FIRST INSPECTION REPORT / DISMENTAL REPORT OF ENGINE ASSY

DATE:-05.07.23 ENGINE MODEL:-D7ELAE3 ENGINE SL NO:- 11357160

RECEIVED FROM:-GMPL on Dated-24.06.23 APPLICABLE MACHINE:-Volvo Loader L-120F

JOB NO:9539/23 FIR DONE BY:- Mr.Sandeep Kr. Nikhil& Mr.Milan Ghosh
COMPLAINTS FROM SITE:- Engine Oil Consumption High.
After Dismantled the Engine here at CWS, Found the following :
INITIAL OBSERVATION AT CWS ANAINST COMPLAIN:- 1)Liner and Piston ring Worn out..2) Turbocharger having Excess play(Radial)
in Shaft ,hence it needs to be replaced.
CONDITION OF INTAKE & EXHAUST SYSTEM Found ok.
CONDITION OF ENGINE CYLINDER BLOCK Found ok.
CONDITION OF CRANK SHAFT AND EXISTING SIZE Checked at Asansol Engg.works ,need to Grind by 10 size.
CONDITION OF CONNECTING RODS Checked at Asansol Engg.works ,bush need to be replaced.
CONDITION OF CAM SHAFT AND EXISTING SIZE Found ok.
CONDITION OF CAM FOLLOWER AND PUSH ROD Found ok.
CONDITION OF PISTON, PISTON RING AND PISTON PIN Need to Replace.
CONDITION OF CYLINDER HEAD Found ok.
CONDITION OF VALVE, GUIDE, SEAT & SEAL Need to Replace.
CONDITION OF CROSSHEAD/ROCKER/ROCKER ARM Found ok.
CONDITION OF TIMING GEARS Found ok.
CONDITION OF LUBRICATING PUMP Need to replace.
CONDITION OF FLYWHEEL RING AND FLYWHEEL HOUSING Flyeheel Ring needs to be replaced.
CONDITION OF SELF STARTER & ALTERNATOR Needs to be check at cws.
CONDITION OF WATER PUMP AND THERMOSTAT Need to Replace.
CONDITION OF OIL COOLER Needs to be check at cws.
CONDITION OF REGULATOR VALVE AND SAFETY VALVE Found ok.
CONDITION OF OTHER ACCESSORIES LIKE A.C
N/A.
COMPRESSOR,AIR COMPRESSOR, FAN & HUB
CONDITION OF ENGINE HARNESS & ECU NA
STATUS OF FUEL INJECTION PUMP & INJECTORS Needs to be calibarate .

CONDITION OF TURBOCHARGER Excess play(Radial) in Shaft ,hence it needs to be replaced.

CONDITION OF AIR CLEANER Not Received .

CONDITION OF RADIATOR & INERCOOLER Not Received .

Engine received for overhauling purposes. Present repair cost will be

REMARKS
intimated by our purchase team.

Signature of Sandeep Kumar Nikhil Milan Ghosh