8 2
14 50.001.01.010. SPLIT COTTER PIN - 1.6X10 1
15 50.006.08.000. NUT- M8X1.25 - GR.8 1
SUB ASSLY OF HOSE TAIL
16 06.610.10.0.00 1
(M14 BANJO)
17 50.508.12.000. COPPER WASHER (14X20) 6
42
TITLE: -FUEL PIPE AND MTG.
GROUP: - 4H.031
FOR FUEL FILTER.
7
8
13 2
3
5 1
15 16
14 4
10
12

1 4H.031.01.0.00 BRACKET FOR FUEL FILTER 1
3 50.002.10.050. SET BOLT - M10X1.5X50 - 8.8 2
4 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 2
CONSISTING
*6 4H.031.40.0.00 SUB ASSLY OF FUEL PIPES 1 OF SR. NO.
7 TO 9 & 16
FUEL PIPE (FUEL FILTER
7 4H.031.04.0.00 1
TO FUEL PUMP)
8 4H.031.05.0.00 FUEL PIPE FEED PUMP TO FILTER) 1
CONSISTING
CLAMP ASSEMBLY
*9 4H.031.30.0.00 1 OF SR. NO. 10
(WITHOUT RUBBER SLEEVE) 11, 14 & 15
10 4H.031.06.0.00 CLAMP 1
CONSISTING
*11 4H.031.10.0.00 CLAMP SUB ASSLY 1 OF SR. NO.
12 & 13
12 4H.031.06.0.00 CLAMP 1
13 50.006.06.000. NUT - M6X1 - GR.8.8 1
43
TITLE: -FUEL PIPE AND MTG.
GROUP: - 4H.031
FOR FUEL FILTER.
7
8
13 2
3
5 1
15 16
14 4
10
12

14 50.003.06.025. SET SCREW - M6X1X25 - 8.8 1
16 4H.031.07.0.00 RUBBER SLEEVE 2
44
TITLE:- FUEL PIPES (4M) GROUP:- 06.663

CONSISTING
*1 06.654.10.0.00 FUEL PIPE (4 MTR) AND CLAMPS 1 OF SR. NO.
2&3
FUEL PIPE 9 I.D.X4000 L
2 06.610.03.0.00 1
(RAYON BRAIDING)
3 06.610.04.0.00 WIRE HOSE CLIP (S/F 16 MM PIPE) 4
45
TITLE: - FUEL PUMP GEAR GROUP: - 2H.011
4 2

1 2H.011.01.0.00 FUEL PUMP GEAR (FINISH) 1
HUB FOR FUEL PUMP GEAR
2 2H.011.02.0.00 1
(FINISH)
3 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 3
4 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR 3
46
TITLE: -GEAR CASING FOR P.G. APPLICATION
GROUP: - 4H.178
(W/O HYD. PUMP BORE)
7 2
7 6
6 1
9
5
4
3
11
10

1 4H.178.02.0.00 GEAR CASING FOR PG ENGINE 1
2 2H.005.11.0.00 JOINT FOR GEAR COVER 1
3 50.010.10.030 STUD - M10X1.5X30 - 8.8 4
4 03.001.25.0.00 WASHER (FOR FUEL PUMP MTG) 4
5 50.006.10.000 NUT - M10X1.5 - GR.8 4
6 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 6
8 34.001.23.0.00 DOWEL FOR GEAR CASING 2
9 03.013.06.0.00 OIL SEAL (65X85X13)(CR MAKE) 1
10 50.002.08.110 SET BOLT - M8X1.25X110 - 8.8 2
11 50.002.08.080 SET BOLT - M8X1.25X80 - 8.8 2
47
TITLE: - GROUNDING CABLE FOR F.F SET
GROUP: - 4H.905.04
RADIATOR

GROUNDING CABLE FOR F.F SET
1 4H.905.04.0.00 1
RADIATOR
48
TITLE:- HIGH PRESSURE PIPE (700 MM) GROUP:- 4H.050
9 6
3
7
4
8
10

CONSISTING
*1 4H.050.60.0.00 H.P.PIPE COMPLETE SET (700 MM) 1 OF SR. NO.-
2 TO 10
H.P.PIPE ASSLY.BEND, NOT SUPPLIED
2 4H.050.20.0.00 1 LOOSE
700 MM,CYL.NO.1
H.P.PIPE ASSLY,BEND, NOT SUPPLIED
3 4H.050.30.0.00 1 LOOSE
700 MM,CYL.NO.2
H.P.PIPE ASSLY.,BEND, NOT SUPPLIED
4 4H.050.40.0.00 1 LOOSE
700 MM,CYL.NO.3
H.P.PIPE ASSLY,BEND,700 NOT SUPPLIED
5 4H.050.50.0.00 1 LOOSE
MM,CYL.NO.4
6 50.541.02.000. PIPE CLIP. (FOR 3 PIPES) 1
7 02.036.03.0.00 RUBBER SLEEVE 7
8 50.541.03.000. PIPE CLIP (FOR 4 PIPES) 1
9 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
10 50.006.06.000. NUT - M6X1 - GR.8 2
49
TITLE:- HOLSET 0.2 RB COUPLING GROUP:- 49.462
6
4
12
11
3
2 10
9

CONSISTING
*1 49.462.10.9.00 HOLSET 0.2 RB COUPLING 1 OF SR. NO.-
2 TO 10
2 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 6
3 50.505.08.000 SPRING WASHER - M8 6
4 49.462.01.0.00 DRIVE FLANGE(0.2 RB COUPLING) 1
OUTER MEMBER
5 49.462.02.0.00 1
(0.2 RB COUPLING)
INNER MEMBER
6 49.462.05.0.00 1
(0.2 RB COUPLING)
RUBBER BLOCK
7 49.462.04.0.00 12
(0.2 RB COUPLING)
8 49.462.03.0.00 COVER (0.2 RB COUPLING) 1
9 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 6
10 50.505.08.000 SPRING WASHER - M8 6
11 50.003.10.030 SET SCREW - M10X1.5X30 - 8.8 6
12 50.505.10.000 SPRING WASHER - M10 6
50
TITLE: -INJECTOR & MTG.
GROUP: - 4H.154

INJECTOR ASSLY
1 4H.154.10.0.00 1
(V.S.TURBOCHARGED ENGINE)
2 10.029.07.0.00 WASHER FOR INJ. (2439999032) 1
3 2H.023.01.0.00 INJECTOR YOKE. 1
4 02.035.08.0.00 BUSH FOR INJECTOR 1
5 3H.009.11.0.00 O RING FOR NOZZLE 1
51
TITLE: - INTERMEDIATE GEAR AND SUPPORT GROUP: - 4H.237
1
7
6
5

1 4H.237.01.0.00 INTERMEDIATE GEAR SUPPORT 1
RETAINING PLATE
2 2H.004.04.0.00 1
(FOR INT.GEAR)
3 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 3
CONSISTING
ASSLY OF INTERMEDIATE GEAR &
*4 2H.038.10.0.00 1 OF SR. NO. 5
BUSH TO 6
NOT SUPPLIED
5 2H.038.03.0.00 INTERMEDIATE GEAR(FINISH) 1 LOOSE
6 2H.004.02.9.00 BUSH FOR INTERMEDIATE GEAR 1
7 2H.038.02.0.00 THRUST WASHER 1
52
TITLE: - LEAK OFF PIPE (4R1040TA ENGINE) GROUP: - 4H.252
3
2
1

1 4H.252.10.0.00 LEAK OFF PIPE SUB ASSLY. 1
2 03.027.04.0.00 BANJO BOLT 4
MICO COPPER WASHER FOR LEAK
3 4H.010.93.0.00 8
OFF PIPE (MICO NO. 2 916 710 603)
SEALING CAP
4 4H.010.21.0.00 1
(FOR LEAK OFF OUTLET)
53
TITLE: - LIFTING HOOK (TURBO ENGINE) GROUP: - 4H.170
1 2
3 3

1 4H.170.01.0.00 LIFTING HOOK 2
2 50.002.10.030 SET BOLT - M10X1.5X30 - 8.8 4
3 50.506.10.0.00 PLAIN MACHINED WASHER 4
54
TITLE: - LOOSE ITEMS TO BE SUPPLIED WITH
4R1040TA ENGINES GROUP: - 4H.227.9
(ALU. RAD. - TATA TOYO)
1 7
4
5 3
10 2
4
6
6
8 5
10
11
9
10

ANTIVIBRATION MTG.-
1 48.213.08.0.00 2
BOTTOM,RADIATOR.
2 4H.225.11.0.00 ADAPTOR FOR VENT PIPE 1
3 6H.019.08.0.00 SPECIAL WASHER 8
4 6H.019.07.0.00 BUSH STEEL 8
5 6H.019.06.0.00 RUBBER BUSH 8
6 50.006.12.000. NUT - M12X1.75 - GR.8 8
7 4H.225.25.0.00 STAY FOR RADIATOR 2
HOSE (THERMOSTAT TO RAD
8 4H.226.15.0.PR 1
INLET)
9 4H.226.16.0.PR HOSE (RAD OUT TO ENGINE IN) 1
10 30.650.04.0.00 HOSE CLIP (S.S.60 DIA.) 3
11 30.650.02.0.00 HOSE CLIP (S.S.70 DIA.) 1
55
TITLE: - LOP SWITCH & ADAPTOR
(SWITCH 2 BAR SETTING 1/8 NPT GROUP: - 4H.388
(REPLACEBLE WITH 06.283)

LOW LUB OIL PRESSURE SWITCH
1 F6.908.11.0.00 SETTING 2 BAR 1/8 NPT WITH TWO 1
SCREW TERMINALS
ADAPTOR FOR L.O.P.SWITCH
2 4H.235.11.0.00 1
(M12X1.5 -0.125"-27 NPTF)
3 50.508.10.000. COPPER WASHER (12X18) 1
56
TITLE: - LUB OIL COOLER & SPIN ON FILTER GROUP: - 4H.144
12
13 9
8
15 9
10
7
5 4
9
14
11 6
10
3

CONSISTING
*1 4H.144.10.0.00 L.O.COOLER & HEADER ASSLY 1 OF SR. NO.
2, 8 TO 13
CONSISTING
*2 4H.144.20.0.00 HEADER SUB ASSLY (L.O.FILTER) 1 OF SR. NO.
3 TO 7
HEADER
3 4H.385.01.0.00 1
(FOR L.O.AND SPIN ON FILTER)
4 3H.007.05.0.00 ADAPTOR FOR SPIN ON FILTER 1
PRECOATED PLUG (FOR OIL
5 34.001.35.0.00 1
GALLERY)
6 50.056.06.000. HEADLESS PIPE PLUG 1/2"-14 NPTF 2
7 50.508.08.000. COPPER WASHER (10X16) 1
8 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 1
10 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 5
SOCKET HEAD SCREW -
11 50.011.08.035. 4
M8X1.25X35 - 8.8
12 4H.385.02.0.00 LUB OIL COOLER (12 PLATES) 1
57
TITLE: - LUB OIL COOLER & SPIN ON FILTER GROUP: - 4H.144
12
13 9
8
15 9
10
7
5 4
9
14
11 6
10
3

JOINT FOR LUB OIL COOLER
13 3H.007.13.0.00 1
(NON ASBESTOS GASKET)
SPIN ON FILTER FOR
14 06.436.01.0.00 1
LUBRICATING OIL
15 3H.007.15.0.00 JOINT FOR HEADER 1
58
TITLE: -LUB OIL PUMP GROUP: - 6H.004
14 23 24 19
13
21
12
20
15
24
22 11
2
7
8 17
10
6
4
9
16
5

CONSISTING
*1 6H.004.10.0.00 LUBE.OIL PUMP ASSEMBLY. 1 OF SR. NO. 2, 3
& 7 TO 15
SUB. ASSEMBLY OF L.O.PUMP
2 6H.004.20.0.00 1
BODY & BUSH.
CONSISTING
*3 06.010.10.0.00 ROTOR ASSLY 1 OF SR. NO.
4, 5 & 6
NOT SUPPLIED
4 06.010.03.0.00 SHAFT 1
LOOSE
NOT SUPPLIED
5 06.010.04.0.00 INNER ROTOR 1 LOOSE
NOT SUPPLIED
6 50.405.11.000. WOODRUFF KEY 1 LOOSE
NOT SUPPLIED
7 06.010.05.0.00 OUTER ROTOR 1 LOOSE
NOT SUPPLIED
8 06.010.02.0.00 COVER PLATE 1 LOOSE
COUNTER SUNK SOCKET HEAD
9 06.010.01.0.00 3
SCREW.
59
14 23 24 19
13
21
12
20
15
24
22 11
2
7
8 17
10
6
4
9
16
5

10 03.010.11.0.00 O RING - L.O.PUMP (1.57X65, 21508) 1
LUB.OIL PUMP DRIVING GEAR
11 3H.005.04.0.00 1
(FINISH)
12 03.010.13.0.00 RELIEF VALVE 1
13 03.010.14.0.00 SPRING FOR RELIEF VALVE 1
14 03.010.15.0.00 CUP FOR SPRING 1
15 50.036.07.010. SPLIT COTTER PIN - 1/8"X1-1/2" 1
SHAFT FOR LUB OIL PUMP NOT SUPPLIED
16 4H.372.01.0.00 1 LOOSE
(INTERMEDIATE GEAR)
17 4H.372.02.0.00 HARD WASHER (FOR INT. GEAR) 1
CONSISTING
SUB.ASSLY.OF L.O.PUMP
*18 3H.005.30.0.00 1 OF SR. NO.
INT.GEAR AND BUSH. 19, 20
INTERMEDIATE GEAR (FOR
19 3H.005.03.0.00 1
L.O.PUMP)(FINISH)
20 34.014.12.0.00 BUSH FOR LEVER 1
21 02.024.38.0.00 WASHER (ROCKER LEVER) 1
22 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1
23 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 2
60
14 23 24 19
13
21
12
20
15
24
22 11
2
7
8 17
10
6
4
9
16
5

61
TITLE :- LUB OIL SUMP (SHEET METAL) GROUP :- 4H.201
`
1 04.417.30.0.00 LUB OIL SUMP (FLAT FACE) 1
SOCKET HEAD SCREW -
2 50.011.08.016. 21
M8X1.25X16 - 8.8
WASHER (SHEET METAL
3 06.074.16.0.00 21
L.O.SUMP)
62
TITLE: - MICO STARTER 12VDC 2.7KW
GROUP: - 2H.301
SUITABLE FOR - 20 deg. C
2
3

MICO STARTER 12VDC 2.7KW
1 2H.301.01.0.00 1
SUITABLE FOR - 20 deg.
2 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 3
63
TITLE: - MOUNTING FOR RADIATOR FAN
GROUP: - 4H.418
(25MM SPACER-FF PUMPSET)

1 4H.390.01.0.00 SPACER FOR FAN (25 WIDTH) 1
2 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 4
4 50.540.09.016. SPRING DOWEL PIN 1
5 50.006.08.000. NUT- M8X1.25 - GR.8.8 4
64
TITLE:- MOUNTING FOR STARTER (PG) GROUP:- 4H.065
4
3
1
2

1 4H.065.02.0.00 STARTER BRACKET (PG) 1
2 4H.001.13.0.00 HOLLOW DOWEL (16 DIA) 1
3 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 3
65
TITLE: - OIL FILLING BODY GROUP: - 4H.027
7
6
1

1 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 2
CONSISTING
ASSEMBLY OF OIL FIILING BODY
*3 4H.027.10.0.00 1 OF SR. NO.
WITH JOINT 4 TO 7
4 4H.027.01.0.00 OIL FILLING BODY 1
5 4H.027.11.0.00 JOINT FOR OIL FILLING BODY 1
6 34.036.50.0.00 PERFORATED DISC 1
7 34.036.60.0.00 CAP ASSEMBLY 1
66
TITLE: - OIL SEAL HOUSING
GROUP: - 2H.039.1
(PG S/F SHEET METAL SUMP)
4
3
1
2

PLATE WITH RUBBER MOULDING
1 2H.039.10.0.00 1
(FOR FWE OIL SEAL HSG.)
2 2H.006.06.0.00 OIL SEAL HOUSING (AL) 1
3 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 10
5 03.007.06.0.00 OIL SEAL(115X140X12) CR MAKE 1
67
TITLE: -OIL SUPPLY AND DRAIN PIPE
GROUP: - 4H.222
FOR TURBO (TA)
13
7 3
14
4
12
1 4
15 19
2
19 4
10 22 20
21
8
22
4 9 16
4
3 18
6
17
5

1 4H.132.02.0.00 ADAPTOR (TURBOCHARGER SIDE) 1
JOINT FOR ADAPTOR
2 4H.132.27.0.00 1
(TURBO SIDE)
3 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 4
5 4H.132.04.0.00 ADAPTOR (CRANKCASE SIDE) 1
JOINT FOR ADAPTOR
6 4H.132.28.0.00 1
(CRANKCASE SIDE)
7 4H.222.01.0.00 LUB OIL INLET PIPE 1
8 4H.132.07.0.00 CLAMP 1
9 50.003.06.012 SET SCREW - M6X1X12 - 8.8 2
CONSISTING
*11 4H.222.03.0.00 LUB OIL DRAIN PIPE (K24 TURBO) 1 OF SR. NO.-
12 & 13
12 4H.222.02.0.00 LUB OIL DRAIN PIPE 1
13 4H.132.22.0.00 FLANGE FOR TURBO DRAIN PIPE 1
14 4H.132.29.0.00 JOINT FOR LUB OIL DRAIN PIPE 1
15 50.003.08.020 SET SCREW - M8X1.25X20 - 8.8 2
68
TITLE: -OIL SUPPLY AND DRAIN PIPE
GROUP: - 4H.222
FOR TURBO (TA)
13
7 3
14
4
12
1 4
15 19
2
19 4
10 22 20
21
8
22
4 9 16
4
3 18
6
17
5

ADAPTOR ASSEMBLY FOR TURBO
16 4H.132.13.0.00 1
DRAIN (CRANKCASE SIDE)
JOINT FOR ADAPTOR
17 4H.132.31.0.00 1
(CRANKCASE SIDE)
18 50.002.08.045 SET BOLT - M8X1.25X45 - 8.8 2
19 4H.132.18.0.00 ASSEMBLY OF CLAMP STRAP 1
20 50.003.08.010. SET SCREW - M8X1.25X10 - 8.8 2
21 4H.366.07.0.00 HOSE (FOR TURBO DRAIN PIPE) 1
22 50.519.06.000. WORM DRIVE HOSE CLIP (30 MM) 2
69
TITLE: - PIPE FOR L.O.GAUGE-2.5 M. GROUP: - 34.185

FLEXIBLE PIPE FOR L.O.P.GAUGE
1 04.091.01.0.00 1
2.5 M LONG
2 03.040.06.0.00 BANJO BOLT 1
3 50.508.08.000 COPPER WASHER (10X16) 2
70
TITLE: - PISTON AND CON ROD ASSEMBLY
GROUP: - 4H.180.1
(TURBO, P.G. --40 DIA PIN)
12
14
7
8 16
13
9
3
15
4
5

CONSISTING
OF SR. NO. 2,
*1 4H.180.50.0.00 PISTON & CON. ROD ASSLY. 1 10
NOT SUPPLIED
ASSEMBLY
CONSISTING
*2 4H.180.10.0.00 PISTON ASSEMBLY COMPLETE 1 OF SR. NO. 3
TO 6
PISTON - SUITABLE FOR 40 MM NOT SUPPLIED
3 4H.180.01.0.00 1 LOOSE
DIA.PIN
4 4H.180.05.0.00 PISTON PIN - 40 MM DIA. 1
5 50.502.40.000. CIRCLIP INTERNAL - 40 MM 2
CONSISTING
*6 2H.009.30.0.00 PISTON RING SET (105 DIA.) 1 OF SR. NO. 7
TO 9
NOT SUPPLIED
7 2H.009.02.0.00 TOP RING (105 DIA) 1 LOOSE
NOT SUPPLIED
8 2H.009.03.0.00 COMPRESSION RING (105 DIA) 1
LOOSE
71
TITLE: - PISTON AND CON ROD ASSEMBLY
GROUP: - 4H.180.1
(TURBO, P.G. --40 DIA PIN)
12
14
7
8 16
13
9
3
15
4
5

NOT SUPPLIED
9 2H.009.04.0.00 OIL CONTROL RING (105 DIA) 1
LOOSE
CONSISTING
CONNECTING ROD ASSLY. (WITH
*10 04.692.20.0.00 1 OF SR. NO. 11,
LE BEARING) 17
CONSISTING
*11 04.692.10.0.00 CONNECTING ROD ASSEMBLY 1 OF SR. NO. 12
TO 16
NOT SUPPLIED
12 04.692.01.0.00 CONNECTING ROD 1 LOOSE
13 04.692.03.0.00 CONNECTING ROD BOLT 2
14 4H.182.02.0.00 SMALL END BUSH 1
15 50.401.07.010. DOWEL PIN 2
NOT SUPPLIED
16 04.692.02.0.00 CON-ROD BEARING 2 LOOSE
72
TITLE:- PULLEY FOR WATER PUMP SPA
GROUP:- 4H.262
SECTION, 2 GR. (120 PCD)

WATER PUMP PULLEY SPA - 2
1 4H.262.01.0.00 1
GR,120 PCD
73
TITLE:- PUSHROD & TAPPETS GROUP:- 2H.007

1 02.024.70.0.00 PUSH ROD (WELDED) 2
2 02.024.01.0.00 VALVE TAPPET 2
74
TITLE: - RADIATOR 82.5KVA TATA TOYO GROUP: - 4H.1410.20

CONSISTING
1 4H.1410.20.0.PR RADIATOR 82.5KVA TATA TOYO 1
OF SR. NO. 2
RADIATOR CAP 13 PSI WITH
2 48.213.03.0.00 1
2SEALING WASHER
75
TITLE:- RADIATOR FAN
GROUP:- 6H.330
(21" METTALIC PUSHER)

FAN (PUSHER TYPE - METTALLIC
1 6H.330.01.0.00 1
21" DIA MTG. HOLE 55 PCD)
76
TITLE: - RADIATOR MTG FOR 4R1040TA WITH
GROUP: - 4H.225.2
ALU. RADIATOR. (TATA TOYO)
10
9
7
8
3
4
11
2
6
5
14
12
13

1 4H.226.17.0.PR BKT FOR STAY MTG 1
2 4H.225.06.0.00 SPACER FOR BRACKET 1
3 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 2
4 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 2
7 50.508.12.000. COPPER WASHER (14X20) 5
HOSE TAIL CONNECTION (S/F M14
8 06.610.10.0.00 1
BANJO)
9 4H.225.13.0.00 SPACER FOR VENT CONNECTION 1
ADAPTOR FOR WATER TEMP.
10 4H.225.14.0.00 1
SWITCH
12 50.548.10.000. SPECIAL PLAIN WASHER - M10 4
13 50.505.10.000. SPRING WASHER - M10 4
14 50.006.10.000. NUT - M10X1.5 - GR.8 4
77
TITLE:- ROCKER COVER (TURBO ENGINE)
GROUP:- 4H.160
CASTING
8 2
4
10
6
9
7
5 3

SUB ASSLY. OF ROCKER COVER CONSIST OF
*1 4H.160.10.0.00 1
AND BREATHER PIPE SR. NO. 2 TO 7
2 4H.160.01.0.00 ROCKER COVER (TURBO ENGINE) 1
3 4H.160.02.0.00 DEFLECTOR PLATE 1
NOT SUPPLIED
4 4H.160.03.0.00 BREATHER PIPE 1 LOOSE
P K DRIVE SCREW 1/8"X3/8"
5 10.046.02.0.00 4
(RIVET)
NOT SUPPLIED
6 4H.161.03.0.00 ADAPTOR FOR BREATHER PIPE 1 LOOSE
7 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 2
8 50.002.08.100. SET BOLT - M8X1.25X100 - 8.8 8
10 4H.009.11.0.00 JOINT FOR ROCKER COVER 1
78
TITLE: - ROCKER SUPPORT ASSLY
GROUP: - 4H.1433
13
16 8 7
6
17 13
12
13 14
6 14
9
7
15 18
4 4 14

CONSISTING
ROCKER SUPPORT ASSEMBLY
*1 4H.1433.40.0.00 1 OF SR. NO. 2, 6
COMPLETE (E TYPE CIRCLIP) TO 10 & 17
CONSISTING
ROCKER SHAFT SUB ASSLY
*2 4H.1433.30.0.00 1 OF SR. NO. 3
(S/F È' TYPE CIRCLIP) TO 5
ROCKER SHAFT
3 4H.1433.04.0.00 1
(S/F È' TYPE CIRCLIP)
SOCKET HEAD GRUB SCREW -
4 50.022.12.010. 2
M12X10
5 4H.008.04.0.00 GROOVED SOCKET PIN 1
6 2H.022.04.0.00 WASHER(FOR ROCKER ARM) 8
7 50.513.15.000. E TYPE CIRCLIP-EXTERNAL (15 DIA.) 8
8 4H.1433.02.0.00 ROCKER SUPPORT (FWE) 1
9 4H.1433.03.0.00 ROCKER SUPPORT 3
CONSISTING
OF SR. NO. 11
*10 4H.1433.20.0.00 ROCKER LEVER SUB ASSLY 8 & 14 TO 16
NOT SUPPLIED
LOOSE
79
TITLE: - ROCKER SUPPORT ASSLY
GROUP: - 4H.1433
13
16 8 7
6
17 13
12
13 14
6 14
9
7
15 18
4 4 14

CONSISTING
*11 4H.1433.10.0.00 ROCKER LEVER ASSEMBLY 1 OF SR. NO. 12,
13
NOT SUPPLIED
12 4H.1433.01.0.00 ROCKER ARM (FINISH) 1 LOOSE
NOT SUPPLIED
13 02.024.12.9.00 V.R. BUSH (SEMI FINISH)
LOOSE
NOT SUPPLIED
14 02.024.15.0.00 V.R.TOE 1
LOOSE
15 02.024.13.0.00 ROCKER-ARM ADJ. SCREW 1
16 02.024.27.0.00 NUT FOR ROCKER ADJ.SCREW 1
17 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 3
18 2H.022.06.0.00 OIL METERING ORIFICE 1
80
TITLE:- S.G.IRON FOOT (4R1040TA) GROUP:- 4H.239

1 4H.239.01.0.00 S.G.IRON FOOT(185 CRS) 1
2 50.002.12.045. SET BOLT - M12X1.75X45 - 8.8 2
3 50.002.12.055. SET BOLT - M12X1.75X55 - 8.8 2
81
TITLE :- SENSOR UNIT
GROUP :- 46.085.02

SENSOR UNIT
1 46.085.02.0.00 1
82
TITLE: - SPEED ADJUSTMENT ARRANGEMENT GROUP: - 49.638
3
11
9
4
5
10 8
10
9
7
6

CONSISTING
ASSEMBLY FOR ENGINE SPEED
*1 4H.122.30.0.00 1 OF SR. NO. 2
ARRANGEMENT TO 11
BRACKET FOR SPEED
2 4H.122.01.0.00 1
ADJUSTMENT
O RING - DIPSTICK
3 03.036.01.0.00 2
(2X5, 21515 OR 21511)
5 50.003.06.015. SET SCREW - M6X1X15 - 8.8 2
6 4H.122.02.0.00 BAR FOR SPEED ADJUSTMENT 1
7 50.548.06.000. WASHER 1
8 50.001.01.010. SPLIT COTTER PIN - 1.6X10 1
9 03.065.04.0.00 KNURLED NUT 2
10 03.065.05.0.00 SPHERICAL WASHER 2
11 50.008.06.000. LOCK NUT - M6X1 - GR.8 1
83
TITLE :- STOP SOLENOID (12V,ENERGIES TO
GROUP :- 4H.150
STOP) SINGLE COIL

STOP SOLENOID ASSLY FOR
1 4H.150.30.0.00 12 VDC FOR MICO PUMP 1
(SINGLE COIL)
84
TITLE :- SUCTION TUBE
GROUP :- 4H.231
(TURBOCAHRGED ENGINE)
8 2
6 5 4

CONSISTING
SUCTION TUBE ASSLY.(TURBO
*1 4H.231.20.0.00 1 OF SR. NO. 2
ENGINE) TO 6
SUCTION TUBE SUB
2 4H.231.10.0.00 1
ASSLY.(TURBO ENGINE)
3 06.008.04.0.00 CLAMPING STRAP 2
4 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
6 50.006.06.000. NUT - M6X1 - GR.8 2
7 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
85
TITLE:- SUMP DRAIN ARRANGEMENT GROUP:- 4H.268
7 11
6
10
9
12
3
8
3
2
4

CONSISTING
*1 4H.268.10.0.00 SUMP DRAIN ARRANGEMENT 1 OF SR. NO.-
2 TO 12
2 04.452.06.0.00 ADAPTOR FOR SUMP DRAIN 1
3 50.508.17.000. COPPER WASHER (18X24) 2
4 04.452.01.0.00 DRAIN PIPE FOR LUB OIL SUMP 1
5 4H.268.01.0.00 BRACKET (FOR SUMP DRAIN PIPE) 1
6 50.548.10.000 SPECIAL WASHER 1
7 50.006.10.000 NUT - M10X1.5 - GR.8 1
8 04.452.03.0.00 U-CLAMP FOR SUMP DRAIN PIPE 1
9 50.548.06.000 WASHER 2
10 50.505.06.000 SPRING WASHER - M6 2
11 50.006.06.000 NUT - M6X1 - GR.8 2
12 50.611.06.000 CORE PLUG 1
86
TITLE: - THERMOSTAT AND MNTG. GROUP: - 4H.096
3
6
11
7
10
11
4
2 5
12
9 13
8
14

CONSISTING
THERMOSTAT & HOUSING
*1 4H.096.10.0.00 1 OF SR. NO.
ASSEMBLY 2 TO 11
2 4H.053.01.0.00 THERMOSTAT HOUSING 1
THERMOSTAT ELEMENT (74 DEG) -
3 39.040.09.0.00 1
WTIL NO.DEV358
4 4H.053.12.0.00 JOINT FOR THERMOSTAT COVER 1
5 4H.096.03.0.00 THERMOSTAT COVER 1
6 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 4
8 50.602.14.000 PLUG (M14X1.5) 1
9 50.508.11.000 COPPER WASHER (14X18) 1
10 4H.023.02.0.00 BYPASS HOSE 1
11 47.542.02.0.00 STEPLESS EAR CLAMP 2
12 50.003.08.035 SET SCREW - M8X1.25X35 - 8.8 4
JOINT FOR THERMOSTAT
14 4H.053.11.0.00 1
HOUSING
87
TITLE: - TURBOCHARGER FOR
4RTA 1800 RPM ENGINE GROUP: - 4H.1050
(K24 2460 GGA 6.11)

TURBOCHARGER FOR 4RTA 1800
1 4H.1050.10.0.00 1
RPM ENGINE (K24 2460 GGA 6.11)
2 6H.029.01.0.00 GASKET (FOR TURBOCHARGER) 1
88
TITLE:- V BELT XPA1280 GROUP:- 4H.692

1 4H.692.01.0.00 V BELT XPA 1280 1
89
TITLE: - WATER IN / OUT CONNECTION FOR
GROUP: - 4H.073.7
NEW ALU. RADIATOR (TATA TOYO)
11
8 12
3
2
6
5
4
9 10
7
4
10

CONSISTING
*1 4H.073.10.0.00 CLAMP ASSLY FOR PIPE 1 OF SR. NO.
2&3
2 4H.073.04.0.00 UPPER CLAMP FOR PIPE 1
3 4H.073.05.0.00 LOWER CLAMP FOR PIPE 1
4 30.650.04.0.00 HOSE CLIP(S.S.60 DIA.) 2
5 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 2
7 4H.225.09.0.00 VENT PIPE 1
8 4H.073.07.0.00 PIPE(RADIATOR TO PUMP INLET) 1
HOSE (PIPE TO WATER PUMP)
9 4H.073.02.0.00 1
(45X45X80L)
WORM DRIVE CLAMP ( JUPITOR
11 2H.112.02.0.00 2
JW7B13, 29 TO 45 DIA)
12 4H.226.14.0.PR MAKE UP HOSE 4R TA 1
90
TITLE: - WATER PUMP (282.5 CRS) GROUP: - 4H.052

1 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
2 4H.052.40.0.00 WATER PUMP SUB ASSEMBLY 1
3 50.002.10.060. SET BOLT - M10X1.5X60 - 8.8 3
4 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 2
91
TITLE: - WATER TEMP.SW. (95 DEG.+1/- 3 DEG) GROUP: - 46.260

WATER TEMP.SWITCH 95 +1/-3
1 46.260.01.0.00 1
DEG (YANKEE/SEIMENS VDO)
2 50.508.11.0.00 COPPER WASHER (14X18) 1
92
TITLE: - WIRING HARNESS 4 R 1040 FOR
GROUP: - 4H.905
F.F.SET
D6
WATER TEMP.
SWITCH
R
SO
EN
LO D7
TS
WATER TEMP.
SENSOR
ID
NO
D8
LE
E
ID
MA D5
SO
NE 1
LS
PIC GN
D
OP
K- ETI
UP C
ST
PA
S T D3
AR
TE
R
LO
P D
SW 4
1 IT
C H
OR
TU 2
AT
AC D

WIRING HARNESS 4 R1040 F.F.SET
1 4H.905.20.0.00 WITH T & RUBBER CAP NEW 1
MODIFIED
93
TITLE: - SET OF JOINTS, COPPER WASHERS,
GROUP: -
& 'O' RINGS (4H.2581)

CONSISTING
*1 4H.1805.51.0.00 SET OF JOINTS 1 OF SR. NO. 2
TO 31
JOINT FOR EXH DIFFUSER DOWN
*2 06.468.03.0.00 1
OPEN (OUTLET) STAINLESS STEEL
*3 2H.005.11.0.00 JOINT FOR GEAR COVER 1
*4 2H.013.11.0.00 JOINT FOR DELIVERY BODY 1
JOINT FOR COVER FOR FUEL
*5 2H.017.11.0.00 1
PUMP GEAR
*6 2H.037.11.0.00 JOINT FOR FRONT COVER 1
JOINT FOR FUEL PUMP
*7 34.016.12.0.00 1
(NON ASBESTOS)
JOINT FOR LUB OIL COOLER
*8 3H.007.13.0.00 2
(NON ASBESTOS GASKET)
*9 3H.007.15.0.00 JOINT FOR HEADER 1
JOINT FOR CAM BORE BLANKING
*10 4H.001.14.0.00 1
PLATE
GASKET (FOR CYLINDER HEAD)
*11 4H.007.11.0.00 1
1.10 THK.
94
GROUP: -
& 'O' RINGS (4H.2581)

GASKET FOR CYL. HEAD
*12 4H.007.24.0.00 1
(THICKNESS 1.22 )
*13 4H.009.11.0.00 JOINT FOR ROCKER COVER 1
JOINT FOR WATER OUTLET
*14 4H.022.11.0.00 1
MANIFOLD
*15 4H.027.11.0.00 JOINT FOR OIL FILLING BODY 1
*16 4H.030.11.0.00 JOINT FOR AIR INLET MANIFOLD 2
JOINT FOR BEARING HOUSING
*17 4H.052.11.0.00 1
(282.5 CRS)
*18 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
JOINT FOR THERMOSTAT
*19 4H.053.11.0.00 1
HOUSING
*20 4H.053.12.0.00 JOINT FOR THERMOSTAT COVER 1
*21 4H.130.07.0.00 JOINT S S FOR ADAPTOR RING 1
JOINT FOR ADAPTOR
*22 4H.132.27.0.00 1
(TURBO SIDE)
JOINT FOR ADAPTOR
*23 4H.132.28.0.00 1
(CRANKCASE SIDE)
*24 4H.132.29.0.00 JOINT FOR LUB OIL DRAIN PIPE 1
95
GROUP: -
& 'O' RINGS (4H.2581)

JOINT FOR ADAPTOR CRANKCASE
*25 4H.132.31.0.00 1
SIDE
*26 4H.167.03.0.00 JOINT FOR ADAPTOR RING 1
JOINT FOR AIR INLET PIPE
*27 4H.223.11.0.00 1
(ARMSTRONG TS9013 )
*28 4H.224.08.0.00 JOINT ( AIR PIPE) 1
*29 6H.029.01.0.00 JOINT SS (FOR TURBOCHARGER) 1
*30 F6.503.02.0.00 S.S.JOINT(4") 2
S.S. JOINT FOR EXHAUST
*31 P2.106.01.0.00 4
MANIFOLD
CONSISTING
*32 4H.1805.52.0.00 SET OF WASHERS 1 OF SR. NO. 33
TO 44
MICO COPPER WASHER FOR LEAK
*33 4H.010.93.0.00 8
OFF PIPE (MICO NO. 2 916 710 603)
*34 50.508.07.000. COPPER WASHER (10X14) 4
*35 50.508.08.000. COPPER WASHER (10X16) 4
*36 50.508.09.000. COPPER WASHER (12X16) 1
*37 50.508.10.000. COPPER WASHER (12X18) 6
96
GROUP: -
& 'O' RINGS (4H.2581)

*38 50.508.11.0.00 COPPER WASHER (14X18) 4
*39 50.508.12.000. COPPER WASHER (14X20) 16
*40 50.508.16.000. COPPER WASHER (18X22) 1
*41 50.508.17.000. COPPER WASHER (18X24) 3
*42 50.508.19.000. COPPER WASHER (20X26) 1
*43 50.508.27.000. COPPER WASHER (24X29) 1
*44 50.508.29.000. COPPER WASHER (26X32) 3
CONSISTING
*45 4H.1805.53.0.00 SET OF Ò' RINGS 1 OF SR. NO. 46
TO 52
*46 03.010.11.0.00 O RING - L.O.PUMP (1.57X65,21508) 1
O RING - DIPSTICK
*47 03.036.01.0.00 5
(2X5,21515 OR 21511)
*48 2H.008.07.0.00 O RING (FOR CYL.LINER) 8
O RING FOR CYLINDER LINER
*49 2H.008.11.0.00 4
(VITON MATERIAL)
*50 2H.014.02.0.00 O RING(FOR DELIVERY TUBE) 2
*51 3H.009.11.0.00 O RING FOR NOZZLE 4
*52 48.117.03.0.00 O RING 2
97
TITLE: - SET OF BEARINGS (HA 04 & 4H)

SET OF MAIN BEARINGS
*1 M.074.4.00.003 MAIN BEARING HA STD. 1 (5 PAIRS) STD.
*2 M.074.4.00.013 MAIN BEARING HA 1 0.25mm U/S
SET OF CONROD BEARINGS
*8 B.074.4.00.003 CONROD BEARING HA STD. 1 (4 PAIRS) STD.
*9 B.074.4.00.013 CONROD BEARING HA 1 0.25mm U/S
SET OF THRUST WASHERS
THRUST WASHER SET KHD
*15 W.073.7.00.003 1 ONE SET
(2 TOP+ 2 BOTTOM)- 4 N0S)
98

Illustrated Spare Part List FOR: JUNE - 2012 PUBLICATION NO. 4H.1500.86.0.00

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Illustrated Spare Part List FOR: JUNE - 2012 PUBLICATION NO. 4H.1500.86.0.00

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ILLUSTRATED SPARE PART LIST

APPLICATION CODE NO.

JUNE – 2012 PUBLICATION NO. 4H.1500.86.0.00

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION

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