FIRST INSPECTION REPORT / DISMANTLE REPORT OF TRANSMISSION ASSY

TRANSMISSION MODEL-POWERSHIFT TRANSMISSION SL NO-DMJ 07125

DATE:- 21.03.2020
APPLICABLE MACHINE PLANT NO-CT-619 TRANSMISSION MAKE-CATERPILLAR
RECEIVED FROM:- RCML SITE ON DT-19.03.2020 APPLICABLE MACHINE - CAT GRADER (120K2) PROGRESSIVE HMR: 23750 hours
JOB NO:-1567/20 FIR DONE BY:-K.VISHWAKARMA SANDEEP KR.NIKHIL
COMPLAINTS FROM SITE:- Trasmission Internal Failure.
INITIAL OBSERVATION AT CWS AGAINST
COMPLAIN:-
Machine was operated with engaged parking brake .
CONDITION OF TORQMATIC COUPLING NA
CONDITION OF CLUTCH NA
CLUTCH FORWARD Seal & Friction Plate worn out.
CLUTCH REVERSE/2ND 1 no Piston worn out & Friction plate, Clutch disc burnt out.
CLUTCH FIRST/THIRD Seal Kit Need to Replace.
CLUTCH HIGH/LOW Seal Kit Need to Replace.
CONDITION OF CLUTCH DISC & PLATES NA
CONDITION OF RANGE GEARING NA
CONDITION OF TRANSFER GEARS NA

All the Disc and Friction plates of parking brake partially heated.It is has happen due to Parking
CONDITION OF INTERNAL OR PARKING BRAKING
brake was on most of the time during operation.so it need to be replaced.

CONDITION OF TURBINES NA
CONDITION OF INCHING CONTROLS NA
CONDITION OF SHAFT INPUT Ring seal need to replace.
CONDITION OF TRANSFER DRIVE GEARS Found ok.
CONDITION OF DRIVEN GEARS Found ok.
CONDITION OF BEVEL PINION NA
CONDITION OF PRIMARY PLANETARY PINION NA
CONDITION OF SECONDARY PLANETARY PINION NA
CONDITION OF BEARING CAGES NA
CONDITION OF LOCKING RING GEAR NA
CONDITION OF PLANETARY GEAR SYSTEMS NA
CONDITION OF MAIN TRANSMISSION HOUSING Found ok.
CONDITION OF FLOW PUMP Flow pump O ring seal need to replace.
CONDITION OF CONTROL VALVE AND SOLENIOD Control valve middle Block cracked,need to replace.
TO BE TESTED AND REPAIRED NA
TO BE ADJUSTED NA
SPECIAL NOTE ON CALIBRATION & ADJUSTMENT All actuators need to check during the time of commissioning .
The said transmission assy was previously repaired at cws on dt-16.05.2019 and repairing cost
PREVIOUS REPAIR DETAILS Rs. 1,40,409.92/-. Repaired life obtained:-3953 hours.
Present repair cost will be intimated by our purchase team.

Signature of Sandeep Kr. Nikhil Signature of K.vishwakarma